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PERFORMANCES OF A SPARK IGNITION (SI) ENGINE FUELLED WITH LIQUEFIED PETROLEUM GAS (LPG) USING LIQUID SEQUENTIAL INJECTION (LSI) TECHNIQUE MOHD MUSTAQIM BIN TUKIMAN UNIVERSITI TUN HUSSEIN ONN MALAYSIA

PERFORMANCES OF A SPARK IGNITION (SI) ENGINE FUELLED WITH LIQUEFIED PETROLEUM GAS … · 2018. 4. 17. · 2.4 Liquefied Petroleum Gas (LPG) Processed from Oil Refining 2.5 Liquefied

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  • PERFORMANCES OF A SPARK IGNITION (SI) ENGINE

    FUELLED WITH LIQUEFIED PETROLEUM GAS (LPG) USING

    LIQUID SEQUENTIAL INJECTION (LSI) TECHNIQUE

    MOHD MUSTAQIM BIN TUKIMAN

    UNIVERSITI TUN HUSSEIN ONN MALAYSIA

  • PERFORMANCES OF A SPARK IGNITION (SI) ENGINE FUELLED WITH

    LIQUEFIED PETROLEUM GAS (LPG) USING

    LIQUID SEQUENTIAL INJECTION (LSI) TECHNIQUE

    MOHD MUSTAQIM BIN TUKIMAN

    A thesis report submitted in partial fulfillment of requirement for the award of the

    Master of Engineering (Mechanical)

    Faculty of Mechanical and Manufacturing Engineering

    Universiti Tun Hussein Onn Malaysia

    MAY 2017

  • iii

    To my beloved parents, friend,

    for their endless love, support and tolerance

  • iv

    ACKNOWLEDGEMENT

    In the name of Allah, the Most Merciful and the Most Compassionate. I thank

    Allah for giving me the understanding and strength I needed to finish this study.

    I would like to thank my supervisor Assoc. Professor Dr Mas Fawzi

    Mohd Ali and my co-supervisor Dr Shahrul Azmir Osman, for their support,

    impulse, tutoring and motivation along my research journey. My special thank to

    my parent, Mr. Tukiman Nadi and Madam Siti Mariam Rahmat for the spiritual

    support and their pray for my completion of this project.

    I would like to record my thanks to the members of Automotive Research

    Group (ARG-UTHM) (Assoc. Professor Dr Mas Fawzi Mohd Ali, Dr Shahrul

    Azmir Osman, Dr Azwan Sapit, Dr Mohd Faisal Hushim and Mr. Muammar

    Mukhsin Ismail) and my study comrade Mr. Norrizal Mustaffa, Mr. Rais

    Hanizam, Mr. Khairul Ilman Sarwani, and Mr. Fathul Hakim Zulkifli for their

    unequivocal support and advice for me throughout this research which has given

    me confidence and strength to face any problems.

    I also appreciate the cooperation from the Departments of Energy

    Engineering and Thermofluids (JKT) and the Department of Manufacturing and

    Industrial Engineering (JKPI), especially from Mr. Mzahar Abd Jalal and Mr.

    Nizam Jamat for providing me the technical support to finish this research.

    Without them this project is impossible to be complete. Lastly, I would like to

    thank who have directly and indirectly contributed to the success of my study.

  • v

    ABSTRACT

    The increment of fuel cost and environmental pollutions from transportation sector has

    created interest on alternative fuels particularly in spark ignition (SI) engines. One of the

    seen potential of alternative fuel is Liquefied Petroleum Gas (LPG). LPG has a research

    octane number higher than gasoline and low carbon to hydrogen ratio content, thus the

    LPG has the potential to give more power in SI engines and to reduce exhaust

    emissions. An experimental work was conducted on a 1.6 Liters, 4-cylinder engine from

    a Proton Gen 2 (S4PH), equipped with gasoline Multi Point Port Injection (MPI)

    system. The engine was retrofitted with LPG Liquid Sequential Injection (LSI) and a

    piggy-back system emulated the stock Electronic Control Unit (ECU). The engine was

    tested in steady state conditions, which are based on engine speed from 1500rpm to

    4000rpm with increment of 500rpm. The Throttle Position (TP) was varied at four

    different levels that were 25%, 50%, 75% and 100% for every engine speed tested. The

    findings from the experiment showed that the liquid phase LPG increased brake power

    (BP) and brake torque (BT) in the range of 3% to 7%. The brake specific fuel

    consumption (BSFC) of LPG at low engine speed (1500rpm to 2500rpm) was reduced

    in the range from 21% to 52%. Meanwhile, at higher engine speed (3000rpm to

    4000rpm) the LPG BSFC increased in average between of 3% to 57%. The carbon

    monoxide (CO) exhaust emission was reduced in the range of 2% to 19% when using

    LPG. The carbon dioxide (CO2) is also lower than gasoline in average between 9% and

    18%. The hydrocarbon (HC) emission from LPG was increased in the range of 40% to

    70%, and concentration of NOx emission was increased in average of 60% in

    comparison with gasoline. As a conclusion, the LPG LSI system used in S.I engine is

    more effective than gasoline at low engine speed condition due to low fuel consumption

    and emission.

  • vi

    ABSTRAK

    Peningkatan kos bahan api dan pencemaran alam sekitar yang terhasil daripada sektor

    pengangkutan telah menarik minat terhadap penggunaan bahan api alternatif yang

    digunakan pada sistem enjin pencucuhan percikan api (SI). Salah satu potensi yang di

    lihat sebagai bahan api alternatif ialah gas petroleum cecair (LPG). LPG mempunyai

    nombor penyelidikan oktana (RON) yang tinggi disamping kandungan nisbah karbon

    yang rendah dibandingkan dengan hidrogen. Oleh itu LPG berpotensi untuk memberi

    kuasa yang lebih pada enjin SI dan mengurangkan pencemaran pelepasan asap ekzos.

    Pada kajian ini, eksperimen dijalankan pada enjin 1.6Liter, 4-silinder dari Proton Gen 2

    (S4PH) dan sistem penghantaran bahan api dilengkapi oleh sistem multi suntikan (MPI).

    Enjin ini telah dimodifikasi dengan suntikan turutan cecair (LSI) LPG dan sistem unit

    kawalan eletronik (ECU) yang asal pula telah disambungkan kepada sistem LSI

    tersebut. Enjin telah ditetapkan kepada mod keadaan kekal, di mana kelajuan putaran

    enjin bermula dari 1500rpm hingga 4000rpm dengan peningkatan kelajuan putaran enjin

    sebanyak 50rppm. Terdapat empat perbezaan kedudukan posisi injap pendikit (TP) iaitu

    25%, 50%, 75% dan 100% untuk setiap ujikaji mod kekal dijalankan. Hasil dapatan

    kajian menunjukkan pengunaan LPG pada fasa cecair telah meningkatkan kuasa brek

    (BP) dan tork brek (BT) dalam lingkungan 3%-7%. Brek penggunaan bahan api khusus

    (BSFC) bagi LPG telah berkurang sebanyak 21%-52% pada kelajuan rendah putaran

    enjin (1500ppm-2500ppm). Manakala BSFC pada kelajuan tinggi putaran enjin

    (3000rpm-4000rpm) menunjukkan peningkatan 3%-57%. Pencemaran CO telah

    berkurang sebanyak 2%-19% dan CO2 juga berkurang dalam purata 9% dan18%

    apabila LPG digunakan. Pencemaran HC mencatatkan peningkatan sebanyak 40%-70%

    dan NOx juga meningkat kepada 60% apabila dibandingkan dengan gasoline.

