PEROCDECK A UNIQUE DECK COATING - Prokem · 2011-10-04 · perocdeck: a unique deck coating ... 25 kg aggregates 5 mm 25,00 kg 3,33 333,00 350,00 kg 3.8 kg perocdeck lk 722 11,00

PEROCDECK

A UNIQUE

DECK COATING

PEROCDECK: A UNIQUE DECK COATING

RECOMMENDED USES

MAIN FEATURES

• very high mechanical resistance (optimum friction test results)

• higher performance than epoxy based material

• suitable for application under severe weather conditions

• minimum down time due to very fast curing time

• very good deck levelling capabilities

• user friendly : easy to apply and surface tolerant

• self-levelling solvent free non toxic material

• Offshore platforms,

• helidecks,

• ship decks,

• refrigerated rooms…

PEROCDECK: A UNIQUE DECK COATING

PETROLEUM PRODUCTS CONCENTRATION PEROCDECK LK 721/722/731

crude oil 100 % good

oil « good

mineral oil « good

kerosene « good

diesel oil « good

paraffine oil « good

petrol for paints « good

CHEMICAL RESISTANCE

WATER CONCENTRATION PEROCDECK LK 721/722/731

sea water 100 % good

distilled water « good

PEROCDECK STANDARD PROCEDURE OF APPLICATION

EQUIPMENT REQUIRED

• air power mixer

• knee pads

• hard brush

• scrapers and metallic brush

• masking tape

• empty drum of 25 liters

• squeegee

TYPE OF SUBSTRATE AND SURFACE PREPARATION

• For all substrates:

clean & dry surface, free of non adherent particles

or contamination

• Adherent epoxy aged paint systems:

scrubbing and brushing with sand paper

• Highly corroded or contaminated steel:

UHP water blasting or scrubbing, brushing to St 3

• Aged steel in relatively good condition:

UHP water blasting or scrubbing, brushing to St 2

Deck surface preparation


APPLICATION OF THE FIRST TWO COATS:

NEUTRAN PB 400 AND NEUTRAN HT 411

Primer Neutran PB 400: applied at 20 to 25 microns DFT

• rust fixative, ideal for flash rusty areas

• high fluid properties

• fill in very small cavities

• ideal for St 3 surface preparation

In situe


APPLICATION OF THE FIRST TWO COATS:

NEUTRAN PB 400 AND NEUTRAN HT 411

Intermediate Neutran HT 411 provides chemical bonding between

Neutran PB 400 and Perocdeck LK 721.

Good anticorrosion barrier at 80 microns DFT.

Minimum overcoating time:

45 min. at 15°C or 60 min. at 10°C with

90% R.H.

Maximum overcoating time:

7 days at 15°C.


APPLICATION OF THE MAIN COAT:

PEROCDECK LK 721 + SILICA filler + AGGREGATE

PEROCDECK LK 721 (A + B) is supplied in pre-dosed

cans.

SILICA needs to be thoroughly mixed with

PEROCDECK LK 721.

The three pack coating must be mixed in the following

order:

- Perocdeck LK 721 resin (1) + Perocdeck Silica

filler (2)

- then add Perocdeck LK 721 coloured curing agent

(3)

The main coat has to be applied quickly due to short

pot life (25 min. at + 10°C, see our Technical Data

Sheet).


APPLICATION OF THE MAIN COAT:

PEROCDECK LK 721 + SILICA filler + AGGREGATE

Approximately 10 to 15 minutes after add:

AGGREGATE « DECK» over Perocdeck LK 721, to provide full and

even coverage.

Wait enough time so that aggregates do not sink into the main coat.


APPLICATION OF THE TOP COAT:

PEROCDECK LK 722 or LK 731

After the application of the main coat, wait 45 min. at 15°C

or 60 min. at 10°C, then sweep away non adherent aggregates.

Immediately after, power mix thoroughly and carefully the two

following components:

- Perocdeck LK 722 resin

- Perocdeck LK 722 coloured curing agent


APPLICATION OF THE TOP COAT:

PEROCDECK LK 722 or LK 731

Immediately after pour out the mixed product over the surface

covered with aggregates. Roll apply carefully and evenly to get

optimum results.

The coating is ready for use after 1 hour at 15°C.

For heavy duty: 2 hours approx. at 15°C.

PEROCDECK 506 PACKAGING

PEROCDECK 506 BINDER KIT

PEROCDECK 506 SILICA KIT

PEROCDECK 506

AGGREGATE KIT

PEROCDECK 506 KIT PACKAGING

PRODUCT REFERENCE NUMBER PACKAGING

Neutran FP 100 (monocomponent) 0.6 l

Neutran HT 200 (monocomponent) 1.2 Kg

PEROCDECK 721 (A+B)

(resin + coloured curing agent) 11 Kg

PEROCDECK LK722 (A+B)

(resin + coloured curing agent) 3.8 Kg

TOTAL NET WEIGHT 16.60 Kg




SILICA « DECK 506 » KIT 25 Kg

TOTAL NET WEIGHT 25 Kg

PEROCDECK 506 AGGREGATE KIT


AGGREGATE

« DECK 506 » 20 Kg


PEROCDECK 506 6 m² - 5 mm - DFT

100 m²

PEROCDECK 506 KIT

PACKAGING

PEROCDECK

6 m² - 5 mm - DFT PEROCDECK 506

BULK PACKAGING

consumpt.

