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Pearson Edexcel Level 3 NVQ Diploma in Mechanical Manufacturing Engineering Fitting and Assembly (QCF)
Pearson Edexcel Level 3 NVQ Extended Diploma in Mechanical Manufacturing Engineering Fitting and Assembly (QCF)
Specification
NVQ/Competence-based qualification First registration February 2014
Edexcel, BTEC and LCCI qualifications
Edexcel, BTEC and LCCI qualifications are awarded by Pearson, the UKs largest awarding body offering academic and vocational qualifications that are globally recognised and benchmarked. For further information, please visit our qualification websites at www.edexcel.com, www.btec.co.uk or www.lcci.org.uk. Alternatively, you can get in touch with us using the details on our contact us page at www.edexcel.com/contactus
About Pearson
Pearson is the world's leading learning company, with 40,000 employees in more than 70 countries working to help people of all ages to make measurable progress in their lives through learning. We put the learner at the centre of everything we do, because wherever learning flourishes, so do people. Find out more about how we can help you and your learners at: www.pearson.com/uk
Please note: This document is a pathway within the Pearson Edexcel Level 3 NVQ Diploma in Mechanical Manufacturing Engineering (QCF) and the Pearson Edexcel Level 3 NVQ Extended Diploma in Mechanical Manufacturing Engineering (QCF).
To view the whole specification you must download all nine pathway documents
References to third party material made in this specification are made in good faith. Pearson does not endorse, approve or accept responsibility for the content of materials, which may be subject to change, or any opinions expressed therein. (Material may include textbooks, journals, magazines and other publications and websites.)
All information in this specification is correct at time of publication.
Authorised by Martin Stretton Prepared by Cheryl Bott
ISBN 978 1 446 91157 0
All the material in this publication is copyright Pearson Education Limited 2014
Contents
Purpose of this specification 1
1 Introducing Pearson Edexcel NVQ/Competence-based qualifications 2What are NVQ/Competence-based qualifications? 2
2 Qualification summary and key information 3QCF Qualification Number and qualification title 5
Qualification objectives 5
Relationship with previous qualifications 5
Apprenticeships 5
Progression opportunities through Pearson qualifications 5
Industry support and recognition 6
Relationship with National Occupational Standards 6
3 Qualification structures 7Pearson Edexcel Level 3 NVQ Diploma in Mechanical Manufacturing Engineering Fitting and Assembly (QCF) 7
Pearson Edexcel Level 3 NVQ Extended Diploma in Mechanical Manufacturing Engineering Fitting and Assembly (QCF) 9
4 Assessment 18Assessment requirements/strategy 19
Types of evidence 19
Assessment of knowledge 20
Credit transfer 20
5 Centre resource requirements 21
6 Centre recognition and approval 22Centre recognition 22
Approvals agreement 22
7 Quality assurance of centres 23
8 Programme delivery 24
9 Access and recruitment 25
10 Access to qualifications for learners with disabilities or specific needs 26
11 Unit format 27Unit title 27
Unit reference number 27
QCF level 27
Credit value 27
Guided learning hours 27
Unit aim 27
Unit assessment requirements/evidence requirements 27
Learning outcomes 28
Assessment criteria 28
Unit 1: Complying with Statutory Regulations and Organisational Safety Requirements 29
Unit 2: Using and Interpreting Engineering Data and Documentation 36
Unit 3: Working Efficiently and Effectively in Engineering 45
Unit 4: Producing Components Using Hand Fitting Techniques 53
Unit 5: Assembling Mechanical Products 64
Unit 6: Producing Components by Manual Machining 75
Unit 7: Fitting Fluid Power Components to Mechanical Assemblies 85
Unit 8: Fitting Pipework Systems to Mechanical Assemblies 94
Unit 9: Fitting Electrical and Electronic Components to Mechanical Assemblies 103
Unit 10: Producing Power Turbine Combustion Assemblies 112
Unit 11: Producing Power Turbine Compressor Assemblies 121
Unit 12: Producing Turbine Assemblies 130
Unit 13: Producing Power Turbine Gearbox Assemblies 139
Unit 14: Producing Power Turbine Major Assemblies 149
Unit 15: Producing Piston Engine Assemblies 158
Unit 16: Repairing and Modifying Mechanical Assemblies 168
Unit 17: Checking that Completed Assemblies Comply with Specification 178
Unit 18: Producing Mechanical Engineering Drawings Using a CAD System 188
