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8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
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SEPTEMBER 2012 DEALER INTERNAL USE ONLY
Reman ENGINE OVERHAUL KITS FOR
3306 MACHINE ENGINES
With the overwhelming acceptance of the previously announced Precious Metals Kitsfor the on-highway truck program, Caterpillar is pleased to expand the overhaul kitofferings to support 33! machine engines" #he improved kits provide all of the partsnecessary to do an engine overhaul $ased on the customer or dealer needs" #imespent researching and ordering individual parts can $e eliminated with prepackagedgroups that can $e stocked to meet immediate customer needs"
%ll kit consist information and model effectiveness can $e viewed in &'&W() *&ee+Where to 'dentify %vaila$le Kits $elow" #he following charts and ta$les are alsoavaila$le in this '.M as a reference, $ut refer to &'&W() for up-to-date consist andmodel effectivity/
%ppendix %/ Kit Coverage Chart
%ppendix )/ .elated Parts 0rder Matrix %ppendix C/ Kit Consist 'nformation
#here are 1 levels of kits/ )ron2e, &ilver, old and Platinum"
• )ron2e 4evel 5 #he $asic $uilding $lock for all four levels, the )ron2e PreciousMetals 4evel includes all the parts necessary for a low-cost repair, and additionalvalue-added components like rod $earings" 't also includes components youmight not think a$out replacing 5 such as fasteners, studs, $earings andthermostat 5 that could lead to costly failures and unplanned downtime if notreplaced, and the re6uired gaskets and seals to reassem$le the engine *out-of-
frame re$uild kit"
• &ilver 4evel 5 )uilding from the )ron2e 4evel, a cost-effective option for a $asicre$uild, the &ilver 4evel includes/ new pistons, liners, wrist pins, rings, retainersand a rod-less, unassem$led cylinder pack"
P(47819
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• old 4evel 5 )uilding on the )ron2e 4evel, a $asic engine re$uild that gets you
$ack to work 6uickly and afforda$ly" #he old 4evel includes/ Cat .emanCylinder 4iner pack assem$lies 5 pre-assem$led with rods, pistons, rings and
liners 5 saving four to six hours la$or compared to &ilver 4evel"
• Platinum 4evel 5 #he Platinum 4evel is the most complete option> designed tomaximi2e the $uilt-in second and third life of your engine"
%ppendix % includes a ta$le showing the effectivity of the kits to engine arrangements" 'fyour engine arrangement is not in the list of verified arrangements, one of the re$uildkits still could apply $ut will re6uire you to validate the kit consist for your specific enginearrangement parts re6uirements" 'f assistance is needed to verify if a specific kit willwork, you can contact the following call center/
.eman #echnical ?elp 4ine 8-999-99-.eman *8-999-99@-3!=!
!e"e #$ I%en#&'( A)a&*a+*e K&#,
#hese overhaul kits are $eing pu$lished in the parts manuals within &'&W() to allowusers to easily identify the specific consist of each kit" #o find the kits availa$le for aspecific engine, there are a couple of options - (ngine .e$uild Kits A .elated Parts&elector #ool and &'&W()"
#here are two ways to get to the (ngine .e$uild Kits A .elated Parts &elector #ool" 0ne
way is through our Bealer"cat"com we$site and the other is through &'& W()" )oth.4Ds are $elow"
• Bealer"Cat"Com We$site- https/AAdealer"cat"comAcdaAaliasArelated we$site
• &'& W() +nder %dditional &ervice 'nformation- https/AAsis"cat"com .4- https/AAsis"cat"comAsiswe$ .4
&elect view more
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':;0.M%#'0: .(4(%&( M(M0 < P%( 3
&elect the $ox next to (ngine .e$uild Kits A .elated Parts &elector #ool
#he .4 will appear under the %dditional &ervice 'nformation for easyaccess
+0nly three .4Ds can $e displayed at one time
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':;0.M%#'0: .(4(%&( M(M0 < P%( 1
#he .4 can $e $ookmarked for reference
&tep 8/ &elect the 'ndustry, for this example we used CE' Machines
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':;0.M%#'0: .(4(%&( M(M0 < P%( F
&tep=/ &elect the sales model
&tep 3/ &elect the machine serial num$er prefix
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':;0.M%#'0: .(4(%&( M(M0 < P%( !
