Pending Patent Docment 2

Embed Size (px)

Citation preview

  • 8/3/2019 Pending Patent Docment 2

    1/13

    1

    A Mountable Electrostatic Discharge Piece

    Field of Invention

    The present invention relates to an electrostatic discharge5

    (ESD) piece, more particularly to an electrostatic discharge

    (ESD) piece which is mountable to a surface of a supporting

    tool.

    Background of the invention10

    The importance of ESD (Electrostatic discharge) control in

    today's micro-electronics is already a well known fact.

    Manufacturers of microchips around the world are putting more

    and more attention in this area to reduce microchips damage15

    due to electrostatic discharge.

    The intense market competition & the continual cost-down of

    the consumer electronics products like TV, video, computer,

    handphone & a host of other electronic devices has put great20

    pressure for the manufacturers to aggressively seeking cost-

    down in the use of various production and supporting materials

    including the use of ESD Chairs.

    The use of ESD chairs in a mass production operations in a25

    typical electronics manufacturing environment is not only a

  • 8/3/2019 Pending Patent Docment 2

    2/13

    2

    high cost implementation, the replacement and the maintenance

    cost to keep the ESD chairs in top conditions are also quite a

    substantial long term investments.

    One of the techniques to cut down the cost of ESD chair is the5

    innovative use of an ESD chair cover. The use of an ESD chair

    cover is disclosed under PCT no. PCT/MY2008/000198. However,

    the use of an ESD chair cover as highlighted in PCT no.

    PCT/MY2008/000198 lacks the feature for use in a cleanroom

    environment. The many wrinkles, creeps and folds along the10

    circular edge of the ESD chair cover actually can cause

    accumulation of dust or dirt over time including the portion

    underneath the perimeter edge of the chair seat thus causing

    particles contamination issue for use in a cleanroom.

    15

    In addition to the shortcoming above, ESD chair cover cannot

    be used on chairs with seat design physically moulded to the

    back rest. Such limitation also applies to the chair seat and

    back rest fabricated as one piece design structure.

    20

    The use of an ESD chair pad replacing the use of ESD chair

    cover can help overcome the particle contamination issue in a

    cleanroom as well as permitting a wider coverage of

    applications in different chair designs, etc.

    25

  • 8/3/2019 Pending Patent Docment 2

    3/13

    3

    An ESD chair pad can be cut, fabricated or die cut from a

    standard roll of static dissipative/conductive mat and be

    affixed onto the surface of a normal chair seat.

    A logical solution is to attach a double sided adhesive tape5

    at the bottom of the pad/mat to keep the pad/mat in place when

    attaching on the surface of the chair seat.

    Subsequently a ground cord is used to snap onto a snap-button

    riveted on the mat surface prior to the sticking of such mat10

    surface onto the chair seat surface. The ground cord connects

    the surface of the mat to the underneath of the chair seat

    where it is electrically connected to the ground in draining

    away harmful static charge in a typical electrostatic

    protected area (EPA).15

    However, the use of adhesive tape not only cause transfer of

    adhesive onto the surface (e.g. chair seat, table top, etc.)

    after long term use and cause unnecessary contamination to the

    workplace, it also lose its adhesive strength over time that20

    eventually lead to delaminating issue & other logistic

    problem.

    The objective of the present invention is to provide a

    mountable electrostatic discharge (ESD) piece which able to25

    eliminate the need of cumbersome adhesive application during

  • 8/3/2019 Pending Patent Docment 2

    4/13

    4

    installation, therefore no unnecessary contamination to the

    workplace due to the remains or the transfer of adhesive

    residue.

    Another objective of the present invention is to provide the5

    mountable ESD piece which is very simple in design and quick

    in installation, therefore saving time and workmanship

    especially in a labour-intensive work environment.

    Therefore, further research and investigation will be required10

    to develop a workable and cost-effective solution to overcome

    the above shortcomings.

    Summary of invention

    15

    In a preferred embodiment of the present invention, it

    discloses a mountable ESD piece comprises a pad, at least one

    pair of slits which includes a first slit provided adjacent

    one edge of said pad and a second slit provided adjacent the

    opposing edge of said pad, and an ESD band having each end20

    penetrates upwards from a bottom surface of said pad through

    said each slit and continuously looping over said edge from

    the adjacent slit of a top surface of said pad until both ends

    are engaged together under said bottom surface to effectively

    drain the static charge from said top surface of said25

    supporting tool to the bottom surface and finally to the

  • 8/3/2019 Pending Patent Docment 2

    5/13

    5

    ground.

