PE1128 Xpress Databook V15 - Pegler Yorkshire · XPress Copper 5 XPress Stainless 5 XPress Carbon 6 ... XPress fittings are designed for use on hot and cold water services, vented

Pegler YorkshirePress-fit Solutions

COPPER

CARBON STEEL

STAINLESS STEEL

2

Pegler YorkshireUnrivalled quality, innovation,customer service and long-termvalue for money

As part of the global Aalberts Industries NV Group,Pegler Yorkshire is one of Britain’s largest and mostrespected manufacturers of innovative products for thedemanding and diverse plumbing and heating industries.

Pegler Yorkshire – a unique storyIt was in the late 19th century when twoseparate and altruistic companies set out on the long road to satisfying the needs of prospective customers and, of course, to profit in the process. Coincidentallylocated just 30 miles apart, each was driven by the same vision and ideals of ano-compromise culture. Cutting corners wasnever an option and only the best couldever be good enough.

These two companies were Pegler andYorkshire Fittings. In meeting all thechallenges of the 20th and 21st centuriesboth companies have changed a great deal,the business ethos common to both neverhas. And now these two like minds havecome together as Pegler Yorkshire – a singlesource of proven, flow control solutions forinstallers, specifiers and engineers in thedomestic, public and commercial markets.

Reputable and established brandsJust as Pegler and Yorkshire have enduredover such a long period, many of the brandnames they have created over time aresimilarly very well established, in manycases as market leaders in their respectivecategories. The very extensive PeglerYorkshire product range now comprises morethan 15,000 lines – without rival for thechoice and coverage it offers and for thenumber and scope of applications itsatisfies.

A mind for innovationBrands which endure and are not easilydisplaced must by definition be the productof innovative thinking and technology thatcontinually stand the test of time. PeglerYorkshire’s no-compromise philosophy willalways put new product development highon the agenda, based on not only meetingthe needs of today’s markets, but alsoanticipating and meeting customers’ future needs.

The true value of knowledgeAs well as the benefit of unparalleledexperience of the flow control market and its growth over many decades, Pegler Yorkshire has strong associations with major industry bodies such as thoseresponsible for determining product andperformance standards.

The result is a comprehensive store ofknowledge and reference which is invaluablein the key areas of research, development and dealing efficiently and accurately withcustomer enquiries – particularly with regardto product application and suitability.

A charter for the best in customer serviceWith such a diverse product range andcustomer base, Pegler Yorkshire’s no-compromisestandards of quality, reliability and value for money naturally go hand in hand with the principle of delivering the best incustomer service.

Green awareness and responsibilitiesDeveloping products which reduce the carbonfootprint by saving water and energy is onlyone side of the green issues coin. PeglerYorkshire is also increasingly committed torecycling key production materials (such asbrass), eliminating the need for excessivepackaging wherever possible, and looking fornew ways in which the company’s day-to-dayoperations can be improved to reduce wasteand minimise the impact on the environment.

Likewise, social responsibilities such assupporting employee and local communitywelfare are aspects of the very fabric andphilosophy upon which both Pegler andYorkshire were founded.

StandardsPegler Yorkshire is dedicated to designing,developing and manufacturing products ofthe highest quality. We are members ofnumerous standards committees and take anactive part in their development. Ourproducts, where applicable, comply with therelevant British, European and Internationalstandards. Whatever the latest developments,we guarantee that our products will alwaysmeet the latest and highest standards.

Trade bodiesPegler Yorkshire is pleased to be associatedwith several influential industry organisations:

ConstructionProducts

Association

Heating andVentilatingContractorsAssociation

Association ofPlumbing and

Heating ContractorsThe BathroomManufacturersAssociation

Builders MerchantsFederation

British PlumbingEmployers Council

The Brass Page for specifiers,

designers, engineersand manufacturers

The CopperDevelopmentAssociation

Institute ofPlumbing

Scottish andNorthern Ireland

Plumbing EmployersFederation

Thermostatic Mixing Valve

ManufacturersAssociation

The UK Copper Board

pecCERTIFICATION LTD

Brass

Press-fit solutions

This data book has been produced in clearly definedsections to help the user to find relevant information

quickly and easily. At the foot of each page there is a reminderof the brochure sections with the relevant page numbers.

Section 1Product range overviewIntroduction to XPressKey features and benefits 4-8

XPress Copper 5XPress Stainless 5XPress Carbon 6XPress Copper Gas 6XPress Stainless Gas 7XPress Solar 7

Standards, approvals and guarantees 8

Section 2Product range detailsSizes, dimensional details 9-71and product codes

Section 3Technical DataTube compatibility andfitting applications 72Materials specifications andmanufacturing standards 73Working temperatures 74-75Tubes, pipe and their compatibilies 76-77System design considerations and tube expansion 78-81

Section 4Installation instructions15mm to 35mm sizes

Socket depths 82Spacing 82Preparation 83Jointing 84

42mm to 108mm sizesSocket depths 85Spacing 85Preparation 85Jointing 87

Section 5Flow charts 88-89

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4 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts

Press-fit solutionsThe complete range

XPress press-fit:cost-effectivejointing solutionsfor so manyapplicationsPegler Yorkshire’s innovative andcomprehensive XPress range delivers all thebenefits of a heat-free, press-fit jointingsystem to a wide variety of domestic,commercial and industrial applications.

XPress also lives up to the promise of itsname in every respect: a method which iseasy, fast and highly cost-effective, simplypressing together in seconds to create aperfect joint every time, with the guaranteeof an uncontaminated installation.

XPress fittings from Pegler Yorkshire make jointing easier, faster and more costeffective than other jointing methods – a fittings system which simply pressestogether in seconds to create a perfect joint, every time.

So many XPressbenefits, and so much choicen Major savings in installation time and cost

compared with traditional jointing methods

n A completely heat-free jointing systemthat requires no additional solders,adhesives, compounds, gas, hotworkspermits or extra and costly insurance

n Clean, rapid, heat-free jointing: nocomplicated clamping techniques or longpreparation procedures or waiting foradhesive to dry

n Safety: no naked flames

n Perfectly clean internal bore – lessfinishing or cleaning required

n No localised annealing from high-temperature working

n No carbon deposits, internal solder runs or flux residue – less risk of corrosion

n System does not need to be ‘dry’ foreffective jointing

n XPress fittings have a wide range ofapprovals including WRAS and DVGW

n Electrical continuity assured when theXPress jointing process is complete

n Ideal for diverse applications such as domestic maintenance andrefurbishment, new build and large-scalepublic sector projects.

XPress range at a glancen XPress Copper: for hot and cold water

services, closed circuit heating, chilledwater and oil-free compressed airapplications, and incorporating a uniqueand time-saving Leak Before Press (LBP)design to instantly identify unpressedjoints, in 12mm-108mm sizes

n XPress Carbon: for closed circuit heatingand chilled water applications, with LBPfeature in 15mm-108mm sizes

n XPress Stainless: the perfect solutionwhere water quality and hygiene arecrucial in food, pharmaceutical andhealthcare environments. Also offers LBPin 15mm-108mm sizes

n XPress Copper Gas: for internal and external above-ground 2nd- and 3rd-familygas services, includes the new supersizerange 15mm-108mm

n XPress Stainless Gas: for use with XPressStainless and other stainless steel Systemtubes on above-ground 2nd- and 3rd-family gas pipelines, including applicationswhere high levels of hydrogen sulphidemake copper unsuitable. Available in sizes15mm-54mm

n XPress Solar: delivers all the benefits of a heat-free, press-fit jointing system for solar applications. Available in sizes15mm-54mm

n For 67mm-108mm sizes of the abovedesigns, fitting allows for leak detectionprior to pressing.

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 5

1Press-fit solutionsProduct overview

Featuresn Manufactured from copper alloy

n Available in sizes 12mm to 108mm

n Leak Before Press

n Electrical continuity assured when XPress joint complete

n Clean, heat free jointing

n Safety, no naked flames, no hotworkpermits or costly insurance

n Wide range of approvals

n GL approved (previously British Gas) see XPress Gas section

n Chromium plated range

n Temperature rating from -24°C to 110°C

n Pressure rating 16bar throughout the temperature range.

XPress Copper fittings are manufacturedfrom copper and copper alloy andincorporate a black EPDM EthylenePropylene Diene Monomer ‘O’ ring and aunique “Leak Before Press” (LBP) design.LBP has been developed to provide instantidentification of joints that have beenassembled correctly but mistakenly leftunpressed. This feature saves time, moneyand potentially expensive call-backs.

Ideal for fast, efficient jointing of coppertube to BS EN 1057 R250 and R290 in sizes12mm-108mm. XPress fittings are designedfor use on hot and cold water services,vented and unvented closed circuit heating,chilled water and oil-free compressed airapplications within permissible pressure andtemperature limits.

an extremely low dissolved solid content.XPress Stainless provides resistance to RO purified water.

Featuresn Fittings are manufactured from

316L stainless steel

n Tube is manufactured from 316 stainless steel


n Leak Before Press


n Safety - no naked flames no hotworkpermits or costly insurance

n Wide range of approvals

n Temperature range -20°C to 110°C

n Pressure rating 16bar throughout thetemperature range

n Light weight, easy to handle.

XPress Stainless Steel is optimised for useas a system and fittings are manufacturedfrom 316L (1.4404) stainless steel.

316 System tube is available in straight 6mlengths. 15mm-54mm tube is manufacturedfrom BS 316 831/DIN 1.4401 stainless steelstrips conforming to BS 10088 Part 2.Above 54mm the tube conforms to DVGWW541. The fittings incorporate a black EPDM(Ethylene Propylene Diene Monomer) ’O’ ringand a unique “Leak Before Press” (LBP)design. LBP has been developed as a finalcheck to the system to provide instantidentification of joints that have beenassembled correctly but mistakenly leftunpressed. This feature saves time, moneyand potentially expensive call backs.

Designed for potable water applicationswhere water quality and hygiene are crucial,particularly in the food, pharmaceutical andhealthcare environments and chilled waterapplications. Water purified by ReverseOsmosis (RO) is likely to have a low pH and

6 1 Range overview 2 Product details 3 Technical data 4 Installation instructions

Press-fit solutionsProduct overview

XPress Carbon Steel is optimised for use as a system. XPress Carbon Steel fittings arenow manufactured from EN 100-27-1S205G2T (formerly known as Rst 34-2)carbon steel.

The fittings incorporate a black EPDM(Ethylene Propylene Diene Monomer) ’O’ ringand a unique “Leak Before Press” (LBP)design. LBP has been developed as a finalcheck to the system to provide instantidentification of joints that have beenassembled correctly but mistakenly leftunpresssed. This feature saves time, moneyand potentially expensive call backs.

Each fitting is individually markedindicating material.

XPress Carbon is designed for vented andunvented closed circuit heating and chilledwater applications.

Featuresn Manufactured from carbon steel

n Galvanised carbon system tube available in 15mm to 108mm

n Plastic coated carbon system tubeavailable in 15mm to 54mm

n Leak Before Press

n Temperature rating from -20°C to 110°C

n Pressure rating 16bar throughout thetemperature range


n Safety - no naked flames, no hotworkpermits or costly insurance

XPress Copper Gas fittings are manufacturedfrom copper or copper alloy (typicallygunmetal) and incorporate a yellow (HNBR) Hydrogenated AcrylonitriteButadiene Rubber ‘O’ ring. XPress CopperGas fittings do not have the LBP feature for safety reasons.

Designed specifically for use with coppertube to BS EN 1057 on internal and external above ground 2nd and 3rd familygas services and available in sizes 12mm-108mm.

XPress Copper Gas performance, whencorrectly assembled with copper tube to BS EN 1057 R250 and R290 (for aboveground use only), has a minimum operatingtemperature range of between -20°C and70°C. The maximum working pressure insidebuildings is 1bar and maximum workingpressure outside buildings is 5bar (maximumtest pressure 7.5bar).

XPress Copper Gas fittings are permanentlymarked with a highly visible yellow markingstating Gas/PN5 GT/1 on each fitting.

As part of the DVGW/GL (formerly BritishGas) approvals process, XPress Copper Gasfittings have passed the High TemperatureLeakage Rate test at 650°C for 30 minutes.


n Available in sizes 15mm to 108mm (new)

n For use in internal and external aboveground 2nd and 3rd family gas services(see page 81) – where we locate the gas families



n GL Verified (formerly British Gas).

67mm to 108mm15mm to 54mm

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 7

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XPress Stainless Steel Gas is optimised foruse as a system. Fittings are manufacturedfrom 316 (BS 316S31/DIN 1.4401) or 316 Ti (BS 320531/DIN 1.4571). The fittings incorporate a yellow HNBR(Hydrogenated Acrylonitrite ButadieneRubber) ‘O’ ring. XPress Stainless Steel Gasfittings do not have the LBP feature forsafety reasons.

Designed for use with 316 System tube orstainless steel tube for BS 4127:1994 andDVGW W541 on internal and external aboveground 2nd and 3rd family gas services andavailable in sizes from 15mm-54mm.

XPress Stainless Gas fittings are approvedfor use at temperatures from -20°C to 70°C.The maximum working pressure insidebuildings is 1bar and maximum workingpressure outside buildings is 5bar (maximumtest pressure 7.5bar).

XPress Stainless Steel Gas fittings aremarked with a highly visible yellow labelstating Gas on each fitting.

As part of the DVGW/GL (formerly BritishGas) approvals process, XPress Stainless Gasfittings have passed the High TemperatureLeakage Rate test at 650°C for 30 minutes at PN5/GT5.

Featuresn Manufactured from 316 stainless steel


n Designed for use with XPress stainlesssteel system tube

n For use in internal and external aboveground 2nd and 3rd family gas services(see page 81) – where we locate the gas families



n GL Verified (formerly British Gas).



n Leak Before Press

n Suitable for high temperature solarapplications

n Electrical continuity assured when XPressjoint complete



n Temperature rating -35°C to 200°C

n Pressure rating 10bar maximum working pressure.

XPress Copper Solar fittings aremanufactured from copper and copper alloyand incorporate a green FPM (Flurocarbonrubber/Viton™) ‘O’ ring and incorporate theunique “Leak Before Press” (LBP) design.This feature means that any assembledjoints inadvertently left unpressed willexhibit a leak during system testing. Thisenables contractors to easily identifyunpressed fittings before commissioning.

XPress Copper Solar fittings are available insizes 15mm-54mm and are marked with ahighly visible label stating Solar on eachfitting, to confirm that solar fittings havebeen installed once crimped.

Designed for use in solar applications andfor use with most proprietary ethyleneglycol and propylene glycol heat transferfluids in concentrations of up to 40%.


Press-fit solutionsStandards, approvalsand guarantees

It is Pegler Yorkshire’s policy to provide a range of products and services which meet,or exceed, the requirements of our customers in respect of quality, cost and delivery.

Standards and approvalsCurrent and future standardsWe at Pegler Yorkshire are dedicated to designing, developing andmanufacturing products of the highest quality. It is on this basis that youcan trust the XPress range to achieve all relevant British, European andInternational standards.

Over recent years, tube and fittings for plumbing and heating systems havebeen subject to a gradual harmonisation of standards. Today, a furtherharmonisation is taking place that is set to incorporate copper and copperalloy press-fit fittings within pr EN 1254 under Part 7.

It is a sign of our standing in the industry that we at Pegler Yorkshire arehelping to draft this and other new European standards, assisted by ourfellow members on the various European standards committees.

So, you can rest assured that whatever developments arise, our productswill always meet the latest standards.

XPress Copper and XPress Stainless Steel fittings aretested and comply with the requirements of the United

Kingdom Water Regulations/ Byelaws (Scotland). The XPress stainlesssteel System has been designed to provide optimum performance and costsaving benefits for commercial and industrial potable water applications.

XPress Copper Gas fittings have been tested by the GWI and verified byGL (formerly Advantica/British Gas).

ISO is achieved through the continuous improvement of ourQuality Management System in line with the requirements ofBS EN ISO 9001: 2008.

XPress fittings and tube Guarantee period (years)5 10 25 30

Fittings – – 4 –

Fittings with Yorkex* copper tube – – – 4


Fittings with Yorkex* copper tube – – – 4


Fittings with XPress Stainless steel System tube – – – 4

Fittings 4 – – –

Fittings with XPress carbon steel System tube – 4 – –

Fittings with XPress plastic coated carbon steel System tube – 4 – –


Fittings with XPress Stainless steel System tube – – – 4


Fittings with Kuterlon* copper tube – – – 4

To qualify for guarantees, all products must be installed in accordance with our instructions on specified applications.*Yorkex and Kuterlon are brand names of Yorkshire Copper Tube/KME Group.

Guarantees10 YEAR GUARANTEEXPress Carbon is guaranteed against all manufacturingdefects for 10 years when installed as a system using therespective XPress Carbon tube. If installed along withother manufacturing pipeline components that conform tothe specified standards they will carry a 5 year guaranteeagainst all manufacturing defects.

25 YEAR GUARANTEEThe XPress Copper, XPress Gas, XPress Stainless Gas andXPress Solar ranges are guaranteed against allmanufacturing defects for 25 years when installed alongwith other manufacturers pipeline components conformingto the specified standard.

30 YEAR GUARANTEEWhere pipelines are constructedexclusively from compatible XPressCopper, Gas, Stainless and XPressSolar fittings and XPress systemtubes (including the relevantYorkshire copper system tube,

namely Yorkex and Kuterlon, the resulting installations will be deemed XPress Systems and as such qualify for a 30 year guarantee against all manufacturing defects.

To qualify for guarantees, all products must be installed inaccordance with our instructions on specified applications.

