26
66 SYLLABUS PROFILE Course Code EO1 Practical training Hours / Practical Credit Hours : 84 hours / 2 Course :TEKNOLOGI PLASTIK Knowledge Learning Hours / Knowledge Credit Hours : 36 hours / 1 Semester 2 Total Training Hours / Total Credit Hours : 120 hours / NOSS CODE PG-030-2 Terminal Performance Objective : Perform set up and trial run of injection moulding machine by using standard procedure, device and equipment so that the machine can produce product which comply to specification TRAINING CONTENT Module TASK Delivery Methods Assessment Methods Wim Lecture Demo Practice Other Oral Test Others IS AS Practical Hrs Knowledge Hrs E01-02-01 INJECTION MOULDING PROCESS LE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS 02.03/L2 1. Set clamping end parameters 2 1.1.2 Parameter setting consideration 2 1.2.2 Parameter setting consideration 1.5 1.3.2 Parameter setting consideration 1.5 1.4.2 Parameter setting consideration 1.5 Adjust/rectify clamping end parameters 10 2&3 2. Set initrial processing parameter 4 4 & 5 2.1.1 Parameter function 2.1.2 Speed profile 4 2.2.1 Parameter function 2.2.2 Parameter profile 3 matering stroke 2.3.1 Parameter function 2.3.2 Parameter profile 2 2.4.1 Optimum cycle time 2.5 Injection unit, touching point, speed 2 and pressure 2.5.1 Parameter function 2.5.2 Parameter profile 2.6 Adjust/rectify processing parameter 28 6,7.8 accordingly 3. Select operation mode 2 3.1.1 7 Point Setting Plan 3.1.2 Elements Of The Injection Moulding Cycle 3.2 Type of switches 2 Module Code TASK No./ LEVEL Practical Test Project / Assigment Written Test 1.1 Mould open/close speed profile 0 1 . 0 0 1.1.1 Parameter function 1.2 Clamping force 1.2.1 Parameter function 1.3 Low pressure closing/opening 1.3.1 Parameter function 1.4 Ejector speed, pressure and stroke 1.4.1 Parameter function 2.1 Injection speed, pressure and time 2.2 Holding speed, pressure and time 2.3 Screw speed, back pressure and 2.4 Cycle time 3.1 Processing cycles

perancangan pengajaran.xls

Embed Size (px)

Citation preview

jadualSYLLABUS PROFILECourse CodeEO1Practical training Hours / Practical Credit Hours: 84 hours / 2.8 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 36 hours / 1.2 creditSemester2Total Training Hours / Total Credit Hours: 120 hours / 4 creditNOSS CODEPG-030-2Terminal Performance Objective :Perform set up and trial run of injection moulding machine by using standard procedure, device and equipment so that the machine can produce product which comply to specificationTRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-01INJECTION MOULDING PROCESSLE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS02.03/L21. Set clamping end parameters1. Machine1.1 Mould open/close speed profile201.002. Hand tools1.1.1Parameter function3. Switches1.1.2 Parameter setting consideration4. Mould1.2 Clamping force25. Operating Manual1.2.1Parameter function1.2.2 Parameter setting consideration1.3 Low pressure closing/opening1.51.3.1Parameter function1.3.2 Parameter setting consideration1.4 Ejector speed, pressure and stroke1.51.4.1Parameter function1.4.2 Parameter setting consideration1.5 Adjust/rectify clamping end parameters setting102&32 &32. Set initrial processing parameter2.1 Injection speed, pressure and time44 & 52.1.1 Parameter function2.1.2 Speed profile2.2 Holding speed, pressure and time42.2.1 Parameter function2.2.2 Parameter profile2.3 Screw speed, back pressure and3matering stroke2.3.1 Parameter function2.3.2 Parameter profile2.4 Cycle time22.4.1 Optimum cycle time2.5 Injection unit, touching point, speed2and pressure2.5.1 Parameter function2.5.2 Parameter profile2.6 Adjust/rectify processing parameter286,7.8accordingly3. Select operation mode3.1 Processing cycles209.003.1.1 7 Point Setting Plan3.1.2 Elements Of The Injection Moulding Cycle3.2 Type of switches2E01-02-01INJECTION MOULDING PROCESS3.2.1 Main Switch3.2.2 Control Panel3.2.3 Manual3.2.4 Semi Automatic3.2.5 Automatic3.3 Determine correct mode of operation1010&113.3.1 Manual3.3.2 Semi automatic3.3.3 AutomaticA. TRY RUN PLASTIC INECTION MACHINE01.03/L21. Set barrel temperature1. Machine1.1 Material processing temperature212.002. Hand tools1.1.1 Refer To Material Temperature Chart3. Operating manual1.1.2 Barrel Heating4. Pyrometer1.1.3 Principle And Type of Thermocouple5. MTC1.2 Temperature profile16. Purging agent1.2.1 Control Of Barrel Temperature7. Temperature setting guide1.3. Set temperature profile68. Materials1.4 Read temperature profile62. Set injection speed and pressure2.1 Properties of melt22.1.1 Setting Injection Speed And PressureFor Purging2.2 Detect abnormal sound and visual6appearance of melt3. Select purging material3.1 Compatibility of purging agent23.1.1 Material Processing, Temperature AndTemperature Profile3.1.2 Procedure For Purging3.2 Determine compatibility of purging agent64. Set mould cooling systems4.1 Mould cooling time14.1.1Parameter function4.2.2 Parameter setting consideration4.2Mould operating temperature24.2.1 Mould cooling function4.2.2 Mould temperature controller operation4.2.3 Mould cooling channel4.3 Set mould temperature controller64.4 Set cooling time6Total Hours8436ReferencesModule No. :M 01e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994 5. FestoAVA Materials :Manuals :