    Kesimpulannya, pengunaan sistem LPG LSI pada enjin S.I adalah lebih efektif

    berbanding gasoline jika digunakan pada kelajuan rendah putaran enjin.

  • vii

    CONTENTS

    CHAPTER TITLE PAGE

    TITLE

    DECLARATION

    DEDICATION

    ACKNOWLEDGEMENT

    ABSTRACT

    ABSTRAK

    CONTENTS

    LIST OF TABLES

    LIST OF FIGURES

    LIST OF SYMBOLS AND ABBREVIATIONS

    LIST OF APPENDIX

    i

    ii

    iii

    iv

    v

    vi

    vii

    xii

    xiii

    xvi

    xix

    CHAPTER 1 INTRODUCTION 1

    1.1 Background of Study

    1.1.1 Demands of Fuel

    1.1.2 Asian Fuel Price

    1.1.3 Emission from Vehicle in The

    Transport Sector

    1.2 Problem statement

    1.3 Objectives

    1.4 Scopes

    1.5 Significance of Study

    1

    2

    3

    4

    6

    7

    8

    9

  • viii

    CHAPTER 2 LITERATURE REVIEW 10

    2.1 Introduction

    2.2 The Internal Combustion Engine System

    2.3 Exhaust Gas Pollution

    2.3.1 Carbon Monoxide - CO

    2.3.2 Carbon Dioxide - CO2

    2.3.3 Hydrocarbon - HC

    2.3.4 Oxide of Nitrogen - NOx

    2.4 Liquefied Petroleum Gas (LPG) Processed

    from Oil Refining

    2.5 Liquefied Petroleum Gas (LPG)

    Manufacturing

    2.6 Liquefied Petroleum Gas (LPG) as an

    Alternative Fuel

    2.7 Liquid and Gaseous Injection for S.I

    Engine

    2.7.1 Injector system

    2.7.2 Indirect Injection

    2.8 Liquefied Petroleum Gas (LPG) Engine

    Technology

    2.8.1 Bi-fuel Engine Technology

    2.8.2 Dual-fuel Engine Technology

    2.9 Liquefied Petroleum Gas (LPG) Conversion

    System

    2.9.1 Mechanically Control LPG

    Carburetion System (First

    Generation)

    2.9.2 Electronically Controlled LPG

    Carburetion System (Second

    Generation)

    2.9.3 LPG Injection System Electronically

    10

    10

    14

    15

    15

    15

    16

    16

    18

    20

    22

    23

    23

    26

    26

    27

    27

    28

    30

  • ix

    Controlled (Third generation)

    2.9.4 Sequential Gaseous Stage LPG

    Injection (Fourth Generation)

    2.9.5 Sequential Liquid Stage LPG

    Injection (Fifth Generation)

    2.10 Liquefied Petroleum Gas (LPG) Liquid

    Sequential Injection (LSI) as a Latest

    Generation

    2.10.1 Properties of Liquefied Petroleum

    Gas (LPG) in Liquid phase

    2.11 Advantage of Liquefied Petroleum Gas

    (LPG) for Latest Technology

    2.12 Disadvantage of Liquefied Petroleum Gas

    (LPG) for Latest Technology

    2.13 Performance and Emissions of LPG Vehicle

    2.14 LPG Refueling Systems

    2.15 Summary

    32

    34

    36

    39

    39

    40

    41

    41

    48

    51

    CHAPTER 3 METHODOLOGY 52

    3.1 Overview

    3.1.1 Process flow chart

    3.2 Retrofit Kits for the Latest LPG Liquid

    Sequential Injection (LSI)

    3.2.1 Conversion of Gasoline to LSI LPG-

    Spark Ignition Engine

    3.2.2 Liquid Sequential Injection LPG

    Conversion System

    3.2.3 LPG Storage

    3.2.4 LPG Refueling System

    3.3 Experimental Apparatus

    3.3.1 Test Engine

    3.3.2 Chassis Dynamometer

    52

    53

    54

    55

    56

    58

    60

    64

    64

    65

  • x

    3.3.3 Measurement of Fuel Consumption

    3.3.4 Measurement of In-cylinder Pressure

    3.3.5 Measurement of Air Fuel Ratio and

    the Exhaust Gas Emissions

    3.3.6 Bosch Scan Tool KTS 570 V1.2

    Management Systems

    3.4 Engine Test

    3.4.1 Steady-state Test

    3.4.2 Engine Test Parameters

    3.5 Standard Experimental Procedures

    3.5.1 Preparatory Experimental

    3.5.2 Running the Engine

    3.5.3 Steady-state Engine Speed Mode

    3.6 Summary

    66

    67

    69

    70

    71

    72

    72

    73

    73

    74

    75

    76

    CHAPTER 4 RESULT AND DISCUSSION 77

    4.1 Introduction

    4.2 The LPG Refueling process

    4.3 Comparison of Gasoline and LPG

    Effect on the Engine Performance and

    Exhaust Emission

    4.3.1 The Effects of Gasoline and LPG on

    Brake Power (BP)

    4.3.2 The Effect of Gasoline and LPG on

    Brake Torque (BT)