PRODUCT APPROVALSApproval XPress XPress XPress XPress

Copper Copper Stainless StainlessCountry (water) (gas) (gas)

Advantica UK – – – 4ATG Belgium 4 – – –CORBTI Poland 4 – – –CSTB France 4 – – –DG Denmark – 4 – –DNV Denmark 4 – – –DVGW Germany 4 4 4 –Emi Hungary 4 – – –ETA Denmark 4 – – –GASTEC Netherlands – 4 – –GL (formly Advantica) UK – 4 – –G-LLOYDS Germany 4 – – –GOST-R Russia 4 – – –Kiwa Netherlands 4 – – –Kiwa Gastec Netherlands – 4 – –KVGB Belgium – 4 – –OVGW Austria – 4 – –Sintef Norway 4 – – –SITAC Sweden 4 – – –WRAS UK 4 – 4 –


2LBP press-fit fittings for jointing copper tube

S1/7270 Straight coupling

Connection: Press-fit x press-fit.

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S1FMF/7510 Composite female metric flange PN16

Connection: Press fit x powder coated steel flange to EN1092-1:1997 (BS4504)

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S1FMM/7520 Composite female metric flange PN16

Connection: Male end for insertion into fitting x powder coated steel flange to EN1092-1:1997 (BS4504)

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Size a Za Order code

12mm 42 8 3800915mm 43 3 3801018mm 44 4 3801122mm 46 4 3802028mm 50 4 3803035mm 62 6 3803242mm 71 7 3803454mm 83 9 3803564mm 148 48 3897067mm 110 10 3803676mm 110 10 3803789mm 220 96 38039108mm 205 71 38038

Size a d e f g Za Bolt holes Order code

67 x DN65 (21/2") PN16 103 100 145 185 18 53 4 3836476 x DN80 (3") PN16 103 115 160 200 18 53 8 3836589 x DN80 (3") PN16 113 135 160 200 18 51 8 38366108 x DN100 (4") PN16 126 158 180 220 18 59 8 38367

Size a d e f g Bolt holes Order code

67 x DN65 (21/2") PN16 112 100 145 185 18 4 3835976 x DN80 (3") PN16 113 115 160 200 18 8 38360108 x DN100 (4") PN16 141 158 180 220 18 8 38362



S1/7270S Slip – Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

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15mm 80 40 3804418mm 80 40 3805422mm 84 42 3804528mm 91 45 3804635mm 99 50 3804742mm 119 60 3804854mm 141 70 3804964mm 102 2 3897167mm 110 10 3804076mm 110 10 3804189mm 127 3 38042108mm 131 9 38043

S1R/7240 Straight reducing coupling

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15 x 12mm 44 7 3806315 x 14mm 42 2 3806016 x 15mm 42 2 3806118 x 16mm 42 2 3806222 x 15mm 52 11 3806428 x 15mm 59 16 3806528 x 22mm 54 10 3806635 x 28mm 60 11 3806742 x 35mm 67 11 3806854 x 42mm 80 15 38069

S2/6270G Straight female connector

Size a S Za Order code

12mm x 3/8" 31 20 2 3808212mm x 1/2" 35 25 3 3808115mm x 3/8" 33 20 2 3808315mm x 1/2" 38 25 3 3809015mm x 3/4" 39 30 3 3809118mm x 1/2" 37 25 2 3808418mm x 3/4" 39 30 3 3808522mm x 1/2" 37 30 1 3808622mm x 3/4" 39 30 2 3809222mm x 1" 43 37 3 38087

Connection: Press-fit x BSP parallel female thread.

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LBP press-fit fittings for jointing copper tube


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n Leak Before Press (LBP) technology identifies joints that have not beenpressed correctly in sizes 15mm-54mm

n Designed for use in hot and cold water services, closed circuit heating,chilled water and oil free compressed air applications

n Heat free jointing provides time and cost saving benefits tocontractors/installers.

S3/6243G Straight male connector

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12mm x 3/8" 32 19 15 3810512mm x 1/2" 36 19 19 3810615mm x 3/8" 33 21 13 3810715mm x 1/2" 37 21 17 3811415mm x 3/4" 39 25 19 3811518mm x 1/2" 37 25 17 3810818mm x 3/4" 39 25 19 3810922mm x 1/2" 38 30 17 3811022mm x 3/4" 40 30 21 3811622mm x 1" 42 32 21 3811728mm x 3/4" 43 36 20 3811128mm x 1" 44 36 21 3811828mm x 11/4" 48 40 25 3812735mm x 1" 48 41 22 3811235mm x 11/4" 50 41 24 3811942mm x 11/4" 58 51 28 3811342mm x 11/2" 58 51 28 3812054mm x 2" 63 63 28 3812164mm x 21/2" 129 75 79 3895667mm x 21/2" 93 80 50 3812276mm x 21/2" 99 84 44 3812676mm x 3" 110 94 59 3812389mm x 3" 144 93 82 38125108mm x 4" 132 117 50 38124

Connection: Press-fit x BSP male taper thread.

S2/6270G Straight female connector cont.


28mm x 3/4" 40 37 1 3808828mm x 1" 45 37 2 3809328mm x 11/4" 48 46 4 3810335mm x 3/4" 42 30 4 3808035mm x 1" 46 41 1 3808935mm x 11/4" 50 46 1 3809442mm x 11/4" 52 46 1 3810142mm x 11/2" 54 53 2 3809554mm x 2" 63 65 2 3809664mm x 21/2" 123 83 12 38954


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Connection: Larger end male for insertion into fitting x press-fit.

S6/7243 Reducer


15 x 12mm 45 28 3819315 x 14mm 52 32 3819415 x 16mm 52 32 3819518 x 12mm 47 30 3819618 x 15mm 47 25 3819718 x 16mm 52 32 3820522 x 15mm 54 34 3820022 x 18mm 48 26 3820128 x 15mm 62 42 3820228 x 18mm 59 37 3820328 x 22mm 56 34 3820435 x 22mm 68 47 3820735 x 28mm 66 44 3820842 x 22mm 76 55 3821042 x 28mm 73 48 3821142 x 35mm 75 48 3821254 x 28mm 89 67 3821554 x 35mm 90 63 3821654 x 42mm 89 58 3821767 x 28mm 109 86 3821867 x 35mm 109 83 3821967 x 42mm 110 80 3822067 x 54mm 112 77 3822176 x 35mm 113 87 3822276 x 42mm 113 86 3822376 x 54mm 116 81 3822476 x 67mm 126 78 3822589 x 42mm 135 105 3823389 x 54mm 132 97 3822689 x 76mm 140 90 38227108 x 42mm 153 124 38228108 x 54mm 156 120 38229108 x 64mm 162 112 38236108 x 67mm 166 116 38230108 x 76mm 162 112 38231108 x 89mm 166 106 38232

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S8/6280G Male adaptor

Connection: Male copper for insertion into a fitting x BSP male taper thread.

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S11/6330 Union coupling


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S S1

G

Size a S Order code

15mm x 1/2" 50 19 3817018mm x 1/2" 50 19 3817318mm x 3/4" 53 25 3817422mm x 1/2" 51 25 3817522mm x 3/4" 52 25 3817128mm x 1" 57 32 3817235mm x 11/4" 63 40 3817642mm x 11/2" 80 46 38177

Size a G S S1 Za Order code

15mm 60 3/4" 30 25 20 3818018mm 62 3/4" 30 25 22 3817922mm 68 1" 36 32 26 3818128mm 73 11/4" 46 40 27 3818235mm 71 11/2" 52 46 19 3818342mm 91 13/4" 58 51 31 3818454mm 98 23/8" 75 65 28 38185

S7/6246G Female adaptor

Connection: Male copper for insertion into a fitting x BSP parallel female thread.

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15mm x 1/2" 47 25 32 3816018mm x 1/2" 47 25 32 3815718mm x 3/4" 49 30 33 3815822mm x 1/2" 46 25 31 3815922mm x 3/4" 49 30 32 3816128mm x 3/4" 50 30 34 3816628mm x 1" 54 37 35 3816235mm x 1" 56 37 37 3816735mm x 11/4" 60 46 38 3816342mm x 11/2" 76 53 55 3816454mm x 2" 86 65 60 38165


S12/7002A Elbow


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S12S/7001A Street elbow

Connection: Press-fit x male end for insertion into an XPress fitting.


Size a r Za Order code

12mm 31 14 14 3827915mm 38 17 17 3828018mm 42 22 22 3828222mm 47 26 26 3829028mm 56 34 34 3830035mm 68 42 42 3830242mm 80 50 50 3830454mm 100 65 65 3830664mm 172 90 122 3895867mm 132 80 87 3830776mm 142 90 92 3830889mm 170 127 112 38309108mm 201 161 135 38310

Size a c r Za Order code

12mm 31 45 14 14 3831715mm 36 50 18 16 3831818mm 42 53 22 22 3831922mm 47 58 26 27 3832028mm 58 64 34 34 3832235mm 69 82 42 44 3832442mm 81 101 50 52 3832554mm 100 120 65 66 3832667mm 130 175 80 78 3832776mm 147 190 90 98 3832889mm 215 250 127 153 38329108mm 206 259 161 141 38330


2S13/6092G Male elbow

Connection: Press-fit x BSP male taper thread.

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S14/6090G Female elbow


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Size a c Za Order code

12mm x 3/8" 30 25 13 3837112mm x 1/2" 32 31 15 3837015mm x 3/8" 32 27 12 3833915mm x 1/2" 38 34 19 3833318mm x 1/2" 35 34 15 3834018mm x 3/4" 38 33 18 3837222mm x 3/4" 49 45 28 3833428mm x 1" 58 53 36 3833535mm x 11/4" 55 47 30 3833642mm x 11/2" 62 51 32 3833754mm x 2" 70 63 35 38338

Size a c Za Zc Order code

12mm x 3/8" 32 23 15 10 3834612mm x 1/2" 34 23 17 7 3834515mm x 3/8" 33 24 13 11 3834715mm x 1/2" 41 24 20 15 3835115mm x 3/4" 36 70 16 16 3834418mm x 1/2" 36 30 16 14 3834818mm x 3/4" 38 30 18 12 3834922mm x 1/2" 53 24 32 13 3835022mm x 3/4" 45 27 24 11 3835328mm x 1" 51 33 28 14 3835435mm x 11/4" 55 45 29 21 3835542mm x 11/2" 85 45 57 26 3835654mm x 2" 104 54 72 33 38357

S15/6472G Backplate elbow


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Zc

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cdSize a c d Za Zc Order code

12mm x 1/2" 61 22 35 44 7 3839715mm x 3/8" 41 36 49 21 14 3839615mm x 1/2" 41 23 36 21 8 3840018mm x 1/2" 41 24 39 21 9 3839822mm x 3/4" 45 27 45 24 11 38401



Connection: Press-fit x parallel female thread.

S15L/6472L Backplate elbow

Size a c d Za Zc Order code

15mm x 1/2" 41 45 58 21 8 38399Za

Zc

a

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S19/7005 90º bend

Connection: Both ends male for insertion in to an XPress fitting.

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Za Zb

Size a b Za Zb Order code

15mm 70 120 22 72 3839018mm 70 120 17 67 3839122mm 70 120 9 59 3839228mm 80 120 7 47 38393

S21/7041 Obtuse elbow


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2S21S/7040 Obtuse street elbow

Size a c Za Item code

12mm 23 32 6 3840215mm 28 37 8 3840418mm 29 39 9 3840322mm 32 44 11 3840528mm 37 47 14 3840635mm 43 58 17 3840742mm 51 71 21 3840854mm 62 82 27 3840964mm 114 145 64 3895967mm 85 88 35 3843076mm 95 146 35 3843189mm 132 196 70 38433108mm 127 184 60 38432


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Connection: Both ends male for insertion into an XPress fitting.


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S22/7086 Partial crossover

Size a c d e Za Order code

15mm 110 40 44 25 90 3843518mm 120 45 49 27 100 3843722mm 134 50 55 30 113 38436

S22S/7087 Street crossover

Size a c d e Order code

15mm 157 56 46 30 3843818mm 166 60 49 31 3843422mm 178 65 55 33 38439

S23/7085 Full crossover


15mm 140 26 100 3844018mm 151 27 111 3844222mm 170 28 128 38441

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Tee specificationSee page 73

UK specification European specification

Connection: Press-fit on all ends.

S24/7130 Equal tee

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c

aa


12mm 28 28 11 11 3847215mm 32 32 12 12 3845018mm 34 34 14 14 3845122mm 37 37 16 16 3846028mm 42 42 19 19 3846235mm 50 50 24 24 3846442mm 58 58 28 28 3846654mm 69 69 34 34 3846764mm 133 134 83 84 3896167mm 95 107 45 58 3846876mm 101 114 50 64 3846989mm 162 162 100 100 38470108mm 159 159 92 92 38471

S25/7130 Tee, reduced branch


SizeUK European a c Za c Order code

15 x 15 x 12mm 15 x 12 x 15mm 32 32 12 15 3848818 x 18 x 12mm 18 x 12 x 18mm 34 35 14 18 3845218 x 18 x 15mm 18 x 15 x 18mm 34 35 14 15 3845422 x 22 x 12mm 22 x 12 x 22mm 37 34 16 17 3849122 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 3849022 x 22 x 18mm 22 x 18 x 22mm 37 38 16 18 3853528 x 28 x 12mm 28 x 12 x 28mm 42 41 19 21 3849328 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 3849228 x 28 x 18mm 28 x 18 x 28mm 42 41 19 21 3853828 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 3849435 x 35 x 15mm 35 x 15 x 35mm 45 44 19 24 3849635 x 35 x 22mm 35 x 22 x 35mm 45 45 19 24 3849735 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 3849842 x 42 x 15mm 42 x 15 x 42mm 50 48 20 28 3849942 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 3850042 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 3850142 x 42 x 35mm 42 x 35 x 42mm 56 50 26 24 3850254 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 3850454 x 54 x 28mm 54 x 28 x 54mm 60 55 25 32 3850554 x 54 x 35mm 54 x 35 x 54mm 61 55 24 29 3850654 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 3850764 x 64 x 35mm 64 x 35 x 64mm 115 102 65 76 3896264 x 64 x 42mm 64 x 42 x 64mm 126 109 76 79 38963


2S25/7130 Tee, reduced branch cont.


ZaZa

Zc

aa

c



SizeUK European a c Za c Order code

67 x 67 x 28mm 67 x 28 x 67mm 76 67 26 43 3855067 x 67 x 35mm 67 x 35 x 67mm 80 70 29 43 3856067 x 67 x 42mm 67 x 42 x 67mm 82 76 32 41 3856167 x 67 x 54mm 67 x 54 x 67mm 88 78 47 43 3856276 x 76 x 22mm 76 x 22 x 76mm 73 73 22 50 3856376 x 76 x 28mm 76 x 28 x 76mm 77 73 26 50 3856476 x 76 x 35mm 76 x 35 x 76mm 80 78 30 53 3855376 x 76 x 42mm 76 x 42 x 76mm 103 106 55 70 3855176 x 76 x 54mm 76 x 54 x 76mm 108 104 60 72 3855289 x 89 x 54mm 89 x 54 x 89mm 136 119 77 86 3855489 x 89 x 76mm 89 x 76 x 89mm 151 146 91 96 38556108 x 108 x 54mm 108 x 54 x 108mm 131 129 66 93 38555108 x 108 x 67mm 108 x 67 x 108mm 117 136 46 91 38565108 x 108 x 76mm 108 x 76 x 108mm 140 141 73 93 38557

S26/7130 Tee, one end reduced


Zc

c

Za Zd

a d

SizeUK European a c d Za Zc Zd Order code

15 x 12 x 15mm 15 x 15 x 12mm 32 32 36 12 12 19 3850818 x 15 x 18mm 18 x 18 x 15mm 34 34 42 14 14 22 3845522 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 3851022 x 18 x 22mm 22 x 22 x 18mm 37 37 43 16 16 23 3851128 x 15 x 28mm 28 x 28 x 15mm 42 42 55 19 19 35 3851228 x 22 x 28mm 28 x 28 x 22mm 42 42 52 19 19 31 3851435 x 22 x 35mm 35 x 35 x 22mm 51 50 72 25 24 51 3851735 x 28 x 35mm 35 x 35 x 28mm 51 50 67 25 24 41 38518






S27/7130 Tee, one end and branch reduced


c

Zc

Za

a d

Zd


15 x 12 x 12mm 15 x 12 x 12mm 32 32 35 12 15 18 3852718 x 15 x 15mm 18 x 15 x 15mm 34 35 40 14 15 20 3845322 x 18 x 15mm 22 x 15 x 18mm 37 38 44 16 18 24 3853122 x 15 x 15mm 22 x 15 x 15mm 37 44 43 16 18 23 3853022 x 15 x 18mm 22 x 18 x 15mm 37 38 44 16 18 24 3853322 x 18 x 18mm 22 x 18 x 18mm 37 38 41 16 18 21 3853428 x 22 x 15mm 28 x 15 x 22mm 42 41 46 19 21 25 3853628 x 22 x 18mm 28 x 18 x 22mm 42 41 47 19 21 26 3852928 x 22 x 22mm 28 x 22 x 22mm 42 41 49 19 20 28 3853235 x 22 x 22mm 35 x 22 x 22mm 51 44 67 25 23 45 3853935 x 28 x 22mm 35 x 22 x 28mm 51 44 63 25 23 40 3854135 x 28 x 28mm 35 x 28 x 28mm 51 44 67 25 21 44 3854242 x 35 x 35mm 42 x 35 x 35mm 56 50 74 26 24 48 3854654 x 42 x 42mm 54 x 42 x 42mm 69 64 83 34 34 53 38566

S28/7130 Tee, both ends reducedc

Zc

Za

a d

Zd

SizeUK European a c Za Zc Order code

12 x 12 x 15mm 12 x 15 x 12mm 36 32 19 15 3844715 x 15 x 18mm 15 x 18 x 15mm 35 32 15 12 3854715 x 15 x 22mm 15 x 22 x 15mm 38 34 18 13 3854522 x 22 x 28mm 22 x 28 x 22mm 52 42 31 19 3854828 x 28 x 35mm 28 x 35 x 28mm 68 50 45 24 38549


2S30/6130G Female branch tee

Connection: Press-fit x BSP parallel female branch.

