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Perfect Fit Roller Blind System Measuring, assembly & fitting instructions NEW

Perfect Fit Roller Blind System Measuring, assembly

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Page 1: Perfect Fit Roller Blind System Measuring, assembly

Perfect Fit Roller Blind SystemMeasuring, assembly & fitting instructions

NEW

Page 2: Perfect Fit Roller Blind System Measuring, assembly

Check clearance around the window

Seal

The Perfect Fit framework needs a minimum of 6mm clearance all round the window frame.

Seals must not protrude over the glass by more than 6mm. If the seal is compressible, you cantake a ‘bead to bead’ measurement. If not, then take a ‘seal to seal’ measurement.

Clearance & seals

1

Perfect Fit Roller Blind SystemMeasuring, assembly & fitting instructions

Page 3: Perfect Fit Roller Blind System Measuring, assembly

Measuring Glass Size

2

For more information on measuring, see Louvolite Perfect Fit measuring, assembling and fittinginstructions for pleated and venetian blinds.

Measure both the width and

the drop accurately.

We recommend the use of a

metal tape measure.

Measure both corners and the middle and use the smallest measurement taken.

Repeat the above step for the drop.

Page 4: Perfect Fit Roller Blind System Measuring, assembly

Window depth can be measured using a depth gauge (P9481). This gives you the measurementfrom the face of window frame to the glass (normally range from 18mm to 24mm)

This will determine the size of the window fixing brackets required.

You can utilise the Perfect Fit survey sheet to record this information.

Measure Window Depth

3

For more information on measuring, see Louvolite Perfect Fit measuring, assembling and fittinginstructions for pleated and venetian blinds.

Page 5: Perfect Fit Roller Blind System Measuring, assembly

Cut 1 bottom piece of standard frameto the smallest width minus theallowance shown in the table below.e.g. Width minus 28mm

Velux®, GGL® , and GHL® are registered trademarks of VKR Holdings A/S. GGU™ , and GPU™ are trademarks of VKR Holdings A/S. Louvolite Perfect Fit® is a registered trademark of Louver-lite Limited.

Frame AssemblyCut 1 piece of roller blind facia sectionto the smallest width minus theallowance shown in the table below.e.g. Width minus 28mmCut 2 side pieces of the Perfect Fit frame

with groove to the smallest drop minus theallowance shown in the table below.e.g. Width minus 55mm

4

Standard Windows -28 -55 -18 +160 +200

Roof Light Windows (GGL®) -19 -51 -10 +160 +200

GPU™/GHL®/GGU™ -19 -57 -10 +160 +200

FRAME / FACIA

Width (mm) Drop (mm)

TUBE / BAR // FABRIC

(mm)

FABRIC DROP

Single wrap (mm) Double wrap (mm)

Page 6: Perfect Fit Roller Blind System Measuring, assembly

64 64

Intermediate punch holes will be required if the distance between punch holes is greater than1500mm.

Punch Holes

Using the Clip hole Punch (P9476) place the side frame extrusion into the die, punching theholes at pre-determined measurements to ensure the holes line up exactly with the brackets.

38 38

For punching the bottom of theside frame ensure the stops areset 64mm from the punch body.

5

For punching the top of the sideframe ensure the stops are set38mm from the punch body.

Page 7: Perfect Fit Roller Blind System Measuring, assembly

6

Fitting Corner Joints

Secure the joints by tightening the 4screws on each joint.

Assemble the bottom of a frame using 2 corner joints (R4026).

Do this by sliding the joints into

your frame section.

Grooved Side channel

Bottom section

Page 8: Perfect Fit Roller Blind System Measuring, assembly

7

Place the tube supports into the

tube trough

Perfect Fit Roller Blind Assembly

Remove the tube adaptor from the left

end of your table.

Tube adaptor

Tube supports

Page 9: Perfect Fit Roller Blind System Measuring, assembly

Place your roller blind tube into

this using the correct size slot

for the fabric thickness

Place your aluminium bottom bar

into the slot provided. Place the

small groove face up for single or

double wrap.

Place your fabric face up and

against the left hand straight

edge, overlapping your top tube

by approx 15 mm

8

Page 10: Perfect Fit Roller Blind System Measuring, assembly

Clamp down the fabric.

Starting at the right hand side of

your fabric. Use the creasing tool

and forming tool to form the fabric

into the groove on your tubing.

From the Mylar punch, pull a length

of fabric locking tape (FLT) to the

width of your blind and press down

onto the punch to cut it.

Please note: There are 3 sizes of FLT

6,7,8mm that can be used dependant

on the thickness of fabric.

9

Page 11: Perfect Fit Roller Blind System Measuring, assembly

10

Return to the right hand side of

the blind and hook the FLT to the

hook on your forming tool

Pull the FLT through the tube

Cut off any excess fabric that

appears along the tube.

Release the clamp bar and cut off

any excess FLT on both ends.

Hooked Mylar

Page 12: Perfect Fit Roller Blind System Measuring, assembly

11

Release the clamping arm and

then turn your fabric and bottom

bar forward 180 degrees and

replace back into bottom bar

groove.

