Pathways to Profit UOP Dehydrogenation Technologyeliteconferences.com/wp-content/uploads/2014/11/N.pdf · Pathways to Profit UOP Dehydrogenation Technology ... Cumene Etc.. Tremendous

Embed Size (px)

Citation preview

  • 1914 - 2014 A Century of Innovation in the Oil and Gas Industry

    2014 UOP LLC. All rights reserved.

    Pathways to Profit UOP Dehydrogenation Technology

    Anish Paunwala

    UOP 6570H_R_1

    16th INDIAN Petrochem Conference Mumbai, India October 30-31, 2014

  • Agenda

    Propane

    Butane

    Propylene

    Isobutylene

    UOP OleflexTM Process

    UOP 6570H_R_2

    Light Olefin Demand Outlook

    Light Olefin Supply Routes and Market Shift

    On-Purpose Propylene Production Technology

    UOP Oleflex Process

    Why Customers Choose Oleflex Process?

    Conclusion

    PP

    Acrylonitrile

    PO

    MTBE

    Cumene

    Etc..

  • Tremendous Opportunities in Petrochemicals

    0

    50

    100

    150

    200

    250

    300

    350

    2000 2005 2010 2015 2020 2025

    Millio

    n M

    TA

    Light Olefin Demand

    Propylene

    Ethylene

    World demand for ethylene and propylene growing (about 4%/yr)

    More than 100 MMTA of additional capacity will be needed by 2025

    Consumption being driven by growing middle class in developing regions

    The world market continues to drive demand for products derived from light olefins

    Source: IHS Chemical UOP 6570H_R_3

    http://www.google.com/aclk?sa=l&ai=CJ_mBofm2TpmmNcmziAL4noDPDb-hkIQBv5y__RCZ7uPQLwgAEAEgk6z7BVCogYu4-_____8BYMm-yYbEo8gXoAH71b3_A8gBAaoEGU_Qg8I1jSBVB2I9crzp0-11jJNT4GayaF8&sig=AOD64_2YbSUQ8gcSc5xdqV7LO98QmQAGAg&ved=0CAUQ1xI&adurl=http://www.dultmeier.com/prod-search.asp?source=google&searchstring=HDPE&rct=j&q=high density polyethylene pipe&ctbm=ischhttp://en.wikipedia.org/wiki/File:Bonduelle.frozen.JPG

  • Cracker Feed Slate Swings Past Propylene

    Shift to lower cost, lighter feeds results in decrease in propylene

    Ethane

    E/P Mix

    LPG

    Light Naphtha

    FBR

    Naphtha

    Gas Oil

    Ethylene

    Propylene

    Butadiene

    Other C4 By-products

    Pygas

    Cracker Feeds Cracker Products

    Steam Cracker

    UOP 6570H_R_4

  • Refinery Objective

    By Products

    Shift towards heavier diesel reduces byproduct light olefins

    Refinery Shifts Balance Away from Light Olefins

    Refinery economics favor diesel production over gasoline in many regions

    Less severe catalytic cracking, more mild hydrocracking produce less gasoline and less light byproducts

    Diesel Ethylene

    Propylene

    UOP 6570H_R_5

  • Tremendous Opportunities in Light Olefins

    0

    50

    100

    150

    200

    250

    300

    350

    2000 2005 2010 2015 2020 2025

    Millio

    n M

    TA

    Light Olefin Supply

    Propylene - Other

    Propylene - FCC

    Propylene - Steam Cracking

    Ethylene - Steam Cracking

    UOP technologies to meet your light olefin market demands

    Growing share from other sources besides steam cracking and refineries

    Propylene gap developing

    Several options for on-purpose propylene production

    Source: IHS Chemical UOP 6570H_R_6

  • UOP 6570H_R_7

    Get into the Action with Oleflex Process

    Propane

    Isobutane

    Propylene

    Isobutylene

    High performance plastic

    Fiber

    Packaging

    Gasoline Blending Components

    MTBE

    Iso-Octane

    ETBE

    Synthetic Rubbers & Acrylics

    Propane

    Isobutane +

    Propylene +

    Isobutylene

    H2

    UOP Oleflex Process

    Feedstocks Products Uses

    Economic

    Feasibility-

    Low CoP,

    Low Investment

    High IRR or

    NPV

    Simple

    Process

    and Easy

    to Operate

    Proven &

    Strong

    Technical

    Support

    Safe and

    Environment

    Friendly

    Selection of Process

    Technology

    //upload.wikimedia.org/wikipedia/commons/f/f7/Ethyl-tert-butyl-ether-3D-balls.png//upload.wikimedia.org/wikipedia/commons/9/90/Methyl-tert-butyl-ether-3D-balls.png//upload.wikimedia.org/wikipedia/commons/d/d7/Isooctane-3D-balls.png

  • Capacity

    650 KMTA

    500 KMTA

    350 KMTA

    PDH Project Economics Example

    Profitability is attractive over wide range of price differentials

    PDH P-P Spread is Main Economic Driver

    PDH economics primarily driven by the price differentials between propylene and propane

    Data Source: IHS Chemical

    PG Propylene Propane Price Spread, $/MT

    Propylene to Propane differentials support investment in PDH

    1,500

    1,300

    1,100

    900

    700

    500

    300

    100

    00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

    W. Europe

    SE Asia

    NE Asia

    North America

    Saudi Arabia

    $/M

    T

    Year

    UOP 6570H_R_8

  • Oleflex

    Unit

    C3 Oleflex Complex Simple Perfection

    C3 LPG

    C4+

    Byproduct H2

    C2-

    Propylene

    SHP

    P-P Splitter

    Deethanizer

    Depropanizer

    Selective Hydrogenation Process converts methyl acetylene & propadiene to valuable propylene

    Elegant & simple solution!

