Lab Specifications Solar Installer - Ministry of Skill ...msde.gov.in/assets/images/lab guidelines/Lab-Specifications_Solar...LAB SPECIFICATIONS SOLAR INSTALLER ... S. No. Equipment

Solar Installer

Lab Specifications

An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India

and National Skill Development Corporation

02LAB SPECIFICATIONS SOLAR INSTALLER

03

Shri Narendra ModiHonourable Prime Minister

LAB SPECIFICATIONS SOLAR INSTALLER

If we have to promote the

development of our country

then our mission has to be

‘skill development’ and

‘skilled India’.

04

OVERVIEW

The lab standardization guidelines envisions to standardize the lab infrastructure for solar installer trades

across sectors. The document intends to ensure industry linked training with state-of-art infrastructure.


1. Description of Lab

2. List of Tools & Equipment - Solar Installer

3. 3D Representation of Solar Installer Lab

4. Illustrative Architectural Layout of Lab

5. Illustrative Pricing of Tools & Equipment

6. Safety Instructions

SECTOR

SOLAR INSTALLER


06

1. Solar PV Installer Surya Mitra

2. Solar PV Installer

3. Solar PV Installer - Electrical

30

1:6 (No of Trainees: PV Panel)

DESCRIPTION OF LAB

Lab Specifications for the Listed Sectors / Job Roles

1

Proposed Batch Size


Machine - ManRatio

LIST OF TOOLS & EQUIPMENT - SOLAR INSTALLER2

07

S. No. Equipment Name Qty Unit Type

1 Double Ended Flat Spanner 2 Nos

2 Double Ended Ring Spanner 2 Nos

3 Combination Pliers 2 Nos

4 Side Cutting Pliers 2 Nos

5 Nose Pliers 2 Nos

6 Wire Stripper 2 Nos

7 Electrician Knife 2 Nos

8 Hack Saw Frame with Blade 2 Nos

9 Hand Crimping Tools 2 Nos

10 Cable Cutter 2 Nos

11 Screw Driver 2 Nos

12 Water Level 2 Nos

13 Measuring Tape 2 Nos

14 Centre Punch 2 Nos

15 Standard Wire Gauge 2 Nos

16 Vanier Calliper 2 Nos

17 Line Dori 2 Nos

18 Chisel 2 Nos

19 Hand Drill M/C 2 Nos

20 Plumb Bob 2 Nos

21 Sprit Level 2 Nos

22 Flat File 2 Nos

23 Round File 2 Nos

24 Triangle File 2 Nos


LIST OF TOOLS & EQUIPMENT - SOLAR INSTALLER2

08

S. No. Equipment Name Qty Unit Type

25 PVC Mallet 2 Nos

26 Ball Pin Hammer 2 Nos

27 Fuse Puller 2 Nos

28 Safety Helmet 6 Nos

29 Safety Shoes 6 Nos

30 Safety Belt 6 Nos

31 Nose Mask 6 Nos

32 Safety Goggles 6 Nos

33 Ear Plug 6 Nos

34 PVC Hand Glove 6 Nos

35 Cotton Hand Glove 6 Nos

36 Reflective Jacket 6 Nos

37 Clampmeter 2 Nos

38 Multimeter 4 Nos

39 Megger 2 Nos

40 Earthing Rod 1 Nos

41 Soldering Iron & Flux 6 Nos

42 Phase Sequence Meter 1 Nos

43 Pyranometer 1 Nos

44 Controller 1 Nos

1 KW PV Modules (250 Wx4 Solar Panels), add Mounting Structure, Cables and 45 4 Nos other Accessories

46 1 KW Inverters 1 Nos

47 2 Batteries (Minimum) 2 Nos


3D REPRESENTATION OF SOLAR INSTALLER LAB3

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Details of 3D Lab

Storage for Trainee Kits and Tools Demo Area for Tools Open / Roof Top for Installation

Solar Panel Layout Entry


10

ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB4


ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT5

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*Price is indicative for the major brands, similar tools/equipment may be used

**Brands are illustrative, other brands with same specifications may be used

1 Double Ended Flat Spanner 2 Nos 500 1,000 Multi Branded

2 Double Ended Ring Spanner 2 Nos 500 1,000 Multi Branded

3 Combination Pliers 2 Nos 250 500 Multi Branded

4 Side Cutting Pliers 2 Nos 150 300 Multi Branded

5 Nose Pliers 2 Nos 150 300 Multi Branded

6 Wire Stripper 2 Nos 150 300 Multi Branded

7 Electrician Knife 2 Nos 100 200 Multi Branded

8 Hack Saw Frame with Blade 2 Nos 300 600 Multi Branded

9 Hand Crimping Tools 2 Nos 500 1,000 Multi Branded

10 Cable Cutter 2 Nos 500 1,000 Multi Branded

11 Screw Driver 2 Nos 200 400 Multi Branded

12 Water Level 2 Nos 50 100 Multi Branded

13 Measuring Tape 2 Nos 100 200 Multi Branded

14 Centre Punch 2 Nos 150 300 Multi Branded

15 Standard Wire Gauge 2 Nos 100 200 Multi Branded

Mitutoyo or16 Vanier Calliper 2 Nos 650 1,300 Equivalent 17 Line Dori 2 Nos 100 200 Non Branded

