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AUGUST 2014
PETRO TANKAGES INDIA Limited
Pre-Feasibility Report
Proposed LPG Storage of Petro Tankages India Ltd.
(PTIL) at Bharana (Gujarat)
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 2
Contents
1. EXECUTIVE SUMMARY ....................................................................................... 3
1.1 Background ........................................................................................................... 3
1.2 Proposed LPG Storage.......................................................................................... 4
1.3 Site Description ..................................................................................................... 4
1.4 Site Condition ....................................................................................................... 5
1.5 Rehabilitation and Resettlement issues ................................................................. 5
1.6 Pollution Control Mesaures.................................................................................... 5
1.7 Project Schedule and Cost Estimates.................................................................... 5
2. INTRODUCTION OF THE PROJECT................................................................... 6
3. SITE INFORMATION............................................................................................. 8
3.1 Site Location .......................................................................................................... 8
3.2 Site Condition ........................................................................................................ 9
3.2.1 Metrological .................................................................................................... 9
3.2.2 Transport Linkage .........................................................................................10
3.2.3 Site Analysis ...................................................................................................11
4. EXISTING FACILITIES OF ESSAR......................................................................14
5. PROPOSED LPG STORAGE PROJECT DESCRIPTION....................................16
6. ENVIRONMENT CONTROL MEASURES............................................................21
7. PROJECT SCHEDULE AND COST.....................................................................22
7.1 Project Schedule ..................................................................................................22
7.2 Project cost...........................................................................................................22
7.3 Project Summary ..................................................................................................22
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 3
EXECUTIVE SUMMARY
1.1 Background
Essar Group is a multinational conglomerate and a leading player in the sectors of Steel,
Energy, Power, Communications, Shipping, Ports & Logistics, Construction and Minerals.
Today, the Group continues to expand its global footprint, focusing on markets in Asia,
Africa, Europe, the Americas and Australia. Essar invests significantly in the latest
technology to drive forward and backward integration in its businesses, and on leveraging
synergies between these businesses.
Essar Ports Ltd (EPL) is one of the largest private sector port companies in India
offering a range of port and terminal services for liquid, dry bulk, break bulk and general
cargo. EPL holds various port assets of Essar housed in separate SPVs, EPL currently
has operational capacity of 104 MMTPA across its terminals in Vadinar and Hazira in
Gujarat and Paradip in Orissa. The company is in the process of increasing its aggregate
port capacity to about 200 MMTPA with an expansion project at Hazira, a new bulk
terminal at Salaya in Gujarat, a new coal terminal at Paradip, Odisha and iron ore
terminals at Vizag, Andhra Pradesh.
Essar Oil Limited (EOL) started commercial operation of 10.5 MMTPA refineries in April
2008 at Vadinar on the West Coast of India in the state of Gujarat. In subsequent years,
the Refinery was expanded to 20 MMTPA and upgraded considerably by addition of
equipment allowing operation with heavy, sour crudes. This expansion and upgrading was
accomplished through several projects, reaching completion in early 2012. The rated
capacity of Train 1 on above basis is 20 MMTPA. The Nelson Complexity factor for Train 1
is calculated to be 11.8.
Vadinar Oil Terminal Limited (VOTL) and Vadinar Ports and Terminal Limited(VPTL), are providing the Port and terminal facilities to the 20 MMTPA petroleum refinery
of Essar Oil Limited. VOTL and VPTL are Essar group companies and associate of Essar
Oil Limited (EOL).
Essar’s Marine and offsite facility created to support EOL Refinery consists of one SPM,
one product jetty having two Berths, a rail gantry, six road gantries, cross country pipeline
and around 3 million KL storage tanks for crude oil and petroleum products.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 4
India is deficit in LPG, as against the demand of approx. 16 MMTPA domestic production
is approx. 10 MMTPA. The excess demand is met by import of LPG through various
terminals.
VPTL through a new SPV ‘Petro Tankage India Limited’ plans to develop LPG import
terminal. Facilities of VOTL and VPTL will be utilized for import of LPG and Petro Tankage
India Limited (PTIL) will develop the facilities for storage and transportation of LPG.
1.2 Proposed LPG Storage
It is proposed to store LPG in refrigerated tanks. The proposed location for storage is
near to the evacuation system for LPG produced by EOL refinery. The proposed storage
facility will be connected to the existing evacuation system. Total storage capacity
planned to have is 32000 Tons in Refrigerated condition, 16000 Tons each of Propane
and Butane.
