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PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer Neptune Technology Group, Inc.

PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

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Page 1: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

PCL: Unleashing the Potential of Your Lean Culture

Ian McMillan & Ashley GarnerProduction Manager & HSE Engineer

Neptune Technology Group, Inc.

Page 2: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Founded in 1892, Neptune Technology Group Inc. is a technology company serving more than 4,000 water utilities across North America. Neptune specializes in Water Meters, Meter Reading Equipment, AMR Systems and AMI Systems.Manufacturing Facility located in Tallassee, Alabama since 1972. • 300,000 sq. ft.• 550 – 600 employees

Page 3: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Beginning of Lean JourneyTool Based Lean Efforts

Page 4: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Beginning of Lean Journey

Six years ago, we knew we needed a

change, but didn’t know how to start:

• Failed to sustain

• Ineffective communication of vision

Page 5: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to See

Identified what it could be through AME:

• 2012 – Incito Consulting Group

• 2013 – Engineering Boards with Visual Project Management

• 2014 – Kata

• 2015 – Rattlesnake Hunts with Mark Preston

• 2016 – People Centric Leadership

• 2017 – Power of Videos

• 2018 - ??

Page 6: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to SeeTrue North

Page 7: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to SeeIncito Man

Page 8: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to SeeFirst “Lean Events”

Page 9: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to See• The NMS was born…

Page 10: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 11: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 12: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 13: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 14: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 15: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 16: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 17: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 18: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 19: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 20: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 21: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 22: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to See(Turning Point)

We were making progress and were seeing success, but things had become stagnate…

Breath of New Life:

• AME Dallas 2016

– BW’s PCL 101

• BWLI training for personnel

People Centric Leadership was the answer.

Page 23: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Learning to See(Turning Point)

• Renewed focus on center pillar—Employee Engagement

– Build more leaders through actively engaged employees

Page 24: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Turning PointAME’s PCL 101 at Neptune

Page 25: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Where We Are NowServant Leadership Class

Page 26: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Where We Are NowWeekly Leadership Roundtable

Page 27: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Where We Are NowBob Hafey’s “Lean Safety”

Page 28: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Where We Are NowBirthday Meetings

Page 29: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Where We Are NowQuarterly Meetings

Page 30: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer
Page 31: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Inspiring to Win

1. Opportunity to get better

2. Drive towards a higher purpose

3. Inspiring to create waves of

excellence in their lives with People

Centric Leadership

Page 32: PCL: Unleashing the Potential of Your Lean Culture · 2018-10-31 · PCL: Unleashing the Potential of Your Lean Culture Ian McMillan & Ashley Garner Production Manager & HSE Engineer

Thank You! Your opinion is important to us!

Please take a moment to complete the survey using the conference mobile app.

Session No: WS/27

PCL: Unleashing the Potential Your Lean Culture

Ian McMillan & Ashley Garner

Neptune Technology Group