18 Chisel 2 Nos 100 200 Non Branded

Bosch or19 Hand Drill M/C 2 Nos 5,000 10,000 Equivalent 20 Plumb Bob 2 Nos 150 300 Non Branded

S. No. Equipment Name Qty Unit Type Unit Price* (INR) Amount (INR) Brands**



12

21 Sprit Level 2 Nos 300 600 Non Branded

22 Flat File 2 Nos 100 200 Multi Branded

23 Round File 2 Nos 100 200 Multi Branded

24 Triangle File 2 Nos 100 200 Multi Branded

25 PVC Mallet 2 Nos 300 600 Multi Branded

26 Ball Pin Hammer 2 Nos 350 700 Multi Branded

27 Fuse Puller 2 Nos 200 400 Multi Branded

28 Safety Helmet 6 Nos 100 600 Multi Branded

29 Safety Shoes 6 Nos 200 1,200 Multi Branded

30 Safety Belt 6 Nos 650 3,900 Multi Branded

31 Nose Mask 6 Nos 100 600 Multi Branded

32 Safety Goggles 6 Nos 150 900 Multi Branded

33 Ear Plug 6 Nos 150 900 Multi Branded

34 PVC Hand Glove 6 Nos 150 900 Multi Branded

35 Cotton Hand Glove 6 Nos 50 300 Multi Branded

36 Reflective Jacket 6 Nos 150 900 Multi Branded

37 Clampmeter 2 Nos 1,500 3,000 Multi Branded

38 Multimeter 4 Nos 500 2,000 Multi Branded

39 Megger 2 Nos 3,000 6,000 Multi Branded

40 Earthing Rod 1 Nos 2,500 2,500 Multi Branded

41 Soldering Iron & Flux 6 Nos 650 3,900 Multi Branded






13

42 Phase Sequence Meter 1 Nos 4,000 4,000 Multi Branded

43 Pyranometer 1 Nos 25,000 25,000 Multi Branded

44 Controller 1 Nos 6,000 6,000 Multi Branded

1 KW PV Modules (250 Wx4 Solar Panels), 45 4 Nos 20,000 80,000 Multi Branded add Mounting Structure, Cables and other Accessories

Luminous or46 1 KW Inverters 1 Nos 15,000 15,000 Equivalent

Luminous or47 2 Batteries (Minimum) 2 Nos 10,000 20,000 Equivalent

Total 1,99,900





SAFETY INSTRUCTIONS6

14

Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should

be digitally printed and pasted on sun board.

When in Fire Situation, Please Remember PASS

PULL... the pin. Some extinguishers may require

releasing of a lock latch, pressing a

puncture lever or other motion

AIM... low, pointing the extinguisher nozzle

(or it's horn or hose) towards the base of the fire

SQUEEZE... the handle. This releases the

extinguishing agent

SWEEP... from side to side at the base of the fire

until it appears to be out. Watch the fire area in

case fire breaks out again and repeat use of

extinguisher, if necessary

Portable Electric Tools - Things to Look for

Damaged /

Broken case

Damaged Cord – outer

sheath broken

Ground prong

missing on three-

prong plugs.

Some tools are

double insulated

and would not

have a ground

prong. This is

normal

Power Tools Precaution CAUTION

SLIPPERY

FLOOR


15

SAFETY INSTRUCTIONS6

Electrical Hazards

• Do not work in wet work areas or cramped up work spaces

• Do not leave naked or loose wires in the lab

Electrical Safety

• Use dry gloves

• Wear rubber soled shoes

• Protect yourself from surfaces that conduct electricity

• Keep insulation on all equipment

• Components must be dry and in good condition

• Do not do wiring with bare hands, wet gloves or while standing on wet or

ungrounded surfaces

Electrical exposure may lead to falls, fractures and other accidents. A small shock

can cause brain damage while death can occur from large shocks.


ELECTRICAL HAZARDS

16

Shri Rajiv Pratap RudyMinister of State (I/C) for

Skill Development & Entrepreneurship

Govt. of India

We are a youthful nation.

Our youth is our

strength. The world and

India need a skilled

workforce and we are

committed to achieve this

mission.



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Documents

Lab Specifications Solar Installer - Ministry of Skill ...msde.gov.in/assets/images/lab guidelines/Lab-Specifications_Solar...LAB SPECIFICATIONS SOLAR INSTALLER ... S. No. Equipment