Za

a

Zcc

Za

a

S60/S302 Stop end

Size a Item code

35mm 96 3868642mm 108 3868854mm 125 38690

Connection: Male end for insertion into an XPress fitting.

a

S32/6130G Female branch tee with multi ports

TappingsSize a b Za A B C D Item code

67mm x 1/2" 130 84 29 1/2" 1/2" - - 3818976mm x 1/2" 130 96 28 1/2" 1/2" - - 3818889mm x 3/4" 160 108 36 3/4" 3/4" 3/4" - 38192108mm x 3/4" 170 132 35 3/4" 3/4" 3/4" 3/4" 38206



12 x 12mm x 1/2" 12 x 1/2" x 12mm 29 23 12 7 3858415 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 3858518 x 18mm x 1/2" 18 x 1/2" x 18mm 42 24 22 8 3858622 x 22mm x 1/2" 22 x 1/2" x 22mm 42 26 21 11 3859122 x 22mm x 3/4" 22 x 3/4" x 22mm 45 27 24 11 3858728 x 28mm x 1/2" 28 x 1/2" x 28mm 44 29 21 14 3859228 x 28mm x 3/4" 28 x 3/4" x 28mm 41 34 18 14 3859335 x 35mm x 1/2" 35 x 1/2" x 35mm 50 34 24 19 3859442 x 42mm x 1/2" 42 x 1/2" x 42mm 57 38 27 23 3859654 x 54mm x 1/2" 54 x 1/2" x 54mm 69 44 34 29 3859776 x 76mm x 1/2" 76 x 1/2" x 76mm 65 48 15 30 38190108 x 108mm x 1/2" 108 x 1/2" x 108mm 82 65 15 53 38191



Za

a

b

B

AC D



Connection: Press-fit x female union end.

S68FF/6359 Union

Za

S

a

Size a Za S Order code

15mm x 3/4" 25 5 30 3823518mm x 3/4" 28 8 30 3823722mm x 1" 29 8 36 3823828mm x 11/4" 31 8 46 3823935mm x 11/2" 32 6 52 3824242mm x 13/4" 39 9 58 38243

Connection: Press-fit x parallel female end.

S65F/6096G Straight female union elbow connector

Za

Zc

a

c

S

G

S1

Size a c G S S1 Za Zc Order code

12mm x 1/2" 49 32 3/4" 30 27 32 17 3879015mm x 1/2" 53 32 3/4" 30 27 33 17 3879118mm x 1/2" 55 32 3/4" 30 27 35 17 3879218mm x 3/4" 61 36 1 36 33 41 20 3879322mm x 3/4" 62 36 1 36 33 41 20 3879422mm x 1" 66 40 1 36 40 45 21 3879528mm x 1" 68 44 11/4" 46 40 45 25 3879635mm x 11/4" 75 50 11/2" 52 50 49 28 3879742mm x 11/2" 85 53 13/4" 58 56 55 32 3879854mm x 2" 99 64 23/8" 75 68 64 38 38799

Za

a

S61/7301 Stop end



Connection: Press-fit, for use with copper tube.


2

Connection: Press-fit x BSP taper male thread.

Za

a

G

S1S


Za G

S1S

a

S69/6331G Straight male union connector


12mm x 3/8" 48 1/2" 24 19 31 3880712mm x 1/2" 54 3/4" 30 25 37 3880815mm x 1/2" 62 3/4" 30 25 42 3881315mm x 3/4" 58 3/4" 30 25 38 3880918mm x 1/2" 59 3/4" 30 25 39 3881018mm x 3/4" 61 3/4" 30 25 41 3881122mm x 1/2" 66 1" 36 32 45 3881222mm x 3/4" 74 1" 36 32 53 3881422mm x 1" 68 1" 36 32 47 3881528mm x 3/4" 75 3/4" 46 - 52 3882028mm x 1" 76 11/4" 46 40 53 3881635mm x 11/4" 79 11/2" 52 46 53 3881742mm x 11/2" 88 13/4" 58 51 58 3881854mm x 2" 101 23/8" 75 65 66 38819

S69F/6330G Straight female union connector


12mm x 1/2" 42 3/4" 30 26 10 3882815mm x 1/2" 52 3/4" 30 26 30 3883315mm x 3/4" 55 3/4" 30 31 18 3882918mm x 1/2" 48 3/4" 30 26 13 3883018mm x 3/4" 57 3/4" 30 31 21 3883122mm x 3/4" 68 1" 36 32 43 3883422mm x 1" 65 1" 36 39 25 3883228mm x 3/4" 65 3/4" 46 31 28 3882728mm x 1" 65 11/4" 46 43 43 3883535mm x 11/4" 74 11/2" 52 48 52 3883642mm x 11/2" 83 13/4" 58 53 48 3883754mm x 2" 90 23/8" 75 65 50 38838


S2CP/6270GCP Straight female connector


12mm x 3/8" 31 20 2 3861912mm x 1/2" 35 25 3 3862015mm x 3/8" 33 20 2 3862115mm x 1/2" 38 25 3 38622


Za

a

S

Chromium plated press-fitfittings for jointing chromium plated copper tube

S3CP/6243GCP Straight male connector

Za

a

S


12mm x 3/8" 32 19 15 3862712mm x 1/2" 36 19 19 3862815mm x 3/8" 33 21 13 3862915mm x 1/2" 37 21 17 38630


S1CP/7270CP Straight coupling


Za

a


12mm 42 8 3861015mm 43 3 3861122mm 46 4 38612

S1RCP/7240SCP Straight reducing coupling


Za

a


15 x 12mm 44 7 3861622 x 15mm 52 11 38617

S1SCP/7270SCP Slip Straight coupling slip pattern


Za

a


15mm 80 40 38614


2

n Leak Before Press (LBP) technology identifies joints that have not beenpressed correctly

n Suitable for connecting to copper tube to BS EN 1057 (R250/R290)n Designed with a chromium plate finish to complement any room design

where exposed pipework is a feature.

Connection: Larger end male for insertion into fitting x press-fit.

S6CP/7243CP Reducer


15 x 12mm 45 28 3863618 x 12mm 47 30 3863718 x 15mm 47 25 3863822 x 15mm 54 34 38639

Za

a

S8CP/6280GCP Male adaptor

Connection: Male copper for insertion into an XPress fitting with BSP male taper thread.

S

a

Size a S Order code

15mm x 1/2" 50 19 38642

S12CP/7002ACP Elbow


Za

Za

a

a r

Size a r Za Order code

12mm 31 14 14 3864515mm 38 17 17 3864622mm 47 26 26 38647

Zaa

c

r

S12SCP/7001ACP Street elbow


Size a c r Za Order code

12mm 31 45 14 14 3864915mm 36 50 18 16 3865022mm 47 58 27 26 38651

Za

c

a

S13CP/6092GCP Male elbow



12mm x 1/2" 32 31 15 3865415mm x 1/2" 38 34 19 38655



S21SCP/7040CP Obtuse street elbow


12mm 23 32 6 3867115mm 28 37 8 38672


Za

a

c

r

S15CP/6472GCP Backplate elbow

Size a c d Za Zc Item code

12mm x 1/2" 61 22 35 44 6 3866515mm x 1/2" 41 23 36 21 8 38666


Za

Zc

a

cd

Za

a

c

d

e


S22CP/7086CP Partial crossover


15mm 110 40 44 25 90 38675


Za

a

c

S23CP/7085CP Full crossover


15mm 140 26 100 38677

S21CP/7041CP Obtuse elbow


Za a

Za

a


12mm 23 6 3866715mm 28 8 38668


Za

Zcc

a

S14CP/6090GCP Female elbow


12mm x 3/8" 32 23 15 10 3865915mm x 1/2" 41 24 20 15 38660


2


S24CP/7130CP Equal tee

ZaZa

Zc

c

aa


12mm 28 28 11 11 3871015mm 32 32 12 12 3871122mm 37 37 16 16 38712

S25CP/7130CP Tee, reduced branch


ZaZa

Zc

aa

cSizeUK European a c Za Zc Order code

15 x 15 x 12mm 15 x 12 x 15mm 32 32 12 15 3871422 x 22 x 15mm 22 x 15 x 22mm 37 37 16 16 38715

S26CP/7130CP Tee, one end reduced


Zc

c

Za Zd

a d


15 x 12 x 15mm 15 x 15 x 12mm 32 32 36 12 12 19 38719

S27CP/7130CP Tee, one end and branch reduced


c

Zc

Za

a d

Zd


15 x 12 x 12mm 15 x 12 x 12mm 32 32 35 12 15 18 38723



S30CP/6130GCP Female branch tee


Za

a

Zcc

Za

a


15 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 38733



Za

a Connection: Press-fit for use with copper tube.

S61CP/7301CP Stop end


15mm 20 2 38739

S68FFCP/6359CP Union

Size a Za S Item code

15mm x 3/4" 25 5 30 38742

Connection: Press-fit x female union end.Za

S

a


2Stainless steel 316 system tube

Stainless steel fittings

SS610 Stainless steel 316 system tube

Size Finish Item code

15mm x 0.6mm x 6m Stainless steel 2501018mm x 0.6mm x 6m Stainless steel 2501222mm x 0.6mm x 6m Stainless steel 2501428mm x 0.8mm x 6m Stainless steel 2501635mm x 1.0mm x 6m Stainless steel 2501842mm x 1.0mm x 6m Stainless steel 2502054mm x 1.0mm x 6m Stainless steel 25022

Suitable for: XPress Stainless steel fittings and XPress Stainless Gas fittings.

SS620 Stainless steel 316 system tube


76mm x 2.0mm x 6m Stainless steel 2502689mm x 2.0mm x 6m Stainless steel 25028108mm x 2.0mm x 6m Stainless steel 25030

Suitable for: XPress Stainless steel fittings.

LBP 316 stainless steel press-fit jointing system

SS1FMF Female metric flange PN16

Size a Za e f g Holes Item code

42 91 61 110 150 18 4 1168054 112 77 125 165 18 4 1168176 111 56 145 185 18 4 2041289 117 59 160 200 18 8 20413108 136 60 180 220 18 8 20414

Press-fit x steel flange to EN1092-1:1997 (BS4504)

Za

ag

d

e

f



Za

a

SS1S Slip


SS2 Straight female connector

Size a Za Item code

15mm x 1/2" 38 8 1164118mm x 1/2" 51 16 1164318mm x 3/4" 38 6 1164422mm x 1/2" 37 5 1164622mm x 3/4" 40 16 1164728mm x 1" 45 8 1164835mm x 11/4" 50 24 1165342mm x 11/2" 54 10 1165454mm x 2" 63 11 11657


Za

a

Size a Za Item code

15mm 80 34 1172818mm 80 34 1173022mm 84 25 1172928mm 89 30 1173135mm 99 30 1173242mm 121 47 1173354mm 138 40 1173476mm 220 60 2042889mm 201 20 20429108mm 320 80 20430

Za

a

SS1 Straight coupling

Size a Za Item code




2


n Designed for potable water applications where water quality and hygiene arecrucial, particularly in the food, pharmaceutical and health care industries

n Heat-free jointing provides time and cost saving benefits tocontractors/installers.

SS3 Straight male connector


Za

a

SS6 Reducer

Connection: Large end male for insertion into a fitting x press-fit.

Za

a

Size a Za Item code

18 x 15mm 59 39 1171222 x 15mm 60 40 1171322 x 18mm 61 42 1171428 x 15mm 66 47 1171528 x 18mm 63 43 1171628 x 22mm 62 41 1171735 x 18mm 77 57 1171835 x 22mm 69 48 1171935 x 28mm 68 44 1172042 x 28mm 78 55 1172242 x 35mm 80 54 1172354 x 22mm 98 78 1172454 x 28mm 96 73 1172554 x 35mm 96 65 1172654 x 42mm 96 64 1172776 x 54mm 155 117 2042289 x 54mm 167 129 2042389 x 76mm 178 122 20424108 x 54mm 184 145 20425108 x 76mm 217 161 20426108 x 89mm 206 144 20427

Size a Za Item code

15mm x 1/2" 38 18 1165818mm x 1/2" 52 32 1166018mm x 3/4" 55 32 1166122mm x 3/4" 44 22 1166428mm x 1" 48 25 1166535mm x 11/4" 55 29 1167042mm x 11/2" 60 30 1167154mm x 2" 69 34 11674


SS12 Elbow

Size a Za Item code



SS12S Street elbow

Size a Za c Item code

15mm 42 21 54 1163418mm 45 25 67 1163522mm 52 30 62 1163628mm 60 37 70 1163735mm 73 45 81 1163842mm 87 56 96 1163954mm 106 71 113 1164076mm 150 96 164 2040989mm 280 216 318 20410108mm 217 142 236 20411

Connection: Press-fit x male end for insertion into a fitting.

Za

Za

a

a r

Za

c

a r

SS13 Male elbow


15mm x 1/2" 40 20 28 1168718mm x 1/2" 56 36 37 1168822mm x 3/4" 45 25 38 1168928mm x 1" 65 42 44 1169035mm x 11/4" 52 26 51 1169142mm x 11/2" 65 35 58 1169254mm x 2" 90 55 60 11693


Za

c

a r



2SS14 Female elbow

Size a Za c Zc Item code

15mm x 1/2" 39 30 27 9 1168222mm x 3/4" 45 24 33 27 1168428mm x 1" 52 28 35 16 1168535mm x 11/4" 59 33 42 20 11686


Za

Zcc

a

SS19S 30° bend

Size a b Item code

35mm 214 80 1179542mm 272 99 1179654mm 326 134 11797


a

b

SS21 Obtuse elbow

Size a Za Item code



Za a

r

Za

a

SS21S Obtuse street elbow




c

r

Za

a


SS24 Equal tee


15mm 37 17 34 14 1173518mm 39 19 35 19 1173722mm 42 21 40 19 1174028mm 46 23 47 24 1174435mm 51 25 54 28 1174942mm 59 29 60 30 1175354mm 71 36 71 36 1175876mm 127 72 119 64 2043189mm 128 64 132 70 20432108mm 155 77 163 85 20433


ZaZa

Zc

c

aa

ZaZa

Zc

c

aa

SS25 Tee, reduced branch


SizeUK European a Za c Zc Item code

18 x 18 x 15mm 18 x 15 x 18mm 39 19 35 15 1173622 x 22 x 15mm 22 x 15 x 22mm 41 20 36 16 1173822 x 22 x 18mm 22 x 18 x 22mm 42 21 38 18 1173928 x 28 x 15mm 28 x 15 x 28mm 46 23 42 22 1174128 x 28 x 18mm 28 x 18 x 28mm 46 23 42 22 1174228 x 28 x 22mm 28 x 22 x 28mm 46 23 45 24 1174335 x 35 x 15mm 35 x 15 x 35mm 50 24 45 25 1174535 x 35 x 18mm 35 x 18 x 35mm 51 24 44 24 1174635 x 35 x 22mm 35 x 22 x 35mm 50 24 47 26 1174735 x 35 x 28mm 35 x 28 x 35mm 51 25 49 26 1174842 x 42 x 22mm 42 x 22 x 42mm 59 29 50 29 1175042 x 42 x 28mm 42 x 28 x 42mm 59 29 53 30 1175142 x 42 x 35mm 42 x 35 x 42mm 59 29 57 31 1175254 x 54 x 22mm 54 x 22 x 54mm 71 36 56 35 1175454 x 54 x 28mm 54 x 28 x 54mm 71 36 59 36 1175554 x 54 x 35mm 54 x 35 x 54mm 71 36 64 38 1175654 x 54 x 42mm 54 x 42 x 54mm 71 36 68 38 1175776 x 76 x 22mm 76 x 22 x 76mm 126 75 71 50 2043476 x 76 x 28mm 76 x 28 x 76mm 126 75 74 51 2043576 x 76 x 35mm 76 x 35 x 76mm 126 75 78 52 2043676 x 76 x 42mm 76 x 42 x 76mm 126 75 84 54 2043776 x 76 x 54mm 76 x 54 x 76mm 126 75 91 56 2043889 x 89 x 22mm 89 x 22 x 89mm 128 64 78 57 2043989 x 89 x 28mm 89 x 28 x 89mm 128 64 81 58 2044089 x 89 x 35mm 89 x 35 x 89mm 128 64 85 59 2044189 x 89 x 42mm 89 x 42 x 89mm 128 64 91 61 2044289 x 89 x 54mm 89 x 54 x 89mm 128 64 97 62 2044389 x 89 x 76mm 89 x 76 x 89mm 128 64 129 72 20444108 x 108 x 22mm 108 x 22 x 108mm 155 77 87 66 20445





2SS25 Tee, reduced branch cont.