The storage will be connected to Essar Jetty in Vadinar through the existing cross country
pipeline corridor for import of LPG and coastal dispatch in case required. Similarly the
storage will be connected to existing GAIL pipeline for despatch of LPG to North India
and to existing Truck Loading Gantry for despatch in this region.
1.3 Site Description
The site for the storage is located within Essar Refinery Complex in COT (Crude Oil
Tank) area; however it will be barricaded and isolated. The Refinery is located on the
state highway no. 25A (Jamnagar to Okha), which eventually connects to NH- 8A. The
nearest rail junction is at Modhpur, which is on the broad gauge line connecting Jamnagar
and Okha. The nearest airport is at Jamnagar, which is 50 km. (approx) from the proposed
location.
Some of the key location advantages of Essar Jetty are listed below:
Nearest point from Middle East to India and Industries in north and north-western states
are dependent on ports on the western coast.
Vadinar is strategically located in the Gulf of Kutch between two Islands namely Kalubhar
and Narara thereby a sheltered terminal and safe for navigation and berthing. This is an
all-weather deep draft terminal having no interruption in operation. The Natural creek helps
for very low siltation and hence dredging is not required.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 5
1.4 Site Conditions
Essar had appointed different agencies to carry out studies and surveys of the refinery,
COT, pipeline corridor and marine facilities. Detail Geo-investigation works for the design
and construction of various foundation systems of tanks and other equipments, buildings
were carried out at site. The entire geotechnical investigation works consisting of several
drill holes, cyclic plate load tests, excavation of trial pits, field permeability tests, field CBR
test and electrical resistivity tests were carried out. Based on the results of all the field and
laboratory test results, the report was prepared to facilitate the designer in their design
work.
Similarly, for the entire refinery premises (i.e. refinery, COT, Pipe line corridor)
topographical survey was conducted to determine the levels of the ground and a report
containing survey maps showing grid wise levels for the entire area was prepared.
Since the proposed storage project is being executed within the existing area, the above
reports prepared during the construction of existing refinery area are being utilized.
1.5 Rehabilitation and Resettlement Issues
The storage will be on the existing available land block, there are no R&R issues.
1.6 Pollution Control Measures:
Being LPG storage, the proposed facility is not expected to have any Air, Water and Solid
pollution. For the refrigerated storage a flare will be installed to avoid any direct release of
LPG in atmosphere. PTIL is getting an Environment Impact study conducted by an
accredited consultant, recommendation of which will be strictly followed.
1.7 Project Schedule and Cost Estimates
The Project is scheduled to be completed in 24 months after getting all statutory
permissions and clearances.
The total preliminary costing of the project is estimated at Rs. 430 Cr. This cost includes
the cost for storage tanks of 32,000 Tons of LPG/ Propane / Butane and the associated
facilities.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 6
2. INTRODUCTION OF THE PROJECT
India is a net importer of petroleum products; it requires to import LPG as domestic
production is much lower than the demand. LPG import has increased from 2.3 MMT in
2004-05 to 6.6 MMT in 2013 -14. As against the demand of 16.3 MMT in FY 2013-14,
domestic production was only 10.1 MMT necessitating import of 6.6 MMT of LPG.
During the last eight years LPG consumption has increased at a Compounded Annual
Growth Rate (CAGR) of 5.8 % from 10.4 MMT in 2005-06 to 16.3 MMT in 2013-14. On
the other hand, domestic production has increased at a CAGR of 3.4 % only from 7.7
MMT in 2005-06 to 10.1 MMT in 2013-14. Lower production growth rate compared to
consumption growth rate has caused very high increase in LPG import. LPG import has
increased at a CAGR of 11.3 % from 2.8 MMT in 2005-06 to 6.6 MMT in 2013-14. If
current growth rate of Consumption and production of LPG is continued for next 6 years,
by 2020 LPG consumption will be 22.8 MMT while domestic production will by only 12.3
MMT, requiring LPG import of 10.5 MMT. Hence LPG import is expected to increase from
6.6 MMT in 2013-14 to 10.5 MMT in 2019-20, an increase of approx. 4 MMTPA. To
address this increased import requirement, development of new LPG import terminal is a
necessity.