&C&18&P

E01-02-01 SYLLABUS PROFILECourse CodeEO1Practical training Hours / Practical Credit Hours: 84 hours / 2.8 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 36 hours / 1.2 creditSemester2Total Training Hours / Total Credit Hours: 120 hours / 4 creditNOSS CODEPG-030-2Terminal Performance Objective :Perform set up and trial run of injection moulding machine by using standard procedure, device and equipment so that the machine can produce product which comply to specificationTRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-01INJECTION MOULDING PROCESSLE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS02.03/L21. Set clamping end parameters1. Machine1.1 Mould open/close speed profile201.002. Hand tools1.1.1Parameter function3. Switches1.1.2 Parameter setting consideration4. Mould1.2 Clamping force25. Operating Manual1.2.1Parameter function1.2.2 Parameter setting consideration1.3 Low pressure closing/opening1.51.3.1Parameter function1.3.2 Parameter setting consideration1.4 Ejector speed, pressure and stroke1.51.4.1Parameter function1.4.2 Parameter setting consideration1.5 Adjust/rectify clamping end parameters setting102&32 &32. Set initrial processing parameter2.1 Injection speed, pressure and time44 & 52.1.1 Parameter function2.1.2 Speed profile2.2 Holding speed, pressure and time42.2.1 Parameter function2.2.2 Parameter profile2.3 Screw speed, back pressure and3matering stroke2.3.1 Parameter function2.3.2 Parameter profile2.4 Cycle time22.4.1 Optimum cycle time2.5 Injection unit, touching point, speed2and pressure2.5.1 Parameter function2.5.2 Parameter profile2.6 Adjust/rectify processing parameter286,7.8accordingly3. Select operation mode3.1 Processing cycles209.003.1.1 7 Point Setting Plan3.1.2 Elements Of The Injection Moulding Cycle3.2 Type of switches2E01-02-01INJECTION MOULDING PROCESS3.2.1 Main Switch3.2.2 Control Panel3.2.3 Manual3.2.4 Semi Automatic3.2.5 Automatic3.3 Determine correct mode of operation1010&113.3.1 Manual3.3.2 Semi automatic3.3.3 AutomaticA. TRY RUN PLASTIC INECTION MACHINE01.03/L21. Set barrel temperature1. Machine1.1 Material processing temperature212.002. Hand tools1.1.1 Refer To Material Temperature Chart3. Operating manual1.1.2 Barrel Heating4. Pyrometer1.1.3 Principle And Type of Thermocouple5. MTC1.2 Temperature profile16. Purging agent1.2.1 Control Of Barrel Temperature7. Temperature setting guide1.3. Set temperature profile68. Materials1.4 Read temperature profile62. Set injection speed and pressure2.1 Properties of melt22.1.1 Setting Injection Speed And PressureFor Purging2.2 Detect abnormal sound and visual6appearance of melt3. Select purging material3.1 Compatibility of purging agent23.1.1 Material Processing, Temperature AndTemperature Profile3.1.2 Procedure For Purging3.2 Determine compatibility of purging agent64. Set mould cooling systems4.1 Mould cooling time14.1.1Parameter function4.2.2 Parameter setting consideration4.2Mould operating temperature24.2.1 Mould cooling function4.2.2 Mould temperature controller operation4.2.3 Mould cooling channel4.3 Set mould temperature controller64.4 Set cooling time6Total Hours8436ReferencesModule No. :M 01e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994 5. FestoAVA Materials :Manuals :