Crease form and insert FLT into

this groove then cut off any

excess fabric.

Remove from bottom bar groove

and cut off any excess FLT.

Turn your fabric 180 degrees

clockwise and place against the

left hand straight edge and

overlapping the bottom bar by

70mm and then clamp down the

fabric.

Crease, form and insert the FLT,

as previously done into the

groove on your bottom bar

Page 13: Perfect Fit Roller Blind System Measuring, assembly

12

Attaching the Appropriate Handle

Plastic Handle On the face side of your bottom

bar find the middle distance and

fit the back plate of the handle

to this using the screws provided

Then place your handle at 90

degrees to this and twist on

anticlockwise

Page 14: Perfect Fit Roller Blind System Measuring, assembly

13

Metal Handle This handle slides into the

top groove of the bottom bar

and should be positioned in

the middle

Page 15: Perfect Fit Roller Blind System Measuring, assembly

Blind & Spring Assembly

14

Rotate to lockinto the adaptor.

Slide the spring ontothe spring adaptor

Rotate to lock.

Slide the spring onto thespring drive unit.

Once assembled, slide the rollerblind over the spring assemblyuntil it will go no further.

Page 16: Perfect Fit Roller Blind System Measuring, assembly

Before the leg is all the way in, ensurethat the bush on the corner joint linesup with the top tube.

Final Frame Joint

The simplest way to do this is to slidethe leg of the corner joint into thecurved section.

Slide the curved section into the spring end and then the remaining corner joint needs to belined up with the top tube and the curved section.

15

Page 17: Perfect Fit Roller Blind System Measuring, assembly

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Fitting Curved Top Section

For white and brown frames:Slide top of curved section into the rest of theframe. Add ‘Wrap Tension’ (see page 17 forinstructions).

Once ‘Wrap Tension’ has been applied ensurethat end caps are located into the side channel.

Fix securely with the two screws on each joint.

Fix one side in position at a slight angle then place the opposite side into position.Please ensure that the bottom bar sits behind the grooving.

Securing Bottom Bar

��

Page 18: Perfect Fit Roller Blind System Measuring, assembly

Adding ‘Wrap Tension’

5. Push the worm retaining clip intothe hexagon slot to secure the tension.

In order for the fabric to roll up, we need to add ‘wrap tension’ at the top of the blind.

1. Pull down the blind (do notmanually push back up as itneeds to raise naturally with thetension)

2. Insert a 4mm allen key or apower tool, or an angled allendrive attachment (R9002 asshown) into the hexagon slot inthe control end

3. Turn ‘anti-clockwise’ to addtension until the blind starts tolift.

4. Tension is complete when theblind is fully opened.(i.e. all the fabric is wrappedaround the roller)

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Page 19: Perfect Fit Roller Blind System Measuring, assembly

18

Last of all, ensure that the blind end caps fit into side grooves. Fit all corner joint covers intoposition and your blind is finished.

Finished Blind

Page 20: Perfect Fit Roller Blind System Measuring, assembly

Line up the bracket with the base or top of the credit card (depending on which corner of thewindow you are working) and fit the bracket by pushing it between the glass and the rubber sealof the window.

Repeat for all 4 corners of the window, and intermediate brackets (if required) then clean excesslubricant prior to fitting the frame.

Fitting Perfect Fit

Line up bracket with edge of card

19

To ensure all brackets are in the correct position for fitting (85mm from beading) use a credit cardin the corner of the window to locate the bracket position.

For ease of insertion, use a lubricant in the form of washing up liquid on the base of each bracket.

Page 21: Perfect Fit Roller Blind System Measuring, assembly

Fitting the Frame

Line up the holes in the frame with the brackets

Your blind is now installed.

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Firmly press the frame down onto eachbracket. Fit one side at a time for an easierinstallation.

Page 22: Perfect Fit Roller Blind System Measuring, assembly

21

How to Operate (Perfect Fit white & brown frames)

To release the blind, rock the handle forwards. The blind is then free to open and close.

To lock the blind into position, rock the hande backwards.

Page 23: Perfect Fit Roller Blind System Measuring, assembly

Window handle obstructions, see notes contained in ‘Perfect Fit – Measuring, Assembly & FittingInstructions for Pleated & Venetian.

For Perfect Fit Removal see ‘Perfect Fit – Measuring, Assembly & Fitting Instructions for Pleated& Venetian.

Final Notes

Perfect Fit Roller Blinds Spring Matrix

22

mm up to 350 351 to 400 401 to 450 451 to 500 501 to 550 551 to 600601 to 1400

max

>1000

1050

1100

1150

1250

1350

1450

1550

1650

1750

1800

1850

1900

1950

2000

WIDTH (mm)

Key

Light spring

DR

OP

(mm

)

Medium spring

Page 24: Perfect Fit Roller Blind System Measuring, assembly

Louvolite, Ashton Road, Hyde, Cheshire SK14 4BG T: 0161 882 5000 F: 0161 882 5009 email: [email protected] www.louvolite.com

Louvolite Perfect Fit® window blinds