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Schlumberger 1999
DRILLING
Making a hole or well to make access into reservoir and to produce hydrocarbon (oil & gas) from subsurface.
To collect the subsurface geological and reservoir data/information for further hydrocarbon exploration as well as development.
ChristmasTree
Pipeline to Flow
Process and
Storage
Surface Casing
Intermediate Casing
Production Casing
CompletionFluid
CementPacker
Cement
Cement
Tubing
WellFluids
Oil or Gas Zone
Perforations
OIL EXTRACTING HISTORY
In the earliest day of oil production, oil was collected from surface seepages.
Mine shafts were dug to make a well (like water well in Java) to produce shallow oil.
In the early 19th century peoples developed cable tool drilling
DRILLINGTYPE OF DRILLING : Cable Tool Drilling Rotary Rig Drilling
TYPE OF RIG : Onshore drilling rigs Semi-submersible rigs Jack-up units
TYPE OF WELL DRILLING : Conventional Drilling Directional Drilling Slant Drilling
CABLE TOOL DERRICK
JACK UP UNIT
A jack-up unit
is a barge with legs that can be lowered or raised. The barge is towed
to the drilling location with its legs in the raised position. Once in position, the legs are lowered. When they reach the sea-bed, the barge's body is hoisted above the water, creating a stable drilling platform. The length of the legs determines the depth of water in which a jack-
up barge can be
used. They can generally be used in up to 100 meters of water. Jack-up barges are widely employed in the relatively shallow waters of the North Sea's Southern basin.
SEMI-SUBMERSIBLE RIG
A semi-submersible drilling rig
is normally a self-
propelled working platform supported by vertical columns on submerged pontoons. By varying the amount of ballast water in the pontoons, the unit can be
raised or lowered in the water.
A semi-submersible vessel is normally held in position by up to eight very large anchors, or by dynamic positioning: computer controlled directional propellers to keep the vessel stationary relative to the sea-bed, compensating for wind, wave or current.
Semi-submersibles can drill in water depths to 300 meters or more all year round.
SETTING UP THE RIG
Depending upon the remoteness of the drill site and its access, equipment may be transported to the site by truck, helicopter or barge.
Some rigs are built on ships or barges for work on inland water where there is no foundation to support a rig (as in marshes or lakes).
Once the equipment is at the site, the rig is set up. Here are the major systems of a land oil rig:
Power System
Mechanical System
Rotating Equipment
Casing
Circulation System
Derrick
Blowout
Preventer
RIG EQUIPMENT POWER AND MECHANICAL SYSTEMS
Mechanical system - driven by electric motors hoisting system - used for
lifting heavy loads; consists of a mechanical winch (drawworks) with a large steel cable spool, a block-and- tackle pulley and a receiving storage reel for the cable
turntable - part of the drilling apparatus
Power System large diesel engines - burn
diesel-fuel oil to provide the main source of power
electrical generators - powered by the diesel engines to provide electrical power
RIG EQUIPMENT THE DERRICK
Derrick - support structure: holds the drilling apparatus tall enough to allow new
sections of drill pipe to be added to the drilling apparatus as drilling progresses
Blowout preventers and Rams - high-pressure valves (located below the rotary table or on the sea floor) seal the high-pressure drill
lines and relieve pressure when necessary to prevent a blowout (uncontrolled gush of gas or oil to the surface, often associated with fire)
Can shut off either the annular space (between pipe and well) or the complete hole.
RIG EQUIPMENT ROTATING EQUIPMENT
Rotating equipment - used for rotary drilling
swivel - large handle that holds the weight of the drill string; allows the string to rotate and makes a pressure-tight seal on the hole
kelly - four- or six-sided pipe that transfers rotary motion to the turntable and drill string
turntable or rotary table - drives the rotating motion using power from electric motors
drill string - consists of drill pipe (connected sections of about 30 ft / 10 m) and drill collars (larger diameter, heavier pipe that fits around the drill pipe and places weight on the drill bit)
Drill bit(s) - end of the drill that actually cuts up the rock; comes in many shapes and materials (tungsten carbide steel, diamond) that are specialized for various drilling tasks and rock formations
Casing - large-diameter concrete pipe that lines the drill hole, prevents the hole from collapsing, and allows drilling mud to circulate
RIG EQUIPMENT THE MUD CIRCULATION PROCESS
There's more to drilling than simply rotating the bit.
Fluid is circulated while the drilling proceeds.
Powerful pumps move the fluid down the pipe, through the bit and back to the surface, carrying the cuttings and other debris with it.
Thus, on a rotary rig (unlike the cable tool), drilling can be continuous as stopping to bail the cuttings is no longer required.
The drilling mud also stabilizes the walls of the hole.
