PE-ADZ-7E05010104-PIT-712-R00 Powerhouse - Quality Assurance Plan - Excitation Cubicles

8/16/2019 PE-ADZ-7E05010104-PIT-712-R00 Powerhouse - Quality Assurance Plan - Excitation Cubicles

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E s t e d o c u m e n t o e s p r o p r i e d a d d e A N D R I T Z H

Y D R O G

m b H ,

E i b e s b r u n n e r g a s s e 2 0 ,

1 1 2 0 V i e

n n a ,

A u s t r i a .

R e s p e c t a r l a n o t a d e p r o t e c c i ó n I S O 1

6 0 1 6

R00 First issue 11.07 MIA MIA

Rev.Index

ModificaciónModification

FechaDate

DibujóPrep. by

RevisóChecked

RevisóChecked

Aprobó Appr.

R e f e r e n c i a C l i e n t e / C u s t o m e r R e f e r e n c e

OWNER:

CONTRACT:

TURNKEY ENGINEERING , PROCUREMENT AND CONSTRUCTIONCONTRACT FOR THE CERRO DEL AGUILA HYDRO POWER PLAN

CONTRACTOR:

Lista de Piezas / Partslist WA N°

Dimensión / Dimension Class N°Grupo / Group Tipo / Type

Quality Assurance Plan - Excitation CubiclesEscala / Scale

Peso / Weight (kg) Material

HIT Fech/Date Nom/Name Cliente/Client Cerro del Águila S.ADib/Drawn STA 11.07.2014 Proyecto/Plant Cerro del Águila HPPRev/Check MIA 04.08.2014 Pedido/Project N° H110.002217Rev/Check Contrato/Contract N° Similar/Similar

Apr/Appr File/Date 04.08.2014 Remplaza/ReplaceInterno N° / Internal N° =

+

Dibujo N° / Drawing N°PE-ADZ-7E05010104-PIT-712

Rev/IndexR00

Hoja / Sht 1de / of 8

STAMP RESERVED SPACE


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Cliente / Client Cerro del Águila S.A Dibujado / Drawn STA 11.07.2014 Archivo / Filename CdA _QAP-Excitation_Rev00.docx

Central / Plant Cerro del Águila HPP Compr. / Check. MIA 04.08.2014 Ind. Fecha / Date Fecha de Arch. / Filedate 04.08.2014

Proy. / Proj. N° H110.002217 Aprobado / Appr. 01 Hoja / Page 2 de / of 8

= + -

Interno / Internal Nº

DOC Nº PE-ADZ-7E05010104-PIT-712

T h i s d o c u

m e n t i s p r o p e r t y o f V A T E C H

H Y D R O G

m b H

A n d m a y n e i t h e r b e c o p i e d n o r d i s t r i b u t e d a n d u s e r w i t h o u t o u r

w r i t t e n c o n s e n t . V i o l a t i o n s w i l l b e p r o s e c u t e d b y L a w

a c c o r d i n g t o

D I N

3 4 S t a n d a r d .

CONTENT

1. EQUIPMENT................................................................................................................................ 3

2. REFERENCE DOCUMENTS ........................................................................................................... 4

2.1 Manufacturing documents .......................................................................................................................................4

2.2 General documents ............................................................................................................. ..................................... 4

3. MANUFACTURER: ....................................................................................................................... 5

4. DESCRIPTION OF PROCESSES ..................................................................................................... 6

5. GENERAL CHECKS ..................................................................................................................... 7

6. ELECTRICAL TESTS .................................................................................................................... 7

7. CHECK OF WIRING ...................................................................................................................... 8

8. PACKING & SHIPMENT ................................................................................................................ 8


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T h i s d o c u


H Y D R O G

m b H




D I N

3 4 S t a n d a r d .

1. EQUIPMENT

This Quality Plan and the tests mentioned in this document are applicable to followingequipment:

Unit 1 Excitation Cubicles =1MKC10DE010 +1MKC01=1MKC10DE010 +1MKC02

=1MKC10DE010 +1MKC03




Unit 2 Excitation Cubicles =2MKC10DE010 +2MKC01






Unit 3 Excitation Cubicles =3MKC10DE010 +3MKC01







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T h i s d o c u


H Y D R O G

m b H




D I N

3 4 S t a n d a r d .

2. REFERENCE DOCUMENTS

2.1 Manufacturing documents

Unit # Excitation Cubicles

Assembly Drawing PE-ADZ-7E05010104-LAY-117

Circuit Diagram PE-ADZ-7E05010104-SLD-118

Terminal Diagram PE-ADZ-7E05010104-SLD-119

Part List PE-ADZ-7E05010104-OTR-120

2.2 General documents

General

Single Line Diagram PE-ADZ-7E05010104-LAY-116

Dimension Drawing PE-ADZ-7E05010104-LAY


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T h i s d o c u


H Y D R O G

m b H




D I N

3 4 S t a n d a r d .