&C&18&P

Sheet1

E01-02-02SYLLABUS PROFILECourse Code:E01Practical training Hours / Practical Credit Hours: 42 hours / 1.2 creditCourse:PLASTIC TECHNOLOGY - INJECTION MOULDING:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 18 hours / 0.6 creditSemester:2Total Training Hours / Total Credit Hours: 60 hours / 2 creditNOSS CODE:J-010-2PG-030-2Terminal Performance Objective :Manage material handling using proper meterial and equipment so that material are always available and suitable for processing and accordingly with Standart Operation Procedure (SOP)TRAINING CONTENTModule CodeTitleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-02MATERIAL MANAGEMENTLE 1 :CARRY OUT MATERIAL SPECIFICATION DURING PRODUCTION03,02/L21. Request production "run material"1. Machine1.1 Types of material22. Material handling machine1.1.1 Thermoset3. Plastic material1.1.2 Thermoplastic4. Colour1.2 Type of colourant1.2.1 Masterbatch1.2.2 Powder1.2.3 Liquid1.3 Material consumption1.4 Goods Receive Note (GRN)1.4.1 Incoming material or material safety data sheet1.4.2 Material Safety Data Sheet (MSDS)1.5 Determine type of material and colour21.6 Fill-in "run material" Goods Receive Note21.6.1 Write report or data sheet2. Transfer production "run material"2.1 Material transfer procedure12.1.1 Manual loading2.1.2 Flexible sprial convenyer2.1.3 Pneumatic method2.1.4 Vacuum operated hopper loader2.2 Determine type of material22.3 Determine type of colourant22.4 Determine material consumption and run2material to prodution3. Record material transaction3.1 Material transaction system13.2 Interpret Good Receive Note (GRN) and2update material transaction recordLE 2 : CARRY OUT MATERIAL MIXING03.03/L24. Identify plastic material1. Plastic material4.1 Material specification12. Calculator4.2 Type of plastic material3. Material consumption record4.2.1 Material specification4. Requisition form4.3 Calculate the amount required for production25. Requisition form4.5 Determine correct type, grade and colour of26. Material binplastic material7. Colourant5. Identify mixing ratio5.1 Mixing specification2E01-02-02MATERIAL MANAGEMENT5.1.2 Virgin and recycle for mixing5.1.3 Colourant mixing5.2 Determine plastic material required for2production5.3 Raised the material requisition form2and material mixing ratio6.Mix plastic material6.1 Mixing technique26.1.1 Tumbler6.1.2 Paddle mixer6.1.3 Manual6.2 Packing method6.2.1 Packing flow chart6.2.2 Correct Used Standard Packing6.2.3 Taggging6.2.4 Weight finish product according tospecification6.3 Labelling technique6.3.1 Tagging name, part no.,type and date6.4 Determine mixing technique, packing,3labelling and store mixed.7. Record mixed material27.1 Material consumption17.1.1 Calculate product use in productionperfomed.7.2 Mixed material stock card17.2.1 Data sheet7.3 Determine material consumption and update2material stock recordLE3 : CARRY OUT WASTAGE03.04/L21. Stock arrangement1. Stationary1.1 Time duration12. Stock record1.1.1 Stock availability3. Plastic material1.1.2 Time management4. Product1.2 Proper stock arrangement5. Plastic material1.2.1 Stock handling procedure6. Stock checklist1.2.2 Arrangement method7. Labels 11.3 Safe and proper arrangement for easy28. Stock check recordaccessibility and counting9. W.I.P record1.4 Avoid contamination210. Stock check record2. Identification and counting11. W.I.P record2.1 Types of plastic material0.52.1.1 Material specification2.2 Labeling of product0.52.2.1 Labeling method2.3 Counting method12.3.1 Suitability of method used2.4 Identify various plastic material and products22.5 Understanding labelling techniques22.6 Count and calculate correctly33. Record and calculate variance3.1 Stock check records13.1.1 Stock records3.2 Inventory records13.2.1 Inventory record status3.3 Work in progress record (W.I.P)13.3.1 Quantity of WIP item3.4 Understand the recording format13.4.1 Format used for each item3.5 Calculate the variance between stock and4inventory recordsTotal Hours4218ReferencesModule No:M02e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994AVA Materials :Manuals :