Moreover, land locked North India is deficit in LPG, hence there is a need for a LPG
import terminal in Gujarat which is closest to North India to cater to the growing demand
of LPG in North India. PTIL proposes to develop a new 2.5 MMTPA of LPG import
terminal at Vadinar in Devbhoomi Dwarka district of Gujarat. LPG will be imported
through existing petroleum handling jetties of ESSAR Marine Terminal. The terminal has
a very good draft and good marine condition hence fully loaded largest LPG ship (Very
Large Gas Carrier) can be berthed at the Jetty safely. Further it will reduce the freight
cost of LPG and will benefit the LPG consumers.
North India is deficit in the LPG and there are limited LPG import terminal in the state of
Gujarat and Maharashtra. Hence demand of North India is not being effectively met in the
current set up. It is partly taken care by the supply from the petroleum refineries and
fractionators in west India and partly by the imports through Haldia port.
LPG import facility in the coast of Gujarat is required to supply LPG to North India and
Vadinar is the ideal location due to the connectivity of the location to the North India
through a dedicated LPG pipeline up to Loni.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 7
LPG consumption is increasing at high rate and this growth is expected to be continued in
future due to increase in rural penetration, use of LPG in automobile and industrial sector
and promotion of clean fuel by the Government. LPG is a clean fuel and as society
become more responsive to environmental issues consumption of clean fuels like LPG will
increase.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 8
3. SITE INFORMATION
3.1. Site Location
The refrigerated storage tanks will be installed within Essar Refinery Complex, located on
state highway no. 25A (Jamnagar to Okha), which eventually connects to NH- 8A. The
nearest rail junction is at Modhpur, which is on the broad gauge line connecting Jamnagar
and Okha. The nearest airport is at Jamnagar, which is 50 km. (approx) from Vadinar. The
location is shown on the map below:
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 9
Existing Essar jetty for POL handling at Vadinar will be used for LPG import hence new
jetty dedicated for the LPG is not required, however in future new Berths to cater Refinery
expansion are planned to be developed and the same can be used for increasing quantity
of import of LPG.
LPG will be evacuated through Jamnagar - Loni GAIL pipeline which is around 7 Km from
the storage facility. LPG will also be evacuated through two existing road gantries in the
Essar Oil refinery. Storage facility will be connected to the existing road gantry through
pipeline.
A new road gantry will be constructed in the COT area as indicated in the layout for
movement of propane and butane. In case required based on Market condition Essar may
construct a new rail gantry in future, which can also be connected to the proposed storage
facility.
3.2 Site Conditions:
A brief description of the conditions existing at the site has been summarized below:
3.2.1 Meteorological
Climate: The climate is humid and coastal for most part of the year
Temperature: During the year, the temperature ranges between 5 Deg C (winter) to 46
Deg C (summer).
Rainfall: The average rainfall of the area is around 535 mm per year
Humidity: The humidity ranges from 96% in summer to 27% in winter
Earthquake: The area is classified under class IV of IS 1893.
Cyclone: Extreme wind speed occur in cyclone storms (average hourly wind exceeding
about 60 KMPH) approximately once every 5 years but extreme (average hourly) wind
speed of 100KMPH are rare.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 10
3.2.2 Transport Linkages
The company transports its products from Dispatch area of the company through rail and
road systems. A brief description of the transport linkage of the Dispatch is given under:
(a) Road link: Vadinar is connected with state highway which eventually connects to
NH-8A near Rajkot in one direction and SH-28 on the other side. The road
connectivity of the area is shown below:
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 11
(b) Rail link: Essar rail gantry is connected to the main rail line between Jamnagar to
Okha through a siding from Modhpur station to the gantry. The rail connectivity is
shown in the map below:
3.2.3 Site Analysis
The general site analysis including connectivity, nature of land, topography, land use,
infrastructure etc are listed in the following table.
Site Analysis Information
Connectivity LPG storage is within the Refinery Complex,
which is situated on SH 25 A Jamnagar –
Okha Highway. Nearest Railway rail junction
is at Modhpur, which is on the broad gauge
line connecting Jamnagar and Okha. The
nearest airport is at Jamnagar, which is 50
km. (approx)
Land form, land use and land
ownership
Industrial Land available in the ESSAR
complex and will be leased to PTIL on long
term basis .
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 12
Topography (along with map). Plain area within the refinery complex The
entire refinery premises topographical survey
was conducted to determine the levels of the
ground and a report containing survey maps
showing grid wise levels for the entire area
was prepared. Site being located in the
Refinery complex the same will be used for
construction
Existing land use pattern
(agriculture, non-agriculture,
forest, water bodies (including
area under CRZ)), shortest
distance from the periphery of
the project to periphery of the
forests, national park, wildlife
sanctuary, eco-sensitive areas,
water bodies (distance from
HFL of the river), CRZ. In case
of notified industrial area, a
copy of the Gazette notification
should be given.