    4.3.3 Brake Specific Fuel Consumption

    (BSFC) on Gasoline and LPG

    4.3.4 Carbon Monoxide (CO) Emission

    4.3.5 Carbon Dioxide (CO2) Emission

    4.3.6 Hydrocarbon (HC) Emission

    4.3.7 Nitrogen Oxide (NOx) Emission

    77

    77

    79

    79

    81

    83

    85

    87

    89

    91

  • xi

    CHAPTER 5 CONCLUSION AND RECOMMENDATIONS 94

    5.1 Conclusion

    5.2 Future Recommendation

    94

    96

    REFERENCES

    APPENDIX

    97

    103

  • xii

    LIST OF TABLES

    TABLE TITLE PAGE

    2.1 Classification of reciprocating engine by application

    2.2 Effects of contaminants in LPG

    2.3 Composition of LPG by country

    2.4 Specification of LPG and gasoline in United Kindom

    2.5 Reviews on characterizing on LPG engine

    2.6 Reviews on characterizing on LPG engine (continued)

    2.7 Reviews on characterizing on LPG engine (continued)

    2.8 Reviews on characterizing on LPG engine (continued)

    2.9 Reviews on characterizing on LPG engine (continued)

    2.10 Reviews on characterizing on LPG engine (continued)

    3.1 The specification of the LPG toroidal tank

    3.2 Specification of LPG fuel pump

    3.3 Specification of the LPG diaphragm pump

    3.4 Specification of the test engine

    3.5 The specification of dynamometer

    3.6 Specification of the fuel flow meter display unit

    3.7 The spec of the fuel flow meter

    3.8 Specification of spark plug in-cylinder pressure sensor

    3.9 Specification detail of the emission gas analyzer

    3.10 The specification of Bosch scan tool KTS 570 V1.2

    3.11 The steady-state set value

    4.1 Air-fuel mixture from stock ECU mapping

    13

    20

    21

    22

    42

    43

    44

    45

    46

    47

    59

    60

    62

    65

    66

    67

    67

    69

    70

    71

    72

    91

  • xiii

    LIST OF FIGURE

    FIGURE TITLE PAGE

    1.1 Total world demands of gasoline fuel

    1.2 Price of fossil fuel from 2010 to 2016

    1.3 Fuel price in Asia

    1.4 Total vehicle registered in Malaysia from 2010 to

    2014 according to type

    1.5 Malaysia's total CO2 emission from consumption of

    conventional fuel

    2.1 Four stroke operating cycle in an internal

    combustion engine

    2.2 Block diagram of LPG manufacturing

    2.3 Chart of the LPG Fuel system delivery

    2.4 Method of LPG injection

    2.5 Generations of LPG

    2.6 Diagram of the LPG fuel delivery control in first

    generation

    2.7 Mechanically controlled LPG Carburetion system

    2.8 Flow diagram for second generation of LPG

    2.9 Electronically controlled LPG Carburetion system

    for the second generation

    2.10 Diagram of LPG delivery control system in third

    generation

    2.11 Electronically controlled LPG injection system

    2

    3

    4

    5

    6

    14

    18

    22

    25

    28

    29

    30

    31

    32

    33

    34

  • xiv

    2.12 Diagram for function of sequential delivery system

    fuel LPG

    2.13 Diagram for fourth generation LPG gaseous

    2.14 Schematic diagram for fifth generations

    2.15 Diagram for fifth generation LPG-liquid phase

    2.16 Configuration of liquid and gaseous phase LPG

    2.17 Method for LPG refueling system

    2.18 The LPG refueling station (BOB)

    2.19 The LPG refueling station (FSS)

    35

    36

    37

    38

    40

    48

    49

    50

    3.1 Research flow chart

    3.2 Diagram of retrofit Kits for the latest LPG LSI

    system

    3.3 The process flow diagram for process assembly

    3.4 The wiring diagram for the LSI LPG system

    3.5 Schematic diagram for process conversion fuel

    delivery LPG system

    3.6 The parts of LPG storage systems

    3.7 The process flow diagram for refueling

    3.8 Schematic diagram of the LPG refueling station

    3.9 Dish type nozzle for refueling process

    3.10 Test engine for LPG

    3.11 Dynapack chassis dynamometer

    3.12 Diagram of pressure sensor placed in a cylinder

    head

    3.13 The schematic diagram of engine test conditions

    4.1 Time duration for LPG refueling process

    4.2 Comparison of brake power between gasoline and

    LPG at various throttle valve positions

    4.3 BP improvement % of LPG at 100% throttle valve

    position

    4.4 Comparison of brake torque between gasoline and

    53

    55

    56

    57

    58

    60

    61

    63

    63

    64

    66

    68

    71

    78

    80

    81

  • xv

    LPG at several throttle valve positions

    4.5 BT improvement % of LPG at 100% throttle valve

    position

    4.6 Comparison of BSFC between gasoline and LPG

    at various engine speeds

    4.7 BSFC improvement % of LPG at 100% throttle

    valve position

    4.8 Comparison of CO between gasoline and LPG at

    various engine speeds

    4.9 CO % of LPG at 100% throttle valve position

    4.10 Comparison of CO2 between gasoline and LPG at

    various engine speeds

    4.11 CO2 % of LPG at 100% throttle valve position

    4.12 Comparison of HC between gasoline and LPG at

    various throttle positions

    4.13 HC % of LPG increased than gasoline at 100%

    throttle valve position

    4.14 Comparison of NOx between gasoline and LPG at

    various engine speeds

    4.15 Comparison of NOx % of LPG and gasoline at

    100% throttle valve position

    82

    83

    84

    85

    86

    87

    88

    88

    90

    90

    92

    93

  • xvi

    LIST OF THE SYMBOLS AND ABBREVIATIONS

    AFR

    BP

    BT

    BDC

    BOB

    BSFC

    BTDC

    CEN

    CI

    CNG

    CO

    CO2

    C3H8

    C4H10

    DI

    ECU

    EDU

    EGR

    EIA

    FSS

    GDI

    GGE

    HC

    HCCI

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    Air/fuel Ratio

    Brake Power

    Brake Torque

    Bottom Dead Center

    Bubbling on Board

    Brake Specific Fuel Consumption

    Before Top Dead Center

    European Committee for Standardization

    Compression Ignition

    Compress Natural Gas

    Carbon Monoxide

    Carbon Dioxide

    Propane

    Butane

    Direct Injection

    Electronic Control Unit

    Engine Driver Unit

    Exhaust Gas Recirculation

    Energy Information Administration

    Fast Fill Station

    Gasoline Direct Injection

    Gasoline Gallon Equivalent

    Hydrocarbon

    Homogeneous Charge Compression Ignition

  • xvii

    HP

    H2O

    H2S

    ICE

    LPG

    LSI

    MPI

    MSDS

    NA

    NDIR

    NOx

    OBD

    OEM

    O2

    PFI-G

    RON

    rpm

    SAE

    SI

    TBI

    TBI-G

    TDC

    TP

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    Horsepower

    Water Molecule

    Hydrogen sulfide

    Internal Combustion Engine

    Liquefied Petroleum Gas

    Liquid Sequential Injection

    Multi Point Port Injection

    Materials Safety Data Sheet

    Naturally Aspirated

    Non-disperse infrared

    Oxide of Nitrogen

    On-board Diagnostic

    Original Equipment Manufacturer

    Oxygen

    Phase Port Injection - Gaseous

    Research Octane Number

    Rotation-Per-Minutes

    Society Automotive Engineering

    Spark Ignition

    Throttle Body Injection

    Throttle Body Injection - Gas

    Top Dead Center

    Throttle Position

  • xviii

    LIST OF APPENDIX

    APPENDIX TITLE PAGE

    A Apparatus calibration procedures and certificates 103

    B Experimental data 109

    C List of publications 117

    D Photographic of retrofitted LPG LSI engine 119

  • CHAPTER 1

    INTRODUCTION

    1.1 Background of Study

    This ever-increasing consumption of fuel has led the world to face the twin challenge;

    fuel scarcity and environment deterioration. The transportation sector has experienced

    steady growth in the past 30 years, which almost entirely relies on fossil fuels, oil in

    particular. This oil demand is projected to be increased around 60% of the growth and

    expected to increase further in the future, where the current reserves-to-production ratios

    are projected to stay in remaining 40 years (Leung, 2011). The numbers of demand is

    directly proportional to the rate of production, which will affected the draining current

    fossil fuel reserve levels at a faster rate. This has resulted in fluctuating oil prices and

    supply disruptions. In form of the deterioration an environmental issues, the

    transportation sector had also contributed to a huge and growing share of emissions that

    affects global climate; namely Green House Gases (GHG) emissions. In additional, the

