PFH avg and PFD avg Data for AADvance Controllers Issue 04literature.rockwellautomation.com/idc/groups/literature/documents/... · AADvanc e The Next Step in Automation AADvance Controller

AADvance ControllerCatalog Numbers T9110 T9300 T9310 T9401/2 T9431/2 T9451 T9481/2

PFH and PFDavg DataOriginal Instructions

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Rockwell Automation Publication ICSTT-RM449E-EN-P - April 2018 3


Summary of Changes

Issue Record

This manual contains new and updated information as indicated in the following table.

Summary of changes in this Document Issue

Issue Date Comments

01 March 2011 First Issue Release 1.32

02 May 2012 Updates and corrections from peer review and from TUV review, add distributed SIF example, added Analogue Output Module values, Release 1.3 issue.

03 June 2013 Update for Release 1.3 and 9481/2 values added

04 Nov 2103 Release 1.32 Rockwell format added Eurocard Values

05 Feb 2014 Removed AADvance Eurocard Version Data from the Issue 04 Rockwell format

06A March 2015 R1.34 Version

E April 2018 Added Chapter 2 and updated hypertext links.

Topic Page

Update Preface to Release 1.40 7

Reformat hypertext link in Downloads section of Preface 7

Reformat hypertext link in Latest Product Information section of Preface 8

Change Knowledgbase query number from 50871 to 898272 8

Addition of “Environmental Compliance” to Preface after section headed “WHO SHOULD USE THIS MANUAL”

8

Insert Chapter 2; Additional Resources 23 and 24


Summary of Changes


Preface

In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples given in this manual are included solely for illustrative purposes. Because of the many variables and requirements related to any particular installation, Rockwell Automation does not assume responsibility or reliability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits, equipment, or software described in this manual.

All trademarks are acknowledged.

DISCLAIMER

It is not intended that the information in this publication covers every possible detail about the construction, operation, or maintenance of a control system installation. You should also refer to your own local (or supplied) system safety manual, installation and operator/maintenance manuals.

REVISION AND UPDATING POLICY

This document is based on information available at the time of its publication. The document contents are subject to change from time to time. The latest versions of the manuals are available at the Rockwell Automation Literature Library under "Product Information" information "Critical Process Control & Safety Systems".

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AADVANCE RELEASE

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Preface

LATEST PRODUCT INFORMATION

For the latest information about this product review the Product Notifications and Technical Notes issued by technical support. Product Notifications and product support are available at the Rockwell Automation Support Center at

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At the Search Knowledgebase tab select the option "By Product" then scroll down and select the ICS Triplex product AADvance.

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PURPOSE OF THIS MANUAL

This document presents the PFH and PFDavg Data for the AADvance Controller. It includes examples on how to calculate the final figures for different controller configurations.

WHO SHOULD USE MANUAL

This technical manual is for qualified control system engineers who install, commission or operate OPC clients or the AADvance controller.

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Preface

ABBREVIATIONS

Abbreviation Description

FPMH Failures Per Million Hours

HFT Hardware Fault Tolerance

MTBF Mean Time Between Failures

MTTR Mean time to Repair

MTI Manual Test Interval

PFDavg Probability of Failure on Demand - average

PFDe Probability of Failure on Demand - energized to action

PFDde Probability of Failure on Demand - de-energized to action

PFHe Probability of Failure per Hour - energized to action

PFHde Probability of Failure per Hour - de-energized to action

SFF Safe Failure Fraction

SIF Safety Instrumented Function


Preface


Table of Contents

Chapter 1

PFH and PFDavg Data Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13AADvance Failure Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13PFD Data - 8 Hour MTTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14PFD Data - 24 Hour MTTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Binding and Peer-to-Peer Communications Data . . . . . . . . . . . . . . . . 18Safe Failure Fraction (SFF) and Hardware Fault Tolerance (HFT) 18System Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Example 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Example 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Example 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Example 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 2

Additional Resources Associated AADvance Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Regional Offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


Table of Contents


Chapter 1

PFH and PFDavg Data

Introduction The information in this document has been compiled as part of the AADvance IEC 61508 certification, the failure modes and Failure Mode Effect and Diagnostic Analysis (FMEDA) of each module having been inspected and verified by TUV Rheinland.

The tables provide failure rates and PFH & PFD avg data for AADvance Controller used in applications with an 8 or 24 hour MTTR and with 6 months, 1 year, 5 years or 10 years Manual Test Interval (MTI). If the AADvance system is to be used in an application with any other MTTR or MTI, use the data from the next column with a higher MTTR or MTI than that of the application.

