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Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Performance-based Approach for Fire Resistance Design of FRP-Strengthened
RC Beams
Dr Jian-Guo DaiAssociate ProfessorDepartment of Civil and Environmental EngineeringThe Hong Kong Polytechnic University, China
International Workshop on Infrastructure Applications of FRP Composites
Presentation Outline
Background Existing guidelines for fire resistance design of FRP-strengthenedRC members Proposed three-level performance-based fire resistance design Fire resistance of fully protected FRP-strengthened RC beams Fire resistance of unprotected FRP-strengthened RC beams Fire resistance of partially protected FRP-strengthened RCbeams: FE analysis and simple design method
Case study Conclusions
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Background
• FRPs are widely used for strengtheningapplications.
ColumnBeam
• Fire safety is a very important concern for indoor applications.
Tunnel
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Background
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
• Poor performance of FRPsat elevated temperatures
Glass transition temperature(Tg) : 45~82 (fib 2001; ACI2008)
0 100 200 300 400 500 6000
0.2
0.4
0.6
0.8
1
1.2
Temperature (oC)
Nor
mal
ized
tens
ile s
treng
th f
pT /
f p0
GFRP sheets (Chowdhury et al. 2011)CFRP sheets (Chowdhury et al. 2008)CFRP sheets (Cao et al. 2011)FRP sheets (Cao et al. 2009)CFRP plates (Wang et al. 2011)FRP bars (Wang et al. 2007)GFRP bars (zhou 2005)Bisby's (2003) model for CFRPBisby's (2003) model for GFRP
• Poor bond performance ofFRP-to-concrete interfacesat elevated temperatures
(Dai et al. 2013)
0 0.2 0.4 0.6 0.8 10
0.2
0.4
0.6
0.8
1
Interfacial slip (mm)
Bon
d st
ress
ratio
f,T
/ f,0
20�40�50�60�70�80�90�100�120�200�
Existing fire resistance design guidelines
• Very limited guidance on the fire resistance design of FRP-strengthened RC members is availabe [e.g., fib Bulletin 14 (fib2001); ACI 440.2R-08 (ACI 2008)] .
• When a fire insulation layer is adopted, ACI 440.2R-08recommends that the contribution of the FRP strengtheningsystem be taken into consideration if the FRP temperatureremains below its critical temperature (e.g., Tg).
• With no fire insulation layer, it is suggested that themechanical resistance of the EB FRP system be ignored incases of fire. That is, the original RC member is expected tobe efficient to sustain the new (i.e., possibly increased)service load throughout the required fire resistance period.
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Proposed frame for three levels of fire resistance design
Fire resistance analysis of RC beams
Temperature field analysis of insulated beams
Three-level fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-III fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
No need for mechanical response analysis. Thermal analysis only. (Gao et al. 2015)
t 60min
t 120min
t 180min
Finite Element Analysis
0 60 120 180 2400
200
400
600
800
1000
1200
Fire exposure time (min)
Tem
pera
ture
(o C)
ASTM E119 fire curveFurnace temperature
1220
38Insulation
150
250
300
BA
C
0 60 120 180 2400
100
200
300
400
500
Fire exposure time (min)
Tem
pera
ture
(o C)
Longitudinal positions 1,2 &3Williams et al.'s predictionPresent predictionPresent prediction (no FRP)
Gao, W.Y., Dai, J.G. and Teng, J.G. (2015), Finite Element Modeling of Insulated FRP-strengthened Reinforced Concrete Beams Exposed to Fire, ASCE, Journal of Composites for Construction, http://dx.doi.org/10.1061/(ASCE)CC.1943-5614.0000509
Level-III fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Gao. W.Y, Dai, J.G. and Teng, J.G. (2015), Simple Method for Predicting Temperatures in Insulated Fiber-Reinforced Polymer (FRP)-Strengthened Reinforced Concrete Members Exposed to a Standard Fire, ASCE, Journal of Composites for Construction, 04015013-1-16.
Equivalency between insulated and enlarged concrete members
Level-III fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Gao, W.Y., Dai, J.G., and Teng, J.G. (2014). “A simplified approach for determining the temperature fields of concrete beamsexposed to fire.” Advances in Structural Engineering. Vol. 17, No. 4, pp. 573-590.