    GHG emissions from the transportation sector were responsible for about 23% and keep

    increasing from year to year (Khan et al., 2009). To overcome these limitations, the use

    of an alternative fuel is the best option to be considered. Some of the promising

    alternatives are Liquefied Petroleum Gas (LPG), Compressed Natural Gas (CNG), bio-

    fuel, Hydrogen and others.

  • 2

    1.1.1 Demands of Fuel

    Figure 1.1 shows the demands of conventional fuel increase every year. This is because

    the automotive and transportation industry has grown tremendously worldwide.

    According to the Energy Information Administration (EIA, 2016), from 2010 until 2016

    demands of a gasoline increased in the range of 30% to 40%. Meanwhile, the demands

    of Liquefied Petroleum Gas (LPG) are drastic decrease in the range 5% to 10% in every

    year. To avoid the demand and supply to become unstable, the introduction of

    alternative fuel technology for consumers may be an answer. Alternative fuel such as

    Liquefied Petroleum Gas (LPG), Compress Natural Gas (CNG), Biofuel, Hydrogen,

    Fuel cell, Electric vehicle, methanol and ethanol need to be highlighted, as the societal

    understanding how important alternative fuel. Consequently, introduce the alternative

    fuel will be stable the demands of fuel for spark ignition (SI) and Compression Ignition

    (CI) on the future.

    Figure 1.1: Total world demands of conventional fuel (reproduced from EIA, 2016)

  • 3

    1.1.2 Asian Fuel Price

    Generally, the increasing demand of fossil fuel such as gasoline and diesel with respect

    to fuel supply has created economy turmoil particularly in transportation sector. The

    fluctuation of current fuel price depends on the demand of fuel in world wide. Figure 1.2

    shows the trend of fuel price from 2010 to 2016. In sum, the fuel price increased from

    2010 to 2011. The price for gasoline started at USD 2.75 to USD 3.48 per gasoline

    gallon equivalent (GGE). Thus, fuel price for diesel increased from USD 2.67 to USD

    3.42 per GGE, and for LPG increased from USD 4.02 to USD 4.28 per GGE. On 2012

    until 2014, the gasoline shows a fluctuated trend which started from USD 3.65, USD

    3.50 and USD 3.51 per GGE. Diesel fuel price was decrease from USD 3.56, USD 3.54

    to USD 3.49 per GGE. The price of LPG declined steadily from USD 3.86 to USD 3.83

    and increased to USD 4.34 per GGE. In 2015 to 2016, the fuel price for gasoline has

    dropped from USD 2.47 to USD 2.10 per GGE. Meanwhile, diesel was dropped from

    USD 2.64 to USD 2.03 per GGE and LPG fuel price has decreased from USD 4.00 to

    USD 3.83.

    2010 2011 2012 2013 2014 2015 20160.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    4.5

    US

    D/ G

    aso

    line

    Ga

    llon

    Eq

    uiv

    ale

    nt (G

    GE

    )

    Years

    GASOLINE

    DIESEL

    LPG

    Figure 1.2: Price of fossil fuel from 2010 to 2016 (reproduced from EIA, 2016)

  • 4

    Due to an increased demand and fluctuated fuel price in the world, the Asian fuel

    prices also effected, especially in Malaysia. Until March 6, 2017, the fuel price was

    trading at USD 0.52 per liters for gasoline and USD 0.5 for the diesel as shown in

    Figure 1.3. The fuel price of gasoline is lower than other country in Asia and the diesel

    fuel is the second lower price after Brunei due to the government subsidy. The subsidy

    is invalid for the industrial and commercial purpose. Consequently, this has created a

    burden on economy development, especially in the transportation sector, where

    companies need to bear the higher costs of operating due to fluctuation in fuel price.

    Malaysia*

    Thailand

    Singapore

    Indonesia

    Brunei

    Philippines

    Veitnam

    Japan

    China

    0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4

    * Price updated March 2017

    1

    0.9

    1.12

    0.93

    0.84 0.65

    0.95

    0.62

    0.51 0.32

    0.61

    0.68

    1.42

    0.98

    0.98 0.76

    0.52 0.5

    Current Oil Prices in Asia (USD/Liters)

    Co

    un

    trie

    s

    GASOLINE

    DIESEL

    Figure 1.3: Fuel price in Asia (reproduced from MyTravelCost, 2017)

    1.1.3 Emission from Vehicle in the Transport Sector

    Until 2014, the total number of registered road vehicle in Malaysia increased in the

    range of 4% to 5% annually. Figure 1.4 shows the total of transport registered between

    2010 and 2014. The figure was reproduced from the Road Trasport Department of

    Malaysia., (2016). The trend indicated a sharp growth in the use of motorcycle, from

    2011 to 2014 the motorcyclists was recorded from 9.442 million to 11.629 million. The

    trend also same with the motorcar, the number of registered vehicle is increased from

  • 5

    9.115 million to 11.028 million annually, followed by good vehicle, bus and taxi. The

    increment of transportation industries and low price of vehicles have increased the

    number of vehicles registered in Malaysia especially in the urban areas, has led to the

    increment of environmental contamination.

    The increasing the number of vehicles, contribute to the increasing overall

    carbon dioxide (CO2) concentration emission in Malaysia. Figure 1.5 shows the trend of

    the total CO2 emission from consumption of gasoline and diesel fuel. According to the

    Natural Resources and Environment, (2014) the figure shows the increasing of CO2

    emission from 1990 to 2010 annually. The CO2 emission from 1990 to 1995 was

    recorded at an average of 102.6 million metric tons, meanwhile at 1995 to 2000 CO2

    emission was increased by 116 million metric tons. Following from 2000 to 2005 the

    increasing of total emission was at 127.4 million metric tons. Lastly, from 2005 to 2010

    the CO2 emission reached at 130 million metric tons. The increase of CO2 is a very

    critical problem because it affects the greenhouse gas and global warming. As an effort

    to reduce the CO2 emission in Malaysia, alternative fuel, namely LPG in liquid phase

    can be introduced. In addition, according to Myung et al., (2012) LPG produced more

    power, less pollutant emitted and the demands still low compared to conventional fuel.

