PARTS CATALOGUE...This catalogue cover all service parts for SANTANA SJ413. SJ413 have various specification with the combination of grade, intented market etc., and all of those related

PPPPPARARARARARTS CATS CATS CATS CATS CATTTTTALALALALALOGUEOGUEOGUEOGUEOGUE

SJ413SJ413SJ413SJ413SJ413E-III GASOLINEE-III GASOLINEE-III GASOLINEE-III GASOLINEE-III GASOLINE

2ND EDITION2001-09

SJ

41

3

SJ

41

3

SJ

41

3

SJ

41

3

SJ

41

3 E

-III GA

SO

LIN

EE

-III GA

SO

LIN

EE

-III GA

SO

LIN

EE

-III GA

SO

LIN

EE

-III GA

SO

LIN

E

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Model of catalogue

SJ413SAMURAI

Parts catalogue Nº

00000A01563-02I

INFORMATIONILLUSTRATION INDEX

ENGINE

TRANSMISSION

ELECTRICAL

SUSPENSIONBRAKE

BODY

PARTS NUMBER INDEX

1

2

3

4

5

6

7

SJ413 CANVAS TOP

SJ413 HARD TOPSJ413 METAL TOP

-5-

1SANTANA MOTOR S.A.

1 VSESJ...... 2

Kg 3Kg 4Kg 5Kg 6

– 1 –

Placa de Identificación

General Information

This catalogue cover all service parts for SANTANA SJ413.

SJ413 have various specification with the combination of grade, intented marketetc., and all of those related parts are compiles in this catalogue.

For easier and exact reference of parts required for a certain vehicle, various marksare puts in the remarks column of this catalogue.

Exact parts required can be located by refering to this remarks, the engine serialnumber of the vehicle and the information given in the model identification plate,which is provided for each vehicle in the location as illustrated bellow.

1.- Location of the model Identification Plate.

2.- Information of the model Identification Plate.

1. Homologation countersing.2. Vehicle Identification Number (17 dígits).3. Máximum Weight4. Máximum Weight with tow.5. Máximum Weight Front axle.6. Máximum Weight Rear axle.

3.- Engine Serial Number.

Engine serial number is provided in the location illustrated bellow.

Location Serial Number

-6-

1

– 2 –

4.- DIMENSIONS

Dimensions of the parts are indicated in milimeters.

5.- ABREVIATIONSAbreviations used in this catalogue are as follows:A: AmpereAH: Ampere / HourAM: Amplitude ModulationAR: As requiredASSY: AssemblyAT: Automatic TransmissionBRKT: BracketBS: Bridgestone TireCOLPS: CollapsibleCOMB: CombinationCT: Canvas TopCTR: CenterD: Diameter of materialDF: DifferentialDR: DoorE.L.R.: Emergency lock RetractorE.N.: Engine NumberEXC: ExceptFL: FloorFLEX: FlexibleFLTR: FilterFM: Frecuency ModulationF.Nº: Frame NumberFR: FrontHR: HourHSG: HousingHT: Hard TopID: Inside Diameter or Identific.INR: InnerJA: Grade StandardJX: Grade LuxeJLX: Grade SuperLuxeL: Length or LeftLCD: Liquid Cristal DisplayLH: Left sideLHD: Left Hand Drive

Met T: Metal Top

MT: Manual Transmission

N/: NonND: Nippon DensoNGK: NGK Spark PlugNO: NumberNT: Number of Teeth

OD: Outside DiameterOPNG: OpeningOPT: OptionalOS: Over sizeQTR: QuarterR: RightREV: ReverseRH: Right sideRHD: Right Hand DriveRR: RearRSV: ReverseSPNSN: SuspensionSTD: StandardSYNC: SynchroniserT: ThicknessTACH: TachometerTEMP: TemperatureUS: Under sizeVIN: Vehicle Identif. No.W: WideW/: With&: And1ST: First2ND: Second3RD: Third4TH: Fourth4WD: 4 Wheel Drive5FH: Fifth

~ VSESJS02VNA111111: Up to VIN VSESJS02VNA111111.VSESJS02VNA111111 ~: From VIN VSESJS02VNA111111.12 x 34 x 5.6 ....... Dimensions of parts.

