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Performance Minerals Extenders For Coatings and Inks

Performance Minerals Extenders-+Coatings+and+Inks... · (Mattex® and Mattex MX), color pigment extension (ASP 170), washability and stain resistance (ASP NC) and scrub resistance

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Performance Minerals ExtendersFor Coatings and Inks

BASF Performance Minerals Enhance Coatings and Inks

Performance minerals solutions from BASF can deliver

• Increased profitability

• Improved processing efficiency

• Improved performance and appearance

• Controlled rheology

BASF's broad line of performance minerals are produced in state-of-the

art processing facilities, where service and quality are key components

of every product offering. We also provide technical and logistics sup-

port, as well as product development collaboration.

In addition to being the

world's leading chemical

company, BASF is also a

world-leader in surface

and materials science

and a foremost supplier

of high-value perform-

ance materials for more

than a century.

Kaolin

Kaolin is most commonly associated with

titanium dioxide extension; However, it is

engineered to perform as a multifunctional

extender that simultaneously addresses a

wide variety of formulation needs.

BASF kaolins in coatings applications can

provide:

• Formulating flexibility

• Titanium dioxide extension

• Increased opacity and tint strength

• Sheen control

• Stain resistance

• Improved holdout

• Brushing ease

• Mud-crack resistance

• Color pigment extension

• Pigment suspension

• Rheology control

• Low VOC capabilities

Architectural Coatings

High brightness, ease of dispersion, controlled

particle size distribution, low specific gravity

and platy morphology make kaolin a value-

added component in flat, eggshell, semi-gloss

and high-gloss paints.

Interior Flat Paints

In water-borne and solvent-borne interior

paints, kaolin adds value by providing titanium

dioxide extension (ASP® 170 , ASP NC)

improved opacity and tint strength (Ultrex®

96 and Satintone® products), sheen control

(Mattex® and Mattex MX), color pigment

extension (ASP 170), washability and stain

resistance (ASP NC) and scrub resistance

(Satintone W).

Exterior Paints

In water-borne and solvent-borne exterior

paints, kaolin positively impacts tint reten-

tion (ASP 400 and Satintone W), gloss

retention (ASP 170) and one-coat coverage

(ASP 170). The platy structure and low oil

absorption of ASP 400 provides a low

degree of chalking, crack resistance and a

high resistance to dirt pick up.

Gloss and Semi-Gloss Paints

In water-borne and solvent-borne gloss and

semi-gloss paints, ultrafine particle size kaolin

products provide excellent titanium dioxide

extension while maintaining high gloss. ASP

G90, ASP 200 and ASP 170 kaolins can be

used in both latex and solvent-borne paints

to improve coverage at both high and low

PVC's. ASP G92 and ASP 072 products are

recommended for water-borne paints only.

Performance Minerals Solutions for Architectural Coatings

Automotive Coatings

Kaolin plays an important role in automotive electro-deposition primers by providing tank stability, film smoothness, corrosion resistance,edge film build and uniformity. BASF kaolinproducts for automotive primers are character-ized by low salts content, easy dispersion, goodthrowing power and proven performance.

Polyester Gel Coats

Kaolin improves blister resistance in unsaturatedpolyester gel coats, which protects fiberglasscomposites in products at risk of attack by water,such as boats and bathtubs. Translink® 37 surface-treated kaolin provides improved blisterresistance, better color retention, and viscosityand sag control compared to calcium carbonate,talc and synthetic silica. Satintone 5HB calcinedkaolin provides improved opacity. Studies indi-cate that kaolin also reduces gloss reduction better than other minerals additives after long-term exposure to water.

Industrial and Specialty Coatings

Kaolins are broadly used in industrial and specialty coatings:

• Traffic Paint - Satintone W kaolin offers titanium dioxide extension and abrasionresistance.

• Textured Paint - ASP 900/902 kaolins offerslow viscosity, leveling and brushing ease.