    Motorcycle Motorcar Bus Taxi Goods Vehicle Others

    0

    2

    4

    6

    8

    10

    12

    0.8

    82

    0.8

    63

    0.5

    40

    0.5

    16

    0.5

    161.1

    60

    1.1

    16

    1.0

    32

    0.9

    98

    0.9

    66

    0.1

    06

    0.1

    00

    0.0

    93

    0.0

    90

    0.0

    85

    0.0

    65

    0.0

    63

    0.0

    74

    0.0

    72

    0.0

    69

    11

    .02

    81

    0.5

    36

    10

    .35

    59

    .72

    1

    9.1

    15

    11

    .62

    9

    11

    .08

    81

    0.5

    90

    9.9

    85

    9.4

    42

    Nu

    mb

    er

    of V

    eh

    icle

    (M

    illio

    n)

    Type of Vechicles

    2010

    2011

    2012

    2013

    2014

    Figure 1.4: Total registered vehicle in Malaysia from 2010 to 2014 according to type

    (reproduced from Road Trasport Department of Malaysia, 2016)

  • 6

    1990 1995 2000 2005 2010

    0

    25

    50

    75

    100

    125

    150

    Gasoline and diesel emission

    Mill

    ion

    Me

    tric

    To

    ns o

    f C

    O2

    Years

    CO2

    Figure 1.5: Malaysia's total CO2 emission from consumption of conventional fuel

    (reproduced from Natural Resources and Environment, 2014)

    1.2 Problem Statement

    The CO2 pollution issue was elevated in this country, which caused from transportation

    sector that has increased at an average of 118.6 million metric tons in every five years.

    In addition, world crude oil demands and supplies are dwindling, this cause the cost of

    gasoline becoming increasingly expensive. In this research, several steps were being

    chosen wisely to resolve this problem, the vehicle was retrofitted with LPG liquid phase

    system as a bi-fuel system. This is because the liquid phase LPG produced low emission

    and lower fuel consumption than gasoline. The brake power (BP) and brake torque (BT)

    are comparable with gasoline, but the modification leads to the discovery of several

    technical problems was studies by Kang et al., (2001), Sobiesiak et al., (2003), Gumus,

    (2011), Myung et al.,(2014) and Farrugia et al., (2014).

    According to Kang et al.,(2001) in year 2000 more than 6 million uses LPG on

    the vehicle in Korea. The LPG vehicle received a warm welcome in automotive

    industry. The LPG conversion systems can be divided into five generations, where the

    first to fourth generation used gas phase for the fuel delivery system, while the latest

  • 7

    technology system uses LPG in liquid phase. Based on the latest technologies of the

    LPG conversion system; the Liquid Sequential Injection (LSI) technique offers various

    advantages in comparison with the previous generation system. This implementation of

    retrofitted LPG-LSI in SI engine is still limited and has substantial research gaps.

    However, the implementing barriers need to be solved are:-

    i. Retrofitting LPG LSI system for S.I engine

    ii. The methodologies of fuel refuelling for the system

    iii. The unknown characteristics of LPG LSI system in local vehicle in terms of for

    S.I. engine; engine performances and exhaust gas emissions

    iv. The trade-off fuel consumption analysis for both gasoline and retrofitted LPG-

    LSI engine

    Therefore, it is desired to have a spark ignition (SI) engine from local vehicle to

    install LPG LSI system is functioning in bi-fuel system for running the both of fuel in

    experiments. By installing an LPG LSI system in the local vehicle, it may open up

    alternative solutions to solve the current issue.

    1.3 Objectives

    The objectives of this research are:

    a) To identify the influence of liquid sequential injection (LSI) system liquified

    petroleum gas (LPG) system of a Spark-ignition (SI) engine

    b) To establish an LPG refueling system for an LPG tank designed for LSI

    application

    c) To analyze the engine performance and exhaust emission of gasoline fuel and

    LPG

  • 8

    1.4 Scopes

    The scopes of this study are:

    a) The composition of LPG used in this study is; 60% butane and 40% propane,

    according to the Materials Safety Data Sheet (MSDS, 2015) of LPG in Malaysia.

    b) The research focused on the installation of the retrofitted kit liquid sequential

    injection (LSI) liquefied petroleum gas (LPG) at large passenger car with a

    capacity of 1.6 Liters (S4PH GEN2) multi point port injection (MPI) spark

    ignition (SI) engine.

    c) This experiment used unleaded gasoline (RON95) and LPG liquid phase. Where,

    to compare the engine performance and exhaust emission on local vehicle.

    d) The LPG refueling system should be able to perform:

    i. A transfer from LPG industrial cylinder tank (50kg) to the toroidal

    external tank (17 kg) in the test vehicle with using diaphragm pump,

    which is the pump has specific features for the LPG transfer process.

    e) Analysis in terms of:

    i. Engine performance

    Brake power (BP)

    Brake torque (BT)

    Brake Specific Fuel Consumption (BSFC)

    ii. Exhaust emission

    Carbon monoxide (CO)

    Carbon dioxide (CO2)

    Hydrocarbon (HC)

    Oxides of nitrogen (NOx)

  • 9

    f) The experimental work was conducted via chassis dynamometer at these

    conditions:

    i. Steady-state conditions with specific engine speed; 1500rpm, 2000rpm,

    2500rpm, 3000rpm, 3500rpm and the 4000rpm.

    ii. Four different throttle valve positions; 25%, 50%, 75% and 100% throttle

    valve positions.

    f) Analyze the efficiency of energy consumed between gasoline and LPG in term

    of brake specific fuel consumption (BSFC) at the specific engine speed and

    throttle valve opening in order to compare the fuel economy

    1.5 Significance of Study

    Based on the experiment, the installation of LPG LSI system will produced new

    knowledge in this study and the future studies. This research will also open a new

    opportunity to introduce the LPG as a new alternative fuel in Malaysia. On the other

    hand, this research also compared gasoline and LPG in term of performance, exhaust

    emission and fuel economy in the 1.6 Liters (S4PH GEN2) engine. These results may

    contribute as a reference to establish another alternative fuel in our country.

  • CHAPTER 2

    LITERATURE REVIEW

    2.1 Introduction

    This chapter presents a review of literature on the efforts related to conversion and

    evaluation of the LPG system into a spark ignition (SI) engine. It is an attempt to

    establish the parameters, modification and technologies etc., which are required to make

    this project successful. It began with the concept of an internal combustion engine

    followed by the automotive trends from the findings of previous research experiments.

    2.2 The Internal Combustion Engine System

    The internal combustion engine (ICE) was producing the mechanical power, where the

    chemical energy contained in the fuel (Heywood, 1988). There are two ignition type of

    the internal combustion engine which is spark ignition (SI) and compression ignition

    (CI).