ID OD T(or W, L)

12345-82001 (Part Nº): Indicates that the part number was chaged to 12345-82001and the new part is interchangeable with the former one, but the former one is notinterchangeble with the new one.

12345-82001 (Part Nº): Indicates that the former and parts are interchangeablewith each other and are usables.

6.- INNER PARTS OF ASSEMBLY

Parts Number that have a perios (.) in front of the description on a text page areseparately-available parts of the assembly.

7.- MODIFICATION NOTICE

A parts bulleting willbe sent to you on all ocasions when changes in parts occur,including interchangeable modification between new parts and old ones

8.- NOTE

8.1.- There are some different parts from those of production models due to admin-istrative reason and common use with other models

8.2.- Rubber hoses and drawing on the illustration page are for ready reference ofspare parts number and not to be used as an assembly manual

8.3.- Note that the drawing on the illustration page are for ready refeence of spareparts number and not to be used as an assembly manual.When assembling, please refer to SANTANA SERVICE MANUAL.

-7-

1

– 3 –

9.- V.I.N. NUMBER

Here under V.I.N. numbers are indicated corresponding to the SJ413 SAMURAI, forwhich this catalogue must be used.

SAMURAI SHORT “V” GASOLINE

VSESJS02VNA. . . . . . . . . .

SAMURAI SHORT “J” GASOLINE

VSESJS02CNA. . . . . . . . . .

COLOR CHART Contents are subject to change without notice or obligation.

6PV GEOMETRY BROWN

1GF BLUE PURPLE (TAPE)

1GL SKI PINK (TAPE)

1LJ BRILLIANT GREEN (TAPE)

1VN MERCURY SILVER METALLIC

19H ESMERALD GREEN

2HA 26U, 25B

25B GRAISH BEIGE

26U SUPERIOR WHITE

27S SILVER METALLIC

281 BLACK (NON-GLOSS)

31R SILVER

382 BLACK

4FK GRAYISH BEIGE

4GF GRAYISH BEIGE

4KJ GRAYISH BEIGE

4KW GRAYISH BEIGE (JERSEY TRICOT)

4OU ADVENTURE BLACK

42Z GRAY (SHIMOFURI)

48B SNOW BLACK

5EB GRAY

5ES OFF BLACK

5FJ OFF BLACK

5PK BLACK

55M EXCELENT BLACK

799 PRIMARY COAT

Z0N CHAMPAN

PRW TOLDO BLANCO

N O . C O L O R D E S C R I P T I O N C O L O R N O . C O L O R D E S C R I P T I O N C O L O R

H9Y T59, T01

L84 1LJ, IGF, OND

L85 1GL, IGF, OND

M4B 6PV, 6PU, T02

M4C W16, W17, T02

M4H 6PV, T02

M4J W16, T02

R62 MEDIUM GRAY

T01 MEDIUM WARM GRAY



W16 GRAY

W17 GRAY

Y28 SLD. RED

Y29 SCUBA BLUE METALLIC

Y34 GREEN

Z05 VIOLET

OBM BLUE

ODG SATURN BLACK METALLIC

OFT RED PEARL

OND LIGHT SILVER

OPG CHROME

5JP OFF BLACK

5WA DARK GRAY

6EP SUPER WHITE

6ER SUPER WHITE

6PU BLACK VIAS

6NW SOFT GRAY (ROOF)

