Performance Clutch Products - rekluse.com.whsites.netrekluse.com.whsites.net/images/Rekluse_Catalog_2011.pdf · Performance Clutch Products. Product Guide The Rekluse Story – The

P r o d u c t G u i d e

version 8.0

Performance Clutch Products


The Rekluse Story – The seed of Rekluse was planted at age seven after watching “On any Sunday.” Afterwards, I begged my parents for months for a dirt bike and finally got my wish when I turned eight. I’ve been hooked ever since. In 2002 I was working as a computer engineer and saw an opportunity to make a better motorcycle clutch. While keeping my day job, I worked nights on my new clutch design. With help from Boise State University and a local machine shop the first prototype was developed. It worked! My brother, Danny, came on board to help and Lynn Hodges, the owner of Pro Moto Billet, generously brought Danny and I into his shop. As “apprentices,” we learned the art of CNC manufacturing and built our first production run. The rest is history. Nine years later, I look around and am grateful to work with such a fine team rooted in a supportive community that has helped bring Rekluse to where we are today. Everyday I work with an inspired team committed to providing outstanding value, continuous innovation, and who treat our customers like Rekluse family members. However, my greatest fulfillment comes every time I get the opportunity to ride what we have created. I hope you agree.

– Al Youngwerth

Rekluse, founded in 2002, is the motorcycle industry leader in clutch performance technology and innovation. Rekluse has given racers and race teams a distinct advantage in winning numerous world and national championship titles in multiple racing disciplines world-wide. Riders and racers alike know Rekluse as the company that makes riding more fun and it easier to go fast!

Rekluse products are Engineered, Developed and Manufactured at our headquarters in Boise, Idaho USA.

See for yourself. Ride with one of our Rekluse auto-clutches in your bike, on your terrain, in the conditions that you are familiar with, and if after riding you do not agree that it has significantly

improved your riding performance and fun factor we will refund your full purchase price upon return of our product within the first 30 days of purchase.* *Products that qualify are: Rekluse Core EXP, EXP and z-Start Pro. Purchase price refund will be issued upon receipt of the product. Please call Rekluse at 1.866.735.5873 for return instructions.

2 1-866-REKLUSE • Visit us online at www.rekluse.com

Al Youngwerth

Manufactured in Boise, Idaho USA

Research & Development

Customer Service

Quality Control

In the Media

“The off-road advantages of the auto-clutch comes to motocross. With a crisp engagement that finds (and is adjustable within) that sweet spot between immediate and smooth, and no more stalling, we love this moto clutch.”

– Dirt Rider Magazine

“The MXA wrecking crew gives the Rekluse Core EXP clutch 5 stars”

– Motocross Action Magazine

“Rekluse Core EXP is incredibly sano, does nothing to hurt the power, and offers huge gains in minimizing stalls and aiding in smoother track form. It’s all win in the Dirt Bike book.”

– Dirt Bike Magazine

1-866-REKLUSE • Visit us online at www.rekluse.com 3

index

Racing ....................................... 4-5

Auto-Clutch Technology ............ 6-7

Core EXP ................................... 8-9

EXP ....................................... 10-11

z-Start Pro ............................. 12-13

Core Manual .......................... 14-15

Clutch Cover ...............................16

Clutch Basket ..............................17

Brake Kit ............................... 18-19

Tuning ................................... 20-21

Maintenance .......................... 22-23

Team Gear ............................. 24-25

Worldwide ............................. 26-27

index

“The Rekluse Core EXP Clutch Is Magical”




racingWelcome to The Rekluse World of Performance™. Performance is everything in racing and we know that every millisecond adds up. Our extensive and extreme testing has proven itself successful in racing. We continue to create and innovate to give you the ultimate in clutch technology and performance!

Mika Ahola“Rekluse is definitely for me & I recommend Rekluse to any rider!”

2010 World Enduro Championship E2 class

“I recommend Rekluse to any rider at any level”Charlie Mullins

National ChampionNational Enduro Championship Series

2010

Charlie Mullins

2010 AMA National Enduro Champion

“I’m faster with my Rekluse!”Brian Wolf

2010 GNCC ATV XC2 Pro Am Champion


racin

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“My Rekluse makes it possible”Ricky James

X Games Silver Medalist

“My Rekluse gives me more confidence”Sherri Cruse

Top Women’s professional WMX racer

“I won’t race without Rekluse”Ryan Sipes

Top professional AMA Supercross and Motocross Racer



What is an Auto Clutch?Rekluse Core EXP, EXP and z-Start Pro are all auto-clutches. All three clutch

systems allow retention of one’s clutch lever to manually override the auto-clutch at all times. As with any standard clutch, the rider can still “feed”, “fan”, “slip” or “pop” the clutch and do motocross style starts.

The benefit is that the auto-clutch will do the “feed” automatically, consistently allowing the rider to be free to focus on other aspects of their riding. At any time if the automatic “feed” is not preferred in a particular situation just reach for the clutch lever and manually “feed”, “fan”, “slip”, or “pop” the clutch

One can shift into gear from neutral without pulling in the clutch lever as well as shift the gears while riding, either up or down, without pulling in the clutch lever. It’s possible to stop in gear without pulling in the clutch lever too. It is not an automatic transmission, though, you must shift the gears. One could say it is somewhat like shifting a Honda Z50 or CRF50, except Rekluse is a performance enhancing auto-clutch for full sized bikes and ATV’s.

Fully AdjustableAll Rekluse auto-clutches are fully adjustable. Over time the rider will find a

preferred set-up to enhance personal strengths and overcome limitations. They offer each rider the ability to create custom settings to enhance personal riding styles, changing conditions, and different types of riding.

For Example; An overly aggressive rider that punches the throttle mid-corner

and upsets the arc, flow and momentum can now adjust the auto-clutch to “feed” out progressively as opposed to suddenly.

Now when the rider punches the throttle, the auto-clutch automatically feeds out the power resulting in a more smooth power delivery, continuous arc and greater momentum. If the “feed” is too progressive a simple stab at the clutch lever brings the aggression back immediately.

