Pep Boys Ep Techs Key Off Evap Webinar

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    Chrysler, Dodge, Jeep

    Evaporative System Integrity Monitor(EISM)

    Webinar

    Pep Boys Advanced Technical Training

    A course handout for tonight's webinar is available atwww.meatraining.com/ttcfaq.htm

    Audio through PC speakers or by phone

    If using phone audio call in on # (646) 307-1707

    Then enter access # 825-253-502

    Training Model

    Setting the new standard inAutomotive Technician Training

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    Continuous Relevant Training

    Training Customized to the Equipment in the shop

    Focus is on results through real world content

    Company wide support for all levels of technic ians

    Training Model

    EP Level 2013

    Import &

    Domestic Air Fuel

    and Wideband

    Sensors

    Asian Driveability

    Diagnosis

    Import & DomesticKey Off

    Evaporative FuelSystem

    Gasoline Direct

    Injection andHybrid Vehicles

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    16 OCT. 2014

    28 OCT. 2014

    Schedule now

    Available now

    1st

    Webinar

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    Guidelines

    Webinar times:

    7:00 to 8:00 PM EST 9:00 to 10:00 PM EST

    Q and A session at the end ofthe training webinar

    HOLD YOUR QUESTIONS TOTHE END!

    Questions on this technical

    topic only

    Any questions about

    administrative proceduresor course credit forattendance please referthem to your technicaltrainer or training manager

    3 Poll questions to verifyparticipation only, not usedfor pass or fail

    Objectives

    Gain an understanding of Chrysler

    EISM systems as compared to

    Chrysler NVLD systems

    Learn how Chrysler EISM systems

    perform EVAP system leak checks

    Apply the proper procedures to find

    leaks in the evaporative fuel system

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    .020 (.5mm) Leak Diagnosis

    .020 (.5mm) specification applies to all Key Off EVAP systems !

    Ideal Gas Law

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    Temperature to Pressure

    Ideal Gas Law

    Ideal Gas Law

    Fixed volume- fuel tank

    Temperature changes,

    pressure changes

    Pressure changes,temperature changes

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    Small Leak code

    First Poll Question

    Poll question number 1

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    Chrysler-Natural Vacuum Leak Detection

    New hardware NVLD assembly

    NVLD Types

    Canister mounted Remote mountedCanister mounted Remote mounted

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    Chrysler NVLD Wiring

    All leak and purge flow

    diagnostics go through

    this switch

    Vacuum switch Is

    normally open

    When testing switch

    with an ohm meter,there is 130 ohm

    resistor in the circuit

    NVLD Switch

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    NVLD Wiring

    ground

    Fresh

    air

    Fromcharcoalcanister

    Ventvalveshould

    beclosed

    PCMsends5voltsto

    theswitch(keyoff)

    Monitoring of vacuum switch-key off

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    ground

    Fresh

    air

    Fromcharcoalcanister

    1 of water vacuum pulls

    the diaphragm up and

    should close the switchcontacts

    5voltsgoestozero

    volts

    when

    the

    switchcontactsclose

    Vacuum Switch Normal Operation

    EISM Location

    Evaporative System Integrity Monitor

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    Service Information Layout of EISM

    Diagnostic switch (N.O.)Cover

    Pressure relief

    valve and seal(large check valve) Vacuum relief

    valve and seal

    (small check valve)

    EISM

    assembly

    Diaphragm

    Internal View of EISM

    Vacuum reliefvalve and seal

    Canister side of

    EISM assembly

    Fresh air side of

    EISM assembly

    EISM diaphragm

    Diagnostic switch (N.O.)Pressure relief

    valve and seal

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    Cover for EISM Removed

    coverEISM assembly

    Diaphragm

    Top Side of Diaphragm

    Diaphragm top side,

    exposed to fresh air

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    Under Side of Diaphragm

    Diaphragm button

    exposed to canister side

    Top View of Diagnostic Switch

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    Side View of Diagnostic Switch N.O.

    Terminals for Diagnostic Switch N.O.

    Diagnostic switch to connector terminals

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    Under Side of Diaphragm

    Button on the diaphragm

    will push on the diagnostic switch

    Vacuum on theunder side will pull

    diaphragm down

    Second Poll Question

    Poll question number 2

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    Pressure and Vacuum Relief Valves

    Pressure relieflarge valve

    Vacuum reliefSmall valve

    ID and Locations of Relief Valves

    Large valve-

    Pressure relief

    Small valve-

    Vacuum relief

    Both valves removed

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    Relief Valves Sealing Areas

    Vacuum relief

    Pressure relief

    Vacuum relief

    Pressure relief

    Vacuum relief

    Pressure relief

    Vacuum relief

    Large and Small check Valves (Weights)

    Larger diameter = pressure relief

    Smaller diameter = vacuum relief

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    Review of Relief Valves (Weights)

    Pressure reliefVacuum relief

    Review of Leak Check Operation

    Vacuum reliefvalve and seal

    Canister side of

    EISM assembly

    Fresh air side of

    EISM assembly

    EISM diaphragm

    Diagnostic switch (N.O.)Pressure relief

    valve and seal

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    EISM and Purge Solenoid Wiring

    Ground for the

    diagnostic switch

    Voltage from the PCM to the

    diagnostic switch for testing

    VERUS Scanner Example

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    Date Stream for EISM Switch

    Forcing EVAP Monitor

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    Small Leak Test not Included

    Engine Running EVAP Test

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    Diagnostic Switch Data

    Third Poll Question

    Poll question number 3

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    Purge Solenoid

    2 wire

    2 port

    Normally closed

    Opens for purge

    Must close during leak

    testing

    Purge Solenoid

    Hose Goes To

    Carbon

    Canister

    VAC

    Hose Goes To

    Manifold

    Vacuum

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    Vacuum Port

    VAC

    Purge solenoid ID

    2 wire connector

    Port to canister

    Intake manifold

    vacuum source

    19 inches ofvacuum NORMALLY

    CLOSED

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    Purge solenoid wiring diagram

    PCM pulses

    power to the

    solenoid on

    the pink/black

    PCM

    maintains

    ground on the

    violet/red wire

    Controlling Purge Solenoid - Normal

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    Controlling Purge Solenoid - Blocking

    Controlling Purge Solenoid - Flow

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    Leak Testing EVAP System

    EISM assembly

    located on the

    fresh air side of

    the canister

    Purge solenoid

    Intake manifold

    Fresh air

    filter

    Fuel tank

    Filler neck

    Control valve

    Wiring and EISM Assembly First !

    Ground for the

    diagnostic switch

    Voltage from the PCM to the

    diagnostic switch for testing

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    Smoke Testing From 3 Locations

    EISM assembly

    located on the

    fresh air side of

    the canister

    Purge solenoid

    Intake manifold

    Fresh air

    filter

    Fuel tank

    Filler neck

    Control valve

    Purge line

    Filler neck

    Fresh air line

    Soapy water

    Summary

    Chrysler EISM systems perform there

    very small leak check with vehicle not

    running, KEY OFF

    The VERUS scanner should be used to

    help find problems with the vehicle

    Wiring problems can cause EVAPsystem performance codes

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    Q and A session- Thank you for attending

    Download of handout for tonight's course available at

    www.meatraining.com/ttcfaq.htm

    Q and A session is voluntary

    Questions are repeated to whole group anonymously

    No names attached to the questions

    Questions on this technical topic only