∆ ,
, ∙ exp
ex p 200⁄ ln 200⁄
∆ ln 1 1 ∙ ∙ ∙
1.26 1.32 0.881
One-dimensional heat transfer Two-dimensional heat transfer
0.759 4.37 10 1.71 10
Level-III fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Beam section
Column section
Level-I fire resistance design: FE analysis
Validation of the FE model (for RC beams)
t=60min t=120min t=180min t=240min
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Gao, W.Y., Dai, J.G., Teng, J.G. and Chen, G.M. (2013), Finite Element Modeling of Reinforced Concrete Beams Exposed to Fire, Engineering Structures, 52, July 2013, 488-501.
Validation of the FE model (for RC beams)
0 20 40 60 80 100 120 140-350
-300
-250
-200
-150
-100
-50
0
Fire-exposure time (min)
Mid
-spa
n de
flect
ion
(mm
)
Test data of Beam ITest data of Beam IIPerfect bondUpper boundLower bound
0 20 40 60 80 100-350
-300
-250
-200
-150
-100
-50
0
Fire-exposure time (mm)
Mid
-spa
n de
flect
ion
(mm
)
Test data of Beam IIIPerfect bondUpper boundLower bound
Predicted and measured mid-span deflections of Beams I and II
Predicted and measured mid-span deflections of Beam III
Level-I fire resistance design: FE analysis
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Validation of the FE model (for RC beams)
Stress distributions over the mid-span cross-section
t=0min t=30min t=60min
t=90min t=106min
Concrete spalling zones
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-I fire resistance design: FE analysis
Total 512 specimens
Aggregate type
Placement of tension steel rebars
Beam width
Level-I fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
0 100 200 300 400 5000
100
200
300
400
500
FE results (min)
BS
cod
e pr
edic
tions
(min
)
≥0.5<0.5
Safe
Unsafe
BS 8110 code
0 100 200 300 400 5000
100
200
300
400
500
FE results (min)
AC
I cod
e pr
edic
tions
(min
)
≥0.5<0.5
Safe
Unsafe
ACI 216 code
0 100 200 300 400 5000
100
200
300
400
500
FE results (min)
FIP
/CE
B re
port
pred
ictio
ns (m
in)
≥0.5<0.5
Safe
Unsafe
FIP/CEB code
0 100 200 300 400 5000
100
200
300
400
500
FE results (min)
Eur
ocod
e pr
edic
tions
(min
)
≥0.5<0.5
Safe
Unsafe
Eurocode0 100 200 300 400 500
0
100
200
300
400
500
FE results (min)
Kod
ur a
nd D
wai
kat's
pre
dict
ions
(min
)
≥0.5<0.5
Safe
Unsafe
Kodur and Dwaikat (2011)
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-I fire resistance design: FE analysis
2 31 2 3 4
0 1
20 1 2
1 2
, , , , , , , ,
,
,
1.04
ξ ξ ξ
sc scag s s ag
st st
s
ag
sc sc
st st
A Al lR c b c b
d A d A
a a a a
c c
ld
A AA A
0 100 200 300 400 5000
100
200
300
400
500
FE results (min)
Form
ulae
pre
dict
ions
(min
)
Calcareous aggregate concreteSiliceous aggregate concrete
-10%
+10%
PredictionsFE resultsMean =1.000COV =4.355%
Total 512 specimens
Level-I fire resistance design: design equations
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
2 31 2 3 4
0 1
20 1 2
1 2
, , , , , , , ,
,
,
1.04
ξ ξ ξ
sc scag s s ag
st st
s
ag
sc sc
st st
A Al lR c b c b
d A d A
a a a a
c c
ld
A AA A
Total 512 specimens 0 50 100 150 200 2500
50
100
150
200
250
Existing fire test data (min)
Form
ulae
pre
dict
ions
(min
)
Wu et al., 1993Lin et al., 1981Dotreppe and Franssen, 1985Hertz, 1985Blontrock, 2001Dwaikat and Kodur, 2009Choi and Shin, 2011
Unsafe
Safe
Level-I fire resistance design: design equations
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Dai, J.G., Gao, W.Y., and Teng, J.G. (2014). “Finite element modeling of insulated FRP-strengthenedreinforced concrete beams exposed to fire.” Journal of Composites for Construction,10.1061/(ASCE)CC.1943-5614.0000509, 04014046.