If a de-energize to action system is configured to provide a shutdown on the first fault, the MTTR has a negligible effect, hence, the tables in the PFD Data can be used for any MTTR

AADvance Failure Rates Table 1 - De energize to Trip Failure Rates

Table 2 - Energize to Trip Failure Rates

Module Arrangement s d su du sd dd

T9110 Processor Simplex 9.64E-07 4.63E-07 6.94E-08 3.81E-08 8.95E-07 4.25E-07

Dual 9.64E-07 4.63E-07 6.94E-08 8.85E-09 8.95E-07 4.54E-07

T9401 Digital Input Simplex 2.06E-07 7.67E-08 2.06E-09 6.57E-10 2.04E-07 7.60E-08

T9431 Analogue Input Simplex 2.06E-07 7.67E-08 2.06E-09 6.57E-10 2.04E-07 7.60E-08

T9451 Digital Output Simplex 7.56E-08 2.31E-08 7.56E-10 2.80E-10 7.48-08 2.28E-08

Dual 1.74E-07 7.46E-08 2.86E-09 1.69E-09 1.72E-07 7.29E-08

T9481 Analogue Output Simplex 1.30E-07 4.93E-08 1.30E-09 4.77E-10 1.29E-07 4.88E-08

Dual 6.89E-08 4.98E-08 7.22E-09 7.03E-09 6.17E-08 4.27E-08


T9110 Processor Simplex 8.27E-07 6.26E-07 1.18E-07 4.50E-08 7.09E-07 5.81E-07

Dual 8.27E-07 6.26E-07 1.18E-07 1.54E-08 7.09E-07 6.11E-07

T9401 Digital Input Simplex 1.88E-07 1.45E-07 1.88E-09 1.02E-09 1.86E-07 1.44E-07

T9431 Analogue Input Simplex 1.88E-07 1.45E-07 1.88E-09 1.02E-09 1.86E-07 1.44E-07


Chapter 1 PFH and PFDavg Data

PFD Data - 8 Hour MTTR The following tables provide the probability of failures upon demand for the energize to action and de-energize to action SIF configurations. The Manual Test Interval is as indicated

The following tables provide the probability of failures upon demand for energize-to-action and de-energize-to-action SIF configurations. The Manual Test Interval is as indicated

Table 3 - PFD Data for a SIF with MTI = 6 months

Table 4 - PFD Data for a SIF with MTI = 1 Year

T9451 Digital Output Simplex 4.45E-08 8.75E-08 5.03E-10 7.81E-10 4.40E-08 8.67E-08

Dual 1.17E-07 7.90E-07 2.34E-09 1.29E-08 1.14E-07 7.77E-07

T9481 Analogue Output Simplex 1.65E-07 2.31E-07 1.65E-09 2.11E-09 1.63E-07 2.29E-07