• Baking Enamels - ASP RO kaolin offersimproved adhesion, titanium dioxide exten-sion and excellent film properties.

• Coil Coatings - ASP 200 and ASP 170kaolins offer improved adhesion and titaniumdioxide extension.

Performance Minerals Solutions forAutomotive and Industrial Coatings

Hydrous kaolins are common components ofmost ink systems. Kaolin extenders for ink appli-cations are characterized by high whiteness anda tightly controlled fine particle size distribution.Hydrous kaolin is pulverized and surface treatedfor ease of dispersion, improved hydrophobicity,improved wetting and rheological control. Kaolinis a versatile ink extender that simultaneouslyaddresses a wide variety of formulation needs.

Kaolin used in ink applications can provide:

• Strike-through resistance

• Color pigment extension

• Low abrasion

• Rheology control

• Fast dry time

Offset Inks

Offset inks are applied in thin films that contain avery high concentration of pigments. Both weband sheet fed offset inks run at high speed andrequire high viscosity and tack, as well as a highresistance to emulsification from the fountainsolution. ASP 101, ASP RO and ASP 170 prod-ucts offer the best balance of properties andemulsification resistance in ink fountain solution.ASP G90 hydrous kaolin is especially suited foroptimal colorant spacing for improved opticalproperties as well as promoting high print gloss.

Gravure Inks

Compared to offset applications, gravure inkscan use more kaolin extender in the formulation.The very low abrasion and platy nature ofhydrous kaolin makes it an ideal product forgravure inks. ASP 600 kaolin provides excellentstrike-through resistance and low abrasion prop-erties and is a very good choice for gravure inks.Other grades suitable for this application are ASP200, Buca and Catalpo hydrous products.

Performance Minerals Solutions for Inks

ASP 602 kaolin, a spray-dried product is alsosuitable for this application where high shearcapabilities are available for dispersion.

Flexographic Inks

The quantities and types of kaolin extenders thatare added to flexographic inks are similar tothose used for gravure inks. For solvent-borneapplications, such as flexible packaging, the highdegree of whiteness and light scattering and fineparticle size of ASP 170 and Ultrex 96 kaolins arenecessary to efficiently extend TiO2, provideopacity and promote optimal spacing of colorantparticles. For water-borne applications, ASP 170and Satintone 5HB products provide excellentpigment extension, hiding and ease of dispersion.

Screen Inks

Screen inks are characterized by high viscosity toallow for a high film thickness. Compared togravure and flexographic applications, a thick filmis applied during screen printing to providevibrant color, opacity and longer service life.Calcined kaolin extenders provide high whitenessand light scattering. Satintone 5HB calcinedkaolin is an excellent kaolin extender for screeninks.

Specialty Inks

Kaolin extenders are also used in several types ofspecialty inks, including letterpress, security,ultraviolet curing and electron beam curing. Fortechnical advice in using kaolin extenders in anyof these applications, please contact your BASFrepresentative.