    Brief description of the drawings

    Figure 1 shows a top perspective view of a mountable5

    electrostatic discharge (ESD) piece in accordance to the

    present invention.

    Detailed Description of the Preferred Embodiments

    10

    In the following detailed description, numerous specific

    details are set forth in order to provide a thorough

    understanding of the invention. However, it will be understood

    by those of ordinary skill in the art that the invention may

    be practiced without these specific details. In other15

    instances, well-known methods, procedures and/or components

    have not been described in detail so as not to obscure the

    invention. Reference will now be made in detail to the

    preferred embodiments of the present invention, examples of

    which are illustrated in the accompanying drawings.20

    Referring to Figure 1, there is shown a top perspective view

    of a mountable electrostatic discharge (ESD) piece (10) made

    in accordance to the present invention. The mountable ESD

    piece (10) includes a flat pad (11) having electrostatic25

    discharge capability, the pad (11) is provided with at least a

  • 8/3/2019 Pending Patent Docment 2

    6/13

    6

    pair of slits (12) wherein a first slit (12a) located adjacent

    one edge (11a) of the pad (11) and a second slit (12b) located

    adjacent the opposing edge (11b) of the pad (11), and an ESD

    band (13) having each end (13a, 13b) penetrates upwards from

    the bottom surface (11d) of the pad (11) through the5

    respective slits (12) leaving a first portion (21) of the ESD

    band (13) as a connecting strip (21) at the bottom surface of

    the pad (11) and continuously looping over the edge of the pad

    (11) from the adjacent slit (12) from the top surface (11c) of

    the pad (11), till both ends (13a, 13b) are engaged under the10

    bottom surface (11d) of the pad (11) forming a second portion

    (22) of the ESD band (13) as a fastening strip (22). The ESD

    piece (10) is mountable to a surface of a supporting tool (not

    shown).

    15

    In a preferred embodiment of the present invention, the flat

    pad (11) is preferably having the top surface (11c) includes

    conductive or static dissipative property and the bottom

    surface (11d) includes insulative property. The conductive or

    static dissipative property is chosen from a wide array of ESD20

    mats available in the ESD products in the market. The pad (11)

    can be made of rubber, plastic, paper or a combination

    thereof.

    The ESD band (13) can be an elastic or non-elastic material25

    with its ends engaged to each other and attached by an

  • 8/3/2019 Pending Patent Docment 2

    7/13

    7

    attachment means (14). The attachment means (14) is not

    limited to the mechanical, heat, chemical or adhesive means to

    provide a complete loop attachment system to effectively mount

    the ESD piece (10) onto the supporting tool. The supporting

    tool can be a chair seat, table or bench top, trolley top or5

    any other panel surface in an ESD-sensitive production

    environment in the electronics industry. The ESD band (13) can

    be of any length and is adjustable so as to form a suitable

    loop size to fit or suit the size of any supporting tool

    object to be mounted.10

    The supporting tool is an electrostatic discharge (ESD) or

    non-ESD object. The ESD piece (10) of the present invention is

    placed on the surface of the supporting tool having the

    connecting strip (21) portion of the ESD band (13) in between15

    the bottom surface of the pad (11) and the top surface of the

    supporting tool and the fastening strip (22) portion of the

    ESD band (13) is looped onto the bottom surface of the

    supporting tool to form an electrically continuous loop system

    to electrically connect the top surface of the pad (11) to the20

    bottom surface underneath the supporting tool.

    Two or more pair of slits can be made on the pad (11) to

    enable more ESD bands to fix thereon in order to accommodate

    different sizes and shapes of the supporting tools to be25

    mounted to provide an unique system to drain static charge

  • 8/3/2019 Pending Patent Docment 2

    8/13

    8

    from the surface of the ESD piece (10) through at least one

    ESD band (13) to the conductive path and finally to ground.

    Optionally, a resistor (30) can be connected in series at any

    point between the bottom surface of the pad (11) and5

    connecting strip (21) portion of the ESD band (13). This is

    achieved by the attachment of a resistor (30), preferably a

    film resistor (30) under the pad and electrically connected to

    the top with the help of sewn conductive threads (

  • 8/3/2019 Pending Patent Docment 2

    9/13

    9

    forms without departing from its essential characteristics.