Industrial Land Distance from
Forest : 3.5 Km
Marine National Park: 2.5 Km
Eco Sensitive zone: Not applicable here
Distance from HTL: 1.95 Km
Existing physical and social
infrastructure
Being within the existing operational Refinery
complex and nearer to Jamnagar district the
area has good infrastructure facilities like
road, telecommunication, power supply,
educational, medical etc.
Villages around the project site have a
primary health center and school till class
VIII.
Some of these facilities such as medical,
educational and water supply are supported
by Essar.
Soil classification The soil at the proposed site consists mainly
of a top layer of murrum and soft/medium
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 13
hard rock soil below the top layer. The study
of drill holes carried out at nearby areas
reveals existence of a thin overburden layer
consisting of loose brownish expansive soil
which is an
Admixture of clay silt mixed with sand, gravel,
and rock fragments at the top surface,
extending up to an average depth of about
0.4 - 1.0 m. This is followed by highly
weathered disintegrated basalt having a
thickness of about 3.0 - 4.0 m. The rock mass
beyond 4.0 to 5.0 m depth is weathered to
moderately hard basalt and fractured in
formation.
Climatic data Climate: The climate is humid and coastal for
most part of the year
Temperature: During the year, the
temperature ranges between 50c (winter) to
460 c (summer).
Rainfall: The average rainfall of the area is
around 535 mm per year
Humidity: The humidity ranges from 96% in
summer to 27% in winter
Earthquake: The area is classified under
class IV of IS 1893.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 14
4. Existing Facilities of Essar
Essar’s offsite and Marine facilities for handling crude & product of the Refinery are as
follows:
Crude Facilities:
One Single Point Mooring (SPM) for transfer of crude oil from crude oil tankers to the
crude oil tank farm through offshore/onshore pipeline.
There are 12 tanks in Crude Oil Tankage (COT) area with combined capacity of 1.12
million KL for storage of crude oil of various types. The function of the crude oil tank farm
is to receive crude oil which is delivered by VLCCs from the SPM, provide storage
capacity & transfer the design crude oil mix, as per, the specifications to the Refinery for
the processing. A number of pumps have been installed at the tank farm for this purpose.
Apart from this the unit also comprises of supporting installations such as oil/water
separation facilities & firefighting system.
Product Facilities:
Product and Intermediate Tankages (PIT) for storage of products and intermediate
products
Dispatch Tankages for receiving of products from PIT and dispatch.
Rail & Road Loading Facilities for dispatch of products domestically to the rest of the
country
Product dispatch Jetty for dispatch of products by sea for coastal movement to other parts
of the country and for exports
Products & Intermediate (PIT) Tank Farm:
56 tank product storage facility with capacity of around 1.2 Million KL with inter-connecting
pipelines, associated pumps and other facilities.
41 tank intermediate product storage facility with capacity of around 0.7 Million KL with
inter-connecting pipelines, associated pumps and other facilities.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 15
Intermediate storage facilities are installed for products from the units and transfers back
to other units for further processing. Once the final products are processed in the units, the
same are stored in the product tanks. From these Tanks Products are either dispatched to
Jetty through cross country pipelines for export and domestic coastal movement and are
transferred to the Dispatch area for delivery through Road / Rail loading facilities for
domestic use.
Dispatch Facilities:
27 product dispatch tankages with inter-connecting pipelines and cross-connecting
pipelines with capacity of around 0.08 Million KL.
Rail loading facilities with capacity of approx. 5 MMTPA including a platform that has spurs
on both sides for loading black as well as white oil and will be capable of simultaneously
loading two rakes. The rail gantry is fully automated.
Separate tank lorry filling facilities for White Oil (HSD, MS, SKO, ATF), LPG, Black Oil
(FO, Bitumen) with approx. capacity of 5 MMTPA. There are six road-loading gantries,
two for LPG (with 8 bays each), three for white oil (8 bays each) and one for black oil (10
bay). These Gantries are fully automated truck loading facilities and include loading arms
and flow meters for delivering preset product quantities at each bay.
Access to the terminal is controlled through an automated gate using card identification
sensors. Each entrance and exit from the terminal will be logged and will be integrated to
the filling system and documentation system.