&tep 1/ &elect the engine model
&tep F/ &elect the engine arrangement
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':;0.M%#'0: .(4(%&( M(M0 < P%( @
&tep !/ %fter selecting all the filters, data will $e displayed in the following manner
&tep @/ &elect export $utton to view the data in a detailed report format
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':;0.M%#'0: .(4(%&( M(M0 < P%( 9
&tep 9/ ;ollowing is the detailed report for the selected values in the fi lter
9"8 &elect document ta$
9"= &elect the appropriate format to save the file
:ote/ #his creates an (xcel file which can $e used to merge pricing, availa$ility,technical or any other dealer defined parameters"
8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
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':;0.M%#'0: .(4(%&( M(M0 < P%( G
9"3 Press the print $utton to print report
G" Press reset $utton to reset the selector tool for new search
#o find the kits availa$le for a specific engine using &'&W(), complete the followingsteps/
&tep 8/ 'n &'&W(), type in the &erial :um$er Prefix of the engine and select the&ystems E Components *Product &tructure %ccess Method from the .ight side menuscreen"
&tep =/ &elect the appropriate configuration for your machine"
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':;0.M%#'0: .(4(%&( M(M0 < P%( 8
&tep 3/ &elect +)%&'C (:':(, +(:':( 0H(.?%4 K'# and +Parts 'dentification"
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':;0.M%#'0: .(4(%&( M(M0 < P%( 88
&tep 1/ &elect the +K'# 5 (:':( 0H(.?%4 option which contains the )ron2e,&ilver, old, and Platinum options from which you can select your preferred option ordrill down further within the kits to verify consist"
:otes for understanding the &'&W() parts page information
• :on-&erviced part num$ers are italici2ed"
• % part num$er that is underlined with a I in the note field indicates there is aseparate illustration that provides more of a part num$er $reakdown"
• 'ndentations in the Parts :ame field are also used to distinguish part num$er
consists" ;or example, in the illustration $elow, the 83F-1G=9 &?%;#-W%#(.PMP contains 39!-3983 &;#-WMPM-C4%"
• Precious Metals 0verhaul Kits may contain upgraded parts" #hese upgradedparts may not appear in your particular engine arrangement in #M' or &'& $utthey have $een technically reviewed for compati$ility with your application" ;or
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':;0.M%#'0: .(4(%&( M(M0 < P%( 8=
assistance with technical 6uestions, call the .eman #echnical ?ot 4ine toll freeat *999 99-.(M%: or use our e-mail address -- .emanJ?elpcat"com"
• ;or a list of related parts that may $e re6uired for the engine re$uild in addition tothe Kit consist, please visit the .elated Parts 4ink/ https/AAdealer"cat"comArelated
C$"e A--e.#an-e
CM'&= supports an option for & dealers to process cores at either the kit or the.eman component level" & dealers will have to esta$lish their preference and then
CM'&= will generate either individual component entitlements or a kit entitlement thatthe cores will $e processed against" Within one dealership, all kits must $e processedthe same way"
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;or & dealers who select kit level processing, CM'&= will generate one entitlement atthe kit level" 'n this case &(4B38F (ngine 0verhaul Kits is the core acceptance criteriato reference"
Bealers outside the & will not have this option due to complexities related toimportAexport regulations on cores" ;or those dealers and any & dealers who donDt optfor the kit processing, CM'&= will continue to generate .eman Core entitlements for the.eman components within the kits" se the appropriate Core %cceptance Criteria toinspect and return the individual cores" #he following Core %cceptance Criteria areavaila$le supporting these products" %ll the latest core acceptance criteria guidelinescan $e found on the .eman Bealer (xtranet at/
https/AAcatreman"cat"comAcdaAlayoutLm=!@=1Ex@
&(4B8! Cylinder Packs&(4B89 Cylinder ?eads *(urope, %sia, %frica E the Middle (ast&(4B=9@ Cylinder ?eads *:orth and &outh %merica&(4B=1 0il Pumps&(4B==! nit 'nNectors (lectronic&(4B38 Water Pumps
a""an#(
Please consult the appropriate warranty statement for your area"
C$"e Mana/emen#
Please refer to the Cat Core Management 'nformation &ystem *CM'& = related to theparts information application that descri$es all .eman partACore
%ccepta$ility ;amily *C%; and other related information" %lso refer to other CM'& =in6uiry applications such as/ Bealer Customer Profile, 'nspection.eason Codes, 'nspection 4ine 'n6uiry, Bealer %dd Charges, Bealer (ntitlement
%ctivity, Bealer CC. 'n6uiry, Bealer CC. (ntry, Bealer &hipment Processing, BealerProcess Packaging rief and .eporting" #his information is availa$le to all dealersworldwide that have $een converted to CM'& ="
Please go to the .eman BivisionDs we$ site https/AAcatreman"cat"com for the latest
policy and procedural updates that are availa$le to all dealers worldwide explainingpolicy and procedural information such as Policy and Core Management &(4B8==,+Core Management &ystems and 0perations Procedures &(4B1, +.eman Core.eturn Packaging 'nstructions %nd uidelines &(4B3 and +&hipping 'nstructions&(4B3G"
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':;0.M%#'0: .(4(%&( M(M0 < P%( 81
C%#, C%#(.P'44%., their respective logos, +Caterpillar Iellow and the Power (dge trade dress, as well as corporate and product identity used herein, aretrademarks of Caterpillar and may not $e used without permission"
#he information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties re6uire knowledge of such reports and isintended exclusively for their information and training" %ny reproduction of this release without the foregoing explanation is prohi$ited"
#his '.M can $e viewed and downloaded electronically from the 'nternet" Please refer to your marketing organi2ation specific site for access to the lo$al&ales 4i$rary which contains all of the active '.Ms and product support communication materials"
O =8= Caterpillar 'nc" %ll .ights .eserved
'f you have any 6uestions regarding .eman Core Management or Core Management&ystems *CM'&=, feel free to call your Corinth Bealer &ervice .epresentative toll freeat *9 F3@-=G=9"
C$n#a-# In'$"ma#&$n
;or assistance with technical 6uestions, call the .eman #echnical ?ot 4ine toll free at*999 99-.(M%: or use our e-mail address -- .emanJ?elpcat"com"
lo$al Bealer &olutions :etwork
Parts #echnical &upport #eam#oll ;ree - :orth %merica/ 8-9@@-==9-=1='nternational/ 8-3G-=!!-11=8
(lectronic .e6uests/&end via Microsoft Customer .elationship Management *M&C.M;or access and tutorial information/ https/AAgdsn"cat"comAmscrm
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':;0.M%#'0: .(4(%&( M(M0 < P%( 8F
A..en%& A K&# C$)e"a/e C!a"#
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':;0.M%#'0: .(4(%&( M(M0 < P%( 8!