  • 11

    Following to the standard of ICE engine, they were divided in some classified which

    are:

    1. Engine operating cycle

    a. Four stroke cycles - Completed the sequence power stroke with two

    revolutions of the crankshaft and has four piston movements.

    b. Two stroke cycles - Completed the sequence power stroke with a single

    revolution of the crankshaft and has two piston movements.

    2. Types of ignition

    a. Spark Ignition (SI) - Need spark plug as an igniter to initiate the air/fuel

    mixture in the combustion chamber.

    b. Compression Ignition (CI) - The combustion process starts when the

    air/fuel mixture self-ignites due to high temperature in the combustion

    chamber cause by high compression.

    3. Air intake process

    a. Naturally Aspirated (NA) - No forced air induction pressure system.

    b. Supercharged - Forced air induction in the intake manifold to

    combustion chamber and increased the air pressure with the compressor

    driven by the engine crankshaft.

    c. Turbocharged - Forced air induction in the intake manifold to the

    combustion chamber and increased the air pressure with turbine-

    compressor driven by engine exhaust gas.

    4. Method of fuel delivery for (SI) engine

    a. Carbureted

    b. Multipoint Port Fuel Injection (MPI) - One or more fuel injector in the

    each cylinder's intake.

    c. Throttle Body Fuel Injection (TBI) - Fuel injector are mounted

    upstream in the intake manifold.

    d. Gasoline Direct Injection (GDI) - Fuel injector are mounted in the

    combustion chamber with injected fuel directly into the cylinder.

  • 12

    5. Method of fuel delivery for (CI) engine

    a. Direct Injection (DI) - The fuel will inject into the main combustion

    chamber.

    b. Indirect Injection - The fuel will inject into the secondary combustion

    chamber.

    c. Homogeneous Charge Compression Ignition (HCCI) - Some of fuel

    will add during the intake stroke.

    This classification is very important basic to understand internal combustion

    engine. In addition, it helps to understand how the engine operates with a LPG LSI

    system. According to Heywood (1988), the reciprocating engine from SI engine was

    classified into four engine group as shown in Table 2.1 based on the power output; small

    passenger cars, light commercial, large passenger cars and heavy engines commercial.

    The small passenger car engine normally has the power output in the range of 15

    kilowatts (kW) or 20 horsepower (HP) to 75kW or 100 HP. Followed by light

    commercial engine has the power output in the range of 35 kW or 46 HP to 150 kW or

    200HP. Meanwhile, for large passenger cars capable of producing power output in the

    range of 75kW to 200kW and equivalent between 100HP to 268HP. Lastly, for the

    heavy commercial has potential to generate power output in the range of 120kW or 160

    HP to 400kW or 536 HP. These engines were categorized in the class road vehicle,

    normally using for transportation sector.

  • 13

    Table 2.1: Classification of reciprocating engine by application (Heywood, 1988)

    Class

    Service

    Approximate

    engine power range

    Predominant

    type

    Road

    vehicle

    Small

    passenger cars

    15 kW - 75 kW

    20HP -100 HP

    Spark Ignition

    (SI)

    Light

    commercial

    35 kW - 150 kW

    46 HP - 200 HP

    Large

    passenger cars

    75 kW-200 kW

    100 HP - 268 HP

    Heavy

    commercial

    120 kW - 400 kW

    160 HP - 536 HP

    Generally, the reciprocating SI and CI engine for four stroke cycle engine

    requires four operating cycles, which are intake stroke, compression stroke, power

    stroke and exhaust stroke. Figure 2.1 shows the four-stroke operating cycle for a

    complete combustion.

    Firstly, the intake stroke, which the piston starts from Top Dead Centre (TDC)

    and the piston travel downward to Bottom Dead Centre (BDC). At the same time, the

    intake valve is open to draw fresh mixture air into the cylinder and the exhaust valve is

    closed. The traveling was produced a pressure differential, where the vacuum was

    created in the cylinder.

    Secondly, the compression stroke process, the piston upward from BDC to TDC

    and the both of the valves are closed. Compression process produced higher pressure

    and temperature in the cylinder. Meanwhile, the injector start to inject the fuel and

    followed by the spark plug start ignite in the combustion chamber. These processes

    happen at a certain degree Before Top Dead Centre (BTDC). For the CI engine the

    combustion starts from evaporate of fuel mixture, higher pressure and temperature in the

    cylinder this due the self ignite and producing combustion in the combustion chamber.

  • 14

    The next process is power stroke or expansion stroke, where the piston travels

    downward from TDC to BDC. At this time, the high pressure and temperature forced the

    piston downwards and rotate the crankshaft. Before the piston reach BDC the exhaust

    valve starts to open and drop the cylinder pressure.

    Lastly, exhaust stroke process, where piston starts to upwards from BDC to

    TDC. Meanwhile, the exhaust valve opens until certain degree BTDC and the exhaust

    valve fully closed at TDC. During exhaust valve open, the piston force out the burned

    gases exit from the cylinder. The new operating cycle will be happening in the ICE.

    Intake Compression Power Exhaust

    Crankshaft

    Connecting rod

    Piston

    Combustion

    Chamber

    Air-fuel

    mixture

    Intake valve

    open

    Spark plug

    Exhaust

    valve

    closed

    Valve closed Valve closed

    Intake valve

    closed

    Exhaust valve

    open

    Exhaust gases

    Spark

    plug

    firing

    Figure 2.1: Four stroke operating cycle in an internal combustion engine (reproduced

    from Britanicca, 2007)

    2.3 Exhaust gas pollution

    The automotive industry and transportation has grown tremendously in the world wide.

    This gives challenges of environmental pollution, such as CO, CO2, HC and NOx

    exhaust emissions produced from internal combustion engine. The effects of the

    emission are contributing to global warming, acid rain, smog odors and other health

    problem (Pulkrabek, 2004 ; Costa et al.,2012).

  • 15

    2.3.1 Carbon Monoxide - CO

    Carbon monoxide is colorless, odorless and tasteless, but the high toxic. This gas is one

    of the byproducts and produced from incomplete combustion when the fuel burned. The

    production rate of CO in the engine depends on the value of the air/fuel ratio (AFR). If

    the air/fuel ratio in richer conditions, the oxygen is insufficient to react with the entire

    carbon bond and produce higher carbon monoxide (CO) (Toyota, 2012).

    In the fact that CO emission has high toxic gas, direct exposures will cause

    headache, dizziness, vomiting and nausea. Meanwhile, when the exposes over in a long

    period of time also cause risks of heart disease and death (Pulkrabek, 2004).

    2.3.2 Carbon Dioxide - CO2

    Generally, carbon dioxide consists of greenhouse gas (GHG). However the combustion

    of hydrocarbon (HC) in fuel produced water vapor H2O and carbon dioxide CO2. The

    use of fuel in lower carbon content per unit energy its gives positive effect of reducing

    the CO2 emission (Gumus, 2011).