108 x 108 x 28mm 108 x 28 x 108mm 155 77 90 67 20446108 x 108 x 35mm 108 x 35 x 108mm 155 77 94 68 20447108 x 108 x 42mm 108 x 42 x 108mm 155 77 100 70 20448108 x 108 x 54mm 108 x 54 x 108mm 155 77 106 71 20449108 x 108 x 76mm 108 x 76 x 108mm 155 77 140 85 20450108 x 108 x 89mm 108 x 89 x 108mm 155 77 138 74 20451

ZaZa

Zc

c

aa

SS30 Female branch tee



15 x 15 x 1/2" 15 x 1/2" x 15 37 17 37 22 1175918 x 18 x 1/2" 18 x 1/2" x 18 39 19 38 23 1176018 x 18 x 3/4" 18 x 3/4" x 18 39 19 43 26 1176122 x 22 x 1/2" 22 x 1/2" x 22 41 20 41 26 1176222 x 22 x 3/4" 22 x 3/4" x 22 42 21 41 25 1176328 x 28 x 1/2" 28 x 1/2" x 28 46 23 38 23 1176528 x 28 x 3/4" 28 x 3/4" x 28 46 23 45 29 1176635 x 35 x 1/2" 35 x 1/2" x 35 50 24 47 32 1176735 x 35 x 3/4" 35 x 3/4" x 35 50 24 48 32 1176842 x 42 x 1/2" 42 x 1/2" x 42 59 29 46 31 1176942 x 42 x 3/4" 42 x 3/4" x 42 59 29 51 35 1177054 x 54 x 1/2" 54 x 1/2" x 54 69 34 54 39 1177154 x 54 x 3/4" 54 x 3/4" x 54 71 36 52 42 1177354 x 54 x 2" 54 x 2" x 54 72 37 64 45 1177276 x 76 x 3/4" 76 x 3/4" x 76 127 74 69 53 2045276 x 76 x 2" 76 x 2" x 76 127 74 89 63 2045389 x 89 x 3/4" 89 x 3/4" x 89 128 64 76 60 2045489 x 89 x 2" 89 x 2" x 89 128 64 97 71 20455108 x 108 x 3/4" 108 x 3/4" x 108 155 77 85 69 20456108 x 108 x 2" 108 x 2" x 108 155 77 106 80 20457

ZaZa

Zc

c

aa




a

SS61 Stop end

Size a Item code

15mm 37 1170118mm 23 1170222mm 41 1170328mm 26 1170435mm 30 1170542mm 37 1170654mm 41 1170776mm 98 2041889mm 100 20419108mm 126 20420

Connection: Press-fit, for use on stainless steel tube.

SS69 Straight male union connector


Za

a

Size a Za Item code

15mm x 1/2" 62 42 1177418mm x 1/2" 62 42 1177622mm x 3/4" 69 48 1177928mm x 1" 73 50 1178135mm x 11/4" 78 52 1178242mm x 11/2" 85 55 1178354mm x 2" 100 65 11784

SS69F Straight female union connector


Za

a

Size a Za Item code




2LBP carbon steel press-fit jointing system

SC640 Galvanised carbon steel system tube

Suitable for: XPress Carbon press fittings


15mm x 1.2mm x 3m Galvanised carbon steel 4508018mm x 1.2mm x 3m Galvanised carbon steel 4508122mm x 1.5mm x 3m Galvanised carbon steel 4508228mm x 1.5mm x 3m Galvanised carbon steel 4508335mm x 1.5mm x 3m Galvanised carbon steel 4508442mm x 1.5mm x 3m Galvanised carbon steel 4508554mm x 1.5mm x 3m Galvanised carbon steel 4508667mm x 1.5mm x 3m Galvanised carbon steel 4509076mm x 2.0mm x 3m Galvanised carbon steel 4508789mm x 2.0mm x 3m Galvanised carbon steel 45088108mm x 2mm x 3m Galvanised carbon steel 4508915mm x 1.2mm x 6m Galvanised carbon steel 2508018mm x 1.2mm x 6m Galvanised carbon steel 2508122mm x 1.5mm x 6m Galvanised carbon steel 2508228mm x 1.5mm x 6m Galvanised carbon steel 2508335mm x 1.5mm x 6m Galvanised carbon steel 2508442mm x 1.5mm x 6m Galvanised carbon steel 2508554mm x 1.5mm x 6m Galvanised carbon steel 2508667mm x 1.5mm x 6m Galvanised carbon steel 2509076mm x 2.0mm x 6m Galvanised carbon steel 2508789mm x 2.0mm x 6m Galvanised carbon steel 25088108mm x 2.0mm x 6m Galvanised carbon steel 25089

SC660 Plastic coated galvanised carbon steel system tube

Suitable for: XPress Carbon press fittings


15mm x 2.2mm x 6m Plastic coated carbon steel 2506018mm x 2.2mm x 6m Plastic coated carbon steel 2506122mm x 2.5mm x 6m Plastic coated carbon steel 2506228mm x 2.5mm x 6m Plastic coated carbon steel 2506335mm x 2.5mm x 6m Plastic coated carbon steel 2506442mm x 2.5mm x 6m Plastic coated carbon steel 2506554mm x 2.5mm x 6m Plastic coated carbon steel 25066


LBP carbon steel press-fit jointing system

Za

a

SC1 Straight coupling


Size a Za Item code

15mm 53 13 2013618mm 53 13 2013722mm 55 13 2013828mm 59 13 2013935mm 65 13 2014042mm 76 16 2014154mm 86 16 2014267mm 120 16 2066276mm 141 31 2062089mm 160 35 20621108mm 193 46 20622

Za

ag

d

e

f

SC1FMF Female metric flange PN16

Connection: Press-fit x steel flange to EN1092-1:1997 (BS4504)

Size a Za d e f g Holes Item code

67 x DN65 (21/2") PN16 79 29 55 145 185 18 4 2068576 x DN65 (21/2") PN16 126 74 - 145 185 18 4 2065989 x DN80 (3") PN16 143 83 70 160 200 18 8 20660108 x DN65 (4") PN16 168 79 - 180 220 18 8 20661

Za

a

SC1S Slip – Straight coupling slip pattern


Size a Za Item code



2


n Designed for vented and unvented closed circuit heating and chilled water applications


Za

a

SC2 Straight female connector


Size a Za Item code

15mm x 1/2" 41 6 2023718mm x 1/2" 40 5 2023818mm x 3/4" 43 6 2023922mm x 3/4" 43 6 2024028mm x 1" 49 3 20241

Za

a

SC3 Straight male connector


Size a Z Item code

15mm x 3/8" 35 15 2022715mm x 1/2" 39 19 2022818mm x 1/2" 39 19 2022918mm x 3/4" 40 20 2023022mm x 3/4" 44 23 2023128mm x 1" 48 25 2023235mm x 11/4" 55 29 2023342mm x 11/2" 59 29 2023454mm x 2" 69 34 2023567mm x 21/2" 83 33 20664

Za

a

SC6 Reducer

Connection: Large male end for insertion into a fitting x press-fit.

Size a Za Item code

18 x 15mm 55 35 2021322 x 15mm 58 38 2021522 x 18mm 59 39 2021628 x 15mm 65 45 2021728 x 18mm 63 43 2021828 x 22mm 63 42 2021935 x 22mm 69 48 2022035 x 28mm 70 47 2022142 x 35mm 78 52 2022254 x 22mm 98 77 2022354 x 28mm 90 67 2022454 x 35mm 90 64 2022654 x 42mm 96 66 2022567 x 28mm 142 119 2066567 x 35mm 142 116 2066667 x 42mm 142 112 2066767 x 54mm 138 103 2066876 x 54mm 143 106 20639


Za

Za

a

a r

SC12 Elbow


Size a Za r Item code

15mm 41 21 21 2015518mm 45 25 25 2015622mm 51 30 30 2015728mm 60 37 37 2015835mm 71 45 45 2015942mm 86 56 56 2016054mm 105 70 70 2016167mm 165 115 80 2067276mm 151 96 – 2062689mm 174 114 – 20627108mm 214 137 – 20628

SC6 Reducer cont.

Connection: Large male end for insertion into a fitting x press-fit.

Size a Za Item code

76 x 67mm 158 108 2066989 x 54mm 161 125 2064089 x 67mm 170 118 2067089 x 76mm 157 102 20641108 x 67mm 208 158 20671108 x 76mm 199 144 20642108 x 89mm 194 133 20643

Za

c

a r

SC12S Street elbow


Size a Za c r Item code

15mm 41 21 48 21 2016318mm 45 25 51 25 2016422mm 51 30 58 30 2016528mm 60 37 66 37 2016635mm 71 45 77 45 2016742mm 86 56 93 56 2016854mm 105 70 111 70 2016967mm 165 115 172 80 2067376mm 151 96 167 - 2062989mm 173 110 188 - 20630108mm 214 137 235 - 20631

LBP carbon steel press-fit jointing system

Za

a


2

Za

c

a r

SC13 Male elbow

Connection: Press-fit x male BSP taper thread.


15mm x 3/8" 41 21 45 2019815mm x 1/2" 41 21 50 2019918mm x 1/2" 45 25 58 2020022mm x 3/4" 51 30 62 2020128mm x 1" 60 37 75 2020235mm x 11/4" 71 45 86 2020642mm x 11/2" 86 56 96 2020454mm x 2" 105 70 117 20205

Za a

r

Za

a

SC21 Obtuse elbow


Size a Za Item code


SC21S Obtuse street elbow



15mm 31 11 38 2017718mm 32 12 38 2017822mm 35 14 42 2017928mm 40 17 46 2018035mm 46 20 51 2018142mm 56 26 63 2018254mm 67 32 73 2018367mm 119 69 126 2067576mm 99 47 115 2063589mm 109 46 128 20636108mm 139 65 160 20637

c

r

Za

a


SC22S Partial crossover

Connection: Both ends male for insertion into a fitting.

Size a c d e Item code

15mm 155 54 45 31 2019318mm 167 60 48 34 2019422mm 177 65 54 37 2019528mm 215 75 64 43 20196

a

e

d

c

SC24 Equal tee



15mm 35 15 44 24 2024918mm 37 17 46 26 2025022mm 40 19 49 28 2025128mm 45 22 54 31 2025235mm 51 25 60 34 2025342mm 60 30 67 37 2025454mm 71 36 78 43 2025567mm 99 49 101 51 2067676mm 115 60 111 56 2064489mm 125 65 134 72 20645108mm 155 79 153 77 20646

ZaZa

Zc

c

aa

ZaZa

Zc

c

aa

SC25 Tee, reduced branch



18 x 18 x 15mm 18 x 15 x 18mm 37 17 46 26 2025822 x 22 x 15mm 22 x 15 x 22mm 40 19 48 28 2026022 x 22 x 18mm 22 x 18 x 22mm 40 19 48 28 2026128 x 28 x 15mm 28 x 15 x 28mm 45 22 51 31 2026228 x 28 x 18mm 28 x 18 x 28mm 45 22 51 31 2026328 x 28 x 22mm 28 x 22 x 28mm 45 22 52 31 2026435 x 35 x 15mm 35 x 15 x 35mm 51 25 54 34 2026535 x 35 x 18mm 35 x 18 x 35mm 51 25 54 34 2026635 x 35 x 22mm 35 x 22 x 35mm 51 25 55 34 2026735 x 35 x 28mm 35 x 28 x 35mm 51 25 57 34 2026842 x 42 x 22mm 42 x 22 x 42mm 60 30 58 37 2026942 x 42 x 28mm 42 x 28 x 42mm 60 30 60 37 2027042 x 42 x 35mm 42 x 35 x 42mm 60 30 63 37 2027154 x 54 x 22mm 54 x 22 x 54mm 71 36 64 43 2027254 x 54 x 28mm 54 x 28 x 54mm 71 36 66 43 20273

LBP Carbon steel press-fit jointing system




2

ZaZa

Zc

c

aa



SC28 Tee, both ends reduced



15 x 15 x 18mm 15 x 18 x 15mm 35 15 44 24 2070915 x 15 x 22mm 15 x 22 x 15mm 33 15 39 18 2071022 x 22 x 28mm 22 x 28 x 22mm 40 18 46 21 20712

ZaZa

Zc

c

aa

SC25 Tee, reduced branch cont.



54 x 54 x 35mm 54 x 35 x 54mm 71 36 69 43 2027454 x 54 x 42mm 54 x 42 x 54mm 71 36 73 43 2027567 x 67 x 28mm 67 x 28 x 67mm 99 49 70 46 2067767 x 67 x 35mm 67 x 35 x 67mm 99 49 74 47 2067867 x 67 x 42mm 67 x 42 x 67mm 99 49 80 48 2067967 x 67 x 54mm 67 x 54 x 67mm 99 49 83 48 2068076 x 76 x 22mm 76 x 22 x 76mm 126 70 71 48 2068676 x 76 x 28mm 76 x 28 x 76mm 126 70 74 45 2068776 x 76 x 35mm 76 x 35 x 76mm 126 70 80 53 2068876 x 76 x 42mm 76 x 42 x 76mm 126 70 84 52 2068976 x 76 x 54mm 76 x 54 x 76mm 115 60 84 46 2064776 x 76 x 67mm 76 x 67 x 76mm 126 70 105 55 2068189 x 89 x 22mm 89 x 22 x 89mm 126 63 79 50 2069089 x 89 x 28mm 89 x 28 x 89mm 125 60 82 51 2069189 x 89 x 35mm 89 x 35 x 89mm 126 63 86 58 2069289 x 89 x 42mm 89 x 42 x 89mm 125 60 91 59 2069389 x 89 x 54mm 89 x 54 x 89mm 126 63 99 61 2069489 x 89 x 67mm 89 x 67 x 89mm 128 63 112 62 2068289 x 89 x 76mm 89 x 76 x 89mm 129 68 117 62 20648108 x 108 x 22mm 108 x 22 x 108mm 155 77 87 64 20695108 x 108 x 28mm 108 x 28 x 108mm 155 77 90 66 20696108 x 108 x 35mm 108 x 35 x 108mm 155 77 94 67 20697108 x 108 x 42mm 108 x 42 x 108mm 155 77 100 68 20698108 x 108 x 54mm 108 x 54 x 108mm 155 77 106 68 20699108 x 108 x 76mm 108 x 76 x 108mm 155 77 133 78 20700108 x 108 x 89mm 108 x 89 x 108mm 155 80 140 79 20649


SC61 Stop end

Connection: Press-fit, for use on carbon steel tube.

Size a Za Item code


a

LBP Carbon steel press-fit jointing system

SC30 Female branch tee



15 x 15mm x 1/2" 15 x 1/2" x 15mm 35 15 36 16 2028118 x 18mm x 1/2" 18 x 1/2" x 18mm 37 17 37 17 2028222 x 22mm x 1/2" 22 x 1/2" x 22mm 40 19 39 20 2028328 x 28mm x 1/2" 28 x 1/2" x 28mm 45 22 42 23 2028435 x 35mm x 1/2" 35 x 1/2" x 35mm 51 25 45 27 2028542 x 42mm x 1/2" 42 x 1/2" x 42mm 60 30 48 30 2028654 x 54mm x 1/2" 54 x 1/2" x 54mm 71 36 54 35 2028767 x 67mm x 3/4" 67 x 3/4" x 67mm 99 49 65 47 2068376 x 76mm x 3/4" 76 x 3/4" x 76mm 115 60 71 39 2065089 x 89mm x 3/4" 89 x 3/4" x 89mm 129 67 75 55 20651108 x 108mm x 3/4" 108 x 3/4" x 108mm 155 79 86 68 20652

ZaZa

Zc

c

aa




2SC69 Straight male union connector


Size a Za Item code


Za

a

Za

a

SC69F Straight female union connector


Size a Za Item code



Copper press-fit fittings for gas services

Za

ag

d

e

f

SG1FMF/7510 Composite female metric flange PN16

Connection: Press-fit x powder coated steel flange to EN1092-1:1997 (BS4504)

Size a Za d e f g Holes Item code

67 x DN65 (21/2") PN16 103 53 100 145 185 18 4 3928176 x DN80 (3") PN16 103 53 115 160 200 18 8 39282108 x DN100 (4") PN16 126 59 158 180 220 18 8 39284

g a

def

SG1FMM/7520 Composite male metric flange PN16

Connection: Male end for insertion into fitting x powder coated steel flangeto EN1092-1:1997 (BS4504)

Size a d e f g Holes Item code

67 x DN65 (21/2") PN16 112 100 145 185 18 4 3939576 x DN80 (3") PN16 113 115 160 200 18 8 39396108 x DN100 (4") PN16 141 158 180 220 18 8 39398

SG1/G7270 Straight coupling


Size a Z Item code


Z

a


2SG1S/G7270SG Slip – Straight coupling slip pattern


Size a Z max. Item code


Z

a

SG2/G6270G Straight female connector


Size a S Za Item code

15mm x 1/2" 38 25 3 3972015mm x 3/4" 39 30 3 3972118mm x 1/2" 37 25 2 3971618mm x 3/4" 39 30 3 3971722mm x 1/2" 37 30 1 3972222mm x 3/4" 39 30 2 3972328mm x 1" 45 37 2 3972435mm x 11/4" 50 46 2 3972542mm x 11/2" 54 53 2 3972654mm x 2" 63 65 2 39727

Za

a

S

n Designed for internal and external above ground 2nd and 3rd family gas services - sizes 15mm-108mm

n Designed specifically for use with copper tube to BS EN 1057n Heat-free jointing provides time and cost saving benefits to

contractors/installers.



Za

a

S SG3/G6243G Straight male connector


Size a S Za Item code

15mm x 1/2" 37 21 17 3973015mm x 3/4" 39 25 19 3973118mm x 1/2" 37 25 17 3972818mm x 3/4" 39 25 19 3972922mm x 1/2" 38 30 17 3973222mm x 3/4" 40 30 21 3973322mm x 1" 42 32 21 3973428mm x 3/4" 43 36 20 3973728mm x 1" 44 36 21 3973528mm x 11/4" 48 40 25 3973635mm x 1" 48 41 22 3973835mm x 11/4" 50 41 24 3973942mm x 11/4" 58 51 28 3974142mm x 11/2" 58 51 28 3974054mm x 2" 63 63 28 3974267mm x 21/2" 93 80 50 3931176mm x 3" 110 94 59 39313108mm x 4" 132 117 50 39315

SG6/G7243 Reducer

Connection: Larger male end for insertion into a fitting x press-fit.