Ta+*e C$n#&ne%
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':;0.M%#'0: .(4(%&( M(M0 < P%( 8@
A..en%& B Re*a#e% Pa"#, O"%e" Ma#"&
Re*a#e% Pa"#,
.elated parts are a list of components typically consumed in an engine re$uild $ut notincluded in our re$uild kits due to increased kit complexity and price" #his list of parts iscontained in one location to eliminate the need to search elsewhere for the additionalitems" #his provides the dealer an opportunity to sell components in addition to the pre-packaged kits" %ll related parts information is located on/!##.,%ea*e"4-a#4-$m"e*a#e%4
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':;0.M%#'0: .(4(%&( M(M0 < P%( =
A..en%& C K&# C$n,&,#,
B"$ne Le)e* K&#,
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(3G89==G ;ront &tructure &u$-Kit 8 1M933 &(%4-0 .': 8 9#1G91 C4%MP-)%:B =
!H=G9= .ear &tructure &u$-Kit 8 FM=9G1 W%&?(.-?%.B = G?8883 .':-.(#%':(. =
3G89!1 Central 4ower &u$-Kit 8 FPFG@ C4%MP-?0&( 1 G4==GF )04#-?(Q ?(%B =
=9193! Water Pump &u$-Kit 8 FP!@89 &(%4-0-.': 8 33!11 &(%4-0 .': 8
3G=@89@ 0il Cooler 4ines &u$-Kit 8 !)@1!G &P%C(. 8 !8G1F9 &(%4-0-.': 8
3G89=F! &ingle Cylinder ?ead &u$-Kit 8 !'== %&K(# 8 8!8@G3 &#B-#%P(.40CK 8
=98=G &ingle ;uel 'nN ector &u$-Kit 8 !H81=! &#B-#%P(.40CK G 88!@F@@ .(4%#0.-#(MP 8
3G38898 #ur$o &u$-Kit 8 !H81=@ &#B-#%P(.40CK = 838!!1F ?0&( 8
43!1 40CK = !H3F9 P4-CP = 8GF3= )(%.':-&4((H( 88M@!13 &P%C(. 8 @4!113 )04#-?(Q ?(%B = 8G!GG99 )(%.': - &4((H( 8
8.@F ;'4#(. %&-;(4 8 @M11! )(%.':-&4((H( 1 3=9FF@= )(%.':-.0B !
8.89@ ;'4#(. %&"-4)( 8 @:FF W%&?(.-&P.': = 3(!G81 )04# !
=MG@9 &(%4-0-.': 8 @:GF= %&K(#-;'4 )%&( 8 F)G@G 7%M :# 8=:=@!! 40CK:# 8= 9MF=19 &(%4-0 .': 8 9#!@F@ P4 !
378G@ &(%4-0-.': 3 9M@81F W%&?(.-?%.B 88 9M389= &P.': =37@3F1 &(%4-0-.': 3 9:188 )(%.':-&4((H( 8 1)3G39 C0.(-P4 =
17@F33 &(%4-0-.': = 9&81G8 40CK 8 =WG8!= ).(%#?(.-%& 8179GG@ &(%4-0-.': 8 9&99@1 40CK-:# 8
3:32631 B"$ne K&#
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':;0.M%#'0: .(4(%&( M(M0 < P%( =8
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 8&!FGF %&K(# 8 @)FG3= %&K(# 8
!H=G9= .ear &tructure &u$-Kit 8 =B!3G= &(%4-0-.': 8 @438GF )04#-?(Q ?(%B 1
3G=FF1 Central 4ower &u$-Kit 8 =78F@ &(%4-0 .': 8 @4!113 )04#-?(Q ?(%B =
=9193! Water Pump &u$-Kit 8 =MG@9 &(%4-0-.': 8 @M11! )(%.':-&4 13G3F39 0il Cooler 4ines &u$-Kit 8 =:=@!! 40CK:# 8= @M@=@3 %&K(#-#.)0 8
3G=11@G &ingle Cylinder ?ead &u$-Kit 8 =&!8! W%&?(.-?%. 88 @:FF W%&?(.-&P. =
=98=G &ingle ;uel 'nNector &u$-Kit 8 3(!@! &(%4-0 .': 8 @:GF= %&K(#-;'4 )%&( 843!1 40CK = 378G@ &(%4-0-.': 1 9?=@@9 &(%4-.': 8
33!11 &(%4-0 .': 8 37@3F1 &(%4-0-.': 3 9?G@99 %&K(# 8
!8@F3G &(%4-0-.': 8 3K3! &(%4-0-.': = 9MF=19 &(%4-0 .': =
8!8@G3 &#B-#%P(. 8 179GG@ &(%4-0-.': 8 9:188 )(%.':-&4 888898 .(4%#0.- 8 14933@ &(%4-0-.': 1 9:F@!3 &(%4 8
838!!1F ?0&( 8 1M!19 %&K(# 8 9&81G8 40CK 8
831!18 W%&?(. - ? 8 1M933 &(%4-0 .': 8 9&99@1 40CK-:# 8
8GF3= )(%.':-&4 8 F;@F1 &(%4-0 .': 8 9#1G91 C4%MP-)%:B =8G!GG99 )(%.': - 8 F?@@1 &(%4-0-.': 1 9#!@F@ P4-:P#; !
3=9FF@= )(%.':-.0 ! FM=9G1 W%&?(.-?%. = G?8883 .':-.(#%' =
8?@!!! %&K(# 8 FPFG@ C4%MP-?0&( = G4==GF )04#-?(Q ?(%B =
8M@!13 &P%C(. 8 FPFG9 C4%MP-?0&( = GM=318 &C.((: %&- 88P13! %&K(#-P.M PMP 8 FP9=8 &(%4-0-.': 8 GM=G1 C4%MP-?0&( =
8P1F8 %&K(#-#.)0 8 F&!@3F %&K(# 8 GM191G &(%4-0-.': 8
8P8=FF %&K(#-0'4 B.%': 8 !)@1!G &P%C(. 8 3(!G81 )04# !