    The increased of CO2 gas emissions is a critical issue, because the GHG was

    increased and the effect is higher thermal radiation. Thus, the average of earth

    temperature also increased and bring the phenomenon of "global warming" (Pulkrabek,

    2004; Heywood, 1988; Osman, 2014).

    2.3.3 Hydrocarbon - HC

    Hydrocarbon (HC) emission produced from raw unburned fuel and the increasing of HC

    had showed incomplete combustion in the engine. Other than that, the engine was

    affected towards misfire when the large amount of HC. The factor increased of HC

    emission is the delay of ignition timing, fuel delivery system problem and air induction

    problem. To avoid from this problem the air/fuel mixture need to control in the

    stoichiometric range and the ignition timing need to set as to follow the ideal ignition

    timing as follows engine requirement (Toyota, 2012).

  • 16

    2.3.4 Oxides of Nitrogen - NOx

    Oxides of nitrogen (NOx) consists of nitric oxide (NO), with small amount of nitrogen

    dioxide (NO2) and other nitrogen-oxygen combination (Pulkrabek, 2004).During the

    combustion process the nitrogen was reacted with oxygen to form oxides of nitrogen

    (NOx). According to Heywood (1988), the amount of NOx emission depends upon:

    i. Temperature of the cylinder

    ii. Pressure of cylinder

    iii. Exhaust Gas Recirculation (EGR) system

    iv. Injection timing

    v. The properties of fuel

    Effects NOx for the environments is acid rain, where the hazard to the ecosystem

    by increasing irritation and effects of ozone. Meanwhile, the effects of human are

    harmful to the lungs and other biological tissue (Pulkrabek, 2004; Heywood, 1988;

    Osman, 2014).

    2.4 Liquefied Petroleum Gas (LPG) Processed from Oil Refining

    According to Bahadori (2014), LPG is produced from crude oil, where the LPG has

    been produced by distillation process. LPG contains propane (C3H8), butane (C4H10) and

    small amounts of propylene and butylenes. Mainly, the LPG gas is odorless, but for

    safety precaution the LPG was added with pungent gas such as ethanethiol. This is

    because to easy detect any leakage if it happen.

    Production of the LPG gas from crude oil started from fractionation of natural

    gas liquid by distillation, catalytic cracking, delays cookers and hydrocrackers process.

    After all process done, the heated crude oil is pumped into the distillation tower and all

    petroleum products are extracted a specific fraction including gasoline, naphtha,

    kerosene, diesel, fuel oil oil and residue. In the extraction process for producing

    petroleum products, the temperature of distillation tower was controlled as follows the

    extraction point respectively. Therefore, the LPG gas product was flowing at the top of

  • 17

    the distillation tower to the lowest boiling point. In this stage the LPG gas still in raw

    natural gas condition because has methane, ethane, propane, isobutane, buddiene,

    pentane and pentene. To extract of these gases from raw natural gas to LPG gas, various

    techniques are used to recover LPG from natural gas:

    i. Recontacting-compression

    The raw natural gas stream in the top distillation tower will be compressed,

    combined, cooled and fed up to separator. From these processes, the

    separator will isolate the liquid phase passed through the de-ethanizer and

    the vapor phase is used as fuel gas.

    ii. Refrigeration

    This method is common for recovery of LPG from gas streams. Where,

    the gas streams will be refrigerate to obtain LPG fractions and producing

    LPG components.

    iii. Adsorption

    By using silica gel, activated carbon and alumina the molecules are

    bonded to the surface and the natural gas will be separated as follows the

    LPG molecules.

    Therefore, the natural gas liquid and associated heavy hydrocarbon such as

    ethane, propane and butane must be through the recovery process in order to separate

    the heavy hydrocarbon from the raw natural gas and to control dew point of the natural

    gas stream. The other reason, components of the product will be sold as high as the

    demands of the industries.

  • 18

    2.5 Liquefied Petroleum Gas (LPG) Manufacturing

    After LPG gas passed the recovery process, the LPG gas need to go through the

    manufacturing process, to purify the LPG gas. The process manufacturing is shown in

    Figure 2.2.

    Raw natural gas stream

    from distillation tower

    Acid gas removal

    Extraction unit

    Fractionation unit

    Product treatment unit

    Finished product LPG

    De-ethanizer section

    Depropanizer section

    Debutanizer section

    Figure 2.2: Block diagram of LPG manufacturing

    i. Acid gas removal

    To remove gases contain corrosive acid such as carbon dioxide (CO2)

    and hydrogen sulfide (H2S). The acid gas removal by using amine or

    Benfield process. Removal acid gas is a compulsory process to produce

    free natural gas.

    ii. Extraction unit

    The petroleum product stream was divided into two processes. The first

    process has the liquid stream rich in propane, butane and gasoline will be

  • 19

    sent to the fractionation tower as producing LPG product. The second

    stream will be sent to the product gas unit for further processing.

    iii. Fractionation unit

    In the liquid stream consisted of ethane, propane, butane and pentane.

    This product will be separate in the fractionator train and LPG ready to

    sold. Generally, the fractionation tower has three columns to produce

    LPG gas. There are:

    De-ethanizer section- This process separated out ethane from this

    column. The ethane was condensed in the condenser by using

    propane at -7 ̊C and the gas was collected in the reflex drum.

    Next, the non-condensed vapors (pure ethane) are sent to the fuel

    gas system.

    Depropanizer section- The pressure bottom product of De-

    ethanizer is reduced and the product was entered the depropanizer

    column. This product was condensed in the condenser and

    produce propane. The condensed product (pure propane) was

    collected into the reflex drum and flow to the fuel gas system

    Debutanizer section- The bottom product from depropanizer is

    expanding the pressure and fed to top of the tower. The product

    will be condensed in the condenser and produce butane.

    iv. Product treatment unit

    After producing propane and butane from the fractionation plant, the

    products need to go through the treatment process unit. The purpose of

    this process is to remove some impurities such as water, hydrogen

    sulfide, carbon disulfide and sulfur compound. The reason for removing

    these compounds is shown in Table 2.2.

  • 20

    Table 2.2: Effects of contaminants in LPG

    Contaminates Reason for removal

    Hydrogen sulfide Safety and environmental

    Carbon dioxide Corrosion control

    Carbon disulfide Avoid from freeze-out at

    low temperature

    Nitrogen Poisoning in downstream

    facilities

    Water Hydrate formation and

    corrosion

    LPG is considerable as flammable nontoxic gases. Therefore LPG was

    commercial used for cooking in the common household. In the other hand, LPG also

    used for aerosol propellant and hydrocarbon refrigerant. The advantage of LPG is it can

    avoid from the damage ozone and uses of hydrocarbon refrigerant is more energy

    efficient and cheaper than others chemicals. LPG also used as fuel, especially for

    medium class vehicle such as a car. It is an advantage to use LPG as fuel, because it

    burns cleaner than gasoline and diesel.