On the other hand, a rider that is patient and has progressive throttle control can adjust to a more aggressive “feed” setting, thus allowing the rider to run a taller gear than normal through a corner yeilding more control and faster lap times.

Auto-ClutchTechnology


Auto

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Rekluse is the World’s leader in adapting this concept for the modern Motocross, Enduro, and ATV machines while still retaining full use of the stock clutch lever.

What are the benefits?

The one thing that riders the world over repeatedly say is, “Now that I understand what this clutch really does I won’t ride without it!” Rekluse Auto-Clutch Technology makes it easier to go fast.

How does it work? The short answer is: centrifugal force.

The longer answer is: In our EXP assembly there are wedges and ball bearings that slide out and expand the EXP assembly as the engine rpm’s increase. This compresses the clutch pack to provide engagement.

Conversely, as soon as the engine RPM drops back down to just above idle, the wedges and balls retract and the clutch disengages, which is how the anti-stall feature works.

Give us three laps and Rekluse will deliver the world of performance to your racing and riding! Ride one today and discover the Rekluse Clutch Revolution!

Faster Cornering

Improved Traction

Higher Confidence

Virtually Eliminates Stalling

Better Starts

Faster Lap Times

Fully tunable to rider preference and terrain conditions

[see page 2 for details]

Feature: EXP 2.0 Technology™

Benefit: • Ball-wedges give unparalleled throttle control & response. • 7075 aluminum boosts durability • ¼ turn pins for quick & easy tuning

Feature: Fully adjustable includes optional light and heavy ball-wedges and EXP springs.

Benefit: Allows rider to achieve a matrix of truly custom settings to obtain great performance advantages.

Feature: High grade CNC machined billet, hard anodized aluminum clutch components.

Benefit: Handles extreme abuse and offers long lasting durability.

Feature: Center clutch designed with innovative fluid dynamic oil flow technology.

Benefit: Cooler operating temperatures for less fade and longer clutch and clutch plate life.

Feature: Proprietary pressure plate design with locating clutch spring pockets.

Benefit: Superior clutch lever feel and consistent engagement/disengagement action.

Feature: 17-7 stainless steel precision wound and heat treated pressure plate springs ensure that springs will not sack out from high heat cycles and extended use.

Benefit: Provides consistent clutch torque capacity eliminating clutch slip.



Rekluse Core EXP – Core as in “Hard-Core,” is our award winning premier product. It is the #1 choice for performance minded riders that insist on perfect clutch lever feel that also demand the highest performance and durability available.

“The Rekluse Core EXP Clutch Is Magical”


FeATures & BeneFiTs

New for 2011Core EXP just got better – Now with EXP 2.0 Technology™

Breakthrough in Response, Performance & Tunability!

EXP 2.0, The Next Revolution In Clutch Performance.When introduced in 2009, EXP technology revolutionized

the auto-clutch market by incorporating sliding wedges into an expanding friction disk. Wedges provided increased clutch performance at low to mid RPMs over traditional ball-bearing auto-clutches. By incorporating two ball bearings stacked on top of each other within the wedge, the friction generated from sliding wedges is virtually eliminated in EXP 2.0.

The result is clutch engagement and disengagement response that is unparalleled by any previous auto-clutch. Throttle control is increased dramatically while maintaining increased clutch performance at low to mid RPMs. With the increased response, a wider array of tuning options become available while further reducing the possibility of “pop” stalls.

Feature: Includes Rekluse billet aluminum clutch cover with added oil volume.

Benefit: Offers greater impact protection and lower operating temperatures.

Feature: CNC laser cut drive plates perfectly match the center clutch with Rekluse Continuous Radius Spline Technology™ causing clutch loads to be evenly distributed over a greater surface area with more precise tolerances.

Benefit: Longer clutch component life, smoother engagement/disengagement, and less clutch hammering that virtually eliminates grooving with even the most aggressive riders.

Feature: Perfect clutch lever feel and action.

Benefit: Nothing to adjust to or adapt to the clutch lever works just like it always has.

Feature: Easy to install and easy to tune.

Benefit: Allows for quick trackside tuning to changing conditions and for testing.

MODELS AVAILABLE RETAIL USD $899.00MAKE MODEL YEAR PART #GasGas 2 strokes (except 125); EC 450 00-11 RMS-7700BHonda CRF250R/X 04-09 RMS-7712BHonda CRF250R 10-11 RMS-7716BHonda CRF450R 02-08 RMS-7713BHonda CRF450R 09-11 RMS-7714BHonda CRF450X 05-09 RMS-7719BHusaberg FE 390/450/570 09-11 RMS-7727BHusqvarna TC/TE 250 10-11 RMS-7755BHusqvarna TC/TE 310 2011 RMS-7755BHusqvarna TC/TE/TXC 450/510 08-10 RMS-7756BKTM 250/300 XC/XC-W 04-11 RMS-7736BKTM 250 SX 03-11 RMS-7736BKTM 250 SX-F/XC-F/XCF-W 06-11 RMS-7738BKTM 350SXF 2011 RMS-7735BKTM 450/505 XC-F 08-09 RMS-7730BKTM 450/505 SX-F 07-11 RMS-7730BKTM 450/530 EXC; 400/450/530 XC-W/XCR-W 08-11 RMS-7732BKawasaki KX250F 04-08 RMS-7761BKawasaki KX250F 09-11 RMS-7740BKawasaki KX/KLX450F 06-11 RMS-7745BSuzuki RMZ250 04-06 RMS-7761BSuzuki RMZ250 07-11 RMS-7767B (Recommend using Rekluse Clutch Basket RMS-4167) Suzuki RMZ/RMX450 08-11 RMS-7764BYamaha YZ250 99-11 RMS-7770BYamaha YZ/WR250F 01-11 RMS-7771BYamaha WR450F 07-11 RMS-7773BYamaha YZ450F 05-09 RMS-7773BYamaha YZ450F 10-11 RMS-7776B

Core

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FeATures & BeneFiTs

NOTES:


¼ Turn Pins

Ball-Wedges

7075 Aluminum



Feature: EXP 2.0 Technology™

Benefit: • Ball-wedges give unparalleled throttle control & response. • 7075 aluminum boosts durability • ¼ turn pins for quick & easy tuning

Feature: Fully adjustable with optional light and heavy ball-wedges and EXP springs.


