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PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

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Page 1: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

PELTON TURBINE REDESIGN

HÖNNUN 2014

Ásmundur JónssonBragi SigurkarlssonEggert SveinssonÚlfar Karl Arnórsson

Instructor: Joe Foley

Page 2: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

The previous version of the Pelton turbine. • Spills water all over the floor• The table was too low• Not properly attached to the

table• Has no flow meter• The manometer leaks• Too much frictions in the

bearing• No tachometer

Page 3: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

THE TABLE

• Terrible accuracy• The turbine is not properly

attached• Not aesthetically pleasing • Has only two wheels, is

difficult to transport• Table is too low to be

operable• Ugly as sin

Page 4: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

OUR DESIGN

• Higher table• Flow meter• Tachometer• Smart relay• Turbine and components are

attached to the table• Four wheels (not shown)• Better piping• Aesthetically pleasing

Page 5: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

THE TABLE

• Made from 25x25x2 mm square profiles

• Welded joints

• Four wheels which we stole from Jón‘s coffee table

• Plywood and aluminum plates on top which are bolted

Page 6: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

THE FLOW METER

• Constant volume type• Wheel which turns inside a

housing• Hall effect sensor to measure

rotational speed of the wheel• Unable to manufacture due to

CNC failure

Page 7: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

THE TACHOMETER

• Hall effect sensor • Zelio soft Smart Relay

Page 8: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

SMART RELAY HOUSING

• Made from 1 mm aluminum sheets

• Bolted with 4 mm bolts• Attached to top of table with bolts• Contains the smart relay and it’s

adapter• The user can read RPM and

average RPM

Page 9: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

PIPING INLET

• New manometer which doesn‘t leak

• Better looking

• Properly attached to table

Page 10: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

BEARING FRICTION

The friction in the bearing was caused by overtightning

in the brake wheel.

Saint-Venant‘s principle was fulfilled in the spacing between the bearings.

Page 11: PELTON TURBINE REDESIGN HÖNNUN 2014 Ásmundur Jónsson Bragi Sigurkarlsson Eggert Sveinsson Úlfar Karl Arnórsson Instructor: Joe Foley

RISK ASSESSMENT

• Impact level acceptable

• No need for further actions due to safety