Kaolin

Hydrous Spray Dried

ASP® G92 R * * R

ASP 072 * R

ASP 172 * R * R

ASP 102 * R * * *

ASP 602 * * * * R

ASP 672 * R *

Hydrous Pulverized

ASP G90 * R R R * * * R * *

ASP 200 * * * * * * * * R * R

BUCA®

* R

ASP 170 * R * R R * R R * R R * R R

ASP 600 * * * * * R * * *

CATALPO®

* R

ASP 900 * *

ASP 400/400P * R R * R R * * R

Delaminated

ASP NC * R R R * * * * * R *

ASP NC X-1 * R R R R * *

Hydrous Surface Modified

ASP 101 * * R * * * * R

ASP RO R R * * * R * R * R * * * *

Calcined

Satintone®

5HB * * * * R *

Satintone Special * * R R

Satintone W R R * * R * R *

Satintone OP * *

Mattex®

R * R R

Mattex MX R * R R

Ultrex® 96 R * * * R * * * *

Calcined Surface Modified

Translink® 37 * * R * *

Translink 77 R *

Translink 445 * * R R

R = Recommended

* = Can be Used

Coatings - Solvent Coatings - Aqueous Coatings - Industrial Inks

Glo

ss

Sem

i-G

loss

Inte

rior

Fla

t

Exte

rior

Fla

t

Prim

er

Glo

ss

Sem

i-G

loss

Inte

rior

Fla

t

Exte

rior

Fla

t

Prim

er

Coil

Coatings

Poly

este

r G

el C

oats

Textile

Coatings

Safe

ty C

oatings

Applia

nce

Barr

ier/

Underc

oats

Pow

der

Coatings

Ele

ctr

o C

oatings

Prim

er

Offset

Gra

vure

- s

olv

ent

Fle

xo

Gra

vure

- a

queous

Fle

xo -

aqueous

Silk

Scre

en

*

*

Performance Minerals for Coatings and Inks ApplicationsApplication Matrix

Product Physical Form Surface Modifications GE Brightness Screen Residue pH

Median

Sedigraph

Particle Size Oil Absorption Loose Bulk Density

Tamped Bulk

Denisity

(%Reflectance) (% + 325 Mesh) (28% solids) (microns) (D-281- Rubout) (lbs/ft3 /kg/m3) (lbs/ft3 /kg/m3)

Kaolin

Hydrous Spray Dried

ASP® G92 Beads Dispersant 90 0.01 6-8 0.2 40-50 44/700 58/930

ASP 072 Beads Dispersant 90 0.01 6-8 0.3 40-50 44/700 58/930

ASP 102 Beads Dispersant 86 0.01 6-8 0.4 40-50 44/700 58/930

ASP 172 Beads Dispersant 90 0.01 6-8 0.4 40-50 44/700 58/930

ASP 602 Beads Dispersant 86 0.01 6-8 0.6 35-45 44/700 58/930

ASP 672 Beads Dispersant 90 0.01 6-8 0.6 35-45 44/700 58/930

Hydrous Pulverized

ASP G90 Pulverized Dispersant 90 0.01 6-8 0.2 40-50 12/190 18/290

ASP 200 Pulverized None 86 0.01 3.5-5 0.4 40-50 18/290 30/480

BUCA®

Pulverized Dispersant 86 0.01 6-8 0.4 40-50 16/260 20/320

ASP 170 Pulverized Dispersant 90 0.01 6-8 0.4 40-50 15/240 20/320

ASP 600 Pulverized None 85 0.01 3.5-5 0.6 35-45 20/320 30/480

CATALPO®

Pulverized Dispersant 85 0.01 6-8 0.6 40-50 15/240 20/320

ASP 900 Pulverized None 83 0.15 3.5-5 1.5 30-40 25/400 40/640

ASP 400 Pulverized None 80 0.15 3.5-5 3.5 30-40 25/400 40/640

Delaminated

ASP NC Pulverized Dispersant 87 0.01 6-8 0.7 40-50 16/260 25/400

ASP NC X-1 Spray Dried Dispersant 87 0.01 6-8 0.7 40-50 40/650 55/890

Hydrous Surface Modified

ASP 101 Pulverized Stearate 86 0.03 3.5-5 0.4 40-50 18/290 30/480

ASP RO Pulverized Dispersant 90 0.01 6-8 0.4 40-50 18/290 25/400

Calcined

Satintone® 5HB Pulverized Dehydroxylated 92 0.01 5-7 0.8 85-95 13/210 20/320

Satintone Special Pulverized Dehydroxylated 91 0.01 5-7 1.2 60-70 16/260 30/480

Pulverized Dehydroxylated 91 0.02 5-7 1.4 50-60 20/320 30/480Satintone W

Satintone OP Pulverized Dehydroxylated 86 0.01 5-7 1.0 60-70 16/260 30/480

Mattex®

Pulverized Dehydroxylated 90 0.01 5-7 1.3 60-70 20/320 30/480

Mattex MX Pulverized Dehydroxylated 90 0.01 5-7 1.1 60-70 20/320 30/480

Ultrex® 96 Pulverized Dehydroxylated 95 0.02 5-7 0.8 85-95 16/260 22/350

Calcined Surface Modified

Translink® 37 Pulverized Vinyl functional 90 0.02** N/A 1.4** 45-55 20/320 35/560