8.@F ;'4#(. %&- 8 !'== %&K(# 8 F)G@G 7%M :# 88.89@ ;'4#(. %&" 8 !H81=! &#B-#%P(. G 9M389= &P.': =
8&1=GF %&K(#-#.)0 = !H81=@ &#B-#%P(. = 1)3G39 C0.(-P4 =
8&198 %&K(#-0'4 B.%': 8 !H3F9 P4-CP = =WG8!= ).(%#?(.-%& 8
3:3222 B"$ne K&#
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 1M933 &(%4-0 .': 8 9#1G91 C4%MP-)%:B =
3G==38 .ear &tructure &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#!@3 C4%MP-)%:B =
3G89!1 Central 4ower &u$-Kit 8 FPFG@ C4%MP-?0&( = G?8883 .':-.(#%':(. =
=9193! Water Pump &u$-Kit 8 FP!@89 &(%4-0-.': 8 G48!F9 &#B-#%P(.40CK 8=
3G=8!1 0il Cooler 4ines &u$-Kit 8 FP9=8 &(%4-0-.': 8 GM=318 &C.((: %&-;'4#(. 83G=G=F3 &ingle Cylinder ?ead &u$-Kit 8 !49F!= &#B-#%P(.40CK 8 !8@F3G &(%4-0-.': 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 !H3F9 P4-CP = !8G1F9 &(%4-0-.': 83G=983G #ur$o &u$-Kit 8 !HF19 &(%4-0-.': 1 88898 .(4%#0.-#(MP 8
43!1 40CK = @M11! )(%.':-&4((H( 1 838!!1F ?0&( 8
8P13! %&K(#-P.M PMP = @:FF W%&?(.-&P.': = 8!9891 )(%.':-&4((H( 8
8.@F ;'4#(. %&-;(4 8 @:GF= %&K(#-;'4 )%&( 8 8GF3= )(%.':-&4((H( 8
8.8@8= ;'4#(. %&-;(4 8 9?=@@9 &(%4-.': 8 8G!GG99 )(%.': - &4((H( 8
8.89@ ;'4#(. %&"-4)( 8 9MF=19 &(%4-0 .': 8 =81@F!@ &(%4-0-.':-�. 8
8W1@39 )(%.':-&4((H( 8 9M!@11 C4%MP 8 3=9FF@= )(%.':-.0B !
=B!3G= &(%4-0-.': 8 9MG38F )(%.':-&4((H( = 3(!G81 )04# !=78F@ &(%4-0 .': 8 9:188 )(%.':-&4((H( 8 F)G@G 7%M :# 8
=:=@!! 40CK:# 8= 9:F@!3 &(%4 8 9#!@F@ P4 !
3(!@! &(%4-0 .': 8 9&81G8 40CK 8 9M389= &P.': =378G@ &(%4-0-.': 1 9&99@1 40CK-:# 8 1)3G39 C0.(-P4 =
179GG@ &(%4-0-.': 8 9#1G93 C4%MP-)%:B = =WG8!= ).(%#?(.-%& 8
3:32@1< B"$ne K&#
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':;0.M%#'0: .(4(%&( M(M0 < P%( ==
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G=F131 ;ront &tructure &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#1G91 C4%MP-)%:B =
!H=G9= .ear &tructure &u$-Kit 8 FM=9G1 W%&?(.-?%.B = 9#!@3 C4%MP-)%:B =
3G=F118 Central 4ower &u$-Kit 8 FPFG@ C4%MP-?0&( = G?8883 .':-.(#%':(. =
=9193! Water Pump &u$-Kit 8 FP==3 C4%MP-)%:B = G48!F9 &#B-#%P(.40CK 8
3G=8!1 0il Cooler 4ines &u$-Kit 8 FP!@89 &(%4-0-.': 8 G4==GF )04#-?(Q ?(%B 13G=1!39 &ingle Cylinder ?ead &u$-Kit 8 FP9=11 W%&?(. -?%.B 8 GM=318 &C.((: %&-;'4#(. 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 !)@1!G &P%C(. 8 !8@F3G &(%4-0-.': 83G388!F #ur$o &u$-Kit 8 !'== %&K(# 8 !8G1F9 &(%4-0-.': 8
43!1 40CK = !H81=! &#B-#%P(.40CK G 8!8@G3 &#B-#%P(.40CK 88M@!13 &P%C(. 8 !H81=@ &#B-#%P(.40CK = 88898 .(4%#0.-#(MP 8
8P1F8 %&K(#-#.)0 8 !H3F9 P4-CP = 88@33F W%&?(. - &(%4': 8=
8.@F ;'4#(. %&-;(4 8 @4G!8 &(%4-0-.': 8 838!!1F ?0&( 8
8.89@ ;'4#(. %&"-4)( 8 @M11! )(%.':-&4((H( 1 831!18 W%&?(. - ?%.B 8=78F@ &(%4-0 .': 8 @:FF W%&?(.-&P.': = 8GF3= )(%.':-&4((H( 8
=MG@9 &(%4-0-.': = @:GF= %&K(#-;'4 )%&( 8 8G!GG99 )(%.': - &4((H( 8
=:=@!! 40CK:# 8= 9?=@@9 &(%4-.': 8 =81@F!@ &(%4-0-.':-�. 8
378G@ &(%4-0-.': @ 9MF=19 &(%4-0 .': = 3=9FF@= )(%.':-.0B !37@3F1 &(%4-0-.': = 9M@81F W%&?(.-?%.B 88 3(!G81 )04# !