Product Jetty:
Two Berths have been constructed to handle Petroleum Products in KPT waters at
Vadinar. These are situated in a natural creek ‘Pathfinder inlet’ with water depth of 15 – 17
meters and are capable of handling ships from 25000 DWT to 100,000 DWT and can
handle VLGC (Very Large Gas Carier) also. Central platform, breasting dolphins and four
mooring dolphins are provided in each Berth. These are equipped with fenders, bollards
and other equipment like Marine Loading / unloading Arms, pipelines, fire fighting,
Electrical and Instrumentation etc.
The jetty has the facility to load / unload petroleum products, which are transported
through cross country pipelines between Refinery and Jetty.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 16
5. PROPOSED LPG STORAGE PROJECT DESCRIPTION
32,000 MT of refrigerated storage is planned to be developed for the proposed project.
There will be two tanks of 16,000 MT capacities each, one for storage of propane and one
for butane. Propane and Butane will be unloaded through the Product Jetty in refrigerated
condition (approx. - 40Deg C for Propane and approx -5 Deg C for butane) and
transported through insulated pipelines to the proposed Storage facility.
Propane and Butane will be stored at subzero temperature under atmospheric pressure in
Double Wall Double Integrity Tanks. This double integrity cap-in provides extra vapor
space of 15-20% depending on tank dimensions which is very useful for maintaining tank
pressure within operating limits especially under emergency condition. The presence of
vapor in the annular space between the cup and shell acts as an insulating media and
helps in reducing the heat ingress from outside.
The tank is designed as per the API 620, Appendix R. The outer tank is insulated with
polyurethane that is formed in-situ. The bottom insulation is foam glass and Perlite
Concrete which is a load bearing insulation. The top of the cup is insulated by mineral
wool (Fiber glass wool insulation) which is spread on a suspended deck. Insulation
thickness is determined to limit the tank boil off within 0.04 wt. % per day.
The tanks will be equipped with two pressure relief valves to safeguard against
overpressure. Isolation valves are provided with suitable mechanical interlock. Also the
tank is equipped with two vacuum relief valves to safeguard the tank against isolation
valves which are provided with suitable mechanical interlock.
The tank rests on elevated foundation for a free passage of air from below, so as to avoid
freezing of foundation. A staircase tower with platform landing up to tank top is provided to
access tank’s top nozzles.
As propane and Butane are stored in refrigerated condition in the atmospheric tank, it is
important to keep heat ingress into the tank to the minimum possible. Insulation plays key
role in this aspect. The commonly used insulation for the tanks is Polyurethane foam
(PUF) which is cast in-situ, on the outside tank shell and covered with aluminum cladding.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 17
Following considerations in design are made to ensure safety of storage tank and
connected operations:
Remote shut-off valves on tanks main inlet and outlet line.
Dual measurement for tank level/pressure and interlocking with
refrigeration compressors, ammonia receipt and pumping, emergency vent
to flare.
Dual level measurement for the annulus portion of the tank annulus
draining facility
Refrigeration system based on reliable screw compressors
Stand-by equipment for critical duties and utilities.
Closed vent drain system.
Redundancy in critical instrumentation & control.
Adequate fire water grid and water curtain around pumps and road tanker
loading stations.
The refrigerated Propane and Butane storage system comprises of the following:
Atmospheric Storage Tank (Double Valve Double Integrity)
Refrigeration System (includes Screw compressors, Condensers, Receiver
etc.)
Transfer pumps
Flare system
Road Gantry
All utility equipment (cooling tower with Side stream filters, Instrument air
compressor system, DG System etc.)
Two nos. of packaged boilers for steam generation required for heating
Electrical & Instrumentation system.
Propane and Butane will be heated and mixed in required ratio to make domestic LPG and
transported to GAIL pumping station within Essar Refinery complex through pressurized
line. The line will also be connected to existing Road Gantry and Rail Gantry (in future)
through pressurized storage of Refinery. A four bay Gantry will also be developed within
the COT area as indicated in the drawing for dispatch of special Product like Propane,
Butane & Auto LPG and some quantity of domestic LPG if required. Ratio controller as
well as static mixer will be provided for blending of Propane and Butane properly.
Lay out of the storage facility is indicated in the attached drawing no. C 351-PP-GA-400 A.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 18
Evacuation Facilities:
It is proposed to provide the following evacuation mode for dispatch of LPG, which
already exists in Essar Refinery Complex:
Through Truck loading Gantry – two truck loading gantry with 8 bays
are installed in the Essar Refinery complex, these gantries will be
used for dispatch of LPG from the proposed project as well.