Translink 77 Pulverized Vinyl functional 91 0.02** N/A 0.8** 80-90 13/210 21/340

Translink 445 Pulverized Amino functional 90 0.02** 8-10 1.4** 45-55 20/320 35/560

** Pre-treatment value

Performance Minerals for Coatings and Inks ApplicationTypical Physical Properties

Put BASF Performance Minerals Extenders ToWork For You.

For more information about BASF performance

minerals please contact us at: www.basf.com/kaolin

or contact us as directly by phone or e-mail at:

Telephone: 1-800-781-8966 or 1-973-245-7444

e-mail: [email protected]

For Europe, Middle East and Africa contact us at:

Telephone: +358 9 6844 6860

e-mail: [email protected]

BASF - The Chemical Company. We don't make a lot of the products you buy. We make a lot of the products you buy better.®

BASF Corporation, headquartered in Florham Park, New Jersey, is theNorth American affiliate of BASF SE, Ludwigshafen, Germany. For moreinformation about BASF's North American operations, or to sign up toreceive news releases by e-mail, visit www.basf.com/usa.

BASF is the world's leading chemical company: The Chemical Company.Its portfolio ranges from oil and gas to chemicals, plastics, performanceproducts, agricultural products and fine chemicals. As a reliable partner,BASF helps its customers in virtually all industries to be more successful.With its high-value products and intelligent solutions, BASF plays animportant role in finding answers to global challenges, such as climateprotection, energy efficiency, nutrition and mobility. BASF shares are trad-ed on the stock exchanges in Frankfurt (BAS), London (BFA) and Zurich(AN). Further information on BASF is available on the Internet atwww.basf.com.

WHILE THE DESCRIPTIONS, DESIGNS, DATA AND INFORMATIONCONTAINED HEREIN ARE PRESENTED IN GOOD FAITH ANDBELIEVED TO BE ACCURATE, THEY ARE PROVIDED FOR GUIDANCEONLY. BECAUSE MANY FACTORS MAY AFFECT PROCESSING ORAPPLICATION/USE, BASF RECOMMENDS THAT THE READER MAKETESTS TO DETERMINE THE SUITABILITY OF A PRODUCT FOR APARTICULAR PURPOSE PRIOR TO USE. NO WARRANTIES OF ANYKIND, EITHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIESOF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,ARE MADE REGARDING PRODUCTS DESCRIBED OR DESIGNS,DATA OR INFORMATION SET FORTH, OR THAT THE PRODUCTS,DESIGNS, DATA OR INFORMATION MAY BE USED WITHOUTINFRINGING THE INTELLECTUAL PROPERTY RIGHTS OF OTHERS.IN NO CASE SHALL THE DESCRIPTIONS, INFORMATION, DATA ORDESIGNS PROVIDED BE CONSIDERED A PART OF THE BASF TERMSAND CONDITIONS OF SALE. FURTHER, THE DESCRIPTIONS,DESIGNS, DATA, AND INFORMATION FURNISHED BY BASF HEREUN-DER ARE GIVEN GRATIS AND BASF ASSUMES NO OBLIGATION ORLIABILITY FOR THE DESCRIPTION, DESIGNS, DATA OR INFORMA-TION GIVEN OR RESULTS OBTAINED, ALL SUCH BEING GIVEN ANDACCEPTED AT THE READER'S RISK.