3K3! &(%4-0-.': = 9: 188 )(%.':- &4((H( 8 F)G@G 7%M :# 8
179GG@ &(%4-0-.': 8 9&81G8 40CK 8 9#!@F@ P4 !1M!19 %&K(# 8 9&99@1 40CK-:# 8 9M389= &P.': =
1M933 &(%4-0 .': 8 9#19G! W%&?(.-?%.B ! 1)3G39 C0.(-P4 =1:G=8! ?0&( 8 9#1G93 C4%MP-)%:B = =WG8!= ).(%#?(.-%& 8
3:3263 B"$ne K&#
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 179GG@ &(%4-0-.': 8 9M@81F W%&?(.-?%.B 88 !H=G9= .ear &tructure &u$-Kit 8 1M!19 %&K(# 8 9:188 )(%.':-&4((H( 8
3G89!1 Central 4ower &u$-Kit 8 1M933 &(%4-0 .': 8 9:F@!3 &(%4 8
=9193! Water Pump &u$-Kit 8 1:G=8! ?0&( 8 9&81G8 40CK 8
3G=8!1 0il Cooler 4ines &u$-Kit 8 F)G@G :#-7%M 8 9&99@1 40CK-:# 83G=3F19 &ingle Cylinder ?ead &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#1G93 C4%MP-)%:B =
=98=G &ingle ;uel 'nNector &u$-Kit 8 F?@@1 &(%4-0 .': = 9#1G91 C4%MP-)%:B =
43!1 40CK = FM=9G1 W%&?(.-?%.B = 9#!@3 C4%MP-)%:B =8M@!13 &P%C(. 8 FPFG@ C4%MP-?0&( = 9#!@F@ P4-:P#; !8P13! %&K(# = FPFG9 C4%MP-?0&( = G?8883 .':-.(#%':(. =
8P1F8 %&K(#-#.)0 8 FP!@89 &(%4-0-.': 8 G4==GF )04#-?(Q ?(%B 1
8.@F ;'4#(. %&-;(4 8 FP9=8 &(%4-0-.': 8 GM=318 &C.((: %&-;'4#(. 8
8.89@ ;'4#(.-4)( 8 !)@1!G &P%C(. 8 GM191G &(%4-0 .': 88&1=GF %&K(#-#.)0 = !'== %&K(# 8 33!11 &(%4-0 .': 8
=B!3G= &(%4-0-.': 8 !H81=! &#B-#%P(.40CK G !8@F3G &(%4-0-.': 8
=78F@ &(%4-0 .': 8 !H81=@ &#B-#%P(.40CK = !8G1F9 &(%4-0-.': 8
=MG@9 &(%4-0-.': = !H3F9 P4-CP = 8!8@G3 &#B-#%P(.40CK 8=:=@!! 40CK:# 8= @438GF )04#-?(Q ?(%B 9 88898 .(4%#0.-#(MP 8
=&!8! W%&?(.-?%.B 88 @4G!8 &(%4-0-.': 8 838!!1F ?0&( 8
=WG8!= ).(%#?(. %& 8 @M11! )(%.':-&4((H( 1 831!18 W%&?(. - ?%.B 8
3(!@! &(%4-0 .': 8 @:FF W%&?(.-&P.': = 899!8=! %&K(# 8
3(!G81 )04#-&P(C'%4 ! @:GF= %&K(#-;'4 )%&( 8 8GF3= )(%.':-&4((H( 8
378G@ &(%4-0-.': F 9?=@@9 &(%4-.': 8 8G!GG99 )(%.': - &4((H( 837@3F1 &(%4-0-.': = 9?G@99 %&K(# 8 =81@F!@ &(%4-0-.':-�. 83K3! &(%4-0-.': = 9M389= &P.': = 3=9FF@= )(%.':-.0B !
1)3G39 P4-CP = 9MF=19 &(%4-0 .': =
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':;0.M%#'0: .(4(%&( M(M0 < P%( =3
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 17@F33 &(%4-0-.': = 9&99@1 40CK-:# 8
9C9@18 .ear &tructure &u$-Kit 8 179GG@ &(%4-0-.': 8 9#1G91 C4%MP-)%:B =
3G89!1 Central 4ower &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#!@F@ P4-:P#; !
=9193! Water Pump &u$-Kit 8 FM=9G1 W%&?(.-?%.B = G?8883 .':-.(#%':(. =3G3F@!3 0il Cooler 4ines &u$-Kit 8 FPFG@ C4%MP-?0&( = GM=318 &C.((: %&-;'4#(. 8
3G=8!! &ingle Cylinder ?ead &u$-Kit 8 FP==3 C4%MP-)%:B = GM=G1 C4%MP-?0&( 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 FP!@89 &(%4-0-.': 8 !8G1F9 &(%4-0-.': 83G388!F #ur$o &u$-Kit 8 FP9=8 &(%4-0-.': 8 8!8@G3 &#B-#%P(.40CK 8
43!1 40CK = !)@1!G &P%C(. 8 88898 .(4%#0.-#(MP 8
8M@!13 &P%C(. 8 !H81=! &#B-#%P(.40CK 8 838!!1F ?0&( 8
8P13! %&K(#-P.M PMP 8 !H81=@ &#B-#%P(.40CK = 831!18 W%&?(. - ?%.B 8
8.@F ;'4#(. %&-;(4 8 !H3F9 P4-CP = 8GF3= )(%.':-&4((H( 8
8.89@ ;'4#(. %&"-4)( 8 @M11! )(%.':-&4((H( 1 8G!GG99 )(%.': - &4((H( 8
=B!3G= &(%4-0-.': 8 @:FF W%&?(.-&P.': = 3=9FF@= )(%.':-.0B !