Feature: Easiest to install and easy to tune.

Benefit: Virtually anyone can install and allows for quick trackside tuning.

FeATures & BeneFiTs

Faster Cornering

Improved Traction

Higher Confidence

Virtually Eliminates Stalling

Better Starts

Faster Lap Times

Fully tunable to rider preference and terrain conditions

New for 2011With EXP 2.0 Technology™

Breakthrough in Response, Performance & Tunability!


¼ Turn Pins

Ball-Wedges

7075 Aluminum

Rekluse EXP was inspired by our award winning and premier Core EXP system and singles out the revolutionary EXP assembly. Rekluse EXP employs the same race-ready technology and EXP assembly of our premier product; the difference is that it fits into your stock clutch components. Yes it’s true! One can now enjoy the benefits of Rekluse auto-clutch technology while racing or riding at our most affordable price.

eX

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MOTORCYCLE RETAIL USD $399.00MAKE MODEL YEAR PART # Honda CRF250R 04-09 RMS-6012Honda CRF250R 10-11 RMS-6016Honda CRF450R 02-08 RMS-6013Honda CRF450X 05-09 RMS-6013Honda CRF450R 09-11 RMS-6014Husaberg FE 390/450/570 09-11 RMS-6032KTM 250SX 03-11 RMS-6036KTM 250/300 SX/XC 04-11 RMS-6036KTM 250 SX-F/XC-F/XCF-W 06-11 RMS-6038KTM 350SXF 2011 RMS-6035KTM 450/505 SX-F 07-11 RMS-6030KTM 450/505 XC-F 08-11 RMS-6030KTM 400/450/530 XC-W; 450/530 EXC 08-11 RMS-6032Kawasaki KX250F 04-11 RMS-6040Kawasaki KLX/KX450F 06-11 RMS-6045Kawasaki KLX 400 02-04 RMS-6060Suzuki RMZ250 07-11 RMS-6067Suzuki DRZ400 00-11 RMS-6060Suzuki RMZ/RMX450 05-11 RMS-6064Yamaha YZ/WR250F 01-11 RMS-6071Yamaha YZ450F 05-11 RMS-6073Yamaha WR450F 07-11 RMS-6073

Mika Ahola


Sarah Whitmore

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2010 World Enduro Championship E2 class

NOTES:



Rekluse z-Start Pro – Our best selling product that has been raced, abused and relied on by tens of thousands of riders in more types of riding and racing world-wide than any other Rekluse product. First introduced in 2005, z-Start Pro was the first auto-clutch to give the rider manual clutch lever override capability and defined the ultimate in tunability to suit each rider’s preferences and riding conditions. Well known in the offroad racing world as bullet proof and the tamer of the nastiest terrain imaginable.

Feature: Highest grade CNC machined billet, hard anodized aluminum clutch components.


Feature: Fully adjustable includes optional wave springs and ball bearings.


Feature: CNC laser cut drive plates perfectly match the center clutch with continuous radius spine technology causing clutch loads to be evenly distributed over a greater surface area with more precise tolerances.

Benefit: Longer clutch component life, smoother engagement/disengagement, and less clutch hammering that virtually eliminates notching with even the most aggressive riders.

Feature: Center clutch design with innovative fluid dynamic oil flow technology


FeATures & BeneFiTs

“Rekluse z-Start Pro the beginning of

a rEvolution!”

MOTORCYCLE RETAIL USD $629.00MAKE MODEL YEAR PART # BMW F650 GS/CS/Dakar 99-07 RMS-600BMW G650X 07-09 RMS-601Honda CRF150R 07-09 RMS-810Honda CRF250R/X 04-09 RMS-812Honda CRF250R 10-11 RMS-816Honda CR250R 97-07 RMS-811Honda CRF450R 02-08 RMS-813Honda CRF450R 09-11 RMS-814Honda CRF450X 05-09 RMS-819Honda CR500R/AF 90-07 RMS-817Husaberg 400, 450, 501, 550 z-Start Pro 04-08 RMS-826Husaberg 650 must also order Add-on Kit RMS-257 04-08 RMS-826Husaberg FE 390/450/570 09-11 RMS-827Husqvarna WR250/300 99-11 RMS-856Husqvarna TC/TE/TXC 450/510 06-11 RMS-856KTM 65 SX (z-Start Clutch) 02-11 RMS-139AKTM 85 SX/XC; 105 SX/XC 03-11 RMS-831KTM 125/144/150/200 SX/XC/XC-W/EXC 98-11 RMS-837KTM 250/300/380 EXC/MXC/SX (except 03 250 SX) 99-03 RMS-835KTM 250/300 XC/XC-W 04-11 RMS-836KTM 250 SX 03-11 RMS-836KTM 250 SX-F/XC-F/XCF-W 06-11 RMS-838AKTM RFS (Racing Four Stroke) All Models 04-07 RMS-833KTM 450/530 EXC; 400/450/530 XC-W/XCR-W 08-11 RMS-832KTM 450/505 SX-F 07-11 RMS-830AKTM 450/505 XC-F 08-11 RMS-830AKTM 400/625/640 LC4 Engine 98-08 RMS-630AKTM 950/990 LC8 Engine 03-11 RMS-631Kawasaki KX65 (z-Start Clutch) 00-11 RMS-140AKawasaki KX250F 04-08 RMS-861Kawasaki KX250F 09-11 RMS-840Kawasaki KLX/KX450F 06-11 RMS-845Kawasaki KLR650 96-11 RMS-640Suzuki RM65 (z-Start Clutch) 00-05 RMS-140ASuzuki RMZ250 04-06 RMS-861Suzuki RMZ250 07-11 RMS867 (Recommend using Rekluse Clutch Basket RMS-4167) Suzuki RMZ450 05-07 RMS-865Suzuki RMZ/RMX450 08-11 RMS-864Yamaha TTR125 (z-Start Clutch) 00-11 RMS-177AYamaha YZ/WR250F 01-11 RMS-871Yamaha YZ125 must also order Add-on Kit RMS-258 05-11 RMS-871Yamaha YZ250 99-11 RMS-870Yamaha YZ/WR426F 00-02 RMS-875Yamaha WR450F 03-06 RMS-872Yamaha WR450F 07-11 RMS-873Yamaha YZ450F 03-04 RMS-872Yamaha YZ450F 05-09 RMS-873Yamaha YZ450F 10-11 RMS876 ATV Honda TRX450R 04-09 RMS-815KTM 450/505 SX ATV 09-10 RMS-830AKTM 450/525 XC ATV 08-09 RMS-850Kawasaki KFX450 07-10 RMS-841Polaris Outlaw 450/525 (KTM motor) 07-11 RMS-850Suzuki LTR450 06-09 RMS-866Yamaha YFZ450, R, X 04-11 RMS-874

