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PerforMoreHigh voltage connectorPerforMore | Industrial Connectors
2 PerforMore high voltage connector
STÄUBLI ELECTRICAL CONNECTORS
Long-term solutions – Expert connections
Stäubli Electrical Connectors is a leading
international manufacturer of high-qual-
ity electrical contacts and connector
systems and solutions for industrial
applications. We are part of the Stäubli
mechatronics group, the technology
leader in connection solutions, robotics
and textile machinery.
Stäubli develops, produces, sells and ser-
vices products for markets with the high-
est productivity and safety standards. As
recognized specialists, our focus is always
on solutions and customers. Many new
developments got their start here and are
now becoming established as worldwide
standards.
Our customers depend on our expertise and
our active support, even when dealing with
unusual challenges. With Stäubli, you’re en-
tering into a long-term partnership built on
reliability, dedication, and exceptional qual-
ity in both products and services.
Pioneering contact technology for in-
creased effi ciency
The entire Stäubli Electrical Connectors
product range meets market expectations
for high performance, the highest number
of mating cycles, and long-lasting reliabil-
ity for safe, durable operation. Our proven
MULTILAM technology is ideal for all types
of connections in industrial applications.
Customers in the power transmission and
distribution sector rely on our consistent,
loss-free transmission performance in all
voltage ranges. The automotive industry
depends on our high-effi ciency connections
for spot-welding applications in production
lines. Harsh conditions in the transporta-
tion sector require high vibration resistance,
maximum reliability, and compact design.
These attributes are vitally important for rail-
way and e-mobility applications. The safety
and reliability of our products are essential
for test and measurement technology.
In the growing fi eld of alternative energy,
our products have been setting standards
since the 1990s. About half of the solar
energy generated worldwide is transmitted
through safe, long-lasting, high-perfor-
mance Stäubli connectors.
PerforMore high voltage connector 3
Areas of application of the PerforMore
system:
Use along the overall drive train: For
connecting batteries, inverters and elec-
tric motors
Suitable for a large number of vehicle
types:
- Powerful cars
- Vehicles with fast-charging capability
(HPC)
- Electric commercial vehicles
such as trucks and buses
The tried and tested MULTILAM is built into
the Ø 10 mm contact system; depending
on the ambient temperature, it can trans-
fer continuous currents of 400 A or more
with minimal power loss. Additionally, the
MULTILAM is optimally suitable for the de-
manding requirements of the electric drive
train such as resistance to vibrations and
high operating temperatures.
As a long-standing partner of the automo-
bile and transportation industry, we under-
stand the problems and expectations of our
customers. We deliver ideally tailored solu-
tions and support you through our global
service network anytime on site.
PerforMore – the e-mobility connector
from Stäubli
Electric and hybrid drives place demand-
ing requirements on the safety, reliability
and performance of connectors.
Stäubli has developed the PerforMore con-
nector with regard to the requirements for
high-voltage connections and connectors
in vehicles defined in LV 215. As a two-pole
angled version, it can be used with high-volt-
age batteries, inverters, and high-voltage
distribution units (HVDUs).
Applications and benefits
4 PerforMore high voltage connector
Robustness, safety and reliability
IP68 and IP69 according to IEC 60529 in
mated condition
IP2X in unmated condition
Resistance to vibrations and high oper-
ating temperatures
At the heart of our technology:
the MULTILAM
low height offers a clear advantage, allowing
more efficient use of the installation space
available in vehicles. The integration is quick
and easy to realize, the disassembly is safe
and user-friendly thanks to the two-stage
unlocking system.