=78F@ &(%4-0 .': 8 @:GF= %&K(#-;'4 )%&( 8 3(!G81 )04# !=MG@9 &(%4-0-.': 8 9?=@@9 &(%4-.': 8 F)G@G 7%M :# 8
=:=@!! 40CK:# 8= 9MF=19 &(%4-0 .': = 9M389= &P.': =
=&!8! W%&?(.-?%.B 88 9:188 )(%.':-&4((H( 8 1)3G39 C0.(-P4 =
3(!@! &(%4-0 .': 8 9:F@!3 &(%4 8 =WG8!= ).(%#?(.-%& 8378G@ &(%4-0-.': 1 9&81G8 40CK 8
3:32@2 B"$ne K&#
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 37@3F1 &(%4-0-.': = 9#1G91 C4%MP-)%:B =
9C9@11 .ear &tructure &u$-Kit 8 179GG@ &(%4-0-.': 8 9#!@F@ P4-:P#; !
3G89!1 Central 4ower &u$-Kit 8 1M933 &(%4-0 .': 8 G?8883 .':-.(#%':(. ==9193! Water Pump &u$-Kit 8 F;@F1 &(%4-0 .': 8 G48!F9 &#B-#%P(.40CK 8=
3G=G@!1 0il Cooler 4ines &u$-Kit 8 FPFG@ C4%MP-?0&( = GM=318 &C.((: %&-;'4#(. 8
3G=8!! &ingle Cylinder ?ead &u$-Kit 8 FP!@89 &(%4-0-.': 8 33!11 &(%4-0 .': 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 FP9=8 &(%4-0-.': 8 !8@F3G &(%4-0-.': 83G388!F #ur$o &u$-Kit 8 !'== %&K(# 8 !8G1F9 &(%4-0-.': 8
43!1 40CK = !H3F9 P4-CP = 88898 .(4%#0.-#(MP 8
8P13! %&K(#-P.M PMP = @4G!8 &(%4-0-.': 8 838!!1F ? 0&( 8
8.@F ;'4#(. %&-;(4 8 @M11! )(%.':-&4((H( 1 8GF3= )(%.':-&4((H( 88.89@ ;'4#(. %&"-4)( 8 @:FF W%&?(.-&P.': = 8G!GG99 )(%.': - &4((H( 8
=%88!= %&K(# 8 @:GF= %&K(#-;'4 )%& 8 =81@F!@ &(%4-0-.':-�. 8
=B!3G= &(%4-0-.': 8 9?=@@9 &(%4-.': 8 3=9FF@= )(%.':-.0B !
=78F@ &(%4-0 .': 8 9MF=19 &(%4-0 .': = 3(!G81 )04# !=MG@9 &(%4-0-.': = 9:188 )(%.':-&4((H( 8 F)G@G 7%M :# 8
=:=@!! 40CK:# 8= 9:F@!3 &(%4 8 9M389= &P.': =3(!@! &(%4-0 .': 8 9&81G8 40CK 8 1)3G39 C0.(-P4 =378G@ &(%4-0-.': F 9&99@1 40CK-:# 8 =WG8!= ).(%#?(.-%& 8
3:33960 B"$ne K&#
8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
http://slidepdf.com/reader/full/pelj1408-3306-machine-overhaul-kits-irm 24/40
':;0.M%#'0: .(4(%&( M(M0 < P%( =1
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 1M933 &(%4-0 .': 8 9&99@1 40CK-:# 8
3G==38 .ear &tructure &u$-Kit 8 1:G=8! ?0&( 8 9#1G91 C4%MP-)%:B =
3G89!1 Central 4ower &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#!@F@ P4-:P#; !=9193! Water Pump &u$-Kit 8 FM=9G1 W%&?(.-?%.B = G?8883 .':-.(#%':(. =
3G1811= 0il Cooler 4ines &u$-Kit 8 FPFG@ C4%MP-?0&( = GM=318 &C.((: %&-;'4#(. 83G89=F! &ingle Cylinder ?ead &u$-Kit 8 FP19!9 C4%MP-?0&( = GM=G1 C4%MP-?0&( 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 FP!@89 &(%4-0-.': 8 !8G1F9 &(%4-0-.': 8
3G=@1 #ur$o &u$-Kit 8 !)@1!G &P%C(. 8 8!8@G3 &#B-#%P(.40CK 8
43!1 40CK = !H81=! &#B-#%P(.40CK G 88898 .(4%#0.-#(MP 88M@!13 &P%C(. 8 !H81=@ &#B-#%P(.40CK = 838!!1F ?0&( 8
8P13! %&K(#-P.M PMP 8 !H3F9 P4-CP = 831!18 W%&?(. - ?%.B 8
8.@F ;'4#(. %&-;(4 8 @M11! )(%.':-&4((H( 1 8!9891 )(%.':-&4((H( 8
8.89@ ;'4#(. %&"-4)( 8 @:FF W%&?(.-&P.': = 8GF3= )(%.':-&4((H( 8
8W1@39 )(%.':-&4((H( 8 @:GF= %&K(#-;'4 )%&( 8 8G!GG99 )(%.': - &4((H( 8
=78F@ &(%4-0 .': 8 9?=@@9 &(%4-.': = =81@F!@ &(%4-0-.':-�. 8
=:=@!! 40CK:# 8= 9M==GF )04#-?(Q ?(%B 1 3=9FF@= )(%.':-.0B !