z-s

tart

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The z-Start Pro’s advantage delivers traction and control in the most challenging terrain.

Kurt Caselli

Brian Cook



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Rekluse Core Manual – Forget everything about billet aluminum clutches and enter the Rekluse World of Performance™. Our Core Manual clutch is packed with engineering innovation.

Not just another CNC copy of stock clutch components, our clutch is engineered from the ground up for maximum performance and durability to meet and exceed the needs of the most demanding racers.

FeATures & BeneFiTs

Feature: Highest grade CNC machined 6061 hard anodized billet aluminum pressure plate and center clutch for extreme durability.


Feature: Center clutch design with innovative fluid dynamic oil flow technology.


Feature: Proprietary pressure plate design with locating clutch spring pockets

Benefit: Superior clutch lever feel and consistent engagement/disengagement action.

Feature: 17-7 stainless steel precision wound and heat treated pressure plate springs ensure that springs will not sack out from high heat cycles and extended use.

Benefit: Provides reliable clutch torque capacity eliminating clutch slip.

Feature: CNC laser cut drive plates perfectly match the center clutch Rekluse Continuous Radius Spline Technology™ causing clutch loads to be evenly distributed over a greater surface area with more precise tolerances.

Benefit: Longer clutch component life, smoother engagement/disengagement, and less clutch hammering that virtually eliminates notching with even the most aggressive riders.

Yes…we make Manual Clutches too!

MOTORCYCLE RETAIL USD $519.00MAKE MODEL YEAR PART # GasGas 2 Strokes (except 125); EC450 00 - 11 RMS-7000 Honda CRF250R/X 04 - 09 RMS-7012Honda CRF250R 10 - 11 RMS-7016Honda CR250R 97 - 07 RMS-7013AHonda CRF450R 02 - 08 RMS-7013AHonda CRF450R 09 - 11 RMS-7014AHonda CRF450X 05 - 09 RMS-7019AHusaberg FE 390/450/570 09 - 11 RMS-7032AHusqvarna TC/TE 250 (2011 TC/TE 310) 10 - 11 RMS-7055Husqvarna TE/TC/TXC 450/510 08 - 10 RMS-7056KTM 250/300 XC/XC-W 04 - 11 RMS-7036AKTM 250 SX 03 - 11 RMS-7036AKTM 250 SX-F/XC-F/XCF-W 06 - 11 RMS-7038KTM 350SXF 2011 RMS-7035KTM 450/505 SX-F 07 - 11 RMS-7030AKTM 450/505 XC-F 08 - 11 RMS-7030AKTM 450/530 EXC; 400/450/530 XC-W 08 - 11 RMS-7032AKawasaki KX250F 04 - 11 RMS-7061Kawasaki KX/KLX450F 06 - 11 RMS-7045ASuzuki RMZ250 04 - 06 RMS-7061Suzuki RMZ250 07 - 11 RMS-7067 (Recommend using Rekluse Clutch Basket RMS-4167) Suzuki RMZ/RMX450 08 - 11 RMS-7064AYamaha YZ250 99 - 11 RMS-7070AYamaha YZ/WR250F 01 - 11 RMS-7071Yamaha YZ/WR450F 03 - 11 RMS-7073A

Core

Manual™


Rekluse Continuous Radius Spline Technology™ CNC laser cut drive plates perfectly match the center clutch causing clutch loads to be evenly distributed over a greater surface area. What that means is less clutch hammering that virtually eliminates notching!

Ryan Sipes

Mika Ahola rides to the 2010 World Enduro Championship



clutchcover

clu

tchcover

MOTORCYCLE RETAIL USD $139.00MAKE MODEL YEAR PART # GasGas 2 strokes (except 125); EC450 00-11 RMS302-BLKHonda CRF250R/X 04-09 RMS312-BLKHonda CRF250R 10-11 RMS316-BLKHonda CRF450R 02-08 RMS313A-BLKHonda CRF450R 09-11 RMS314-BLKHonda CRF450X 05-09 RMS319A-BLKHusaberg FE 390/450/570 09-11 RMS327-BLKHusqvarna TC/TE 250 (2011 TC/TE 310) 10-11 RMS355-BLKHusqvarna TC/TE/TXC 450/510 06-10 RMS356-BLKKTM 125/144/150/200 98-11 RMS337-BLKKTM 250SX 03-11 RMS336A-BLKKTM 250/300 XC/XC-W 04-11 RMS336A-BLKKTM 250 SX-F/XC-F/XCF-W 06-11 RMS338-BLKKTM 450/530 EXC; 400/450/530 XC-W 08-11 RMS332A-BLKKTM 450/505 SX-F 07-11 RMS330A-BLKKTM 450/505 XC-F 08-11 RMS330A-BLKKawasaki KX250F 04-08 RMS361-BLKKawasaki KX250F 09-11 RMS340-BLKKawasaki KLX/KX450F 06-11 RMS345C-BLKSuzuki RMZ250 04-06 RMS361-BLKSuzuki RMZ250 07-11 RMS367-BLKSuzuki RMX/RMZ450 08-11 RMS364A-BLKYamaha YZ/WR250F 01-11 RMS371-BLKYamaha YZ 250 99-11 RMS370-BLKYamaha WR450F 03-11 RMS373A-BLKYamaha YZ450F 03-09 RMS373A-BLKYamaha YZ450F 10-11 RMS376-BLK ATV Honda TRX450 04-09 RMS-315-BLKKawasaki KFX450 07-11 RMS-345C-BLKYamaha YFZ450, R, X 04-11 RMS-373A-BLK

Rekluse Clutch Covers – Get the factory look and ultimate protection expected from Rekluse. Show off that internal investment with the Rekluse logo laser etched into the cover.