Fracture energy of concrete at elevated temperatures
Tensile stress-crack displacement relationship of concrete
0 100 200 300 400 500 600 7000
0.5
1
1.5
2
2.5
3
3.5
4
4.5
Temperature (� )
Nor
mal
ized
frac
ture
ene
rgy
At elevated temperatures(Bazant and Part, 1986)At elevated temperatures(Zhang and Bicanic, 2006)After cooled down(Zhang and Bicanic, 2006)After cooled down(Zhang et al., 2000)After cooled down(Baker, 1996)After cooled down(Nielsen and Bicanic, 2003)After cooled down(Tang and Lo, 2009)
0 0.05 0.1 0.15 0.2 0.25 0.3 0.350
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Crack opening displacementf t,T
/ f t0
20-100�200�300�400�500�600�700�800�
Tension softening behavior of concrete at elevated temperatures
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
0 0.2 0.4 0.6 0.8 1 1.2 1.40
0.2
0.4
0.6
0.8
1
1.2
Interfacial slip (mm)
Bon
d st
ress
ratio
( s,
T/ m
ax,0
)
20�100�200�300�400�500�600�700�800�
Tension stiffening behavior of steel rebars at elevated temperatures
Normalized bond strength and proposed bound lines
Proposed local bond stress-interface slip relationships
CEB-FIP model
0 200 400 600 800 1000 12000
0.2
0.4
0.6
0.8
1
1.2
1.4
Temperature (� )
Nor
mal
ized
bon
d st
reng
th
At elevated temperatures(Diederichs and Schneider, 1981)At elevated temperatures(Hu, 1989)At elevated temperatures(Morley and Royles, 1980)After cooled down(Milovanov and Salmanov, 1954)After cooled down(Reichel, 1978)After cooled down(Hu, 1989)After cooled down(Haddad et al., 2006)Proposed upper boundProposed lower bound
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Debonding behavior of FRP plates at elevated temperatures
( ) 2 ( )( ) 2 B x B xfx G B e e
2 30 ,
( ) 1 1tanh2 2
f
f g a
G T Tb bG T
1 12 3
0 ,
1 1( ) tanh2 2g a
c cB T Tc cB T
0 0.2 0.4 0.6 0.8 10
0.2
0.4
0.6
0.8
1
Interfacial slip (mm)B
ond
stre
ss ra
tio
f,T / f,0
20�40�50�60�70�80�90�100�120�200�
Proposed local bond stress-interface slip relationships
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Constitutive laws of FRP laminates at elevated temperatures
Tensile strength of FRP composites at elevated temperatures
Normalized tensile strength of FRP sheets at elevated temperatures
0 0.5 1 1.5 2 2.5 3 3.5 40
0.5
1
1.5
2
Normalized temperature T / Tg,p
Nor
mal
ized
tens
ile s
treng
th f
pT /
f p0
GFRP sheets (Chowdhury et al. 2011)CFRP sheets (Chowdhury et al. 2008)CFRP sheets (Cao et al. 2011)FRP sheets (Cao et al. 2009)Proposed equation
0 100 200 300 400 500 6000
0.2
0.4
0.6
0.8
1
1.2
Temperature (oC)
Nor
mal
ized
tens
ile s
treng
th f
pT /
f p0
1 12 3
0 ,
1 1tanh2 2
pT
p g p
f b bTb bf T
GFRP sheets (Chowdhury et al. 2011)CFRP sheets (Chowdhury et al. 2008)CFRP sheets (Cao et al. 2011)FRP sheets (Cao et al. 2009)CFRP plates (Wang et al. 2011)FRP bars (Wang et al. 2007)GFRP bars (zhou 2005)Bisby's (2003) model for CFRPBisby's (2003) model for GFRP
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Constitutive laws of FRP laminates at elevated temperatures
Elastic modulus of FRP composites at elevated temperatures
Normalized elastic modulus of FRP sheets at elevated temperatures
0 100 200 300 400 5000
0.3
0.6
0.9
1.2
Temperature (� )
Nor
mal
ized
ela
stic
mod
ulus
E pT/ E
p0
GFRP sheets (Chowdhury et al., 2011)CFRP sheets (Chowdhury et al., 2008)GFRP bars (Zhou, 2005)FRP bars (Wang et al., 2007)CFRP model (Bisby, 2003)GFRP model (Bisby, 2003)
0 0.5 1 1.5 2 2.5 30
0.5
1
1.5