Size a Za Item code

18 x 15mm 47 25 3976122 x 15mm 54 34 3975022 x 18mm 48 26 3976228 x 15mm 62 42 3975128 x 18mm 59 37 3976328 x 22mm 55 34 3975235 x 22mm 68 47 3975335 x 28mm 66 44 3975442 x 22mm 76 55 3975542 x 28mm 73 48 3975642 x 35mm 75 48 3975754 x 28mm 89 67 3976054 x 35mm 90 63 3975854 x 42mm 90 57 3975967 x 28mm 109 86 3931967 x 35mm 109 83 3932067 x 42mm 110 80 3932167 x 54mm 112 77 3932276 x 35mm 113 87 3932376 x 42mm 113 86 39324

Za

a


2SG6/G7243 Reducer cont.


Size a Za Item code

76 x 54mm 116 81 3932576 x 67mm 126 78 39327108 x 42mm 153 124 39334108 x 54mm 156 120 39335108 x 67mm 166 116 39337108 x 76mm 162 112 39338

Za

a

SG12/G7002A Elbow




Za

Za

a

a r

Za

a

S S1SG11/G6330 Union coupling

Size a Za S S1 Item code

15mm 61 21 34 28 3977018mm 67 27 41 36 3990622mm 66 24 41 36 3977128mm 75 29 48 41 3977235mm 82 30 58 50 3977342mm 97 37 65 55 3977454mm 103 33 80 70 39775




SG13/G6092G Male elbow



15mm x 1/2" 37 67 18 3980018mm x 1/2" 64 34 35 3980618mm x 3/4" 60 37 40 3980722mm x 3/4" 48 79 27 3980128mm x 1" 57 88 34 3980235mm x 11/4" 80 59 54 3980342mm x 11/2" 104 57 74 3980454mm x 2" 118 80 83 39805

Za

c

a

SG14/G6090G Female elbow

Connection: Press-fit x parallel female thread.

Size a c Za Zc Item code

15mm x 1/2" 55 26 35 12 3981015mm x 3/4" 63 29 43 22 3981118mm x 1/2" 55 25 34 14 3980818mm x 3/4" 61 29 41 22 3980922mm x 1/2" 56 25 35 13 3981322mm x 3/4" 62 29 25 14 3981422mm x 1" 66 38 45 21 3981228mm x 1" 73 37 50 20 3981535mm x 11/4" 83 43 57 23 3981642mm x 11/2" 88 46 59 27 3981754mm x 2" 104 55 69 33 39818

Za

Zcc

a

SG12S/G7001A Street elbow


Size a c Za r Item code


Zaa

c

r


2

Za

Zc

a

cd

SG15/G6471G Backplate elbow


Size a d c Za Zc Item code

15mm x 1/2" 51 38 22 31 10 3982018mm x 1/2" 51 38 22 31 10 3981922mm x 3/4" 61 48 31 40 17 39821

Za

a

c

rSG21S/G7040 Obtuse street elbow


Size a c Za r Item code

15mm 28 37 8 18 3983518mm 29 39 9 22 3983322mm 32 44 11 26 3983628mm 37 47 14 34 3983735mm 43 58 17 42 3983842mm 51 71 21 50 3983954mm 62 82 27 65 3984067mm 85 88 35 - 3935676mm 95 146 35 - 39357108mm 127 184 60 - 39359

Za a

r

Za

a

SG21/G7041 Obtuse elbow



15mm 28 8 18 3982518mm 29 9 22 3982322mm 33 14 26 3982628mm 41 19 34 3982735mm 47 22 42 3982842mm 57 28 50 3982954mm 68 32 65 3983067mm 85 35 - 3935176mm 91 45 - 39352108mm 125 59 - 39354



SG24/G7130 Equal tee




ZaZa

Zc

c

aa




Za

a

c

SG23/G7085 Crossover

Size a Za c Order code

15mm 140 100 26 3984418mm 151 111 27 3984522mm 169 127 28 39846


Za

a

c

d

e

SG22/G7086 Street crossover


15mm 110 41 46 26 90 3984118mm 120 45 49 27 100 3984222mm 135 50 55 28 114 39843

Connection: Both ends male for insertion into fitting.

SG22S/7087 Full crossover

Size a c d e Order code

15mm 157 56 46 30 3843818mm 166 60 49 31 3843422mm 178 65 55 33 38439

a

e

d

c


2SG25 Tee, reduced branch


SizeUK European a c Za Zc Item code

18 x 18 x 15mm 18 x 15 x 18mm 34 35 14 15 3985622 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 3986022 x 22 x 18mm 22 x 18 x 22mm 37 38 16 18 3986828 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 3986128 x 28 x 18mm 28 x 18 x 28mm 42 41 19 21 3985728 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 3986235 x 35 x 22mm 35 x 22 x 35mm 45 44 19 23 3986335 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 3986442 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 3986942 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 3986542 x 42 x 35mm 42 x 35 x 42mm 56 50 27 35 3986654 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 3987154 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 3986767 x 67 x 28mm 67 x 28 x 67mm 76 67 26 43 3936867 x 67 x 35mm 67 x 35 x 67mm 80 70 29 43 3936967 x 67 x 42mm 67 x 42 x 67mm 82 76 32 41 3937067 x 67 x 54mm 67 x 54 x 67mm 88 78 47 43 3937176 x 76 x 22mm 76 x 22 x 76mm 73 73 22 50 3937276 x 76 x 28mm 76 x 28 x 76mm 77 73 26 50 3937376 x 76 x 35mm 76 x 35 x 76mm 80 78 30 53 3937476 x 76 x 42mm 76 x 42 x 76mm 103 106 55 70 3937576 x 76 x 54mm 76 x 54 x 76mm 108 104 60 72 39376108 x 108 x 54mm 108 x 54 x 108mm 136 119 77 86 39382108 x 108 x 67mm 108 x 67 x 108mm 117 136 46 91 39383108 x 108 x 76mm 108 x 76 x 108mm 140 141 73 93 39384

ZaZa

Zc

aa

c



SG26/G7130 Tee, one end reduced


SizeUK European a c d Za Zc Zd Item code

22 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 39870

Zc

c

Za Zd

a d

SG27/G7130 Tee, one end and branch reduced



22 x 15 x 15mm 22 x 15 x 15mm 37 38 43 16 18 23 39875

c

Zc

Za

a d

Zd


SG61/G7301 Stop end

Connection: Press-fit, for use on copper tube.


Size a Item code

15mm 20 3988018mm 20 3987822mm 21 3988128mm 23 3988235mm 26 3988342mm 30 3988454mm 35 3988567mm 50 3939076mm 50 39391108mm 67 39393

a

SG30/G6130G Female branch tee


15 x 15mm x 1/2" 15 x 1/2" x 15mm 32 59 12 44 3989018 x 18mm x 1/2" 18 x 1/2" x 18mm 34 62 14 47 3989122 x 22mm x 1/2" 22 x 1/2" x 22mm 37 65 16 50 3989222 x 22mm x 3/4" 22 x 3/4" x 22mm 37 67 16 51 3989328 x 28mm x 1/2" 28 x 1/2" x 28mm 42 68 19 53 3989428 x 28mm x 3/4" 28 x 3/4" x 28mm 42 69 19 52 3989535 x 35mm x 1/2" 35 x 1/2" x 35mm 45 72 16 63 3989635 x 35mm x 1" 35 x 1" x 35mm 50 34 24 19 3989742 x 42mm x 1/2" 42 x 1/2" x 42mm 50 72 19 61 3989854 x 54mm x 1/2" 54 x 1/2" x 54mm 60 79 26 70 3989976 x 76mm x 1/2" 76 x 1/2" x 76mm 65 48 15 30 39386108 x 108mm x 1/2" 108 x 1/2" x 108mm 82 65 15 53 39388

Za

a

Zcc

Za

a

Connection: Press-fit x female union end.

SG68FF/G6360 Union

Za

S

a

Size a Za S Order code

15mm x 7/8" 29 9 34 3991022mm x 11/8" 34 13 41 3991128mm x 13/8" 41 18 48 39912





2SSG1 Straight coupling


Size a Za Item code

15mm 52 12 1180022mm 52 10 1180228mm 57 12 1180335mm 62 9 1180442mm 74 15 1180554mm 83 16 11806

Za

a

SSG1S Straight coupling slip pattern


Size a Za Item code

15mm 80 34 1180822mm 84 25 1181028mm 89 30 1181135mm 99 30 1181242mm 121 47 1181354mm 138 40 11814

Za

a

SSG2 Straight female connector


Size a Za Item code


Za

a

Stainless steel press-fit fittings for gas services



SSG12 Elbow


Size a Za Item code

15mm 41 21 1181622mm 61 40 1181828mm 60 37 1181935mm 71 45 1182042mm 86 56 1182154mm 106 70 11822

Za

Za

a

a r

SSG6 Reducer


Size a Za Item code

22 x 15mm 60 40 1184928 x 15mm 66 47 1185128 x 22mm 62 41 1185335 x 22mm 69 48 1185435 x 28mm 68 44 1185542 x 28mm 78 55 1185642 x 35mm 80 54 1185754 x 28mm 96 73 1185854 x 35mm 96 65 1185954 x 42mm 96 64 11860

Za

a

SSG3 Straight male connector


Size a Za Item code

15mm x 1/2" 38 18 1191422mm x 3/4" 44 22 1191728mm x 1" 48 25 1191935mm x 11/4" 55 29 1192042mm x 11/2" 60 30 1192354mm x 2" 69 34 11924

Za

a


2SSG12S Street elbow



15mm 42 21 54 1182422mm 52 30 62 1182628mm 60 37 70 1182735mm 73 45 81 1182842mm 87 56 96 1182954mm 106 71 113 11830

Za

c

a r

SSG13 Male elbow



15mm x 1/2" 40 20 28 1194022mm x 3/4" 45 25 38 1194228mm x 1" 65 42 44 1194335mm x 11/4" 52 26 51 11944

Za

c

a r

n Designed for use on above ground 2nd and 3rd family gas servicesn Designed to suit applications where high levels of hydrogen sulphide lead to

dust problems in copper pipelinesn Designed for use with XPress stainless steel system tube.

SSG14 Female elbow



15mm x 1/2" 39 30 27 9 1195022mm x 3/4" 45 24 33 27 1195228mm x 1" 52 28 35 16 1195335mm x 11/4" 59 33 42 20 11954

Za

Zcc

a

SSG15 Backplate elbow


Size a d Za Item code

15mm x 1/2" 49 43 29 1195722mm x 3/4" 53 51 32 11959

Za

d

a



SSG24 Equal tee



15mm 37 17 34 14 1186522mm 42 21 40 19 1186728mm 46 23 47 24 1186835mm 51 25 54 28 1186942mm 59 29 60 30 1187054mm 71 36 71 36 11871

ZaZa

Zc

c

aa



SSG21 Obtuse elbow


Size a Za Item code

15mm 32 12 1183222mm 36 15 1183428mm 41 18 1183535mm 48 22 1183642mm 56 26 1183754mm 85 50 11838

Za a

r

Za

a

SSG21S Obtuse street elbow



15mm 32 16 40 1184022mm 36 15 43 1184228mm 41 27 52 1184335mm 48 28 53 1184442mm 56 43 66 1184554mm 67 32 73 11846

c

r

Za

a


2SSG25 Tee, reduced branch



22 x 22 x 15mm 22 x 15 x 22mm 41 20 36 16 1187328 x 28 x 15mm 28 x 15 x 28mm 46 23 42 22 1187528 x 28 x 22mm 28 x 22 x 28mm 46 23 45 24 1187735 x 35 x 15mm 35 x 15 x 35mm 50 24 45 25 1187835 x 35 x 22mm 35 x 22 x 35mm 50 24 47 26 1188035 x 35 x 28mm 35 x 28 x 35mm 51 25 49 26 1188142 x 42 x 22mm 42 x 22 x 42mm 59 29 50 29 1188242 x 42 x 28mm 42 x 28 x 42mm 59 29 53 30 1188342 x 42 x 35mm 42 x 35 x 42mm 59 29 57 31 1188454 x 54 x 22mm 54 x 22 x 54mm 71 36 56 35 1188554 x 54 x 28mm 54 x 28 x 54mm 71 36 59 36 1188654 x 54 x 35mm 54 x 35 x 54mm 71 36 64 38 1188754 x 54 x 42mm 54 x 42 x 54mm 71 36 68 38 11888

ZaZa

Zc

c

aa

SSG30 Female branch tee



15 x 15mm x 1/2" 15 x 1/2" x 15mm 37 17 37 22 1190022 x 22mm x 1/2" 22 x 1/2" x 22mm 41 20 41 26 1190322 x 22mm x 3/4" 22 x 3/4" x 22mm 42 21 41 25 1190428 x 28mm x 1/2" 28 x 1/2" x 28mm 46 23 38 23 1190528 x 28mm x 3/4" 28 x 3/4" x 28mm 46 23 45 29 1190635 x 35mm x 1/2" 35 x 1/2" x 35mm 50 24 47 32 1190735 x 35mm x 3/4" 35 x 3/4" x 35mm 50 24 48 32 1190842 x 42mm x 1/2" 42 x 1/2" x 42mm 59 29 46 31 1190954 x 54mm x 1/2" 54 x 1/2" x 54mm 69 34 54 39 1191054 x 54mm x 3/4" 54 x 3/4" x 54mm 71 36 52 42 1191154 x 54mm x 2" 54 x 2" x 54mm 72 37 64 45 11912

ZaZa

Zc

c

aa

SSG25 Reduced branch tee



SSG61 Stop end

Connection: Press-fit.

Size a Item code

15mm 37 1198022mm 41 1198228mm 26 1198335mm 30 1198442mm 37 1198554mm 41 11986

a






SR1/7270 Straight coupling

Size L Z Item code

15mm 43 3 38010R22mm 46 4 38020R28mm 50 4 38030R35mm 62 6 38032R42mm 71 7 38034R54mm 83 9 38035R

Z

L

SR1S/7270S Slip – Straight coupling slip pattern

Size L Z Item code


Z

L

SR2/6270G Straight female connector

Size L S Z Item code

15mm x 1/2" 38 25 3 38090R22mm x 3/4" 39 30 2 38092R28mm x 1" 45 37 2 38093R35mm x 11/4" 50 46 1 38094R42mm x 11/2" 54 53 2 38095R54mm x 2" 63 65 2 38096R

Z

L

S

SR3/6243G Straight male connector

Size L S Z Item code


Z

S

L

LBP copper press-fit jointingsystem for solar


2




SR11/6330 Union coupling

Size a G s S1 Za Item code

15mm 60 3/4" 30 25 20 38180R22mm 68 1" 36 32 26 38181R28mm 73 11/4" 46 40 27 38182R35mm 71 11/2" 52 46 19 38183R42mm 91 13/4" 58 51 31 38184R54mm 98 23/8" 75 65 28 38185R

ZaG

S S1

a

Z

L

SR6/7243 Reducer

Size L Z Item code

22 x 15mm 54 34 38200R28 x 15mm 62 42 38202R28 x 22mm 56 34 38204R35 x 22mm 68 47 38207R35 x 28mm 66 44 38208R42 x 22mm 76 55 38210R42 x 28mm 73 48 38211R42 x 35mm 75 48 38212R54 x 28mm 89 67 38215R54 x 35mm 90 63 38216R54 x 42mm 89 58 38217R

SR12/7002A Elbow

Size a Z r Item code

15mm 38 17 17 38280R22mm 47 26 26 38290R28mm 56 34 34 38300R35mm 68 42 42 38302R42mm 80 50 50 38304R54mm 100 65 65 38306R

r

Z

Z

a

a

n Leak Before Press (LBP) technology identifies joints that have not beenpressed correctly (15mm-54mm)

n Designed for solar installations where extreme temperatures operate as low as -35ºC to a maximum 200ºC




a

c

r

Za

SR12S/7001A Street elbow

Size a c r Za Item code

15mm 36 50 18 16 38318R22mm 47 58 26 27 38320R28mm 58 64 34 34 38322R35mm 69 82 42 44 38324R42mm 81 101 50 52 38325R54mm 100 120 65 66 38326R


SR13/6092G Male elbow




D

R

Z

L

L1

SR14/6090G Female elbow


15mm x 1/2" 41 24 20 15 38351R22mm x 3/4" 45 27 24 11 38353R28mm x 1" 51 33 28 14 38354R35mm x 11/4" 55 45 29 21 38355R42mm x 11/2" 85 45 57 26 38356R54mm x 2" 104 54 72 33 38357R


L1Z1

Z

L

Rp

SR15/6472G Backplate elbow

Size a c d Za Zc Item code

15mm x 1/2" 41 23 36 21 8 38400R22mm x 3/4" 45 27 45 24 11 38401R


dc

Zc

Za

a


2

SR21S/7040 Obtuse street elbow



r

c

a

Za

SR21/7041 Obtuse elbow

Size a Z r Item code


Z

Z

a

a

r

S24 Equal tee


15mm 32 32 12 12 38450R22mm 37 37 16 16 38460R28mm 42 42 19 19 38462R35mm 50 50 24 24 38464R42mm 58 58 28 28 38466R54mm 69 69 34 34 38467R

SR24/7130 Equal teec

Zc

Za

a a

Za










SR25/7130 Tee, reduced branchc

Zc

Za Za

a a


22 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 38490R28 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 38492R28 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 38494R35 x 35 x 15mm 35 x 15 x 35mm 45 44 19 24 38496R35 x 35 x 22mm 35 x 22 x 35mm 45 45 19 24 38497R35 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 38498R42 x 42 x 15mm 42 x 15 x 42mm 50 48 20 28 38499R42 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 38500R42 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 38501R42 x 42 x 35mm 42 x 35 x 42mm 56 50 26 24 38502R54 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 38504R54 x 54 x 28mm 54 x 28 x 54mm 60 55 25 32 38505R54 x 54 x 35mm 54 x 35 x 54mm 61 55 24 29 38506R54 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 38507R

SR26/7130 Tee, one end reducedc

Zc

Za

a d

Zd


22 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 38510R28 x 15 x 28mm 28 x 28 x 15mm 42 42 55 19 19 35 38512R28 x 22 x 28mm 28 x 28 x 22mm 42 42 52 19 19 31 38514R35 x 22 x 35mm 35 x 35 x 22mm 51 50 72 25 24 51 38517R35 x 28 x 35mm 35 x 35 x 28mm 51 50 67 25 24 41 38518R

SR27/7130 Tee, one end and branch reducedc

Zc

Za

a d

Zd


22 x 15 x 15mm 22 x 15 x 15mm 37 44 43 16 18 23 38530R28 x 22 x 22mm 28 x 22 x 22mm 42 41 49 19 20 28 38532R28 x 22 x 15mm 28 x 15 x 22mm 42 41 53 19 20 33 38536R35 x 22 x 22mm 35 x 22 x 22mm 51 44 67 25 23 45 38539R35 x 28 x 22mm 35 x 22 x 28mm 51 44 63 25 23 40 38541R35 x 28 x 28mm 35 x 28 x 28mm 51 44 67 25 21 44 38542R





2



SR28/7130 Tee, both ends reducedc

Zc

Za

a a

Za


15 x 15 x 22mm 15 x 22 x 15mm 38 34 18 13 38545R


SR30/6130G Female branch teec

Zc

Za

a a

Za


15 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 38585R22 x 22mm x 1/2" 22 x 1/2" x 22mm 42 26 21 11 38591R22 x 22mm x 3/4" 22 x 3/4" x 22mm 45 27 24 11 38587R28 x 28mm x 1/2" 28 x 1/2" x 28mm 44 29 21 14 38592R28 x 28mm x 3/4" 28 x 3/4" x 28mm 41 34 18 14 38593R35 x 35mm x 1/2" 35 x 1/2" x 35mm 50 34 24 19 38594R42 x 42mm x 1/2" 42 x 1/2" x 42mm 57 38 27 23 38596R


Za

a

SR61/7301 Stop end

Size a Za Item code


Connection: Press-fit, for copper tube.