=&!8! W%&?(.-?%.B 88 9MF=19 &(%4-0 .': 1 3(!G81 )04# !378G@ &(%4-0-.': 1 9M!@11 C4%MP 8 F)G@G 7%M :# 8
37@3F1 &(%4-0-.': 3 9MG38F )(%.':-&4((H( = 9M389= &P.': =
17@F33 &(%4-0-.': 3 9:188 )(%.':-&4((H( 8 1)3G39 C0.(-P4 =179GG@ &(%4-0-.': 8 9&81G8 40CK 8 =WG8!= ).(%#?(.-%& 8
3:32<6 B"$ne K&#
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 179GG@ &(%4-0-.': 8 9&99@1 40CK-:# 8
3G=893 .ear &tructure &u$-Kit 8 1M933 &(%4-0 .': 8 9#1G91 C4%MP-)%:B =
3G89!1 Central 4ower &u$-Kit 8 1:G=8! ?0&( 8 G?8883 .':-.(#%':(. ==9193! Water Pump &u$-Kit 8 FM=9G1 W%&?(.-?%.B = GM=G1 C4%MP-?0&( 8
3G1811= 0il Cooler 4ines &u$-Kit 8 FPFG@ C4%MP-?0&( = !8@F3G &(%4-0-.': 8
3G89=F! &ingle Cylinder ?ead &u$-Kit 8 FP!@89 &(%4-0-.': 8 !8G1F9 &(%4-0-.': 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 !)@1!G &P%C(. 8 8!8@G3 &#B-#%P(.40CK 83G38898 #ur$o &u$-Kit 8 !H81=! &#B-#%P(.40CK G 88898 .(4%#0.-#(MP 8
43!1 40CK = !H81=@ &#B-#%P(.40CK = 838!!1F ?0&( 8
8M@!13 &P%C(. 8 !H3F9 P4-CP = 831!18 W%&?(. - ?%.B 88P13! %&K(#-P.M PMP = !HF19 &(%4-0-.': 1 8!9891 )(%.':-&4((H( 8
8.@F ;'4#(. %&-;(4 8 1W1F= &(%4 %&-C&?%;# 8 8GF3= )(%.':-&4((H( 8
8.8@8= ;'4#(. %&-;(4 8 @M11! )(%.':-&4((H( 1 8G!GG99 )(%.': - &4((H( 8
8.89@ ;'4#(. %&"-4)( 8 @:FF W%&?(.-&P.': = 3=9FF@= )(%.':-.0B !
8W1@39 )(%.':-&4((H( 8 @:GF= %&K(#-;'4 )%&( 8 3(!G81 )04# !
=MG@9 &(%4-0-.': 8 9MF=19 &(%4-0 .': = F)G@G 7%M :# 8
=:=@!! 40CK:# 8= 9M!@11 C4%MP 8 9#!@F@ P4 !
=&!8! W%&?(.-?%.B 88 9MG38F )(%.':-&4((H( = 9M389= &P.': =378G@ &(%4-0-.': 3 9: 188 )(%.':- &4((H( 8 1)3G39 C0.(-P4 =
37@3F1 &(%4-0-.': 3 9&81G8 40CK 8 =WG8!= ).(%#?(.-%& 8
3:31:3 B"$ne K&#
8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
http://slidepdf.com/reader/full/pelj1408-3306-machine-overhaul-kits-irm 25/40
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Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 37@3F1 &(%4-0-.': 3 9#1G91 C4%MP-)%:B =3G=3F!! .ear &tructure &u$-Kit 8 179GG@ &(%4-0-.': 8 9#!@F@ P4-:P#; !
3G=FF1 Central 4ower &u$-Kit 8 1M933 &(%4-0 .': 8 G?8883 .':-.(#%':(. ==9193! Water Pump &u$-Kit 8 F;@F1 &(%4-0 .': 8 GM=318 &C.((: %&-;'4#(. 8
3G=G=3F 0il Cooler 4ines &u$-Kit 8 FM=9G1 W%&?(.-?%.B = G&!@=G )(%.':-&4((H( =3G=1!@= &ingle Cylinder ?ead &u$-Kit 8 FPFG9 C4%MP-?0&( 1 !8@F3G &(%4-0-.': 8
=98=G &ingle ;uel 'nNector &u$-Kit 8 FP9=8 &(%4-0-.': 8 8!8@G3 &#B-#%P(.40CK 8
3G=3F!8 #ur$o &u$-Kit 8 !)@1!G &P%C(. 8 88898 .(4%#0.-#(MP 8
43!1 40CK = !H81=! &#B-#%P(.40CK G 838!!1F ?0&( 887G!@8 &(%4-0-.': = !H81=@ &#B-#%P(.40CK = 831!18 W%&?(. - ?%.B 8
8M@!13 &P%C(. 8 !H3F9 P4-CP = 8GF3= )(%.':-&4((H( 8
8P13! %&K(#-P.M PMP 8 @4G!8 &(%4-0-.': 8 8G!GG99 )(%.':-&4((H( 8
8.@F ;'4#(. %&-;(4 8 @M11! )(%.':-&4((H( 1 =81@F!@ &(%4-0-.':-�. 8
8.89@ ;'4#(. %&"-4)( 8 @:FF W%&?(.-&P.': = 3=9FF@= )(%.':-.0B !
=B!3G= &(%4-0-.': 8 @:GF= %&K(#-;'4 )%&( 8 3(!G81 )04# !