    The present embodiments is, therefore, to be considered as

    merely illustrative and not restrictive, the scope of the

    invention being indicated by the claims rather than the

    foregoing description, and all changes which come within5

    therefore intended to be embraced therein.

  • 8/3/2019 Pending Patent Docment 2

    10/13

    10

    Claims

    1. A mountable electrostatic discharge (ESD) piece (10)

    comprising:

    a flat pad (11) which includes static dissipative property;5

    at least one pair of slits (12) which includes a first slit

    (12a) provided adjacent one edge (11a) of said pad (11) and a

    second slit (12b) provided adjacent the opposing edge (11b) of

    said pad (11); and

    an electrostatic discharge (ESD) band (13) having each end10

    (13a, 13b) penetrates upwards from a bottom surface (11d) of

    said pad (11) through said each slit (12a, 12b) parting a

    first portion (21) of said ESD band (13) as a connecting strip

    (21) portion which engages said bottom surface (11d) of said

    paid (11) and continuously looping over said edge (11a, 11b)15

    from the adjacent slit (12a, 12b) of a top surface (11c) of

    said pad (11) until both ends (13a, 13b) are engaged together

    under said bottom surface (11d) forming a second portion (22)

    of said ESD band (13) as a fastening strip (22) portion,

    whereby said ESD piece (10) is mountable on a top surface of a20

    supporting tool and secured in place by looping said fastening

    strip (22) portion over and onto a bottom surface of said

    supporting tool to effectively drain the static charge from

    said top surface of said supporting tool to the bottom surface

    and finally to the ground.25

  • 8/3/2019 Pending Patent Docment 2

    11/13

    11

    2. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 1, wherein said ESD band (13) is made of

    elastic material.

    3. The mountable electrostatic discharge (ESD) piece (10) as5

    claimed in claim 1, wherein said ESD band (13) is made of non-

    elastic material.

    4. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 1, wherein said ESD band (13) having its both10

    ends (13a, 13b) engaged and attached by an attachment means

    (14).

    5. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 4, wherein said ESD band (13) can be any15

    length and said length is adjustable.

    6. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 5, wherein said attachment means includes but

    not limited to the mechanical, heat, chemical or adhesive20

    means.

    7. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 1, wherein said wherein said pad (11) can be

    made of but not limited to rubber, plastic, paper or a25

    combination thereof.

  • 8/3/2019 Pending Patent Docment 2

    12/13

    12

    8. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 7, wherein said pad (11) having its bottom

    surface (11d) includes insulative property.

    9. The mountable electrostatic discharge (ESD) piece (10) as5

    claimed in claim 1, wherein said supporting tool can be a

    chair seat, table, bench top, trolley top or any other panel

    surface in an ESD-sensitive production environment.

    10. The mountable electrostatic discharge (ESD) piece (10) as10

    claimed in claim 1, wherein said ESD piece (10) further

    comprising a resistor (20) connected in series at any point

    between said bottom surface (11d) of the pad (11) and said

    connecting strip (21) portion of said ESD band (13) and

    electrically connected to the top surface (11c) of said pad15

    with a sewn conductive thread (31).

    11. The mountable electrostatic discharge (ESD) piece (10) as

    claimed in claim 10, wherein said ESD piece (10) further

    comprising an insulative spot (25) provided at said top20

    surface (11c) of said pad (11) where said ESD band (13)

    emerges from each slit (12a, 12b).

  • 8/3/2019 Pending Patent Docment 2

    13/13

    13

    Abstract

    A Mountable Electrostatic Discharge Piece

    A mountable ESD piece (10) comprises a pad (11), at least one5

    pair of slits (12) which includes a first slit (12a) provided

    adjacent one edge (11a) of said pad (11) and a second slit

    (12b) provided adjacent the opposing edge (11b) of said pad

    (11), and an ESD band (13) having each end (13a, 13b)

    penetrates upwards from a bottom surface (11d) of said pad10

    (11) through said each slit (12a, 12b) and continuously

    looping over said edge (11a, 11b) from the adjacent slit (12a,

    12b) of a top surface (11c) of said pad (11) until both ends

    (13a, 13b) are engaged together under said bottom surface

    (11d) to effectively drain the static charge from said top15

    surface of said pad (11) to the bottom surface of the

    supporting tool and finally to the ground.

    Most illustrative diagram: Figure 1