SR69/6331G Straight male union connectorS S1

GZa

a

Size G S S1 a Za Item code

15mm x 1/2" 3/4" 30 25 62 42 38813R22mm x 3/4" 1" 36 32 74 53 38814R28mm x 1" 11/4" 46 40 76 53 38816R35mm x 11/4" 11/2" 52 46 79 53 38817R42mm x 11/2" 13/4" 58 51 88 58 38818R54mm x 2" 23/8" 75 65 101 66 38819R

SR69F/6330G Straight female union connectorS S1

GZa

a

Size G S S1 a Za Item code

15mm x 1/2" 3/4" 30 26 52 30 38833R22mm x 3/4" 1" 36 32 68 43 38834R28mm x 1" 11/4" 46 43 65 43 38835R35mm x 11/4" 11/2" 52 48 74 52 38836R42mm x 11/2" 13/4" 58 53 83 48 38837R54mm x 2" 23/8" 75 65 90 50 38838R




2XPress accessories

S100 Replacement ‘O’ RingsFor use on XPress copper fittings only

Size Item code

15mm 3911522mm 3912228mm 3912835mm 3913542mm 3914254mm 3915467mm 3923076mm 39231108mm 39232

SS100 Replacement ‘O’ RingsFor use on XPress stainless and carbon fittings only

Size Item code

15mm 2700018mm 2700122mm 2700228mm 2700335mm 2700442mm 2700554mm 2700676mm 2700789mm 27008108mm 27009

S104 Flat face union fibre washer (Mk1)For use with XPress unions (not suitable for stainless steel)

Size Item code1/2" 389893/4" 389901" 3899111/4" 3899211/2" 389932" 3899421/2" 38995

Gas ‘O’ rings are not offered as spares. We do not recommend substituting gas ‘O’ rings to XPress fittings.


XPress accessories

Size Item code

15mm 3910022mm 3910128mm 3910235mm 3910342mm 3910454mm 3910567mm* 39106

S110 Depth gaugeSuitable for copper, carbon and stainless steel

Size Item code

15mm - 54mm 39160

SV100 Viton ‘O’ RingsFor use on XPress copper and XPress solar fittings

*Suitable for XPress copper and carbon 67mm.

SS106 Flat face union rubber washer (Mk2)For use with XPress unions stainless and carbon steel only

Size Item code

15mm - 18mm 2703022mm 2703128mm 2703235mm 2703342mm 2703454mm 27035

Size Item code

15mm 3908018mm 3908122mm 3908228mm 3908335mm 3908442mm 3908554mm 3908676mm 3908889mm 39089108mm 39090

SV105 Viton ‘O’ RingsFor use on XPress stainless and XPress carbon fittings only


2

S120 Deburring tool

Size Item code

15mm - 54mm 39168

S122 Copper tube preparation kit

Size Item code

35mm - 54mm 39233

TA150 Noga deburring kit

Size Item code

15mm - 22mm 76207

S130 Silicon ‘O’ ring lubricantFor use with ‘O’ rings only

Size Item code

100g tub 39219

S135 Dri-slide lubricantFor use with jaws and slings only

Size Item code

115ml 39169

S115 Tube stripperFor use with SC660 tube

Size Item code

15mm 3926018mm 3926122mm 3926228mm 3926335mm - 54mm 39264


Press-fit tools and jaws

Press tools approved for pressing XPress

Dimension Manufacturer Press Tool Jaws Sling Jaw adaptor Sling Profile(mm) (up to 35mm) (42mm and above) (Copper, Stainless/Carbon)

15 - 28 REMS REM-578012 Mini-Press ACC Mini M15 - M28 - - MBattery powered (14.4V)

15 - 35 REMS REM-571013 Akku-Press M15 - M35 - - MBattery powered (14.4V)

REM-571014 Akku-Press ACC M15 - M35 - - MBattery powered (14.4V)

REM-577011 Power-Press M15 - M35 - - M

REM-572110 Power-Press E M15 - M35 - - M

REM-577010 Power-Press ACC M15 - M35 - - M

42 - 54 REMS REM-571013 Akku-Press - Z3 M42 (PR) M54 (PR) MBattery powered (14.4V)

REM-571014 Akku-Press ACC - Z3 M42 (PR) M54 (PR) MBattery powered (14.4V)

REM-577011 Power-Press - Z3 M42 (PR) M54 (PR) M

REM-572110 Power-Press E - Z3 M42 (PR) M54 (PR) M

REM-577010 Power-Press ACC - Z3 M42 (PR) M54 (PR) M

12 - 28 Novopress AFP 101 PB1 - - MBattery powered (12V)

12 - 35 Novopress EFP2 PB2 - - M

EFP202 PB2 - - M

AFP202 PB2 - - M

ECO202 PB2 - - M

ACO202 PB2 - - M

42 - 54 Novopress EFP2 - ZB201/ZB203 (42/54mm) M

EFP202 - ZB201/ZB203 (42/54mm) M

AFP202 - ZB201/ZB203 (42/54mm) M

ECO202 - ZB201/ZB203 (42/54mm) M

ACO202 - ZB201/ZB203 (42/54mm) M

12 - 35 Novopress ECO301 PB3 - - M42 - 67* ZB302 (For 42/54/67mm) 42/54 (also suitable for EFP2, M

EFP202, AFP202, ECO202, ACO202)and 67mm

67* - 108** ZB321 (For 76/89/108 First press)** 76/89/108 and 108 copper only** M

108** ZB322 (For 108 second press only)** 108 and 108 copper only** M

*See page 71 for 67mm sling.**For 108mm jaws, specify use for copper or stainless/carbon.


*67mm Sling (S322-67mm)Novopress offers alternative slings for use on different press systems. As such we have toreinforce the following instruction.

Where 67mm slings are required for crimping XPress Copper and XPress Carbon fittings,installers must only use the Novopress sling reference 36516-01, marked “WOESTE Yorkshire 67” as this is the correct profile for our XPress Press-fit 67mmfittings. See photo on right.

Under no circumstances should any other brand of sling be used with our 67mm fittings asthese will lead to an incorrect crimp resulting in an immediate joint failure and invalidatethe Pegler Yorkshire Warranty.

XPress 67mm fittings that have inadvertently been crimped with the wrong brand of slingcannot be successfully re-crimped with the “WOESTE Yorkshire 67” sling and unfortunatelywill have to be cut out and replaced with a new fitting using the correct sling.

Power supplyIt is essential when preparing to undertake an installation using XPress fittings and toolsthat a suitable constant power source is available. If the supply of power is not constant itmay affect the performance of the joint.

Checking the power source is particularly important prior to joining with the S301/EC03Pressmax tool as it includes safety software, which detects the amount of power availableto the machine. If there is not enough for the tool to initiate the pressing cycle andcomplete a sound joint the tool will not commence the pressing operation. This feature isparticularly useful when installing large size press fittings, as the pressure required to pressthese fittings is significantly grater than for smaller fittings, hence the power supply to thetool must be guaranteed.

It is therefore recommended that when using a portable transformer to provide power tothe press tool, the transformer should be a minimum of 3KVA rated in order that acontinuous uninterrupted power supply is always available.

When a semi-permanent source of power such as a generator is being used it is essentialthe plant is well maintained. The maximum cable size from generator to outlet and theminimum length of cable between the power outlet and the tool should be used.

2


Press-fit solutionsTube compatibility and applications

*Heating applications only.**For XPress solar, copper tube with a maximum temperature of 200ºC.

Typical applications

XPress XPress XPress XPress XPress XPress XPressTube/pipe type Copper Chromium Plated Stainless Carbon Copper Gas Stainless Gas Solar

Copper tube** 4 – – – 4 – 4

Chromium plated copper tube – 4 – – – – –

Stainless steel tube – – 4 4* – 4 –

Carbon steel tube – – 4* 4 – – –

Plastic coated carbon steel tube – – 4* 4 – – –It is advisable to make copper to steel connections via gunmetal/copper alloy fittings.

n Hot and cold water servicesn Vented and unvented closed circuit heatingn Chilled water and oil free compressed

air applicationsn With chromium plated finish for surface

mounted installations

n Potable water applications where waterquality and hygiene are crucial

n Pharmaceutical, food and health-careenvironments

n Chilled water applications

n Vented and unvented closed circuit heatingn Chilled water applications

n Internal and external applicationsn Above ground 2nd and 3rd family gas

service pipelines

n Above ground 2nd and 3rd family gas service pipelines, including instanceswhere high levels of hydrogen sulphidemake copper unsuitable

n Solar water heating systems

Fitting and tube compatibility


3Press-fit solutionsMaterials specification andmanufacturing standards

Component Standard Summary

Male ISO 7/EN10226-1 Pipe-threads, where pressure-end thread (formerly BS 21/ISO 7) tight joints are made on the 4 4 4 4 4 4

threads (metric dimensions)

Female BS EN ISO 228:2003 Pipe-threads, where pressure-end thread (formerly BS 2779/ tight joints are not made on the 4 – – 4 – 4

ISO R228/1) threads (metric dimensions)

Female ISO 7/1 Pipe-threads, where pressure-end thread tight joints are not made on the – 4 4 – 4 –

threads (metric dimensions)

Manufacturing standards

ConnectorsMale connectors

XPress maleconnectors have threadsto BS 21/

ISO 7/EN 10226-1. Inertjointing compounds or PTFEtape should be applied to taperthreads and good qualityjointing washers should be usedwith parallel threaded fittings.

PTFE tape should not be used inconjuction with stainless steelthreads due to the water solublechloride ions it contains.

All XPress fittings with flat faceunions are supplied with fibrewasher seals.

Female connectorsXPress femalethreadedconnectors haveinternal parallel

threads to ISO 7/EN 10226-1.

Component

Body Copper or Stainless Carbon Steel Copper or Stainless Copper orGunmetal steel ST34-2 Gunmetal steel Gunmetal

Alloy (316L) (Nickel plated) Alloy (316) alloy

‘O’ ring EPDM* EPDM* EPDM* Yellow Yellow Green (FPM)HNBR† HNBR† (Viton™)

‘O’ ring bead Copper Copper

Materials specification

NB. ‘O’ rings are supplied lubricated for easy tube insertion. *Ethylene Propylene Diene Monomer. †Hydrogenated Aerylonitrile Butadiene Rubber.

Tee specification

UK specificationFirst quote the ends on therun (larger end first) andthen the branches.

European specificationQuote the larger end first,then the branch, followed bythe remaining end.


Press-fit solutionsWorking temperatures

Working temperatures and pressure tablesXPress Copper fittings have all been testedand are suitable for use with approved tubesat temperatures from -24ºC to 110ºC at amaximum working pressure of 16barthroughout the temperature range.

XPress Solar is approved with tube meetingthe temperature rates shown in the tablebelow and operates from -35ºC to 200ºC at a maximum working pressure of 16barthroughout the temperature range.

XPress Stainless and XPress Carbon fittingshave been tested and are suitable for usewith approved tubes at temperatures from -20ºC to 110ºC at a maximum workingpressure of 16bar throughout thetemperature range. For high working pressureapplications contact the Pegler Yorkshiretechnical help desk.

In wet systems based installations werecommend all systems be thoroughly testedupon completion. The installation may betested to 1.5 times the working pressure ofthe system, up to a maximum of 16bar. If higher test pressures are required adviceshould be sought from Pegler Yorkshire.

Pressure testing of carbon steel systemsThe following recommendations applyconcerning the testing of XPress Carbon Steel.

Due to the potential for corrosion andperforation of carbon steel tube and fittingsystems left partially drained for extendedperiods following hydraulic testing. It isrecommended that XPress Carbon Steelsystems be dry air/nitrogen tested, up to amaximum of 3bar.

If hydraulic testing must be undertaken thefollowing should be considered.

A. The test water should contain anti-corrosion chemicals with the intention thatpost testing the system shall be leftcompletely full of water (suitable protectionagainst freezing will also have to beconsidered).

B. If leaving the system full of water is notpractical then every effort shall be made tofully drain and dry the pipe work by purgingwith dry air.

Regarding the air/nitrogen testing of pipework with XPress Carbon Steel crimpedfittings the following points will need to beconsidered.

1. The air should be clean, dry and free fromoil. Excessive oil carry over in compressed airmay be detrimental to the EPDM seals. This isnot a problem with nitrogen.

2. Air is many times more searching thanwater. Hence, if the purpose of the air test isonly leak detection, then 0.5bar pressure willbe more than sufficient. Higher pressures canin fact mask sealing issues that would berevealed by low-pressure tests.

3. The need for higher test pressures to provethe mechanical integrity of the joints bringswith it serious safety issues. Testing for sucha failure mode with high-pressureair/nitrogen is potentially very dangerous asthe energy stored in 5bar air/nitrogen, whenreleased suddenly, could lead to damage toequipment or more seriously, injury topersonnel. HSE issue guidelines for suchtesting should be strictly adhered too.

4. It is therefore; recommended that aninitial low pressure test at 0.5bar is carried

out, having put the necessary safetymeasures in place, to enable any leaks to befound. Significantly leaking, un-pressed ordamaged joints shall be replaced, but thosewith low leakage rates should be identifiedfor close inspection during the high-pressuretest. The full loading of the ‘O’ rings oftenresolve small leaks identified during the0.5bar test. When satisfied that the systemis sound and having the necessary safetymeasures in place a 1.5 times workingpressure test can be carried out as per theCopper Development Association (CDA)Guidelines document ‘Pressure Testing PipingSystems’. Leaking joints at this stage shouldbe identified and marked for replacement.The system pressure should then be reducedto 0.5bar again to confirm that no persistentlow-pressure leaks are present.

XPress Copper Gas fittings are approved foruse with copper tubes to BS EN 1057 attemperatures from -20ºC to 70ºC and amaximum working pressure of 5bar foroutside above ground pipework and 1barwithin buildings.

As part of the DVGW/GL (formally BritishGas) approvals process, XPress Gas fittingshave passed the High temperature test at650°C for 30 minutes at PN1 (copper)/PN5(stainless).

N.B. The maximum temperature and pressure range in any system is dictated by the component with the lowestperformance rating.

Achieving low temperaturesFor products used in water systems, workingtemperatures of less then 4°C can only beachieved if antifreeze is added to the system.

Localised annealing of copper tubeXPress Copper installation should not becarried out within 300mm of a brazed orsoldered joint, as the high temperaturerequired for capillary jointing anneals thecopper tube rendering it too soft for press-fit jointing. In an existing XPressCopper installation, brazing or solderingshould not be carried out within 300mm of an existing press-fit joint as this maydamage the ‘O’ ring.

Do not braze or weld XPress carbon or XPressstainless steel tubes.

Temperature Durability

200ºC Cumulative exposure 20hrs/year180ºC Cumulative exposure 60hrs/year150ºC Cumulative exposure 480hrs/year90 - 130ºC Normal working temperature-35ºC Winter temperature

Pressure Working condition

3bar Normal operating pressure10bar Maximum working pressure16bar Maximum test pressure16bar Maximum surge pressure


Electrical continuity

XPress Copper 4XPress Stainless 4XPress Carbon 4XPress Copper Gas 4XPress Stainless Gas 4XPress Solar 4

XPress Copper Copper -24ºC 110ºC16bar 16bar

XPress Copper chromium plated Copper chromium plated copper -24ºC 110ºC16bar 16bar

XPress Stainless Stainless steel -20ºC 110ºC16bar 16bar

XPress CarbonCarbon steel -20ºC 110ºC

16bar 16bar

Plastic coated carbon steel -20ºC 110ºC16bar 16bar

XPress Copper Gas Copper -20ºC 70ºC1bar* 5bar**

XPress Stainless Gas Stainless steel -20ºC 70ºC1bar* 5bar**

XPress Solar Copper -35ºC 200ºC3bar 10bar

All performance figures based on correct assembly of fittings and tube/pipe as detailed in installation instructions. *1bar inside. **5bar outside above ground.