=78F@ &(%4-0 .': 8 9?=@@9 &(%4-.': 8 F)G@G 7%M :# 8
=:=@!! 40CK:# 8= 9MF=19 &(%4-0 .': = 9M389= &P.': ==P1!G9 )(%.':-&4((H( 8 9:188 )(%.':-&4((H( 8 1)3G39 C0.(-P4 =
=&!8! W%&?(.-?%.B 88 9:F@!3 &(%4 8 =WG8!= ).(%#?(.-%& 8
3(!@! &(%4-0 .': 8 9&81G8 40CK 8
378G@ &(%4-0-.': F 9&99@1 40CK-:# 8
3:3<1< B"$ne K&#
Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G89==G ;ront &tructure &u$-Kit 8 3(!G81 )04#-&P(C'%4 ! 9MG38F )(%.':-&4((H( =
3G==38 .ear &tructure &u$-Kit 8 378G@ &(%4-0-.': 1 9:188 )(%.':-&4((H( 8
3G89!1 Central 4ower &u$-Kit 8 37@3F1 &(%4-0-.': 3 9:F@!3 &(%4 8=9193! Water Pump &u$-Kit 8 1)3G39 P4-CP = 9&81G8 40CK 8
3G1811= 0il Cooler 4ines &u$-Kit 8 1M933 &(%4-0 .': 8 9&99@1 40CK-:# 8
3G=1!13 &ingle Cylinder ?ead &u$-Kit 8 F)G@G :#-7%M 8 9#1G91 C4%MP-)%:B =
=98=G &ingle ;uel 'nNector &u$-Kit 8 F;@F1 &(%4-0 .': 8 9#!@3 C4%MP-)%:B =3G=1!1= #ur$o &u$-Kit 8 FPFG@ C4%MP-?0&( = 9#!@F@ P4-:P#; !
43!1 40CK = FP9=8 &(%4-0-.': 8 G?8883 .':-.(#%':(. =
8P13! %&K(#-P.M PMP 8 !49F!= &#B-#%P(.40CK 8 G48!F9 &#B-#%P(.40CK 8=8.@F ;'4#(. %&-;(4 8 !H3F9 P4-CP = GM=318 &C.((: %&-;'4#(. 88.89@ ;'4#(. %&"-4)( 8 @M11! )(%.':-&4((H( 1 88898 .(4%#0.-#(MP 8
8W1@39 )(%.':-&4((H( 8 @:FF W%&?(.-&P.': = 838!!1F ?0&( 8
=B!3G= &(%4-0-.': 8 @:GF= %&K(#-;'4 )%&( 8 8!9891 )(%.':-&4((H( 8
=78F@ &(%4-0 .': 8 9?=@@9 &(%4-.': 8 8G!GG99 )(%.':-&4((H( 8
=:=@!! 40CK:# 8= 9M389= &P.': = 8GF3= )(%.':-&4((H( 8
=WG8!= ).(%#?(.-%& 8 9MF=19 &(%4-0 .': = =81@F!@ &(%4-0-.':-�. 8
3(!@! &(%4-0 .': 8 9M!@11 C4%MP 8 3=9FF@= )(%.':-.0B !
3:36:@ B"$ne K&#
8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
http://slidepdf.com/reader/full/pelj1408-3306-machine-overhaul-kits-irm 26/40
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Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #( Pa"# N$ Pa"# Name #(
3G=F131 ;ront &tructure &u$-Kit 8 F499FF &(%4-M(#%4 .': = 9#1G91 C4%MP-)%:B =
!H=G9= .ear &tructure &u$-Kit 8 FPFG@ C4%MP-?0&( = 9#!@3 C4%MP-)%:B =
3G89!1 Central 4ower &u$-Kit 8 FP==3 C4%MP-)%:B = G?8883 .':-.(#%':(. =
=9193! Water Pump &u$-Kit 8 FP188F W%&?(.-?%.B = G48!F9 &#B-#%P(.40CK 13G=8!1 0il Cooler 4ines &u$-Kit 8 FP!@89 &(%4-0-.': 8 GM=318 &C.((: %&-;'4#(. 8
3G=8!! &ingle Cylinder ?ead &u$-Kit 8 FP9=8 &(%4-0-.': 8 GM!F=@ W%&?(.-?%.B F
=98=G &ingle ;uel 'nNector &u$-Kit 8 !'== %&K(# 8 33!11 &(%4-0 .': 83G388!F #ur$o &u$-Kit 8 !H8F=F &#B-#%P(.40CK 9 !8@F3G &(%4-0-.': 8
43!1 40CK = !H3F9 P4-CP = !8G1F9 &(%4-0-.': 8
8P13! %&K(#-P.M PMP = !H1!=! )04#-&(4;40CK': = 88898 .(4%#0.-#(MP 8
8.@F ;'4#(. %&-;(4 8 @4G!8 &(%4-0-.': 8 838!!1F ?0&( 88.89@ ;'4#(. %&"-4)( 8 @M11! )(%.':-&4((H( 1 8GF3= )(%.':-&4((H( 8
=B!3G= &(%4-0-.': 8 @:FF W%&?(.-&P.': = 8G!GG99 )(%.': - &4((H( 8
=78F@ &(%4-0 .': 8 @:GF= %&K(#-;'4 )%&( 8 =81@F!@ &(%4-0-.':-�. 8
=MG@9 &(%4-0-.': = 9?=@@9 &(%4-.': 8 3=9FF@= )(%.':-.0B !=:=@!! 40CK:# 8= 9MF=19 &(%4-0 .': = 3(!G81 )04# !
3(!@! &(%4-0 .': 8 9M@81F W%&?(.-?%.B 8= F)G@G 7%M :# 8
378G@ &(%4-0-.': F 9:188 )(%.':-&4((H( 8 9#!@F@ P4 !
37@3F1 &(%4-0-.': = 9:F@!3 &(%4 8 9M389= &P.': =179GG@ &(%4-0-.': 8 9&81G8 40CK 8 1)3G39 C0.(-P4 =
1M933 &(%4-0 .': 8 9&99@1 40CK-:# 8 =WG8!= ).(%#?(.-%& 8F;@F1 &(%4-0 .': 8 9#1G93 C4%MP-)%:B =
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8/13/2019 PELJ1408 3306 Machine Overhaul Kits IRM+++++
http://slidepdf.com/reader/full/pelj1408-3306-machine-overhaul-kits-irm 27/40
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