2
Normalized temperature T / Tg,p N
orm
aliz
ed e
last
ic m
odul
us E
pT /
Ep0
GFRP sheets (Chowdhury et al. 2011)CFRP sheets (Chowdhury et al. 2008)Proposed equation
1 12 3
0 ,
1 1tanh2 2
pT
p g p
E a aTa aE T
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Validation of the FE model (for FRP-strengthened RC beams)
t= 60 min t= 120 min
t= 180 min t= 240 min
Temperature distributions of cross-section at various fire-exposure times[Beam II was tested by William et al. (2008) with a 38mm VG (cementitious plaster)]
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Validation of the FE model (for FRP-strengthened RC beams)
Temperature distributions of cross-section at various fire-exposure times[Beam II was tested by William et al. (2008) with a 38mm VG (cementitious plaster)]
0 50 100 150 200 2500
200
400
600
800
1000
1200
Fire exposure time (min)
Tem
pera
ture
(�) ASTM E119
Furnace temp.FRP/concrete (TC10)FRP/concrete (TC16)FRP/concrete (TC43)Model prediction (Williams)FE model prediction
InsulationmaterialCFRP
Thermocouples
0 50 100 150 200 2500
20
40
60
80
100
Fire exposure time (min)
Tem
pera
ture
(�)
Unexposed surface (TC1)Unexposed surface (TC2)Unexposed surface (TC4)Unexposed surface (TC7)Unexposed surface (TC9)Model prediction (Williams)FE model prediction
Unexposed surface
FRP-to-concrete bond
InsulationmaterialCFRP
Thermocouples
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Validation of the FE model (for FRP-strengthened RC beams)
Results of insulated CFRP-strengthened RC beams tested by Blontrock et al. (2000)[Beam 6 was protected with a 40/20mm Promatect H (calcium silicate boards)]
Mid-span deflectionFRP-to-concrete interface and rebar temperatures
0 20 40 60 80 100 1200
200
400
600
800
1000
1200
Fire exposure time (min)
Tem
pera
ture
(o C)
ISO 834 fire curveTest rebar temp.Predicted rebar temp.Test interface temp.Predicted interface temp.
200
300
40Insulation
20
0 20 40 60 80 100 120-25
-20
-15
-10
-5
0
Fire exposure time (min)M
id-s
pan
defle
ctio
n (m
m)
Testprediction
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Validation of the FE model (for FRP-strengthened RC beams)
Results of insulated CFRP-strengthened RC beams tested by Blontrock et al. (2000)[Beam 7 was protected with a 25/12mm Promatect H (calcium silicate boards)]
Mid-span deflectionFRP-to-concrete interface and rebar temperatures
0 20 40 60 80 100 1200
200
400
600
800
1000
1200
Fire exposure time (min)
Tem
pera
ture
(o C)
ISO 834 fire curveTest rebar temp.Predicted rebar temp.Test interface temp.Predicted interface temp.
200
300
25
Insulation
12
0 20 40 60 80 100 120-50
-40
-30
-20
-10
0
Fire exposure time (min)M
id-s
pan
defle
ctio
n (m
m)
TestPrediction
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Validation of the FE model (for FRP-strengthened RC beams)
Effect of bond degradation on the mid-span deflection
0 20 40 60 80 100 120-120
-100
-80
-60
-40
-20
0
Fire exposure time (min)
Mid
-spa
n de
flect
ion
(mm
)
Test dataInsulated FRP-RC beam (bond-slip)Insulated RC beamInsulated FRP-RC beam (no slip)RC beam
0 20 40 60 80 100 120-120
-100
-80
-60
-40
-20
0
Fire exposure time (min)M
id-s
pan
defle
ctio
n (m
m)
Test dataInsulated FRP-RC beam (bond-slip)Insulated RC beamInsulated FRP-RC beam (no slip)RC beam
Referred to Beam 7 Referred to Beam 6Conclusion: The contribution of the FRP strengthening system to the fireresistance evaluation can be ignored.
