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“PCB” -AMIT NIKAM -ASHI NAGARIYA

“PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS What is a PCB? Materials of a PCB Parts of a PCB 1.Components 2. Pads 3. Traces 4. Layers 5

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Page 1: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

“PCB”-AMIT NIKAM

-ASHI NAGARIYA

Page 2: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

CONTENTS What is a PCB? Materials of a PCB Parts of a PCB 1.Components 2. Pads 3. Traces 4. Layers 5. Jumper 6. Solder Mask 7. Silk screen Multilayer PCB Advantages Disadvantages Uses References

Page 3: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

What is a PCB?

• Printed Circuit Board• Electronic Board that connects circuit

components• PCB is populated with electronic

components • PCBs are rugged, inexpensive, and can be

highly reliable• Mass manufacturing

Page 4: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

MATERIALS OF PCB• Conducting layers are typically made of thin

copper foil.• The board is typically coated with a solder

mask that is green in color. Other colors that are normally available are blue and red.

• Unwanted copper is removed from the substrate after etching leaving only the desired copper traces or pathways

Page 5: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

PARTS OF A PCB• Components• Pads• Traces• Layers• Jumper• Solder Mask• Silk screen

Page 6: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

COMPONENTS• Components are the actual devices used

in the circuit.• This includes input/output connections.• I/O ports, including power supply

connections, are also important in the PCB design.

Page 7: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

PADS• Location that components connect to.• You will solder components to the pads

on the PCB.• Pads will connect to traces.• Pads have an inner diameter and outer

diameter.

Page 8: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

TRACES• Traces connect pads together.• Traces are essentially the wiring of the

PCB.• Equivalent to wire for conducting signals• High current traces should be wide• Signal traces usually narrower than

power or ground traces.

Page 9: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5
Page 10: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

LAYERS

• Two layers- TOP and BOTTOM• Most of the components reside on the

top layer• Fewer traces on the top layer• Components are soldered to the pads

on the top layer of PCB • Higher circuit densities• Most soldering done on bottom layer

Page 11: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

JUMPERS• Often, many signal wires need to exist in

too small of a space and must overlap.• Running traces on different PCB layers

is an option.• Multilayer PCBs are often expensive.• Solution: use jumpers

Page 12: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

SOLDER MASK• Protect copper traces on outer layers from

corrosion• Areas that shouldn't be soldered may be

covered with polymer resist solder mask coating

• Designed to keep solder only in certain areas• Prevents solder form binding between

conductors and thereby creating short circuits

Page 13: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5
Page 14: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

SILK SCREEN• Printing on the solder mask to designate

component locations• Readable information about component

part numbers and placement.• Helpful in assembling, testing and

servicing the circuit board

Page 15: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

MULTILAYER PCBS• More then a top and bottom layer.• Typically there will be a power plane,

ground plane, top layer, and bottom layer.

• Sometimes signal layers are added as needed.

Page 16: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5
Page 17: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

ADVANTAGES• Small• Compact• Contained in a convenient, rugged board• The circuit board fabrication cost (pcb cost) is lower with mass

quantity production.• Electronic circuit characteristics are maintained with a proper circuit

board design. • Component wiring and assembly can be mechanized in a circuit

board manufacturing facility. • PCB’s offer uniformity of electrical characteristics from assembly to

assembly. • The location of electronic parts is fixed and so it simplifies

components identification and maintenance of equipment. • Inspection time is reduced because printed circuitry eliminates the

probability of error. • Chances of wrongly wiring or short-circuited wiring are minimized.

Page 18: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

DISADVANTAGES• Re designing is required for the new type of

circuit operation. • Very hard to get repaired if it gets damaged.• We can not update it , once printed. • Etching of this PCB generates chemicals

which are the harmful for the environment.....

Page 19: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

USESIndustrial PCB Manufacturing• Some examples of PCBs that Tabtronics

has manufactured for industrial use include:

• Controls for ultrasonic technologies• Flex circuits with piezoelectric transducers• Field controls for water treatment systems• Process thickness measurement control

Page 20: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

Medical PCB Manufacturing• Some examples of PCBs that Tabtronics has

manufactured for medical use include:• Dosimeter product assembly• 2-axis body movement tracking device used by

doctors and researchers• Eye measurement product with

remote transmitter and receiver• Hospital inventory control devices

Page 21: “PCB” -AMIT NIKAM -ASHI NAGARIYA. CONTENTS  What is a PCB?  Materials of a PCB  Parts of a PCB  1.Components  2. Pads  3. Traces  4. Layers  5

REFERENCES

• www.pcbexpress.com• A Practical Guide to high-speed printed

circuit board layout