Feature: Added depth for increased oil capacity.

Benefit: Lower operating temperatures.

Feature: 6061 billet aluminum and hard anodized.

Benefit: Offers greater impact protection and looks factory cool!

NOTES:

FeATures & BeneFiTs

clu

tchbasket

clutchbasketRekluse Clutch Baskets – Our baskets have been designed with so much attention to detail you’ll need an engineering degree to appreciate their true beauty. Either way we are confident that you will appreciate the performance, reliability, and longevity of this engineering marvel on the track and trail. A must have for the serious competitor.

Feature: 6061 CNC machined hard anodized billet aluminum.

Benefit: Superior durability.

Feature: Improved and replaceable Rekluse clutch dampers.

Benefit: Reduces clutch hammering and increases clutch and transmission life.

Feature: Clutch basket tangs are hour glass shaped to offer additional friction plate engagement area.

Benefit: Prevents basket grooving and increased strength.

Feature: Precisely machined tolerances on clutch basket tangs for a precise fit to clutch plates dimensions which eliminates the slop between clutch plates and basket.

Benefit: Minimizes grooving under the most extreme conditions.

MOTORCYCLE RETAIL USD $230.00MAKE MODEL YEAR PART # Honda CRF250R/X 00-09 RMS4112Honda CR125R 00-07 RMS4112Honda CRF250R 10-11 RMS4116Honda CR250R 92-07 RMS4113CHonda CRF450R 02-11 RMS4113CHonda CRF450X 05-09 RMS4113CHusaberg FE 390/450/570 09-11 RMS4130KTM 400/450/530 EXC/XC-W 08-10 RMS4130KTM 450/505 SX-F/XC-F 07-11 RMS4130Kawasaki KX65 00-11 RMS4140Kawasaki KX250F 06-11 RMS4141Kawasaki KLX450F 08-11 RMS4145Kawasaki KX450F 08-11 RMS4145Suzuki RM65 00-05 RMS4140Suzuki RMZ250 07-09 RMS4167Suzuki RMZ450 08-11 RMS4164Yamaha YZ250F 01-08 RMS4171Yamaha WR250F 2011 RMS4171Yamaha WR450F 04-11 RMS4172Yamaha YZ450F 04-11 RMS4172

ATV Honda TRX450R 04-09 RMS-4115BYamaha YFZ450R; YFZ450X 09-10 RMS-4172


FeATures & BeneFiTs



brakekitRekluse Brake Kits – Created for the auto clutch purist, and used by many who are willing to think outside the box! Designed to enhance rider control by moving the rear brake control to the handlebar. Also available in the dual actuated version which retains the foot pedal action. Both models are set-up to accept the 2-finger override* lever option for those with an itchy clutch finger.

hotstart

Hot Start Lever KitRMS-240ARetAiL USD $59.00

2-finger override

2-Finger OverrideRMS-220RetAiL USD $89.00 *Available on cable actuated clutches only.

Complete braking power at your fingertips!FeATures & BeneFiTs

Feature: Maintenance free steel braided brake lines with patented torsion system.

Benefit: Durability, great looks and eliminates line twist.

Feature: All the fittings, washers and tools needed are included in the kit.

Benefit: Hassle free installation.

Feature: Optional dual actuated version.

Benefit: Use either the lever or the pedal to activate the rear brake.


brakekit

bra

kekit

DUAL BRAKE KITS - RETAINS FOOT PEDAL BRAKING RETAIL USD $299.00-$449.00GasGas All big bike models 05-07 RMS-513Honda CR125R; CR250R; CR500AF 02-07 RMS-510BHonda CRF450R; CRF250R/X; CRF450X; CRF150R 02-11 RMS-510BHusaberg FE 390/450/570 09-11 RMS-511BHusqvarna TE/TC 250/450/510 08-10 RMS-511BKTM RFS all models, 250/300 (except 250SX), 125/200 2003 RMS-511B-MCKTM 250SX 2003; RFS all models, 2004 RMS-511B-MC 250/300 & 125/200 2-Strokes 2004 KTM 125/200; 250/300; 250F; RFS all models 05-07 RMS-511B KTM 250/300 SX/XC/XC-W; 125/144/150/200 SX/XC/XC-W 08-11 RMS-511BKTM 250 SX-F/XC-F/XCF-W; 08-11 RMS-511B 400/450/505/530 SX-F/XC-F/XCR-W/EXCR-W Yamaha YZ125; YZ250 w/ 2-Finger Clutch Override 03-08 RMS-512BYamaha YZ/WR250F; YZ/WR450F 03-08 RMS-512B Cable models 2-Finger Override option RMS-220 (Not available for hydraulic clutches KTM, etc.) All cable bikes with Rekluse EXP clutches must order a 2-Finger OverrideHot Start Hot Start Lever Kit (Needed to relocate most OEM left side hot-start levers) RMS-240A