Kg/m2

consumpt.

Kg / Lt

Quantities to

order

0.6 Lt NEUTRAN PB 400 5,00 Lt 0,10 10,00 10,00 Lt

1.2 kg NEUTRAN HT 411 8,00 kg 0,20 20,00 24,00 kg

11 kg PEROCDECK LK 721 11,00 kg 1,83 183,00 187,00 kg

20 kg SILICA MVNG+ 25,00 kg 4,16 416,00 425,00 kg

25 kg AGGREGATES 5 MM 25,00 kg 3,33 333,00 350,00 kg

3.8 kg PEROCDECK LK 722 11,00 kg 0,63 63,00 66,00 kg

PEROCDECK 5 mm delivered in bulk

with STANDARD PACKAGING

PEROCDECK 310 PACKAGING



PEROCDECK 310

AGGREGATE KIT

PEROCSOL DECK 310 PACKAGING


Neutran PB 100 (monocomponent) 0.9 l

Neutran HT 411 (monocomponent) 1.6 Kg

PEROCDECK LK 721 (A+B)

(resin + coloured curing agent) 11 Kg

PEROCDECK LK731 (A+B)

(resin + coloured curing agent) 6.0 Kg

TOTAL NET WEIGHT 19.50 Kg




SILICA « DECK 310 » KIT 22 Kg


PEROCDECK 506 AGGREGATE KIT


AGGREGATE « DECK 310 » 25 Kg


PEROCDECK 310 10 m² - 3 mm - DFT

100 m²

PEROCDECK 310 KIT

PACKAGING

PEROCDECK

6 m² - 3 mm - DFT PEROCDECK 310 BULK

PACKAGING

consumpt.

Kg/m2

consumpt.

Kg / Lt

Quantities to

order

0.9 Lt NEUTRAN PB4100 5,00 Lt 0,10 10,00 10,00 L

1.6 kg NEUTRAN HT 411 8,00 kg 0,20 20,00 24,00 kg


22 kg SILICA MVNG+ 25,00 kg 2,20 220,00 225,00 kg

25 kg AGGREGATES 5 MM 25,00 kg 2,50 250,00 250,00 kg


PEROCDECK 3 mm delivered in bulk

with STANDARD PACKAGING

PEROCDECK TRACK RECORD

TYPE OF INDUSTRY SURFACES MAIN CLIENTS SITE OF APPLICATION

HIGH TECH INDUSTRY 2,500 M2

AEROSPATIAL NANTES

TECHNIFIL ST GERMAIN

THOMSON GRENOBLE

MARINE INDUSTRY 40,000 M2

FISHING BOATS VIGO

ARSENAL CHERBOURG

VENDEE MARINE SABLE D’OLONNE

CMER

TOTAL OIL MARINE

TEXACO

MOBIL OIL

LORIENT

OFFSHORE

” “

OFFSHORE

MISCELLANEOUS 35,000 M2

banks BNP PARIS

hotels ROYAL MONCEAU PARIS

bridges PONT DES ILES VINCENNES

ciment industry ETERNIT THIANT

steel works DEVECEY BESANCON

town hall MAIRIE DE MEZIEU MEZIEU

reception hall GREEN CLUB CHEVERNY

schools LYCEE BLERIOT TRAPPES

etc... etc... etc...

PEROCDECK TRACK RECORD

TYPE OF INDUSTRY SURFACES MAIN CLIENTS SITE OF APPLICATION

FOOD INDUSTRY 30,000 M2

mainly, kitchen floors, SURGELE MONTFORT PONTCARRE

refregirated rooms, EURODISNEYLAND TORCY

restaurants, SCAPA RUNGIS (PARIS)

sanitary floors SOPAD NESTLE DIEPPE

BEURRE PREMIER THIAIS RUNGIS

Sucreries CHANTOR BAZENCOURT

CHEMICAL INDUSTRY 20,000 M2

BAYER ELASTOMERS LIILEBONNE

COLGATE PALMOLIVE COMPIEGNE

LABO MERAM MEULAN

SOPAD RUMILLY

SOTRACHEM PLAINE ST DENIS

LUCHAIRE BOURGES

NUCLEAR INDUSTRY 1,500 M2

EURODIF PIERRELATTE

Surface preparation

Surface preparation

Surface preparation

Surface preparation

Surface preparation

Surface preparation

Application of Neutran FP 100

Application of Neutran HT 200





Preparation of mass coat: Perocdeck LK721 + Silica

Preparation of mass coat: Perocdeck LK721 + Silica

Mass coat application




Perocdeck LK 721 mass coat application

Aggregate application



Aggregate excess elimination



Top coat application: Perocdeck LK 722 or LK 731



Documents

PEROCDECK A UNIQUE DECK COATING - Prokem · 2011-10-04 · perocdeck: a unique deck coating ... 25 kg aggregates 5 mm 25,00 kg 3,33 333,00 350,00 kg 3.8 kg perocdeck lk 722 11,00