3. MANUFACTURER:

Fa. Andritz AGStattegger Strasse 18 A-8045 Graz

is a sub-supplier on behalf of Andritz Hydro GmbH


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Cliente / Client Cerro del Águila S.A Dibujado / Drawn Archivo / Filename CdA _QAP-Excitation

Central / Plant Cerro del Águila HPP Compr. / Check. Ind. Fecha / Date Fecha de Arch. / Fil

Proy. / Proj. N° H110.002217 Aprobado / Appr. 01 Hoja / Page 6

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DOC Nº PE-ADZ-

T h i s d o c u


H Y D R O G

m b H




D I N

3 4 S t a n d a r d .

4. DESCRIPTION OF PROCESSES

Process Action by According to Checked through/by

Design of documents & drawings AH Contractual & specified requirements Contract review, documents review &

internal design review by AH; Approval by ELC

Order of cubicles AH Panel's specification (2.1.), Assembly drawings (2.1.)

Incoming check(type, dimensions, thickness) by SUB

Order of devices AH, SUB Panel's specification (2.1.),Parts lists (2.1.)

Internal documents review andpurchasing dep. by SUB and AH

Installation of devices in panels SUB Assembly drawings (2.1.) visual check by SUB

Wiring of cubicles SUB Circuit diagrams (2.1.) Check of wiring (see below) by AH

General checks AH see 5. Internal workshop testing by AH

Electrical tests AH see 6. Internal workshop testing by AH

Check of wiring AH Circuit diagrams (2.1.), see 7. Internal workshop testing by AH

Packing & Shipment SUB see 6, (page 7), AH packing regulation & storageinstruction

logistic dep. by AH

AH … Andritz Hydro GmbHSUB ..… Andritz Hydro´s Sub-supplier (manufacturer)REP ….. Representative: Contractor (Astaldi)


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Cliente / Client Cerro del Águila S.A Dibujado / Drawn Archivo / Filename CdA _QAP-Excitation_Rev00.docx

Central / Plant Cerro del Águila HPP Compr. / Check. Ind. Fecha / Date Fecha de Arch. / Filedate 04.08.2014


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DOC Nº PE-ADZ-


Y D R O G

m b H ,


1 1 2 0 V i e

n n a ,

A u s t r i a .


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5. GENERAL CHECKS

Item Test Remarks

5.1 Visual Inspection Verification of cubicle design acc. to Assembly drawing

Verification of colour of the painting Acc. To project specification

Check of cubicles dimensions Dimension drawing / Assembly drawing

Check of compartment number Dimension drawing / Assembly drawing

Check of separation between the compartments Dimension drawing / Assembly drawing

Check the divison for transport Dimension drawing / Assembly drawing

Doors open to the correct side Dimension drawing / Assembly drawing

Check of lock (handle) type Acc. To project specification

Check conductivity and ratings of fuses and

MCBsParts list

Check of cubicle identification Acc. To project specification

Check of arrangement of terminals Assembly drawing

Check cleanliness of the cubicles -

Check protection class in acc. To area ofinstallation

Acc. To project specification

5.2 Check of completeness of cubicle

Cubicle equipment acc. to Parts Lists

5.3 Check of wiring

DuctsColours

Labelling

5.4 Check of earthing connections

Main earthing conductor

Earthing connections of all metallic parts(doors, frames etc.)

Ground connections of racks

6. ELECTRICAL TESTS

Electrical characteristicsRated operational voltages: 220VDC, 48VDC, 24VDC, 230VAC 60Hz


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Cliente / Client Cerro del Águila S.A Dibujado / Drawn Archivo / Filename CdA _QAP-Excitation_Rev00.docx

Central / Plant Cerro del Águila HPP Compr. / Check. Ind. Fecha / Date Fecha de Arch. / Filedate 04.08.2014


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DOC Nº PE-ADZ-


Y D R O G

m b H ,


1 1 2 0 V i e

n n a ,

A u s t r i a .


6 0 1 6

7. CHECK OF WIRING

Check of all wires according to circuit diagrams: supply circuits, polarity, function of consumer devices complete I/O-check of all signals from/to the excitation system:

- energizing of each digital input one by one- simulation of all temperature sensor inputs Pt-100- simulation of all analog inputs 4-20mA, check of range- set each digital output one by one- simulation of each analog output, check of range

8. FUNCTIONAL TESTS

Complete functional testing of all the components installed in the excitation cubicles. For detailsplease see PE-ADZ-7E05010104-PIT-178.

9. PACKING & SHIPMENT

One excitation system consists out of 6 cubicles, therefore a transport separation is foreseen, todivide one system into 2 times 3 cubicles.The panels will be equipped with protection pads for the edges and wrapped into a foil for thetransportation to the local logistic company. There all cubicles will be prepared for the shipment byseaworthy packing.

Documents

PE-ADZ-7E05010104-PIT-712-R00 Powerhouse - Quality Assurance Plan - Excitation Cubicles