SINGLE-ACTUATED RETAIL USD $199.00MAKE MODEL YEAR PART # GasGas All big bike models 05- 07 RMS-507Honda CR125 00-01 RMS-502BHonda CR250 97-01 RMS-502BHonda CR500 92-01 RMS-502BHonda 2-Stroke CR125; CR250; CR500AF 02-07 RMS-502BHonda CRF150R 07-09 RMS-502BHonda CRF250R/X 04-11 RMS-502BHonda CRF450X 05-09 RMS-502BHonda CRF450R 02-11 RMS-502BHonda XR650R 00-07 RMS-502BHusaberg FE 390/450/570 09-11 RMS-506BHusqvarna TE/TC 250/450/510 04-10 RMS-506BKTM 65SX, XC 04-11 RMS-520BKTM 85 SX/XC; 105 SX/XC 03-11 RMS-521BKTM RFS all models, Big Bore 2-Strokes, 00-03 RMS-501B 125/200 (except 03 250SX) KTM 250SX 2003 RMS-506BKTM 125/200; 250/300; 250F; RFS all models 04-07 RMS-506BKTM 250/300 XC; 125/144/150/200 SX; 08-11 RMS-506B 250 SX-F/XC-F; 400/450/505/530 XC-F/XC-W Kawasaki KX65 (2-Finger Override is included) 00-11 RMS-508B-ORKawasaki KX250 03-07 RMS-502BKawasaki KX250F; KX450F; KLX450R 04-11 RMS-500BKawasaki KLX400 02-04 RMS-502BSuzuki RM65 (2-Finger Override is included) 00-05 RMS-508B-ORSuzuki RM250 05-08 RMS-500BSuzuki RM250 00-04 RMS-502BSuzuki RMZ250; RMZ450 04-11 RMS-500BSuzuki DRZ400 00-11 RMS-502BYamaha YZ125 05-11 RMS-503BYamaha YZ250 99-02 RMS-502BYamaha YZ250 03-11 RMS-503BYamaha YZ/WR250F 01-02 RMS-502BYamaha YZ/WR426 00-02 RMS-502BYamaha YZ/WR250F; YZ/WR450F 03-11 RMS-503B2-Finger 2-Finger Override option RMS-220 Override (Not available for hydraulic clutches KTM, etc.) All cable bikes with Rekluse EXP clutches must order a 2-Finger Override Hot Start Hot Start Lever Kit RMS-240A (Needed to relocate most OEM left side hot-start levers)

Ricky James

Mika Ahola

Rekluse Wedge Kits - Each wedge kit has a different mass allowing one to configure and achieve the ultimate set-up for all products that incorporate EXP technology.



tuning

EXP 2.0 BALL-WEDGE KITS MAKE MODEL YEAR PART#All 250 Class Bikes Light Ball-Wedge Kit* - RMS-265All 250 Class Bikes Heavy Ball-Wedge Kit* - RMS-266All 350 Class Bikes Light Ball-Wedge Kit* - RMS-269All 350 Class Bikes Heavy Ball-Wedge Kit* - RMS-270All 450 Class Bikes Light Ball-Wedge Kit* - RMS-267All 450 Class Bikes Heavy Ball-Wedge Kit* - RMS-268*6 per kit Note: Use 450 Class for 250cc + 2-Strokes

EXP 1.0 STD WEDGE KITS MAKE MODEL YEAR PART#All 250 Class Bikes Light Wedge Kit* - RMS-260All 250 Class Bikes Heavy Wedge Kit* - RMS-264All 450 Class Bikes Light Wedge Kit* - RMS-259All 450 Class Bikes Heavy Wedge Kit* - RMS-262*6 per kit Note: Use 450 Class for 250cc + 2-Strokes Order EXP 1.0 Std wedges for Core EXP clutches ordered before March 2011

Achieve your ultimate set-up.

eXP springkit

wedgekit

EXP Spring Kits - EXP spring kits are designed to tune the engagement rpm of all EXP technology products allowing one to achieve the ultimate set-up.

EXP SPRING KITS RETAIL USD $14.00MAKE MODEL YEAR PART#All Low Adjuster Spring Kit Silver - Qty 3 - 744-301All Medium Adjsuter Spring Kit Red - Qty 3 - 744-302All High Adjsuter Spring Kit Blue - Qty 3 - 744-303


tunin

g

CORE EXP PRESSURE PLATE SPRINGS RETAIL USD $5.00 EACHMAKE MODEL YEAR PART # All 250 Class Bikes Medium Silver - 442-103All 250 Class Bikes Heavy Gold - 442-104All 450 Class Bikes Medium Red (includes 250cc+ 2 strokes) - 442-101All 450 Class Bikes Heavy Blue (includes 250cc+ 2 strokes) - 442-102Sold individually

z-START PRO BALL KITS

MODEL YEAR PART # RETAIL USD #1 Tungsten Carbide Ball Kit - 3/8” Qty 5 - RMS-251 $25.00 #2 Tungsten Carbide Ball Kit - 7/16” Qty 3 - RMS-256 $20.00 #1 Steel Ball Kit - 3/8” Qty 30 - 741-030 $7.50 #2 Steel Ball Kit - 7/16” Qty 27 - 741-716 $7.50 #1 Fits: small bore (125/200/250F)#2 Fits: big bore (250/300/380/450F+)

CoreeXPspring

z-startProballkit

Rekluse Core Spring Kits - 17-7 stainless steel precision wound, heat treated pressure plate springs ensure that springs will not sack out from high heat cycles and extended use. Springs are zinc color plated for easy identification of spring rates.

Rekluse Tungsten Carbide and Steel Ball kits – Ball bearing kits designed to tune all Rekluse z-Start Pro clutches. Tungsten Carbide kits are heavier than Steel Ball kits and can be configured to achieve the ultimate set-up.



Friction Disk Kit - Designed for use in our full line of Rekluse clutches or as OEM replacements in stock clutches. Matches or exceeds the wear charac-teristics of OEM plates.

Rekluse Gaskets – Made with love at the Rekluse factory to fit all units fitted with the Rekluse z-Start Pro clutch only.