&C&16&P

E01-02-03SYLLABUS PROFILECourse Code:E01Practical training Hours / Practical Credit Hours: 42 hours / 1.2 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 18 hours / 0.6 creditSemester:2Total Training Hours / Total Credit Hours: 60 hours / 2 creditNOSS CODEPG-030-2Terminal Performance Objective :Apply design 2D and 3D by using CAD software so that 2 dimensional (2D) and 3 dimensional (3D) geometrical drawing can be generated.TRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-03COMPUTER AIDED DESIGNLE 1 : DESIGN USING 2D CAD SOFTWARE.07B.04/L21. Identify computer system And CAD 2D software1. Computer and accessories1.1 Basic computer system0.52. Printer/Plotter1.2 Common software used for0.53. Softwaredrawing and design4. Diskette1.3 Identify important functional features of the5system2. Identify command in the CAD system1.1 File command11.2 CAD menu system11.3 View command11.4 Edit command11.5 Modify command11.6 Object properties11.7 Produced with CAD11.8 Basic plotting11.9 Operate computer41.10 Produce drawing by 2D CAD12LE 2 : DESIGN USING 3D CAD SOFTWARE.07B.05/L21. Identify computer system And CAD 3D software1. Computer and accessories1.1 Basic computer system0.52. Printer/Plotter1.2 Common software used for0.53. Softwaredrawing and design4. Diskette1.3 Identify important functional features of the5system2. Identify command in the CAD 3D system1.1 File command11.2 CAD 3D menu system11.3 View command11.4 Edit command11.5 Modify command11.6 Object properties11.7 Produced with CAD11.8 Basic plotting11.9 Operate computer41.10 Produce drawing by 3D CAD12Total Hours4218ReferencesModule No:M03e-Learning No. :Text Books :1. Autocad 2002 handout - Autodesk 2. Injection Moulding Condition Setting - BPTA file 3. Injection Moulding Design - BPTA file(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994AVA Materials :Manuals :

&C&16&P

E01-02-04SYLLABUS PROFILECourse Code:E01Practical training Hours / Practical Credit Hours: 84 hours / 2.80 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 36 hours / 1.2 creditSemester:2Total Training Hours / Total Credit Hours: 120 hours / 4 creditNOSS CODEPG-030-2Terminal Performance Objective :Monitor periodic parameter and production terget by using standard method so that the product produce always comply to requirementTRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-04PRODUCTION ACTIVITYLE1. MONITOR PERIODIC PARAMETER05.03/L21.1 Set up of periodic parameter recording21. Han tool1.1.1 Time interval2. Suitable document1.2 Specific machine parameter recording23. Clipboard1.2.1 Record saving - hard disk,4. Paperfloopy disk, etc5. Injection machine1.3 Maintaining product quality26 Monitoring instrument1.3.1 Correct Setting Parameter1.4. Identify type of document to be used21.4.1 Use Correct Form1.5. Establish proper procedure21.5.1 Follow The Correct Step1.6 Keep record on machine data2accordingly1.6.1 Keep Filling Data1.7 Implement periodical parameter recording61.8 Carry out proper checking61.9 Rectify parameter setting62.0 Use proper document52.1 Maintain machine performance62.2 Report for machine preventive maintenance5LE2. MONITOR PRODUCTION TARGET05.05/L21.Monitor Production Target1. Mold1.1 Communicate with planning department22. Hand tool1.1.1 Planning Section3. Machine1.2 Well plan of manpower24. Stationary1.2.1 Store Section5. Calculator1.3 Mould condtion26. Production schedule1.3.1Factors Of Mould Condition7. Machine specification1.4 Mould capacity to meet production2target1.4.1 Cycle Time1.4.2 Mould Cavity1.5 Back up mould condition21.5.1Spare Part1.6 Make condition41.7 Plan manpower41.8 Meet dateline41.9 Able to focus ahead on production target42.0 Able to notify problem42.Prepare Production Report2.1 Understanding on the selection of suitable2database, `Work In Process` data andrejection data.2.2 Identify source of information22.3 Collect the productin data12.4 Determine the format and type of information32.5 Write the production report32.6 Apply standard format for production report3Total Hours6327ReferencesModule No:M04e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994AVA Materials :Manuals :