The connector was designed for compact
dimensions, while maintaining all the clear-
ances and creepage distances required for
high operating voltages. The PerforMore
system was designed for use in different in-
terfaces along the drive train. In mated con-
dition more particularly, the PerforMore’s
High current carrying-capacity with com-
pact dimensions
Proven MULTILAM contact technology
Compact 10 mm contact design with
optimized performance characteristics
Lowest contact resistance
Long-term dependable contact system
Space-saving due to low installation
height
PRODUCT INTRODUCTION
PerforMore system overview
IP68, IP69
PerforMore high voltage connector 5
HVIL with two-stage unlocking system
Time interval between disconnection of
HVIL and power contacts ensures:
- The high-voltage interlock loop (HVIL)
is interrupted at the first step of the
unlocking procedure
- The power contacts are disconnected
only at the second step of the unlock-
ing procedure
Protection against accidental disconnec-
tion and resulting electric arcs
High-quality EMC shielding
High number of contact points ensures
high shielding efficiency
360° shielding: Even distribution of shield
contacts around the power contact
Step 1
Step 3
Step 2
6 PerforMore high voltage connector
Quick, easy and safe installation
Cable assembly suitable for all types of
production (small and large series)
Uncomplicated installation: Easy installa-
tion of pre-assembled cables due to only
one mounting direction
Safe installation: Predefined structural
shape prevents incorrect installation
Time savings: Connector comes almost
pre-assembled on delivery
Mechanical and color coding
Mechanical coding prevents incorrect
connections
- Four mechanical coding options
available
Color coding allows immediate recogni-
tion of the associated connector pairs
- 3 different colors allow clear allocation
PerforMore high voltage connector 7
1) Depending on cable, busbar and type of termination, see derating diagrams
General data
Rated current LV-215 up to 400 A @85 °C 1)
Rated voltage DC 1000 V
Conductor cross-section 50 mm² / 70 mm² / 95 mm² according to LV-216-2 Shielded, High-Voltage, Sheathed Cables for Motor Vehicles and their Electric Drives
Degree of protection, mated unmated
IP69, IP68 (1 m; 1 h) IP2X
Connection type pin Screw connection
Connection type socketCrimp connectionWelding connection
Test voltage AC 4260 V, 1 min/50 Hz
Shielding, according to LV215-2
90 dB (5 mΩ/m) at 2 MHz84 dB (10 mΩ/m) at 30 MHz75 dB (30 mΩ/m) at 100 MHz65 dB (80 mΩ/m) at 300 MHz
Ambient temperatureWelding connection: -40 °C bis +140 °CCrimp connection: -40 °C to +120 °C
Temperature limit, upper lower
Welding connection: +180 °C Crimp connection: +120 °C-40 °C
VibrationsTest IX: Commercial vehicle, unsprung masses)(ISO16750-3)
Technical data
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA416, MA416-1,
MA416-2
www.staubli.com/electrical
0
50
100
150
200
250
300
350
400
450
500
550
600
650
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 95 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
0
50
100
150
200
250
300
350
400
450
500
550
600
650
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 95 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
0
50
100
150
200
250
300
350
400
450
500
550
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 70 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
0
50
100
150
200
250
300
350
400
450
500
550
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 70 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
0
50
100
150
200
250
300
350
400
450
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 50 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
0
50
100
150
200
250
300
350
400
450
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Cur
rent
cap
acity
of t
he c
onne
ctor
in A
Ambient temperature in °C
Derating diagram PerforMore 50 mm2
Welded df 0.8 Welded df 1.0 Crimped df 0.8 Crimped df 1.0
8 PerforMore high voltage connector
Ambient temperature in °C
Ambient temperature in °C
Ambient temperature in °C
Cur
rent
cap
acity
in A
(95
mm
²)C
urre
nt c
apac
ity in
A (7
0 m
m²)
Cur
rent
cap
acity
in A
(50
mm
²)
Welded df 0,8
Welded df 0,8
Welded df 0,8
Crimped df 0,8
Crimped df 0,8
Crimped df 0,8
Welded df 1,0
Welded df 1,0
Welded df 1,0
Crimped df 1,0
Crimped df 1,0
Crimped df 1,0
The values shown in the derating diagrams
represent the current carrying capacity of
the contacts in a two pole configuration in-
side the insulation, with the indicated dera-
ting factors"df".