Unit 19: Producing Components Using Hand Fitting Techniques 198
Unit 20: Producing Mechanical Assemblies 211
Unit 21: Forming and Assembling Pipework Systems 221
Unit 22: Carrying Out Aircraft Detail Fitting Activities 233
Unit 23: Installing Aircraft Mechanical Fasteners 246
Unit 24: Producing Aircraft Detail Assemblies 256
Unit 25: Preparing and Using Lathes for Turning Operations 264
Unit 26: Preparing and Using Milling Machines 276
Unit 27: Preparing and Using Grinding Machines 288
Unit 28: Preparing and Proving CNC Machine Tool Programs 299
Unit 29: Preparing and Using CNC Turning Machines 310
Unit 30: Preparing and Using CNC Milling Machines 324
Unit 31: Preparing and Using CNC Machining Centres 337
Unit 32: Preparing and Using Industrial Robots 352
Unit 33: Maintaining Mechanical Devices and Equipment 363
Unit 34: Assembling and Testing Fluid Power Systems 374
Unit 35: Maintaining Fluid Power Equipment 385
Unit 36: Producing Sheet Metal Components and Assemblies 396
Unit 37: Producing Platework Components and Assemblies 408
Unit 38: Cutting and Shaping Materials Using Thermal Cutting Equipment 419
Unit 39: Preparing and Proving CNC Fabrication Machine Tool Programs 427
Unit 40: Preparing and Using CNC Fabrication Machinery 437
Unit 41: Preparing and Using Manual Metal Arc Welding Equipment 448
Unit 42: Preparing and Using Manual TIG or Plasma-Arc Welding Equipment 460
Unit 43: Preparing and Using Semi-Automatic MIG, MAG and Flux Cored Arc Welding Equipment 472
Unit 44: Preparing and Using Manual Oxy/Fuel Gas Welding Equipment 484
Unit 45: Preparing and Using Manual Flame Brazing and Braze Welding Equipment 496
Unit 46: Producing Electrical or Electronic Engineering Drawings Using a CAD System 507
Unit 47: Wiring and Testing Electrical Equipment and Circuits 521
Unit 48: Forming and Assembling Electrical Cable Enclosure and Support Systems 535
Unit 49: Assembling, Wiring and Testing Electrical Panels/Components Mounted in Enclosures 545
Unit 50: Assembling and Testing Electronic Circuits 559
Unit 51: Maintaining Electrical Equipment/Systems 575
Unit 52: Maintaining Electronic Equipment/Systems 588
Unit 53: Maintaining and Testing Process Instrumentation and Control Devices 604
Unit 54: Wiring and Testing Programmable Controller Based Systems 615
Unit 55: Using Wood for Pattern, Modelmaking and Other Engineering Applications 627
Unit 56: Assembling Pattern, Model and Engineering Woodwork Components 640
Unit 57: Producing Composite Mouldings Using Wet Lay-Up Techniques 650
Unit 58: Producing Composite Mouldings Using Pre-Preg Techniques 665
Unit 59: Producing Composite Mouldings Using Resin Flow Infusion Techniques 680
Unit 60: Producing Composite Assemblies 694
Unit 61: Producing Components by Rapid Prototyping Techniques 704
Unit 62: Producing and Preparing Sand Moulds and Cores for Casting 712
Unit 63: Producing and Preparing Molten Materials for Casting 722
Unit 64: Producing Cast Components by Manual Means 732
Unit 65: Fettling, Finishing and Checking Cast Components 740
Unit 66: Finishing Surfaces by Applying Coatings or Coverings 749
Unit 67: Finishing Surfaces by Applying Treatments 761
Unit 68: Carrying Out Heat Treatment of Engineering Materials 772
Unit 69: Carrying Out Hand Forging of Engineering Materials 781
Unit 70: Stripping and Rebuilding Motorsport Vehicles (Pre-Competition) 789
Unit 71: Inspecting a Motorsport Vehicle During a Competition 801
Unit 72: Diagnosing and Rectifying Faults on Motorsport Vehicle Systems During Competition 811
Unit 73: Carrying Out Maintenance Activities on Motorsport Vehicle Electrical Equipment 823
Unit 74: Stripping and Rebuilding Motorsport Engines (Pre-Competition) 834
Unit 75: Producing CAD Models/Drawings Using a CAD System 845
Unit 76: Producing Engineering Project Plans 858
Unit 77: Using Computer Software Packages to Assist with Engineering Activities 869
Unit 78: Conducting Business Improvement Activities 879
Unit 79: General Machining, Fitting and Assembly Applications 887
Unit 80: General Fabrication and Welding Applications 900
Unit 81: General Electrical and Electronic Engineering Applications 912
Unit 82: General Maintenance Engineering Applications 926
Unit 83: Joining Public Service Vehicle Components by Mechanical Processes 937
Unit 84: Assembling Structural Sub Assemblies to Produce a Public Service Vehicle 946
Unit 85: Fitting Sub Assemblies and Components to Public Service Vehicles 955
Unit 86: Preparing and Manoeuvring Armoured Fighting Vehicles AFVs for Maintenance and Transportation 965
Unit 87: Producing Composite Moulding