maintenance

z-startProgasket

frictiondiskkit

z-START PRO GASKET RETAIL USD $20.00MAKE MODEL YEAR PART # Honda CRF250R/X 04-09 420-212Honda 2-Stroke CR250 97-01 420-210Honda 2-Stroke CR250 02- 07 420-211Honda CRF450R 02-08 420-213Honda CRF450R 09-11 420-814Honda CRF450X 05-09 420-219Husaberg FE390/450/570 09-11 420-827KTM 85 SX/XC; 105 SX/XC 03-11 420-280KTM 125/144/150/200 98-11 420-232+ (order both gaskets) 420-233 KTM 250/300/380 SX/EXC/MXC (except 250 SX) 99-03 420-230KTM 250/300 XC/XC-W 04-11 420-234KTM 250 SX 03-11 420-234KTM 250 SX-F/XC-F/XCW-F 06-11 420-238KTM 450/530 EXC; 400/450/530 XC-W 08-11 420-832KTM 450/505 XC-F 08-11 420-239KTM 450/505 SX-F 07-11 420-239Kawasaki KX250F 04-08 420-240Kawasaki KX250F 09-11 420-840Kawasaki KLX/KX450F 06-11 420-245Suzuki RMZ250 04-06 420-240Suzuki RMZ250 07-11 420-268Suzuki RM250 06-08 420-863Suzuki RMZ450 05-07 420-265Suzuki RMX/RMZ450 08-11 420-264Yamaha YZ125 05-11 420-275Yamaha YZ250 99-11 420-270Yamaha YZ/WR426F 00-02 420-273Yamaha YZ450F 03-09 420-272Yamaha WR450F 03-11 420-272Yamaha YZ450F 10-11 420-876

ATV Honda TRX450R 04-09 420-213KTM 450/505 SX ATV 09-10 420-239Kawasaki KFX450 07-11 420-245Suzuki LTR450 06-09 420-266Yamaha YFZ450, R, X 04-11 420-272

FRICTION DISK KIT RETAIL USD $79.00MAKE MODEL YEAR PART #Honda CRF250R/X 04-11 RMS-4812Honda CR125R 00-07 RMS-4812Honda CRF450R 02-11 RMS-4813Honda CRF450X 05-09 RMS-4813Honda CR250/CR500 92-07 RMS-4813Husqvarna TC/TE 250 10-11 RMS-4812Husqvarna TC/TE 310 2011 RMS-4812KTM 250 SX-F/XC-F/XCF-W 06-11 RMS-4812KTM 125/144/150/200 SX/XC/XC-W/EXC 98-11 RMS-4812Kawasaki KX250F 04-11 RMS-4861Kawasaki KX250 03-07 RMS-4865Kawasaki KX/KLX450F 06-11 RMS-4813Suzuki RMZ250 04-11 RMS-4861Suzuki RMX/RMZ450 05-11 RMS-4865Suzuki RM250 99-08 RMS-4865Suzuki DRZ400 00-11 RMS-4813Yamaha YZ/WR250F (only compatible with rekluse clutches) 01-11 RMS-4812Yamaha YZ250; YZ450F; WR450F 99-11 RMS-4873

ATV Honda TRX450 04-09 RMS-4813Kawasaki KFX400 03-06 RMS-4813Kawasaki KFX450 07-11 RMS-4813Suzuki Z400 05-09 RMS-4813Suzuki LTR450 06-09 RMS-4865Yamaha YFZ450; R; X 04-11 RMS-4873Note: 8 friction disks per kit


Rekluse Drive Plates – CNC laser cut drive plates that perfectly match Rekluse center clutches with Rekluse Continuous Spline Technology™. Will not fit in OEM stock center clutches.

driveplates

main

tenance

z-START PRO DRIVE PLATE KITS RETAIL USD $45.00MAKE MODEL YEAR PART # BMW F650 GS/CS/Dakar 99-07 465-657+ (order both part numbers for a complete set) 465-487ABMW G650X 07-09 730-007Honda CRF150R 07-09 730-005Honda CRF250R/X 04-11 730-004Honda CR250R; CRF450R/X 97-11 730-001Husaberg TE250/300 2011 730-003Husaberg 400/450/501/550 04-08 730-002Husaberg FE390/450/570 09-11 730-001Husqvarna TC/TE/TXC 450/510 06-10 730-011Husqvarna WR250/300 99-11 730-011KTM 85 SX/XC; 105 SX/XC 03-11 730-008KTM 125/144/150/200 SX/XC/XC-W/EXC 98-11 730-014KTM 250/300/380 SX/EXC/MXC 99-11 730-003KTM 250 SX-F/XC-F/XCF-W 06-11 730-004KTM RFS (Racing Four Stroke) all models 03-07 730-002KTM 450/530 EXC; 400/450/530 XC-W 08-11 730-001KTM 450/505 XC-F 08-11 730-001KTM 450/505 SX-F 07-11 730-001KTM 400/625/640 LC4 Engine 98-08 730-107KTM 950/990 LC8 Engine 03-11 730-016Kawasaki KX250F 04-11 730-006Kawasaki KLX/KX450F 06-11 730-001Kawasaki KLR650 96-11 730-007Suzuki RMZ250 04-11 730-006Suzuki RMX/RMZ450 05-11 730-007Suzuki RM250 06-08 730-007Yamaha YZ/WR250F 01-11 730-004Yamaha YZ250; YZ/WR426; YZ/WR450F 99-11 730-003

ATV Honda TRX450R 04-09 730-001KTM 450/505 SX ATV 09-10 730-001KTM 450/525 XC ATV 08-09 730-002Kawasaki KFX450 07-11 730-001Polaris Outlaw 450/525 (KTM motor) 07-11 730-002Suzuki LTR450 06-09 730-007Yamaha YFZ450, R, X 04-11 730-003

CORE EXP DRIVE PLATES RETAIL USD $45.00MAKE MODEL YEAR PART# GasGas 2 strokes (except 125); EC 450 00-11 731-001Honda CRF250R/X 04-09 731-000Honda CRF250R 10-11 731-000Honda CRF450R 02-08 731-001Honda CRF450R 09-11 731-001Honda CRF450X 05-09 731-001Husaberg FE 390/450/570 09-11 731-001Husqvarna TC/TE 250 10-11 731-100Husqvarna TC/TE 310 2011 731-100Husqvarna TC/TE/TXC 450/510 08-10 731-001KTM 250/300 XC/XC-W 04-11 731-003KTM 250 SX 03-11 731-003KTM 250 SX-F/XC-F/XCF-W 06-11 731-000KTM 350SXF 2011 731-015KTM 450/505 XC-F 08-11 731-001KTM 450/505 SX-F 07-11 731-001KTM 450/530 EXC; 400/450/530 XC-W 08-11 731-001Kawasaki KX250F 04-08 731-009Kawasaki KX250F 09-11 731-009Kawasaki KX/KLX450F 06-11 731-001Suzuki RMZ250 04-06 731-009Suzuki RMZ250 07-11 731-009 (Recommend using Rekluse Clutch Basket RMS-4167)Suzuki RMX/RMZ450 08-11 731-007Yamaha YZ250 99-11 731-003Yamaha YZ/WR250F 01-11 731-000Yamaha YZ450F 05-09 731-003Yamaha WR450F 07-11 731-003Yamaha YZ450F 10-11 731-003