Dual 3.61E-07 5.10E-07 3.12E-08 3.38E-08 3.30E-07 4.67E-07


Module Description PFDde PFDe

Single Dual Triple Single Dual Triple

T9110 Processor module 6.16E-5 2.43E-7 2.58E-7 7.88E-5 4.07E-7 4.32E-7

T9401 Digital input module, 24Vdc, 8 channel, isolated

2.25E-6 2.16E-7 2.16E-7 3.59E-6 2.27E-7 2.27E-7


2.25E-6 2.16E-7 2.16E-7 3.59E-6 2.27E-7 2.27E-7

T9431 Analogue input module, 8 channel, isolated

2.25E-6 2.16E-7 2.16E-7 3.59E-6 2.27E-7 2.27E-7


2.25E-6 2.16E-7 2.16E-7 3.59E-6 2.27E-7 2.27E-7

T9451 Digital output module, 24Vdc, 8 channel, isolated, commoned

7.67E-7 1.53E-6 2.18E-5 2.18E-7

T9481 Analogue output module, 3 channel, isolated

2.02E-6 3.96E-6 7.08E-5 1.93E-6

T9482 Analogue output module,8 channel, isolated

2.02E-6 3.96E-6 7.08E-5 1.93E-6





3.89E-6 4.28E-7 4.28E-7 6.02E-6 4.46E-7 4.47E-7


3.89E-6 4.28E-7 4.28E-7 6.02E-6 4.46E-7 4.47E-7


3.89E-6 4.28E-7 4.28E-7 6.02E-6 4.46E-7 4.47E-7


3.89E-6 4.28E-7 4.28E-7 6.02E-6 4.46E-7 4.47E-7


PFH and PFDavg Data Chapter 1

Table 5 - PFD Data for a SIF with MTI = 5 Years



1.36E-6 2.73E-6 4.07E-5 4.09E-7


3.98E-6 7.83E-6 1.52E-4 3.54E-6


3.98E-6 7.83E-6 1.52E-4 3.54E-6







1.70E-5 2.12E-6 2.12E-6 2.55E-5 2.20E-6 2.21E-6


1.70E-5 2.12E-6 2.12E-6 2.55E-5 2.20E-6 2.21E-6


1.70E-5 2.12E-6 2.12E-6 2.55E-5 2.20E-6 2.21E-6


1.70E-5 2.12E-6 2.12E-6 2.55E-5 2.20E-6 2.21E-6


6.16E-6 1.23E-5 1.92E-4 1.97E-6


1.97E-5 3.88E-5 7.41E-4 1.69E-5


1.97E-5 3.88E-5 7.41E-4 1.69E-5





3.34E-5 4.24E-6 4.25E-6 4.97E-5 4.40E-6 4.41E-6


3.34E-5 4.24E-6 4.25E-6 4.97E-5 4.40E-6 4.41E-6


3.34E-5 4.24E-6 4.25E-6 4.97E-5 4.40E-6 4.41E-6


3.34E-5 4.24E-6 4.25E-6 4.97E-5 4.40E-6 4.41E-6


1.22E-5 2.43E-5 3.81E-4 4.00E-6


3.93E-5 7.75E-5 1.48E-3 3.49E-5


3.93E-5 7.75E-5 1.48E-3 3.49E-5



PFD Data - 24 Hour MTTR The following tables provide the probability of failures upon demand for the energize to action and de-energize to action SIF configurations. Manual Test Interval is as indicated.

Table 7 - PFD Data for a SIF with MTI = 6 months

Table 8 - PFD Data for a SIF with MTI = 1 Year





3.48E-6 2.24E-7 2.24E-7 5.92E-6 2.40E-7 2.40E-7


3.48E-6 2.24E-7 2.24E-7 5.92E-6 2.40E-7 2.40E-7


3.48E-6 2.24E-7 2.24E-7 5.92E-6 2.40E-7 2.40E-7


3.48E-6 2.24E-7 2.24E-7 5.92E-6 2.40E-7 2.40E-7


1.10E-6 2.21E-6 2.76E-5 2.77E-7


2.07E-6 4.01E-6 8.67E-5 2.60E-6

T9482 Analogue output module,8 channel, isolated

2.07E-6 4.01E-6 8.67E-5 2.60E-6





5.12E-6 4.36E-7 4.36E-7 8.35E-6 4.60E-7 4.60E-7


5.12E-6 4.36E-7 4.36E-7 8.35E-6 4.60E-7 4.60E-7


5.12E-6 4.36E-7 4.36E-7 8.35E-6 4.60E-7 4.60E-7


5.12E-6 4.36E-7 4.36E-7 8.35E-6 4.60E-7 4.60E-7


1.70E-6 3.40E-6 4.64E-5 4.68E-7


4.03E-6 7.87E-6 1.60E-4 1.60E-4


4.03E-6 7.87E-6 1.60E-4 1.60E-4









1.82E-5 2.13E-6 2.13E-6 2.78E-5 2.22E-6 2.22E-6


1.82E-5 2.13E-6 2.13E-6 2.78E-5 2.22E-6 2.22E-6


1.82E-5 2.13E-6 2.13E-6 2.78E-5 2.22E-6 2.22E-6


1.82E-5 2.13E-6 2.13E-6 2.78E-5 2.22E-6 2.22E-6


6.49E-6 1.30E-5 1.98E-4 2.03E-6


1.97E-5 3.88E-5 7.49E-4 1.76E-5


1.97E-5 3.88E-5 7.49E-4 1.76E-5





3.46E-5 4.25E-6 4.25E-6 5.21E-5 4.42E-6 4.43E-6


3.46E-5 4.25E-6 4.25E-6 5.21E-5 4.42E-6 4.43E-6


3.46E-5 4.25E-6 4.25E-6 5.21E-5 4.42E-6 4.43E-6


3.46E-5 4.25E-6 4.25E-6 5.21E-5 4.42E-6 4.43E-6


1.25E-5 2.50E-5 3.86E-4 4.06E-6


3.94E-5 7.75E-5 1.49E-3 3.56E-5


3.94E-5 7.75E-5 1.49E-3 3.56E-5



PFH Data The following table provides the probability of failures per hour for both energize to action and de-energize to action for SIF configurations designed for High Demand applications.

Table 11 - PFH Data

Binding and Peer-to-Peer Communications Data

The PFH and PFD values for the Bindings and Peer-to-Peer Communications Data for each segment are as follows:

• PFH = 1E-11• PFD = 1E-7

Safe Failure Fraction (SFF) and Hardware Fault Tolerance (HFT)

The following table provides the SFF and HFT data for SIF configurations energize to action and de-energize to action mode.

SFFde applies to a normally energized system that is de-energized to action.