    UOP Oleflex Process used in 12 of the 19 operating PDH Units today

    UOP 6570H_R_9

  • Heater Cells

    Net Hydrogen

    To Frac Section

    Dryer

    Cold Box

    Fresh & Recycle

    Feed

    H2 Recycle

    CCR

    Rx Effluent Compressor

    Regeneration Section

    Reactor Section

    Product Recovery Section

    Catalyst Flow

    C3 Oleflex Unit = 4 Rxs C4 Oleflex Unit = 3 Rxs

    Leverage UOP CCR Experience in PDH/BDH

    Positive Pressure / Pt Catalyst

    Lowest Energy Usage & Emissions

    Fewest & Smallest Reactors

    Catalyst Change-Out without Shutdown

    >250 UOP CCRs in Operation Today

    UOP 6570H_R_10

  • Six Operating C4 Oleflex Complexes World-Wide

    Fresh Methanol

    MTBE

    C4 LPG

    C5+

    DIB Column

    DeC3 Column

    C3-

    nC4 iC4

    iC4 iC4=

    H2 By-product

    Alternate End-Product processing options:

    ETBE from Ethanol, Tert-Butyl Alcohol from Water

    Alkylation (Indirect or Direct)

    High Purity Isobutylene (HPIB) via MTBE Decomposition

    Others (Methyl MethAcrylate, Isoprene, etc.)

    Oleflex Unit

    ButamerTM Unit

    EthermaxTM Unit

    Raffinate Treatment

    UOP 6570H_R_11

  • Ethermax Unit

    Fresh Methanol

    MTBE

    LPG

    Butamer Unit

    C3= Oleflex

    Unit

    C3/C4 Separation Section

    C2-

    C5+

    C3/C4 Oleflex MTBE Complex

    UOP has 20 years of experience for C3/C4 dehydrogenation

    DIB Column

    Raffinate Treatment

    Net Hydrogen

    UOP 6570H_R_12

  • 0

    2,000

    4,000

    6,000

    8,000

    10,000

    12,000

    Ole

    fin

    Ca

    pa

    cit

    y, k

    MT

    A

    Award, Design or Construction

    Commissioned

    iC4 Dehydro C3 Dehydro

    5 units 11 units

    5 units

    C3/iC4 Dehydro

    UOP Leads the Way in C3 and iC4 Dehydro

    9 units

    1 unit

    13 units

    UOP has been awarded 28 of the last 33 dehydro projects world-wide since 2011

    Worlds Largest PDH at 1000 kmta and 2 PDH Projects at 750 kmta propylene capacity

    Highest ROI and Highly Reliable Technology keeps Oleflex

    Process as the choice of the industry UOP 6570H_R_13

    +3

  • Location of Operating UOP C3 Oleflex Units

    14

    Russia and China (x2) join the Oleflex Family

    UOP 6520-14

    14

  • UOP Proven Track Record of Innovation

    1990-1992 - 1st Commercial Oleflex Units with DeH-6 Catalyst

    1992-1993 DeH-8 and DeH-10 Catalysts (2nd and 3rd Generations)

    1996 DeH-12 Catalyst (4th Generation)

    2001 DeH-14 Catalyst (5th Generation)

    2007 DeH-16 Catalyst (6th Generation)

    1995 250 kMTA propylene designed

    1998 300 & 350 kMTA propylene designed

    2003 400 kMTA propylene designed

    2004 460 kMTA propylene designed

    2008 510 kMTA propylene designed

    2011 750 kMTA propylene designed

    2013 1000 kMTA propylene design

    2012 UOP/HPS Oleflex Automation Package

    2012 UOP/HPS Training Simulator

    Continuous Innovation Driven by Customer Needs

    30th licensed Oleflex Unit (>12.0 MMTA)

    15th licensed Oleflex Unit (>5.0 MMTA )

    10th licensed Oleflex Unit (>3.0 MMTA)

    UOP 5809K_RP-15

    2014 DeH-18 (7th Generation)

    UOP - CONFIDENTIAL

  • UOPs Modular and Equipment Commitment

    UOP Enhanced Tubes

    Modular supply by UOP

    UOP Column Internals

    Advance your schedule and improve your bottom line with UOP Equipment & Modular Supply

    UOP 6005K_RP-16

    MD / ECMD Trays

    Smaller tower diameter

    Close tray spacing

    Lower column pressure drop

    High Flux / High Cond Tubes

    Highest heat transfer performance

    Closer Approach

    Fewer / smaller bundles

    Modular Supply

    Highest quality

    Delivered on time & on budget

  • Lowest Overall Cost of Production:

    Low feed consumption design available

  • High Reliability / On-Stream Availability

    Constant process conditions

    Robust design incorporates largest operating base

    CCR technology well proven across the industry

    Smallest Environmental Footprint:

    Lowest energy leads to lowest CO2

    Low NOx & VOC emissions

    Non-toxic catalyst system

    Why Customers Choose UOP Oleflex (Cont..)

    UOP 6570H_R_18

    The safest & most environmentally friendly technology also leads in reliability

  • In Conclusion

    UOPs Oleflex Process: Best dehydrogenation technology

    Lowest CAPEX + lowest CCOP = Best Bottom Line

    Largest experience base & most reliable technology

    UOP as Your Technology Provider: The best keeps getting better

    Continuous innovation for new & existing customers

    Extensive capabilities with regional support

    Drive Your Profitability to new heights with UOP

    as your Technology Provider

    UOP 6570H_R_19

  • Thank You

    UOP 6570H_R_20

    Pathways to Profit - UOP Dehydrogenation Technology

  • UOP 6570H_R_21