&C&16&P

E01-02-05SYLLABUS PROFILECourse Code:E01Practical training Hours / Practical Credit Hours: 63 hours / 2.1 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 27 hours / 0.9 creditSemester:2Total Training Hours / Total Credit Hours: 90 hours / 3 creditNOSS CODE:PG-030-2Terminal Performance Objective :Inspect WIP product quality and out going product using master sample, limit sample, Standard Operation Procedure (SOP), Work Instruction Manual (WIM), Work Inspection Procedure (WIP), Inspection Record, measuring equipment, outgoing inspection data, and caommunication tools so that work in progress (WIP) product acceptance level identified, checked and recorded in accordance with product specification and submission data generated and customer submission data gathered in accordance with standard inspection procedure.TRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-05PRODUCT QUALITYA. LE1 INSPECT WORK IN PROGRESS (WIP) PRODUCT QUALITY05.02/L21.Identify WIP product quality acceptance level1. Stationary1.1 Product inspection point22. Han tool1.1.1 Type of product defect3. Suitable document1.2 Product specification24. Clipboard1.2.1 Product specification5. Paper1.2.2 Dimensional Accuracy6. Injection machine1.2.3 Hardness Testing7. Monitoring instrument1.2.4 Tensile Strength Test1.2.5 Density1.2.6 Appearance1.3 Standart Operation Procedure (SOP)21.4 Standart Inspection Process (SIP)21.5 Work Instruction Manual(WIM)21.8 Master sample21.9 Limit Sample11.9.1 Setting limit sample for production use1.9.2 Tolerance2.0 Interpret Standart operation Procedure (SOP)32.1 Interpret Standart Inspection Process (SIP)32.2 Interpret Work Instruction Manual (WIM)32.3Determine product specification42.4 Determine product inspection point42.5 Determine master sample32.6 Determine limit Sample32. Check WIP product Quality2.1 WIP inspection method12.2 Measuring equipment12.3 Sampling procedures12.3.1 Quality Control2.3.2 Quality Accuracy2.4 Labeling of samples12.4.1 Labeling method2.5 Product specification and test1requirements2.5.1 Control Chart2.6 Practice correct sampling techniques42.7 Perform correct labelling techniques32.8 Apply WIP inspection method32.9 Apply correct measuring equipment3E01-02-05PRODUCT QUALITY3. Record WIP product quality3.1 WIP product quality confirmation11. Mold3.1.1 Checklist2. Hand tool3.1.2 Form3. Machine3.2 WIP inspection record14. Stationary5. Calculator3.3 Justify WIP product quality36. Production schedule4.3 Update WIP inspection record37. Machine specificationB. LE2 PRODUCE CUSTOMER SUBMISSION DATA07.04/L21. Generate submission data1.2 Outgoing inspection data11.2.1 write technical report1.2.2 Keep report from customer1.3 Customer requirement data11.4 Interpret Standard Inspection Procedure (SIP)31.5 Interpret outgoing inspection data31.6 Create customer submission data32. Submit submission data2.1 Customer12.1.1 Communication within customer2.1.2 Type of data source2.2 Receive personnel12.3 Submission method12.4 Interpret out going inspection data32.5 Create customer submission data33. Gather customer submission data3.1 Document procedure13.2 Filling System13.2.1 Use Corect form3.3 Apply document procedure33.2.2 various types of media for document3.4 Compile report in proper manner3Total Hours6327ReferencesModule No:M05e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994AVA Materials :Manuals :