Derating diagram
PerforMore high voltage connector 9
* Add the desired color code1) Standard cable colors black and red, 0.5 mm² conductor
cross section, standard cable length 50 cm each. Other conductor cross sections, colors and lengths on request.
Plug side
Spare parts
15.5402 PM-P10IT-M6 PerforMore plug contact with M6 connection thread
15.5406 PM-KIT-HVIL-1-2 PerforMore set HVIL sockets
15.5419 PM-I-HVIL-1-2 PA PerforMore HVIL socket holder
15.5420 PM-HVIL-B1-2CR0/25-0.75 PerforMore HVIL socket
15.5894 PM-SEAL2P PerforMore seal 2 pole plug side
Order No. Type Description
15.0726 PM-MP10-2SDD-IT PerforMore plug side with M6 connection thread
15.0727C…-* PM-MP10-2SDD-IT-C… PerforMore plug side with M6 connection thread and coding
15.0728-0502122 1) PM-MP10-2SDD-HVIL-IT PerforMore plug side with M6 connection thread and HVIL
15.0729C...-*-21-22 1) PM-MP10-2SDD-HVIL-IT-C… PerforMore plug side with M6 connection thread, coding and HVIL
PerforMore
PM-MP10-2SDD-HVIL-IT-C…
10 PerforMore high voltage connector
Socket side
PM-CS10-2SDD-AV-C...
PerforMore high voltage connector 11
* Add the desired color code1) Depending on cable, busbar and connection type, see
derating diagram page 82) Additional colors to meet LV-215 specifications on request
Tools
15.5421 PM-RMT-S PerforMore extraction tool
Spare parts
15.5410 PM-SEAL50 PerforMore seal cover 50 mm²
15.5411 PM-SEAL70 PerforMore seal cover 70 mm²
15.5412 PM-SEAL95 PerforMore seal cover 95 mm²
15.5413 PM-S10AV-CR50 PerforMore socket crimp connection 50 mm²
15.5414 PM-S10AV-CR70 PerforMore socket crimp connection 70 mm²
15.5415 PM-S10AV-CR95 PerforMore socket crimp connection 95 mm²
15.5416 PM-KIT-SDD70 PerforMore shielding braid termination 50 mm²
15.5417 PM-KIT-SDD50 PerforMore shielding braid termination 70 mm²
15.5418 PM-KIT-SDD95 PerforMore shielding braid termination 95 mm²
15.5422 PM-S10AV-WD50-95 PerforMore socket welding connection 50 mm² – 95mm²
15.5895 PM-SEAL2S PerforMore seal 2 pole socket side
Order No. Type Description Connection type Conductor-Ø
mm²
15.0737 PM-CS10-2SDD-AV PerforMore socket housing
15.0738C…-* PM-CS10-2SDD-AV-C...PerforMore socket housing with coding
15.5407 PM-KIT-S10AV-CR50 PerforMore socket connection set, 1 pole Crimp connection 50
15.5408 PM-KIT-S10AV-CR70 PerforMore socket connection set, 1 pole Crimp connection 70
15.5409 PM-KIT-S10AV-CR95 PerforMore socket connection set, 1 pole Crimp connection 95
15.5427 PM-KIT-S10AV-WD50 PerforMore socket connection set, 1 pole Welding connection 50
15.5426 PM-KIT-S10AV-WD70 PerforMore socket connection set, 1 pole Welding connection 70
15.5425 PM-KIT-S10AV-WD95 PerforMore socket connection set, 1 pole Welding connection 95
Color and mechanical coding
Order No.2) Type Description *Color
15.5401-* PM-C Color and mechanical coding 21 23 25
Global presenceof the Stäubli Group
Stäubli Units Agents
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.We reserve the right to modify product specifi cations without prior notice. © Stäubli [email protected] | Photo credits: Stäubli
www.staubli.com
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