RIG EQUIPMENT CIRCULATION SYSTEM
Circulation system - pumps drilling mud under pressure through the kelly, rotary table, drill pipes and drill collars pump - sucks mud from the mud pits
and pumps it to the drilling apparatus pipes and hoses - connects pump to
drilling apparatus mud-return line - returns mud from hole shale shaker - shaker/sieve that
separates rock cuttings from the mud shale slide - conveys cuttings to the
reserve pit reserve pit - collects rock cuttings
separated from the mud mud pits - where drilling mud is mixed
and recycled mud-mixing hopper - where new mud is
mixed and then sent to the mud pits
RIG EQUIPMENT THE
DRILLSTRING
CONTROLLING THE WEIGHT ON THE BIT
The weight is held partly by the hook etc. If not, the drill bit wouldnt turn! Collars are added to the drill string to add more weight
Hence the driller can control the weight on the bit by adding/ removing collars or by raising/lowering the swivel tackle.
TYPE OF BIT -
Which bit?
Largest bit is used first, decreasing with depthFor each formation & depth have a particular set of jet sizes, gallons per minte, pump strokes per minte, minimum annular velocity (speed mud returns at to keep the hole clean), bit hydraulic horsepower.Hence the hydraulic and bit programs work in tandem to most efficiently drill the well giving best cost per foot, drilling time, minimum down time.
CONTINUING THE DRILLING PROCESS
Drilling continues in stages: Drill run and cement new casings, then drill again.
When the rock cuttings from the mud reveal the oil sand from the reservoir rock, the final depth may have been reached.
At this point, the drilling apparatus is removed from the hole and perform several tests to confirm this finding: Well logging - lowering electrical and gas sensors into the hole
to take measurements of the rock formations Drill-stem testing - lowering a device into the hole to measure
the pressures, which will reveal whether reservoir rock has been reached
Core samples - taking samples of rock to look for characteristics of reservoir rock
DRILLING PROBLEMS
Other Drilling ProblemsOther Drilling Problems
PRODUCING SAND
WELL COMPLETION TYPE
1. 1. OpenholeOpenhole CompletionCompletion
OpenholeOpenhole completion completion merupakanmerupakan penyelesaianpenyelesaian sumursumur dimanadimana casing casing dipasangdipasang hanyahanya sampaisampai didi atasatas zonazona produktifproduktif (interest zone). (interest zone). JadiJadi sumursumur diproduksidiproduksi dengandengan kondisikondisi terbukaterbuka didi sepanjangsepanjang zonazona produksiproduksi..
CASING SHOE
PACKER
CEMENT
CASING
PRODUCTION STRING
P
R
O
D
U
C
I
N
G
L
A
Y
E
R
2. Liner Completion
Ada dua model penyelesaian sumur menggunakan Liner Completion :
1. Screen Liner CompletionCasing diset sampai di atas zona produksi yang kemudian digabungkan dengan kombinasi liner dan screen yang tidak disemen di seluruh permukaan zona produksi
2. Perforated Liner Completion
Metode penyelesaian sumur dengan melakukan pemasangan liner dan disemen pada zona produktif yang kemudian dilaksanakan pelobangan (perforated) pada zona-zona yang paling produktif
CASING SHOE
PACKER
CEMENT
CASING
PRODUCTI ON STRING
LINER HANGER
SLOTTED LINER
LINER SHOE
OIL SAND
P
R
O
D
U
C
I
N
G
L
A
Y
E
R
Perforated casing completion adalah penyelesaian sumur dengan menutup semua zona produktif dengan menggunakan casing dan disemen kemudian dilakukan perforasi (pelubangan) pada daerah-daerah produksi di lubang sumur
CASING SHOE
PACKER
CEMENT
CASING
PRODUCTION STRING
PERFORATION
OIL SANDP
R
O
D
U
C
I
N
G
L
A
Y
E
R
3. Perforated Casing Completion3. Perforated Casing Completion
THE MAST (CHRITMAST-TREE)
Setelah
pemboran
dinyatakan
berhasil
dan
mendapatkan
minyak
atau
gas, maka
di
kepala
sumur
dipasang
chritmas
tree yang didefinisikan
sebagai
rangkaian
dari
valve dan
fitting yang digunakan
untuk
control produksi
dan disambungkan dengan bagian
atas
tubing head. Pertama
kali christmas
tree digunakan
untuk
tekanan
aliran
rendah
dan
menengah
dari
suatu
sumur, dimana
rangkaian
dari
tees, elbows, nipples, valve yang dibeli
secara
terpisah
dan
dirangkaikan
jadi
satu
di
lokasi.
PRODUCING WELL COMPLETION
Slide Number 1DRILLINGOIL EXTRACTING HISTORYDRILLINGCABLE TOOL DERRICKSlide Number 6JACK UP UNITSEMI-SUBMERSIBLE RIGSETTING UP THE RIGRIG EQUIPMENTPOWER AND MECHANICAL SYSTEMSRIG EQUIPMENT THE DERRICKRIG EQUIPMENT ROTATING EQUIPMENTRIG EQUIPMENT THE MUD CIRCULATION PROCESSRIG EQUIPMENT CIRCULATION SYSTEMSlide Number 15RIG EQUIPMENTTHE DRILLSTRINGSlide Number 17Slide Number 18CONTINUING THE DRILLING PROCESSSlide Number 20Slide Number 21Other Drilling ProblemsSlide Number 23Slide Number 24Slide Number 25Slide Number 26Slide Number 27