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: FE analysis
Temperature field analysis of insulated RC beams
“500 oC” isotherm method
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: Category I
Temperature field analysis of insulated RC beams
“500 oC” isotherm method
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: Category I
0 60 120 180 240 300 3600
5
10
15
20
25
30
35
40
Fire exposure time (min)
Mom
ent c
apac
ity M
R (k
N.m
)
tin=5mmtin=10mm
tin=15mmtin=20mmtin=30mm
s=0.8%
Time-dependent moment capacity0 60 120 180 240 300 3600
5
10
15
20
25
30
35
40
Fire exposure time (min)
Mom
ent c
apac
ity M
R (k
N.m
)
Moment capacity (tin=10mm)
Fire load action
s=0.8%, tCFRP=0.3mm=0.7
=0.5
=0.3
Determination of fire resistance period
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Level-II fire resistance design: Category I
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
0 100 200 300 4000
100
200
300
400
FE results (min)
Pre
dict
ed fi
re re
sist
ance
per
iods
(min
)+10%
-10%
PredictionsFE resultsMean = 0.95COV = 6.08%
Level-II fire resistance design: Category I
Level II fire resistance design: Category II
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
4.2 m
Fire insulation
CFRP laminates
200 mm
Anchorage zone:Thick insulation
Central part:Thin insulation
Case study
200 mm
40 mm = 30 MPa = 375 MPa = 1.2% ⁄ = 2/3
300 mm
ϕ 8 mm stirrups
40 mm
= 7.5 kN/m, = 9.0 kN/m
4 m
2ϕ 14
(a) Elevation and cross-section of the reference RC beam
3.8 m
Case 1: = 7.5 kN/m, = 10.5 kN/mCase 2: = 10.5 kN/m, = 18.0 kN/m Case 3: = 15.0 kN/m, = 18.0 kN/m
Fire insulation(if required)
CFRP laminates
Length of the end anchorage, = 0.4 m 160 mm
(b) Elevation and cross-section of the CFRP-strengthened RC beam
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Step I: Conceptual design
0 0.25 0.5 0.75 1 1.25 1.50
30
60
90
120
150
180
Load ratio (M/Mu,RC)
Fire
resi
stan
ce p
erio
d (m
in) � �
I
II
III
Case 2
Case 1
Case 3
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Case study
Step II: Fire insulation design (Category I, Level II)
0 10 20 30 400
60
120
180
240
300
Fire insulation thickness (mm)
Fire
resi
stan
ce p
erio
d (m
in)
FE resultsDesign-oriented method
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Case study
Step III: Threshold temperature design
0 60 120 180 2400
200
400
600
Fire exposure time (min)
Tem
pera
ture
( C
)
Debondingfailure
Tensilerupture
tin=10mm
tin=20mm
tin=30mm
tin=40mm
tin=50mm
tin=60mm
tin=70mm
(Level-II)
(Level III)
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Case study
Results of fire resistance design
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Case study
Conclusions
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
The fire resistance design of un-protected FRP-strengthenedRC beams (i.e., Level-I design) can be approximated by thatof bare RC beams. Explicit design equations previouslyproposed by the authors are applied for the fire resistanceevaluation of these un-protected beams.
For the Level-II design of FRP-strengthened RC beams (i.e.,equivalent to insulated RC beams) exposed to a standardfire, a design-oriented method has been established basedon the simple “500 oC isotherm method” to enable theprediction of their time-dependent moment capacity. The fireresistance results obtained from the design-oriented methodare in good agreement with the FE predictions, making itmore attractive for use in practical design due to its simplicityyet good accuracy.
Conclusions
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
The Level-III design of FRP-strengthened RC beams can berealized through simple threshold temperature design.
For the Level-II design of RC members, the fire insulationthickness can also be determined based on two principles:(a) a thick fire insulation layer to prevent the debondingfailure at two anchorage zones during fire exposure; and (b)a relatively thin insulation along the central part of the beamto avoid a significant reduction of the tensile strength of theFRP laminate at elevated temperatures. However, this partialfire protection approach needs further research.
Acknowledgements
Research Group in Sustainable Materials and Structures (SMAS) December 7, 2015
Thanks are due to the National Basic ResearchProgram of China (i.e. the 973 Program); NationalNatural Science Foundation of China (NSFC) andPolyU Postdoctoral fellowship for supporting thisresearch project.
Thanks are also due to Dr Wan-Yang GAO, whocompleted this research project as his PhDdissertation and Prof Jin-Guang Teng, who wasthe co-supervisor of Dr Gao’s PhD dissertation.