Through Pipe line: There is a LPG pipeline connecting Essar Refinery to
the North India for transportation of LPG. Capacity of the main pipeline is
2.5 MMTPA and it is planned to be further expanded by GAIL.
Electrical:
Power requirement for the storage will be approx 5 MW, which will be taken from
ESSAR Power Gujarat Limited , Salaya (EPGL).
Instrumentaion:
Suitable DCS, ESD and FGS system will be provided for monitoring and control of
the storage facility.
Utilities
Steam:
Two nos. of packaged boiler will be installed within the storage facility to meet the
steam requirement. These boilers will run on LPG taken from the storage, however,
initial startup will be done through HSD. Suitable size of Chimney will be constructed
for flue gas discharge from the Boilers.
Other Utilities:
Nitrogen and potable water will be taken from the existing refinery.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 19
A cooling water system will be developed to cater to the need of the Storage
facilities, to be mainly used in compressors, condensers and Pumps.
Flare:
A flare stack will be provided within the LPG storage area for burning off gas released by
relief valves during unplanned over-pressuring of plant equipment for safety of the Plant
and Personnel. During plant or partial plant startups and shutdowns, flare stacks are also
used for the planned combustion of gases over relatively short periods.
Fire Water:
Fire water network and the facility will be connected to existing network of the Refinery. A
firewater reservoir already exists in the COT area.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 20
6. ENVIRONMENT CONTROL MEASURES
Integrated Management System incorporating OHSAS, Environment Management Plan
and ISO will be adapted for the storage area, in line of the Refinery Integrated
Management System. All the recommendation of EIA will be suitably incorporated in the
system.
6.1 Green Belt:
Refinery is already having green belt around as per the statutory requirement. Additional
green belt if required for this storage facility will be developed.
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 21
7. PROJECT SCHEDULE AND COST
7.1 Project Schedule
The Project is scheduled to be completed in 24 months after getting all the statutory
permissions and clearances for the project. Essar Project India Ltd an Essar group
company will be engaged for execution of the Project as they are capable and have large
experience in executing such Projects on EPC basis, however, Reputed and experience
Engineering/ EPC Consultants can be engaged for some specialised Engineering and
construction works such as refrigerated storage.
7.2 Project cost
The preliminary costing for various facilities is as follows:
7.3 Project Summary
Proposed Project Description
Type of project Isolated Storage facility for LPG
Location Within Essar Refinery COT Area, Bharana –
District Dwarka
Project Features 16000 MT x 2 Refrigerated LPG Storage Tanks
along with all associated facilities
SSll.. NNoo..FFaacciilliittiieess CCoosstt
((RRss.. iinn CCrroorreess ))
11..00 CCiivviill && SSttrruuccttuurraall 8800
22..00MMeecchhaanniiccaall RReeffrriiggeerraatteedd ssttoorraaggee,,
RReeffrriiggeerraattiioonn,, bblleennddiinngg aanndd ttrraannssffeerr222200
33..00 EElleeccttrriiccaall && iinnssttrruummeennttaattiioonn 7700
44..00 UUttiilliittiieess aanndd ootthheerrss 6600
TToottaall 443300
Pre Feasibility Report – Proposed LPG Storage Facilities of PTIL, Bharana Page 22
Proposed Project Description
Raw material, marketing area of
final products, mode of transport
of raw material and finished
product.
Construction material for the Project will be
sourced from various vendors
There is no production in the facility, only
Storage of Propane and Butane will be done
and mixing of Propane and Butane for making
LPG will be carried out.
Availability of water, its source,
energy/ power requirement and
source
Power will be taken from EPGL and additional
water requirements will be met from the Essar Oil
Refinery
Quantity of wastes to be
generated (liquid and solid) and
scheme for their management/
disposal.
As such there will not be any waste generation
except Used /Waste Generation of 1 Kl/ Year from
Equipment .
Green belt Refinery has already developed Green Belt as per
the total requirement. Additional green belt
required if any for this Project will be developed
Rehabilitation and resettlement
(R&R)
The land for the Project is already acquired by the
Essar and is part of Essar Refinery Complex,
hence there are no R&R issues.
Project schedule The Project will be completed in 24 months after
getting required statutory permissions and
clearances.
Total cost of the expansion
project
Total cost of the project is estimated to be Rs 430
Cr