Rekluse Continuous Radius Spline Technology™ CNC laser cut drive plates perfectly match the center clutch causing clutch loads to be evenly distributed over a greater surface area. What that is less clutch hammering that virtually eliminates notching!

front



teamgear

100% cotton with screenprinted logo front.Item # RMS-907Size: SM, MD, LG Retail USD: $18.00

girlstank

Embroidered REKLUSE clutch rEvolution logo. Item # RMS-913 Retail $13.00

logobeenie

50/50 blend with screenprinted logo front and back. Item # RMS-903 Size: SM, MD, L, XL, XXL Retail USD: $18.00

revolutiontee

back

Embroidered REKLUSE clutch rEvolution logo hat. Black - Item # RMS-910 Blk/White Mesh - Item # RMS-912 Size: flex fit – MD / LG Retail USD: $29.00

revolutionhat

pithoodie100% cotton Heavyweight 10-oz. YKK zip-up front sweatshirt. Screenprint logos on front, back and left sleeve.Item # RMS-916Size: SM, MD, LG, XL, XXL Retail USD $44.00

back

front


team

gear

Embroidered logo front and back made with 100% cotton. Two front pockets, button down front.Item # RMS-905 Size: MD,LG, XL XXL Retail USD: $59.00

pitshirt

16oz steel mug with black logo Item # 861-099Retail USD: $9.00

Horizontal Black Item # 811-079Retail USD: $9.00Vertical BlackItem # 813-020 Retail USD: $9.00

steeltumbler

Item # 823-07814” X 8” blackRetail USD: $2.00

trailersticker

Orange 3.5” Item # 821-079 Black 3.5” Item # 821-080

revolutiondecal

banner

Item # RMS-931 Retail USD: $4.00

decalkit

REKLUSE DECAL KIT

Item # 822-078Retail USD: $4.00

fork &swingarmdecals

REKLUSE CLEAR DECAL KITWHITE DECALS

BLACK BACKGROUND DOES NOT PRINT

BLACK DECALS


It’s Time To Ride.

worldwide

Headquarters 110 E. 43rd St. Boise, ID USA 83714 Toll-free: 1.866.735.5873In Idaho: 208.426.0659Fax: 208.672.1318

www.REKLUSE.com


worldw

ide

Internat ional Distr ibutorsVisit your local dealer and ask for Rekluse!

Our world-wide distribution partners are committed to supplying you with the latest Rekluse innovations at your local dealer along with first-rate customer service.

Inte

rna

tio

na

l D

istr

ibu

tors

AUSTRIA

KTM Power PartsVisit you local KTM Dealer www.ktm.com

AUSTRALIA

Suttos141 Blaikie Road JamisontownPenrith NSW 2750Telephone: (02) 4737 9566Fax: (02) 4737 9533Email: [email protected]: www.suttosmc.com.au/

BRAZIL

XPARTSRua Pitanga 43Apucarana Pr 86804-300Brazil43 3424 [email protected]

CANADA EASTERN

Fullbore Marketing Ltd.3225 Lenworth Dr. Mississauga, Ontario,Canada, L4X 2G6Phone 905-624-0222Fax [email protected]

CANADA WESTERN

Mongoose Machine & Engineering Ltd.#1 - 1943 Broadway StreetPort Coquitlam, BCCanada, V3C 2N2Phone: 1-800-663-2317Fax: 1-604-464-3470Email: [email protected]: www.rekluse.ca

GERMANY

2Wheel-Distribution GmbH & Co KGIm Straessle 6D-71706 MarkgröningenTelephone: +49-(0)7145-936241 Fax: +49-(0)[email protected] www.rekluse-europe.com

GUATEMALAMotoMania PowersportsBlvd. Liberacion 4-21 zona 9Guatemala, C. A.(502) 23 62 28 77

INDONESIAKarya Indah MotorBungur Besar 153Jakarta 10460Telephone: [email protected]

ISRAELEfi HordanHamezah Street #6Kfar Vitkin 40200052 [email protected]

ITALY

Innteck s.r.l.via Alba Cortemilia 18 - 12055 DIANO D’ALBA (CN)Telephone: +39 0173 612070Fax: +39 0173 363491 Website: http://www.innteck.comemail: [email protected]

JAPAN

Stars TradingTelephone: (042) 795-9009Fax: (042) 795-9008Email: [email protected]: http://www.starstrading.co.jp

SINGAPOREDragon Racing PTE62 Jalan Limau PurutBedokville 468236Singapore65 651 914 2965 966 383 10 - [email protected]

SOUTH AFRICACentaur ImportsTelephone: 27 83 272 1402Fax: 086 592 3771Email: [email protected]: http://centaurimports.co.za

SPAIN

Mundo TalioTelephone: + 34 934 400 145 Fax: + 34 934 485 309Website: www.talio.netCommercial and technical queries: [email protected]: [email protected]

SWEDEN

EMX Racing ABBangatan 5171 63 SolinaSwedenFax: +46 8 445 30 [email protected]

UNITED KINGDOM

CI Sport LTD Telephone: 01372 378 000Fax: 01372 362 511email: [email protected]: [email protected]: http://www.cisport.co.uk

©2011 Rekluse All Rights Reserved.

110 E. 43rd St. Boise, ID USA 83714Toll-free: 1.866.REKLUSEIn Idaho: 208.426.0659

Fax: 208.672.1318

www.rekluse.com

It’s Time To Ride.

Documents

Performance Clutch Products - rekluse.com.whsites.netrekluse.com.whsites.net/images/Rekluse_Catalog_2011.pdf · Performance Clutch Products. Product Guide The Rekluse Story – The