&C&16&P

E01-02-06SYLLABUS PROFILECourse Code:E01Practical training Hours / Practical Credit Hours: 63 hours / 2.1 creditCourse:TEKNOLOGI PLASTIKKnowledge Learning Hours / Knowledge Credit Hours: 27 hours / 0.9 creditSemester:2Total Training Hours / Total Credit Hours: 90 hours / 3 creditNOSS CODE:J-010-2PG-030-2Terminal Performance Objective :Apply basic electrical , pneumatic and hydraulic function using electric equipment ,hydraulic and pneumatic training kits so that a safe function of circuit is achieved / constructed.TRAINING CONTENTModule CodeModuleTASKTASK No./ LEVELDelivery MethodsAssessment MethodsWimTools/ Equipment/ MaterialsLectureDemoPracticeOtherPractical TestProject / AssigmentOral TestWritten TestOthersISASWSPracticalHrsKnowledgeHrsE01-02-06MACHINE MAINTENANCELE1. APPLY BASIC ELECTRICAL FUNCTIONS.07C.01/L21. Read electrical circuit diagram1. Machine manual1.2 Symbols of electric components in plastic machine.22. Multimeter1.2.1 Resistor, Switch, Isulator, Limit Switch, Door Switch3. Test penHeater, Thermostat, Thermocouple, Safety Switch,4. FusesMCCB, ELCB, Circuit Breaker, Relay, Motor etc.5. Transformer1.4 Interpret electrical circuit diagram AC/DC.66. Training kit3. Use electrical testing equipment to check electrical components.7. Lamp3.1 Types and uses of testing equipment.38. Contactor3.1.1 Digital multimeter9. Relay3.1.2 Insulation resistance tester10. Motor3.1.3 Voltage indicator3.1.4 Amp meter3.1.5 Test pen3.3 Select and use electrical testing equipments122. Check electrical functioning in plastic machine3.2 Types and uses of electrical component43.2.1 Resistor, Switch, Isulator, Limit Switch, Door SwitchHeater, Thermostat, Thermocouple, Safety Switch,MCCB, ELCB, Circuit Breaker, Relay, Motor etc.3.2.2 Transformer3.2.3 Contactor3.2.4 Relay3.2.5 Motor3.2.6 Solonaid Valve2.3 Identify electrical component in plastic12machineLE2. APPLY BASIC PNEUMATIC FUNCTION07C.01/L21. Identify symbols and functioning components of pneumatic system.1.1 Types and function of actuator.11.1.1 Single acting cylinder1.1.2 Double acting cylinder1.2 Types and function of directional control valves11.2.1 Two, three, four way valve1.3 Types and functions of flow control valves11.3.1 Speed control method1.4 Types and function of pressure control valves11.4.1 Pressure control mechanism1.5 Construct a functioning pneumatic circuit6LE3. APPLY BASIC HYDRAULIC FUNCTION07C.03/L21. Identify symbols and functioning components of hydraulic system.1. Pneumatic trainer1.1 Principal of hydraulic system22. Basic pneumatic components set1.1.1 Definition3. Cotton waste1.1.2 Pressure and force4. Machine manual1.2 Types, functions, and criteria of1hydraulic oil1.2.1 Viscocity, grade and funtions1.3 Symbols of hydraulic components11.3.1 Power pack1.3.2 Actuator - cylinder, hydraulic motor, etc1.3.3 Directional conrtol valve - 3/2 way, etc1.4 Function of power pack components11.4.1 Piping system and seal1.4.2 Reservoirs1.4.3 Pump1.5 Construct a functioning hydraulic circuit6Total Hours4218ReferencesModule No:M06e-Learning No. :Text Books :1. Injection Moulding Condition Setting - BPTA file 2. Injection Moulding Design - BPTA file 3. NOSS (JPK)(Tittle, Atr, Pg No.)4. General Purpose Hydarulic Oil, staff at festo 2000. 5. Injection moulding manual staff at BPTA 1994AVA Materials :Manuals :

&C&16&P