XPress fitting Tube/pipe used with Min. temperature Max. temperatureand pressure and pressure

3Pressure Equipment DirectiveFrom 30th May 2002 most pressureequipment and assemblies on the market inthe United Kingdom must comply with thePressure Equipment Directive (PED) 1999.Fittings are exempt from the PED unless theyare incorporated into pressure equipmentfalling within its scope. XPress valves arealso exempt. For a detailed explanationplease visit:www.pegleryorkshire.co.uk/technical.cfm

Equipotential bondingIt is the installers duty to ensure that allmetallic pipework systems should complywith the equipotential bonding requirementsof the current edition of the IEE electricalwiring regulations (BS 7671: 1992).

All XPress products (below) provideguaranteed electrical continuity once thejoints are pressed.

After all plumbing work has been completed,always ensure continuity checks areconducted by a qualified electrician inaccordance with regulations.


Press-fit solutionsTubes, pipe and their compatibilities

COPPER TUBE BS EN 1057 COMPATIBILITY: XPress Copper, XPressCopper Gas fittings and XPress Solar. All tube tempers (R250 and

R290) are available in all the designated wall thicknesses Outside Wall thicknessdiameter 0.6mm 0.7mm 0.8mm 0.9mm 1.0mm 1.2mm 1.5mm 2.0mm 2.5mm

12mm 4† – – – – – – – –

15mm – 4† – – 4† – – – –

22mm – – – 4† 4† 4† – – –

28mm – – – 4† 4 4† 4 – –

35mm – – – – – 4† 4 – –

42mm – – – – – 4† 4 – –

54mm – – – – – 4† – 4 –

64mm – – – – – – – 4 –

67mm – – – – – 4 – 4 –

76mm – – – – – – 4 4 –

88.9mm – – – – – – – 4 –

108mm – – – – – – 4 – 4

Copper tubeCompatible coppertube must meet the requirements

of BS EN 1057 R250 and R290for copper and copper alloy –seamless round copper tubes forwater (and gas) in sanitary andheating applications.

The higher the number, theharder the material. As a result,tube diameter, wall thickness,length and the material tempermust all be specified for fullproduct designation.

All XPress Copper, Copper Gasand XPress Solar fittings can beused with copper tube, although

in humid conditions somestaining of the tube may bewitnessed (see page 79 Phenolicfoam section for details onmoisture-proof insulation).

Yorkex* copper System tube ismanufactured to the samestandards as above and offersthe same features and benefitswith a maximum rating of 100ºC.

Kuterlon* copper tube ismanufactured to the samestandards as above and offersthe same features and benefitswith the maximum temperaturerating of 200ºC.

When Yorkex*and Kuterlon* copper tube is usedwith XPress fittings as part of a complete systeman enhanced guarantee of 30 years will apply.

XPress fittings can also be used with copper tube to the above standards, in which casea 25 year guarantee will apply.

Yorkex* and Kuterlon* are brand names ofYorkshire Copper Tube/KME Group.

STAINLESS STEEL 316 SYSTEM TUBE: SpecificationPegler Yorkshire Wall thickness

Outside 316 System EN 10312 Table 1 EN 10312 Table 2diameter tube (formerly BS 4127) GW541 Table 3

(Comparison) (Comparison)

15mm 0.6mm 0.6mm –18mm 0.6mm 0.7mm –22mm 0.6mm 0.7mm –28mm 0.8mm 0.8mm –35mm 1.0mm 1.0mm –42mm 1.0mm 1.1mm –54mm 1.0mm 1.2mm –76mm 2.0mm – 2.0mm89mm 2.0mm – 2.0mm108mm 2.0mm – 2.0mm

Stainless steel 316System tube

Specially designedto be used withXPress stainless

steel fittings, 316 System tubeis available in 6m straightlengths in sizes from 15mm to54mm. The tube ismanufactured from BS 316S31/DIN 1.4401 stainless steel

strip conforming to BS10088Part 2 and thanks to its thin-walled geometry, is stiff, lightweight and easy to handle.

However, when bending 316System tube we recommend theuse of the Rothenberger Robend3000 with rollers up to 28mm.

XPress stainless gas fittings arealso compatible with stainless steel tubes to BS EN 10312 (encompassing the former BS 4127) and DVGW GW541.

When XPress stainless steel System tube is used with XPress fittings as part of a complete system an enhanced guarantee of 30 years will apply.

XPress fittings can also be used with stainless steel tube to the above standards, in which case a 25 year guarantee will apply.

The comparison data is for reference purposes only. Pegler Yorkshire offers the ‘Pegler Yorkshire 316 System tube’.

To qualify for our guarantees, all products must be installed inaccordance with our instructions on specified applications.

4† R250 temper 4 R290 temper

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 771 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 77

XPRESS GALVANISED CARBON STEEL TUBE: SpecificationOutside Wall thickness EN 10312 Table 1diameter GW541 Table 2 (formerly BS 4127)including

Outside plastic Galvanised Including diameter coating tube plastic coating

15mm 17mm 1.2mm 2.2mm18mm 19mm 1.2mm 2.2mm22mm 24mm 1.5mm 2.5mm28mm 30mm 1.5mm 2.5mm35mm 37mm 1.5mm 2.5mm42mm 44mm 1.5mm 2.5mm54mm 56mm 1.5mm 2.5mm67mm – 1.5mm –76mm – 2.0mm –89mm – 2.0mm –108mm – 2.0mm –

Carbon steel Systemtube is available in6m straight lengths

in sizes from 15mm to 108mm.Plastic coated galvanised carbonsteel tube is available in straight6 metre lengths in sizes 15 to54mm. Galvanised carbon steelSystem tube is manufactured inaccordance with DIN 2394/NEN1982 from material with avery low carbon content and hasa thin walled profile resulting in a lightweight easier to handle product.

The galvanised coating (externalonly) has a minimum thicknessof 7 microns and is thermallyapplied which provides asuperior bond to the tube andfurther resistance to corrosion.

XPress Carbon fittings can beused with our SC640 galvanisedcarbon steel System tube or ourSC660 plastic coated carbonsteel System tube.

Carbon tube should be storedunder cover and not exposed tothe elements.

XPress galvanised carbon steelSystem tube and plastic coatedcarbon steel System tube

When XPress galvanised carbon steel System tube or plastic carbon steel System tube is used withXPress fittings as part of a complete system anenhanced 10 year guarantee will apply.

XPress fittings can also be used with carbon steel tube and plastic coated carbon steeltube to the above standards, in which case a 5 year guarantee will apply.

3

To qualify for our guarantees, all products must be installed inaccordance with our instructions on specified applications.


Press-fit solutionsSystem design considerationsand tube expansion

XPRESS COPPER, XPRESS COPPER GAS AND XPRESS SOLAR: Copper tube expansionTemperature Tube length

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m

XPRESS STAINLESS AND XPRESS STAINLESS GAS: Stainless steel System tube expansionTemperature Tube length


10ºC 0.5mm 0.7mm 0.9mm 1.0mm 1.2mm 1.4mm 1.5mm 1.7mm 2.0mm 4.3mm20ºC 1.0mm 1.4mm 1.7mm 2.0mm 2.4mm 2.7mm 3.0mm 3.4mm 4.0mm 8.5mm30ºC 1.5mm 2.0mm 2.6mm 3.1mm 3.6mm 4.1mm 4.6mm 5.1mm 6.1mm 13.0mm40ºC 2.0mm 2.7mm 3.4mm 4.1mm 4.8mm 5.4mm 6.1mm 6.8mm 8.2mm 17.0mm50ºC 2.6mm 3.4mm 4.3mm 5.1mm 6.0mm 6.8mm 7.7mm 8.5mm 10.2mm 21.0mm60ºC 3.1mm 4.1mm 5.1mm 6.1mm 7.1mm 8.2mm 9.2mm 10.2mm 12.2mm 26.0mm70ºC 3.6mm 4.8mm 6.0mm 7.1mm 8.3mm 9.5mm 10.7mm 11.9mm 14.3mm 30.0mm80ºC 4.1mm 5.4mm 6.8mm 8.2mm 9.5mm 10.9mm 12.2mm 13.6mm 16.3mm 34.0mm90ºC 4.6mm 6.1mm 7.7mm 9.2mm 10.7mm 12.2mm 13.8mm 15.3mm 18.4mm 38.0mm100ºC 5.1mm 6.8mm 8.5mm 10.2mm 11.9mm 13.6mm 15.3mm 17.0mm 20.4mm 43.0mm150ºC* 7.7mm 10.2mm 12.8mm 15.3mm 17.9mm 20.4mm 23.0mm 25.5mm 30.6mm 63.8mm200ºC* 10.2mm 13.6mm 17.0mm 20.4mm 23.8mm 27.2mm 30.6mm 34.0mm 40.8mm 85.0mm

*Kuterlon copper tube.

10ºC 0.5mm 0.6mm 0.8mm 1.0mm 1.1mm 1.3mm 1.4mm 1.6mm 1.9mm 4.0mm20ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.2mm 2.6mm 2.9mm 3.2mm 3.8mm 8.0mm30ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm40ºC 1.9mm 2.6mm 3.2mm 3.8mm 4.5mm 5.1mm 5.8mm 6.4mm 7.7mm 16.0mm50ºC 2.4mm 3.2mm 4.0mm 4.8mm 5.6mm 6.4mm 7.2mm 8.0mm 9.6mm 20.0mm60ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm70ºC 3.4mm 4.5mm 5.6mm 6.7mm 7.8mm 9.0mm 10.1mm 11.2mm 13.4mm 28.0mm80ºC 3.8mm 5.1mm 6.4mm 7.7mm 9.0mm 10.2mm 11.5mm 12.8mm 15.4mm 32.0mm90ºC 4.3mm 5.8mm 7.2mm 8.6mm 10.1mm 11.5mm 13.0mm 14.4mm 17.3mm 36.0mm100ºC 4.8mm 6.4mm 8.0mm 9.6mm 11.2mm 12.8mm 14.4mm 16.0mm 19.2mm 40.0mm

The following are some of the specific design considerations which are important to take account of when designing and installing pipework systems containing XPress fittings.

Thermal movementThermal movement is a majorconsideration when designingplumbing and heating systems.Pipework systems expand andcontract with changes intemperature. If they are fixed

too rigidly and their movementrestricted, the systems will besubject to stress which must beavoided. So it’s important totake the effect of thermalmovement into account whendesigning or installing a system.

It’s especially important toavoid stress concentrationsbetween fixed points typicallyfound at radiators, valves andother fittings.

The following tables showthermal expansion details for a

range of tube/pipe lengths andtemperature changes. For furthercalculations please refer to thePegler Yorkshire System DesignDocument or visit the website.

XPRESS CARBON**: Galvanised carbon steel System tube and plastic coated carbon steel System tube expansionTemperature Tube length


10ºC 0.3mm 0.4mm 0.5mm 0.7mm 0.8mm 0.9mm 1.0mm 1.1mm 1.3mm 2.7mm20ºC 0.7mm 0.9mm 1.1mm 1.3mm 1.5mm 1.7mm 1.9mm 2.2mm 2.6mm 5.4mm30ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.3mm 2.6mm 2.9mm 3.2mm 3.9mm 8.1mm40ºC 1.3mm 1.7mm 2.2mm 2.6mm 3.0mm 3.5mm 3.9mm 4.3mm 5.2mm 10.8mm50ºC 1.6mm 2.2mm 2.7mm 3.2mm 3.8mm 4.3mm 4.9mm 5.4mm 6.5mm 13.5mm60ºC 1.9mm 2.6mm 3.2mm 3.9mm 4.5mm 5.2mm 5.8mm 6.5mm 7.8mm 16.2mm70ºC 2.3mm 3.0mm 3.8mm 4.5mm 5.3mm 6.1mm 6.8mm 7.6mm 9.1mm 18.9mm80ºC 2.6mm 3.5mm 4.3mm 5.2mm 6.1mm 6.9mm 7.8mm 8.6mm 10.4mm 21.6mm90ºC 2.9mm 3.9mm 4.9mm 5.8mm 6.8mm 7.8mm 8.8mm 9.7mm 11.7mm 24.3mm100ºC 3.2mm 4.3mm 5.4mm 6.5mm 7.6mm 8.6mm 9.7mm 10.8mm 13.0mm 27.0mm

**Closed circuit systems only.


Maximum spacing of support brackets for 316 System tube,BS 4127 and W541 stainless steel tube and plastic coated

and galvanised carbon steel tubeSize Horizontal pitch Vertical pitch

15mm 1.80m 2.00m18mm 2.10m 2.30m22mm 2.40m 3.00m28mm 2.40m 3.00m35mm 2.70m 3.00m42mm 3.00m 3.60m54mm 3.00m 3.60m76mm 3.00m 3.60m89mm 3.60m 4.50m108mm 3.60m 4.50m

Correct anchoring Always ensure the spur used to anchor thebranch of a tee or connecting a radiator is long enough to allow normal thermalmovement. Failure to observe this simplerule can lead to a failure. Incorporatingexpansion loops or bellows devices into thesystem can help guard against suchproblems, whilst a horseshoe link or offset(see diagrams) is an ideal way to counteractcontinual thermal cycling.

Techniques for expansion stress relief

Design considerationsSome contracts may still require thatproprietary chemicals are used to cleanse andflush pipework before full commissioning.XPress is compatible with a wide selection ofproducts, to find out more contact us.

Pipe restraintIn any installation, the system should besupported to ensure the minimum stress isimposed on the tube/pipe and joints. For themaximum spacing of supporting brackets forinternal installations, please see the tables(above).

InsulationFor all XPress Systems, we recommend youadhere to the insulation requirements asspecified by the Water Supply (WaterFittings) Regulations and BuildingRegulations 1999. These requirements areequally applicable to plastic pipe andstainless steel tube.

Phenolic foamWhen using rigid phenolic foam (or otherthermal insulation) to lag pipework,

always remember to refer to the laggingmanufacturer’s fixing instructions. To avoidthe risk of external corrosion of copperpipework lagged with this foam, theEuropean Phenolic Foam Associationrecommend that such insulation products be installed with a moisture barrier. Materialslike Densopaste or a plastics covering appliedby the tube manufacturer both provide anappropriate barrier between the outer surfaceof the tube or fitting and the foam.

Some manufacturers of this type of laggingsupply their products with an internal,factory-applied sodium silicate barrier toprevent external corrosion problems.However, if you do need to add a barrierproduct, we recommend that all XPress fittings be fully installed before these are applied and that they arecompletely coated.

Local Water AuthorityWe recommend consulting the local waterauthority when it comes to pipeworkaccessibility.

Building in dimensionsAll Building in dimensions are correct at thetime of going to press. Pegler Yorkshirereserves the right to change thesedimensions without prior notice, however to ensure you are using the most up to dateinformation please refer to our web sitewww.pegleryorkshire.co.uk

Covered pipeworkMaking provision for thermal movement isvital where pipework of any material isinstalled under screed or plaster or passesthrough brick or blockwork. The preferredpractice is to use tubing with factory appliedprotective plastic covering incorporating airgaps to accommodate thermal movement orto pass tubes and pipes through sleeves orconduits or to lay them in ducts surroundedby loose, inert non-rigid material such asvermiculite or glass wool. For furtherinformation, consult the publication BS 6700:2006 Design, installation, testingand maintenance of services supplying water for domestic use within buildings their curtilages.

Maximum spacing of support brackets for copper tube to BS EN 1057Size Wall Temper Horizontal Vertical

thickness pitch pitch

12mm 0.6mm R250 1.00m 1.50m15mm 0.7mm R250/R290 1.20m 1.80m22mm 0.9mm R250/R290 1.80m 2.40m28mm 0.9mm R250/R290 1.80m 2.40m35mm 1.2mm R250/R290 2.40m 3.00m42mm 1.2mm R250/R290 2.40m 3.00m54mm 1.2mm R250/R290 2.70m 3.00m64mm 2.0mm R250/R290 3.00m 3.00m67mm 1.2mm R250/R290 3.00m 3.60m76mm 1.5mm R250/R290 3.00m 3.60m89mm 2.0mm R250/R290 3.00m 3.00m108mm 1.5mm R250/R290 3.00m 3.60m

Horseshoe expansion link Offset

Crossover tee arrangementexpansion loop

3


Press-fit solutionsSystem design considerationsand tube expansion

Spacing Fitting spacing

Sufficient space must be left betweenfittings to allow jaws or slings to beattached to operate. See table for fitting spacing.

Minimum projection

Similar consideration should be given to thedistance pipe stubs project through walls or bulkheads. Refer to adjacent table.

Good practice

Projection distances shown in the adjacenttable also ensure that the subsequentinstallation will be a convenient distancefrom the wall.

AdditivesFor the most up to date information onadditives compatible with Pegler Yorkshiresystems please refer to the web sitewww.pegleryorkshire.co.uk/en/brochures/bulletins. We strongly recommend consultinga commissioning engineer in conjunctionwith the manufacturer prior to their use.

Tube bendingPortable bending machines are ideal forcopper tubes up to 28mm. Most machinesbend the tube between matched formers and back guides that support the outsidediameter (OD) of the tube. This eliminatesthe risk of the tube wall collapsing.