    2.6 Liquefied Petroleum Gas (LPG) as an Alternative Fuel

    Liquefied petroleum gas (LPG) is one of the clean alternative fuel and has low emission

    of carbon dioxide (CO2) and high octane number. The uses of LPG in heavy duty engine

    industries such as diesel, gasoline engine have potential to control the emission exhaust

    (Khan & Watson, 2010 ; Oprešnik et al., 2012)

    In year 2000, more than 6 million vehicle used LPG (Kang et al.,2001). It shows

    that LPG is getting good acceptance in automotive industries. The composition of LPG

    is mainly propane (C3H8) and butane (C4H10). This composition varies slightly by

    season, country and the characteristics of supply crude oil, the refining process and cost

  • 21

    refined product. Therefore, there is no specific standard value for compositions of LPG.

    Table 2.3 shows the composition of LPG fuel in several countries.

    Table 2.3: Composition of LPG by country (Saleh, 2008; Mustafa & Gitano-Briggs,

    2009; MSDS, 2015)

    Country Propane (%) Butane (%)

    Malaysia 40 60

    Austria 50 50

    Australia 70 30

    Belgium 50 50

    France 35 65

    German 90 10

    Italy 25 75

    United Kingdom 100 0

    Netherland 50 50

    In previous studies, LPG as fuel also reduce exhaust emission of oxide of

    nitrogen (NOx) by decreasing the peak combustion temperature, anti-knock properties,

    increase the volumetric efficiency and increase torque output (Kang et al., 2001;

    Pundkar et al.,2012; Genchi et al., 2013). As shown in Table 2.4, the LPG has the

    higher Research Octane Number (RON) as comparable with gasoline, where the value

    of RON is in the range 106-111. Besides that, in term of performance the energy content

    produced from LPG is higher, thus the power output from LPG is higher than gasoline.

    In terms of CO2 emission, the LPG more advantage as the content of CO2 is lower. Thus,

    LPG was promoted as superiority fuel than gasoline as follow the advantages.

  • 22

    Table 2.4: Specification of LPG and gasoline in United Kingdom (Khan et al., 2006)

    2.7 Liquid and Gaseous Injection for S.I Engine

    The fuel delivery system is important for the engine, which is the process to supply fuel

    in the combustion chamber and produce the combustion. Before the fuel through into the

    combustion chamber the fuel has been mixed with air in the air intake manifold. Figure

    2.3 shows the method for the fuel system delivery.

    Injector System

    Indirect Injection

    Single Point Throttle

    Body Injection (TBI)

    Sequential Injection Banked Injection

    Multi Point Port

    Injection (MPI)

    Figure 2.3: Chart of the LPG Fuel system delivery

    Characteristics Liquified Petroleum Gas

    (LPG) Gasoline

    Chemical formula Butane C4H10 and

    Propane C3H8 C8H18

    Lower Heating Value (MJ/kg) 46.33 42.4

    Research Octane Number (RON) 106-111 92-95

    Relative Density at 25 ̊ C 0.51 0.74

    Stoichiometries A/F ratio

    (mass basic) 15.7 14.7

    Relative CO2 per kJ 0.885 1

  • 23

    2.7.1 Injector system

    The fuel injector should be capable to control the amount of fuel injection into a

    cylinder depending on the engine condition such as load and engine speed (Phuong,

    2006; Roberto Cipollone, 2000). Generally, the LPG injector was divided into two types

    (LPG liquid injector and LPG gaseous injector). The practicality of injector type

    depends from the fuel condition. The LPG liquid injector can inject fuel at high pressure

    in the range of 12 to 20 bar compared with the LPG gaseous injector that has a lower

    pressure range of 3 to 4 bar. Meanwhile, the size of liquid injector is smaller than

    gaseous injector because the higher density of the liquid (Watson & Phuong, 2007;

    Mitukiewicz et al, 2015)

    On the contrary, the uses of LPG liquid are capable to increase the torque output,

    higher volumetric efficiency, reduced the backfire and reduce the exhaust gas emission.

    Theoretically, the LPG in liquid phase will be vaporized in the surrounding intake air

    manifold. Consequently, the temperature will be reduced and give effect to cooler air

    intake. As a result, the density and mass of the fuel/air mixture will be greater. Hence, it

    contribute for performance engine (Lutz et al, 1998; Szpica, 2016).

    2.7.2 Indirect Injection

    Indirect injection as shown in Figure 2.4 is divided into two types:

    i. Throttle Body Injection (TBI)

    ii. Multi Point Port Injection (MPI)

    The throttle body injection (TBI) system has one or two fuel injectors, which the

    injectors were mounted on the upstream of the throttle. For this system the air and fuel

    were mixed before the throttle body, the process is similar to the carburetor systems,

    but this injector is capable control the air/fuel ratio and the system offer a better

    volumetric efficiency of the internal combustion engine. TBI system can increase the

    performance by setting the electronic fuel schedule. However, the port injection spray is

    more precise and gives a faster response time than the gas mixer system. The TBI

  • 24

    system has weakness because the unequal division in terms of routes of travel during

    air/fuel mixing induct in the intake manifold. According to Baker & Watson (2005) and

    Masi (2012) the liquid phase LPG is not suitable for this system because the long

    travelling process between the throttle body to the intake valve and the liquid phase

    quickly vaporized to gas before the supply in the intake valve.

    The multi port fuel injection (MPI) has many advantages over the TBI system

    because the liquid phase LPG reduces the wettest in the intake air manifold wall and the

    distance of travelling is near to the intake valve. The result is higher torque and power

    output than the TBI system. The injector is mounted in every single air intake manifold

    for the multi cylinder engine. The fuel injected in individual cylinder will follow the

    firing order and the fuel injection quantity was controlled by the Electronic Control Unit

    (ECU) depending on the engine speed and load. The injector for MPI has several types,

    they are:

    i. Bosch K-Jetronic; mechanical type and ability operate without the

    Engine Driver Unit (EDU)

    ii. Bosch L-Jetronic and LH-Jetronic; electronic type and the operation

    depend on electronic controller

    iii. Bosch KE-Jetronic; combine mechanical and electronic and operate

    based on the mechanical MPI data acquisition

    iv. Denso Disc type 297-2009; Welded seal construction and equipped with

    fully electronic control. The finer fuel spray to reduce exhaust emission

    v. Rochester ball type; These have excellent atomization and a wide spray

    pattern. Mechanical and electronic controller with using EDU.

    The MPI system was divided into two methods for injecting the fuel, firstly is

    banked injection and second is sequential injection. Banked injection is one of the

    method MPI systems to supply fuel in the engine. This system operates based on the

    crank angle or cam angle sensor signal. In this system all injectors will spray with

    simultaneously in a multi cylinder engine. Consequently, there has waste fuel when the

    firing order still doesn't change for the next cycle duration. Secondly, the fuel delivery

    MPI has optional system namely sequential injection. This system is more effective than

  • 97

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