Table 12 - Module SFFde, SFFe and HFT Data

Module Description PFHde PFHe




7.48E-10 4.77E-10 4.78E-10 1.11E-9 8.22E-10 8.27E-10


7.48E-10 4.77E-10 4.78E-10 1.11E-9 8.22E-10 8.27E-10


7.48E-10 4.77E-10 4.78E-10 1.11E-9 8.22E-10 8.27E-10


7.48E-10 4.77E-10 4.78E-10 1.11E-9 8.22E-10 8.27E-10


7.47E-10 1.49E-9 8.62E-9 3.64E-9


1.24E-9 2.45E-9 3.36E-8 3.23E-9


2.69E-8 3.45E-9 3.69E-9 3.41E-8 5.07E-9 5.52E-9

Module Description SFF de HFT SFF e HFT

T9110 Processor module >90% 0 >90% 0


>99% 0 >99% 0


>99% 0 >99% 0


>99% 0 >99% 0


>99% 0 >99% 0



System Configurations The PFH and PFD calculations are derived from IEC 61508 Section 6 and the examples below show how the calculations are used to define the probability of failure for a Safety Instrumented Function.

Example 1

This illustrates a SIL3 SIF with one signal input and one signal output; it has a MTI of 1 year and a MTTR of 8 hours, it is configured as a de-energized to trip arrangement.


>90% 1 >90% 0


>90% 1 >90% 0


>90% 1 >90% 0

Module Description SFF de HFT SFF e HFT

NOTE The examples show standard AADvance modules, however. the same calculations are used for Eurocard modules and eurocard values have been used in these calculations.

NOTE The Soft Error values used to calculate PFD/PFH figures are, in line with industry common practice and JESD89a, calculated with Neutron flux values at sea level (NY,NY).Values measured at high altitude would be expected to yield worse values. Similarly subsea applications are likely to experience lower values of Neutron flux.Contact Rockwell Automation for additional information.



Refer to the Table 4.

Example 2

This illustrates a SIL 3 SIF with 2 inputs on dual input modules and 1 output with an MTI of 1 year and MTTR = 8 hours, configured as 1oo2 de-energize to trip.




Example 3

SIL3 SIF with 2 inputs on dual input modules and 1 output with a MTI of 1 year and MTTR = 8 hours as 1oo2 de-energize to trip.


Example 4

This illustrates a SIL 3 with 1 dual input and 2 outputs, with a MTI of 1 year and MTTR = 8 hours, configured as 1oo2 de-energize to trip.




Example 5

This illustrates a SIL 3 SIF distributed between two controllers, with one signal input and one signal output; it has a MTI of 1 year and a MTTR of 8 hours, it is configured as a de-energize to trip arrangement.



Chapter 2

Additional Resources

Associated AADvance Publications

For more information about the AADvance system refer to the associated Rockwell Automation technical manuals shown in table below.

*Actual configuration guide applicable is dependent upon version of AADvance Workbench used.

Resource Document Number

Safety Manual ICSTT - RM446

System Build Manual ICSTT - RM448*Configuration Guide ICSTT - RM405*Configuration Guide ICSTT - RM458

OPC Portal Server User Manual ICSTT - RM407

PFH and PFDavg Data Manual ICSTT - RM449

Solutions Handbook ICSTT - RM447

Troubleshooting and Maintenance Manual ICSTT - RM406


http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/icstt-rm446_-en-p.pdf








Chapter 2 Additional Resources

Regional Offices

Internet: http://www.rockwellautomation.com/icstriplex

Technical support: [email protected]

Sales enquiries: [email protected]

Publication Purpose and Scope

Safety Manual This technical manual defines how to safely apply AADvance controllers for a Safety Instrumented Function. It sets out standards (which are mandatory) and makes recommendations to make sure that installations satisfy and maintain their required safety integrity level.

Solutions Handbook This technical manual describes the features, performance and functionality of the AADvance controller and systems. It gives guidance on how to design a system to satisfy your application requirements.

System Build Manual This technical manual describes how to assemble a system, switch on and validate the operation of your system.

Configuration Guide This software technical manual defines how to configure an AADvance controller using the AADvance Workbench to satisfy your system operation and application requirements.

Troubleshooting and Maintenance Manual

This technical manual describes how to maintain, troubleshoot and repair an AADvance Controller.

OPC Portal Server User Manual

This manual describes how to install, configure and use the OPC Server for an AADvance Controller.

PFH and PFDavg Data This document contains the PFH and PFDavg Data for the AADvance Controller. It includes examples on how to calculate the final figures for different controller configurations.

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Publication ICSTT-RM449E-EN-P - April 2018 Supersedes Publication ICSTT-RM449D-EN-P - September 2012 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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Documents

PFH avg and PFD avg Data for AADvance Controllers Issue 04literature.rockwellautomation.com/idc/groups/literature/documents/... · AADvanc e The Next Step in Automation AADvance Controller