The point at which the bending pressure isexerted must be maintained at the correctdistance in front of the former’s point ofsupport. It’s also important to keep formersand guides well lubricated. Bending tubescorrectly will avoid any wrinkling andflattening that can affect flow conditions.

Using adjustable bending machines (whichallow the pressure on the back guide to beadjusted) will ensure perfect bends everytime so long as the root (inside) bendingradius is at least 3 times the outsidediameter of the tube.

With the bending of carbon tube it isimportant to ensure the weld seam is kept to the inside radius of the bend.

Pipework clearanceWhen designing an XPress System, pleasetake care to ensure all joints can beaccessed easily. Observe minimum gaps andinsertion distances to ensure sufficientaccess for the pressing tool, whereapplicable.

Fitting spacing for XPressMin. gap Min.between tube

Sizes fittings projection

15mm 10mm 40mm18mm 10mm 40mm22mm 10mm 40mm28mm 10mm 60mm35mm 10mm 70mm42mm 20mm 70mm54mm 20mm 70mm67mm 30mm 70mm76mm 40mm 80mm89mm 50mm 90mm108mm 50mm 100mm

Thermal expansionWhen including expansion joints in a systemtake care not to introduce tensional stresswhen assembling and tightening threadedconnections. The XPress range includes maleand female connectors for the correctjointing of expansion joints.

XPress ‘Leak Before Press’XPress Copper, XPress Carbon, XPress Stainlessand XPress Solar offer a unique ‘Leak BeforePress’ feature (LBP) which enables anyconnections which haven’t been pressed tobe easily identified during pressure testing atpressures as low as 0.5bar.

XPress Carbon and XPress Stainless The LBP feature on both XPress Carbon andXPress Stainless (sizes 15mm-54mm) iscreated by the use of a specially profiledEPDM ‘O’ ring.

The LBP ‘O’ rings have been speciallydesigned to incorporate a series of threegrooves in its surface through which waterwill leak from any un-pressed fitting. Whenpressed, the ‘O’ ring distorts, closing thegrooves to create a fully water- and air-tight connection.

CARBON STEEL SYSTEM TUBE: Bends

Size Minimum Radii

15mm 53mm18mm 63mm22mm 77mm28mm 98mm

In sizes up to 28mm Carbon steel System tube, is suitable for bending using proprietarybend formers.


Note: Contact between ‘O’ ring and tube,to maintain tube grip

Contact between tube, ‘O’-ring and fitting which fixates the tube.

The ‘O’-ring is black for XPress Copperand green for XPress Solar.

XPress Copper fitting

Leak path

Copper tube

XPress Copper/XPress SolarWhilst the mechanical properties of XPressCopper with LBP are different, the benefitsare the same. The softer nature of copperenables the LBP feature to be incorporatedinto the ‘O’ ring bead in the fitting. Thebead is slightly triangular in shape and thiscreates three spaces between the fittingand the tube through which water will leakif the fitting is not pressed. One additionaladvantage of this system is that there isstill sufficient contact between the ‘O’ ringand the tube to prevent it moving wheninserted. When pressed the shape of the ‘O’ ring bead is transformed from itstriangular shape to a round shape which,once again, is perfectly water- and air-tight.

Gas ‘O’ rings (and ‘O’ rings)Pegler Yorkshire does not recommend ‘O’rings are removed from the standard productand replaced with a gas ‘O’ ring. To preventthis gas ‘O’ rings are not offered as spareswithin the XPress accessories range. We onlyrecommend gas fittings are purchased asfully assembled products. We also do notrecommend that gas ‘O’ rings are removedand replaced with standard ‘O’ rings.

Connecting tubes made from dissimilar metalThe UK Water Regulations recommend thattubes and fittings made from different typesof metals shall not be connected directlytogether except where galvanic action isunlikely or where effective measures aretaken to prevent it. Galvanic corrosion is aprocess whereby the materials that come into contact with each other oxidises orcorrodes. If you are in doubt, werecommend you refer to the full anddetailed information provided in WaterRegulations Guide (G2.11 and R3.2), or bycontacting the Water Regulations AdvisoryScheme [email protected].

Mixed metal installationsThe substitution of stainless steel XPress orTectite 316 fittings on a galvanised carbonsteel installation is acceptable in heatingand chilled water applications, if required.

When joining copper to carbon steel werecommend the use of a yellow metal i.e. brass or gunmetal to prevent galvanic corrosion.

When doing this, care must be taken toprotect the SC640 galvanised tube surfacefrom the increased risk of external corrosionat the stainless/galvanised steel interface.

Galvanised carbon steel is anodic tostainless steel in air and, if the pipeline isallowed to become wet, there is a risk oflocalised corrosion of the carbon steel tubesurface adjacent to the stainless steelfitting. This potential problem is less likelyin heating pipe work which usually remainshot and dry.

In chilled water installations, anaccumulation of environmental condensateon the pipe work could, under somecircumstances, leach out aggressive

chemicals from the insulation, resulting incorrosion, particularly at the stainlesssteel/carbon steel interface. Consequently,we recommend that where stainless steelfittings are installed on carbon steel pipe,the joint area should be provided withadditional protection to prevent localisedcorrosion. This can be as simple as wrappingthe interface area with an imperviousmaterial such as Denso or PVC tape.

Provided these precautions are taken, thereis no reason why the combination ofstainless steel fittings and carbon steeltube should not be entirely satisfactory.

Gas familiesThere are three gas families:

n 1st Family - manufactured gas

n 2nd Family - natural gas

n 3rd Family - LPG, compressed propane and butane gas

XPress Copper Gas and Stainless Gas do nothave the LBP feature for safety reasons and are designed for use in internal andexternal above ground 2nd and 3rd familygas services.

3


Press-fit solutionsInstallation instructions15mm to 35mm sizes

Guide to installationJointing procedures are almost identical for every type of XPressfitting and compatible tube material. This includes XPress fittingswith ‘Leak before Press’ (LBP). Where there are variations these areshown on the following pages and in the fitting instructions. To ensure the fittings stay clean and the ‘O’ ring remains protectedfrom damage, only remove the fitting from its packagingimmediately prior to installation.

XPress gas fittings are not leak before press.

The tube can be fully inserted by hand. A damaged tube end willrequire excessive force to be used. If this is the case you shouldcheck the tube is round and deburred before continuing. Check the‘O’ ring is not damaged. XPress fittings with plain male ends mustnot be used directly with capillary fittings, since heating willdamage the non-metallic parts.

Heat should not be applied to XPress fittings, directly or indirectly.They should be disconnected (where applicable) to avoid anypossible damage to non-metallic parts if they are to be used on asystem in conjunction with capillary fittings. Similarly, reconnection must not be considered until the heatedtubes have been allowed to cool. Use pipe clips to secure finishedinstallations and prevent vibration or movement.

Socket depths

SpacingAllow sufficient clearance around each fitting to allow press-fitjaws to be attached without hindrance.

Health and safety1. We recommend that eye protection is worn when operating allpressing tools.

2. Do not activate a pressing tool without a fitting in the jaws.

Note: When using power tools, great care must be taken at alltimes. Always refer to the manufacturers’ instructions for allmachines and tools you use. Please refer towww.pegleryorkshire.co.uk/SHE for further COSHH information.

The XPress jointing system has been designed with easy, efficient installation in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas, XPress Stainless Gas and XPress Solar have common installation instructions.

SOCKET DEPTHS:XPRESS COPPER, SOLAR, STAINLESS, CARBON,

COPPER GAS AND STAINLESS GASSize Socket depth

15mm 20mm18mm* 20mm22mm 21mm28mm 23mm35mm 26mm*Not XPress Copper/Gas

PIPEWORK CLEARANCE (mm)Size A B C D

15mm 25 28 75 13118mm 25 28 75 13122mm 31 35 80 15028mm 31 35 80 15035mm 31 44 80 170


PreparationSelect the correct size of tube and fitting for the job. Ensure that bothare clean, in good condition and free from damage and imperfections.

1. Cut the tube square using a cutting tool such as the RemsCento, or a rotary tube cutter.

2. Care must be taken to ensure that tube is cut square, properlydeburred and free from scores.

3. Deburr both internal and external tube ends then wipe clean ofall swarf and debris to avoid damage to the 'O' ring upon tubeinsertion. A S120 deburring tool can be used for this purpose, orthe Noga deburring kit (TA150) from the Tectite Advance range of accessories.

1

3 3a

Tube cutters Remove burrs

2

43a. Noga hand tools. In order to remove any internal and externalburrs caused by the tube cutting operation, we recommend the useof the Noga deburring kit. For internal deburring of all sizes, werecommend the use of the TA143 and TA144 swivel blades used inconjunction with TA147 handle. For external deburring of 15, 18and 22mm tubes, we recommend the use of the TA145 used inconjunction with the TA146 Rotadrive holder and the TA147 handle.

4. If a deburrer is not available use a fine file to prepare the tube end.

5. If using plastic coated carbon steel system tube the plasticcoating must be removed from the socket depth of the fitting usingthe S115 stripping tool from the XPress accessories range. Selectthe correct size tool, fully insert the tube and twist the tool untilthe excess of plastic is completely detached

6. The tube must be fully inserted to the fitting until it meets thetube stop. Use a S110 XPress depth gauge or ruler to mark theinsertion (socket) depth of the fitting onto the tube – see table.

4

6


Jointing 15mm to 35mmPlease refer to the press-fit tool manufacturers instructions fordetailed operating and safety information before pressing joints.Pegler Yorkshire recommends both Novopress and Rems tools.

1. Keep all fittings in their bag prior to installation to ensure thelubrication does not dry out. Ensure the 'O' ring is seated correctlywithin the fitting socket.

2. Assemble the joint, ensuring the tube is inserted into the fittinguntil it meets the tube stop, using the insertion depth mark as avisual aid. Only when the tube reaches the tube stop should thepressing operation be undertaken.

3. Make the tool safe by isolating it from the power supply.

Select the correct jaws for the joint being made, checking that theyare free from damage. Attach the jaws, following the instructionsfor your particular press-tool, and reconnect the power supply when ready.

Insert the correctly sized jaws into the pressing tool and placethem over the bead at the mouth of the fitting. Ensure the jaw iscorrectly lubricated with Dri-slide lubricant (S135 see page 86).

4. A 90° angle between the tube and jaws must be maintainedwhen pressing all joints. This will ensure the integrity of the jointas well as protecting you from ‘kickback’. The pressing operationshould only be carried out when the tube is adequately supportedby brackets, not when the tube is suspended in the fitting socket alone.

5. Keep your hands safely away from the joint and press the triggeror button to start the jointing cycle. When the jaws fully enclosethe mouth of the fitting, the joint is complete. The jaw shouldthen be released from around the fitting. If all is in order, mark thejoint as complete.

1

2

5

3


4



Socket depthsSOCKET DEPTHS:

XPRESS COPPER AND SOLAR, STAINLESS, CARBON, COPPER GAS AND STAINLESS GAS

Size Socket depth

42mm 30mm54mm 35mm67mm** 50mm76mm Copper 50mm76mm Stainless/carbon 55mm89mm* 64mm108mm Copper 64mm108mm Stainless/carbon 78mm*Not XPress Copper/Gas**Not XPress Stainless/Carbon

4Press-fit solutionsInstallation instructions42mm to 108mm sizes

SpacingAllow sufficient clearance around each fitting to allow pressingjaws to be attached without hindrance.

Health and safety1. We recommend that eye protection is worn when operating allpressing tools.

2. Do not activate a pressing tool without a fitting in the jaws.

Note: When using power tools, great care must be taken at alltimes. Always refer to the manufacturers’ instructions for allmachines and tools you use. Please refer towww.pegleryorkshire.co.uk/SHE for further COSHH information.

The XPress jointing system has been designed with easy, efficient installation in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas, XPress Stainless Gas and XPress Solar have common installation instructions.

PIPEWORK CLEARANCE (mm)Size A B C D

42mm 75 75 115 26554mm 85 85 120 29067mm 100 100 145 34576mm 115 115 165 39589mm 125 125 185 435108mm 135 135 200 470

PreparationSelect the correct size of tube and fitting for the job. Ensure thatboth are clean, in good condition and free from damage andimperfections.

1. Cut the tube squareusing a cutting tool suchas the REMS Cento, or arotary tube cutter.

The PeglerYorkshire/REMS cuttingwheel is also availablefor cutting carbon steeltube. This significantlyreduces subsequent tubepreparation time. It isavailable from REMS -quote Ref. No. 845055.

2. Care must be taken to ensure that tube is cut square, properlydeburred and free from scores.

3. Deburr both internal and external tube ends then wipe clean ofall swarf and debris to avoid damage to the 'O' ring upon tubeinsertion. An S120 deburring tool can be used for this purpose on copper, stainless steel or carbon.

1

3

Tube cutters Remove burrs

2



Dri-slide lubricant (jaws and slings only)Use of S135 Dri-Slide lubricant is essential when jointing largesized fittings. The pressing profile groove of the sling jaws shouldbe cleaned and lubricated after every 50 joints for 42mm to 76mmsizes, and every 5 joints for 108mm.

Dri-slide should also be applied between the main sling arms andthe moving segments; and along the pivot pins between the arms.

Note: Wipe clean any excess lubricant so that it does not comeinto contact with the fitting 'O' ring.

4. Alternatively, for copper, use the appropriate sized XPress S122percussion deburrer.

5. If a deburrer is not available use a fine file to prepare the tube end.

6. The tube must be fully inserted to the fitting until it meets thetube stop. Use a S110 XPress depth gauge or ruler to mark theinsertion (socket) depth of the fitting onto the tube – see table.

4

5

6


4Jointing 42mm to 108mmPlease refer to the pressing toolmanufacturer’s instructions for detailedoperating and safety information beforepressing joints. Pegler Yorkshire recommendsNovopress tools. 108mm XPress Copperfittings must only be pressed with slingjaws marked for copper only.

1. Assemble the joint, ensuring the tube isinserted into the fitting until it meets thetube stop, using the insertion depth markas a visual aid. Only when the tube reachesthe tube stop should the pressing operationbe undertaken.

2. Select the appropriate sized sling jaw,open the sling by depressing the springloaded pin, pull the sling apart and placeover the fitting. Make sure the groove inthe sling corresponds to the bead on thefitting and the support plate on the slingfits over the tube side of the joint, takingcare not to trap your fingers in the sling.

Ensure the sling is correctly lubricated withDri-slide lubricant (S135 see page 86).

6. When pressing has been completed theadaptor should be disengaged by depressingthe jaw levers, and the slings removed fromthe fitting.

With the tool fully supported and nothanging from the pipework, and with yourhands safely away from the jaws, start thepressing cycle.

108mm second press

7. For 108mm fittings the press sling shouldbe left in place after the first clamp and thesecondary adaptor (S324) attached. Re-check to ensure the tube is still fullyinserted into the fitting and repeat thepressing operation to complete theprocedure.

The 108mm joint is not fully made untilthe fitting has been through two pressingoperations. Allow sufficient clearancearound each fitting to allow press-fit jawsto be attached without hindrance.

6

7

3. Turn the catch mechanism toward thelocking pin, depress the spring loaded pinand push the catch into the pin until themechanism engages. Revolve the slingaround the fitting to the desired pressingposition.

4. Attach the appropriate adaptor to thepress tool and close the breach bolt. Make the tool safe by isolating it from thepower supply.

5. Attach the sling by depressing theadaptor jaw levers and inserting the clawsas far as possible into the grooves of thesling. A 90° angle between the tube andsling must be maintained when pressing alljoints. This will ensure the integrity of thejoint as well as protecting you from‘kickback’. Commence the pressing operation by pressing the trigger or button.

1

4

2

3

5

Press-fit solutionsFlow charts

Flow

(l/

s)

Pressure loss (mbar/minute) at 65ºC

Speed of circulation (m/s)

Outside tube diameter (mm)

0.001 0.01 0.1

0.10.2

0.4 0.6 0.81.0 1.5 159133

103

2835

4254

76

2218

1512

108

6

1 10 1000.001

0.01

0.01

0.1

1

10

100

Head loss/Pressure loss diagram: Copper

Flow

(l/

s)




0.001 0.01 0.1

0.10.2

0.4 0.6 0.81.0 1.5 10878

5442

3528

2218

15

1 10 1000.001

0.01

0.01

0.1

1

10

100

Head loss/Pressure loss diagram: Carbon steel



5Fl

ow (

l/s)




0.001 0.01 0.1

0.10.2

0.40.60.81.0 1.5 108

7854

4235

2822

1815

1 10 1000.001

0.01

0.01

0.1

1

10

100

Head loss/Pressure loss diagram: Stainless steel

90

Notes

91

UK salesFree Phone: 0800 156 0010Free Fax: 0808 156 1011Email: [email protected]

ExportTel: +44 (0) 1302 855 656Fax: +44 (0) 1302 730 513Email: [email protected]

Technical HelpFree Phone: 0800 156 0050Free Fax: 0808 156 1012Email: [email protected]

Brochure HotlineFree Phone: 0800 156 0020Free Fax: 0808 156 1011Email: [email protected]

www.pegleryorkshire.co.uk

Pegler Yorkshire Group LimitedSt. Catherine’s Avenue, Doncaster, South Yorkshire, DN4 8DF, England. Tel: 0844 243 4400 Fax: 0844 243 9870

Registered in England Company No. 00401507Registered Office: Haigh Park Road, Stourton, Leeds, West Yorkshire, LS10 1RT, England.

All brand names and logo styles are registered trademarks. Maintaining a policy of continual product development, Pegler Yorkshire reserves the right to change specifications, design and materials of products listed in this publication without prior notice.

LIT.REF: 880119.06.12

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PE1128 Xpress Databook V15 - Pegler Yorkshire · XPress Copper 5 XPress Stainless 5 XPress Carbon 6 ... XPress fittings are designed for use on hot and cold water services, vented