N O . C O L O R D E S C R I P T I O N C O L O R N O . C O L O R D E S C R I P T I O N C O L O R

PRB TOLDO NEGRO

XT2 5UB+T02

XT1 6PV+T02

XT0 NEW TYPE A+T02

TX9 NEW TYPE A+NEW TYPE B+T02

TX8 6PV+6PU+T02

-9-

1

– 1 –

FIG. 1 ENGINE ASSY FIG. 2 ENGINE GASKET SET FIG. 3 CYLINDER HEAD FIG. 4 CYLINDER BLOCK

FIG. 5 OIL PAN FIG. 6 OIL PUMP FIG. 7 ENGINE MOUNTING FIG. 8 CRANKSHAFT

-10-

1

– 2 –

FIG. 9 CAM SHAFT FIG. 10 TIMING BELT FIG. 11 INTAKE MANIFOLD FIG. 12 THROTTLE BODY

FIG. 13 DELIVERY PIPE FIG. 14 AIR CLEANER FIG. 15 EXHAUST MANIFOLD FIG. 16 MUFFLER

-11-

1

– 3 –

FIG. 17 FUEL PUMP FIG. 18 WATER PUMP FIG. 19 RADIATOR FIG. 20 WATER HOSE

FIG. 21 EMISSION CONTROL FIG. 22 LABEL FIG. 23 CLUTCH FIG. 24 TRANSMISSION

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1

– 4 –

FIG. 25 TRANSMISSION CASE FIG. 26 GEAR SHIFTING FORK

FIG. 30 REAR DIFF GEAR FIG. 31 TRANSFER GEAR FIG. 32 TRANSFER GEAR SHIFTING

FIG. 27 GEAR SHIFTING CONTROL FIG. 28 PROPELLER SHAFT

FIG. 29 FRONT DIFF GEAR

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1

– 5 –

FIG. 33 TRANSFER CASE FIG. 35 STARTING MOTOR

FIG. 37 BATTERY FIG. 38 INSTRUMENT PANEL FIG. 39 HEAD LAMP FIG. 40 FRONT LAMP AND ROOM LAMP

FIG. 34 SENSOR ASSY; COIL SET,IGNITION; CONTR., FUEL INJECTION

FIG. 36 GENERATOR

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1

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FIG. 42 WIRING HARNESS

FIG. 47 FRONT STABILIZER

FIG. 43 ELECTRICAL CONTROL

FIG. 48 FRONT AXLE

FIG. 41 REAR LIGHT FIG. 44 LOCK SET

FIG. 45 FRONT WINDSCREEN WIPER ANDWASHER

FIG. 46 FRONT SUSPENSION

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1

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FIG. 54 STEERING SHAFT FIG. 55 STEERING LINK (N/ POWERSTEERING)

FIG. 51 AXLE HOUSINGFIG. 49 REAR SUSPENSION FIG. 50 REAR AXLE FIG. 52 TIRE / WHEEL

FIG. 53 STEERING WHEEL FIG. 56 STEERING LINK (W/ POWERSTEERING)

-16-

1

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FIG. 63 PARKING BRAKE

FIG. 59 BRAKE MASTER CYLINDER

FIG. 61 FRONT WHEEL BRAKE FIG. 64 CHASSIS FRAME

FIG. 57 POWER STEERING PUMP FIG. 58 PEDAL AND PEDAL BRACKET FIG. 60 BRAKE PIPING

FIG. 62 REAR WHEEL BRAKE

-17-

1

– 9 –

FIG. 65 FRONT BODY

FIG. 71 SIDE BODY (V)

FIG. 66 FRONT HOOD FIG. 67 FRONT WINDOW PANEL FIG. 68 CENTER PANEL

FIG. 69 REAR BODY FIG. 70 SIDE BODY (J) FIG. 72 BODY ASSY

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1

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FIG. 75 REAR BUMPERFIG. 73 ROOF PANEL (V) FIG. 74 FRONT BUMPER FIG. 76 INSTRUMENT PANEL

FIG. 77 VENTILATOR FIG. 78 HEATER FIG. 79 FLOOR CARPET FIG. 80 INTERIOR TRIM

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1

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FIG. 88 FRONT DOOR LOCK

FIG. 81 EMBLEM / MOLDING FIG. 82 TIRE CARRIER FIG. 83 WINDOW GLASS FIG. 84 DECK TOP (CANVAS)

FIG. 85 HARD TOP ASSY FIG. 86 FRONT DOOR PANEL FIG. 87 FRONT DOOR REGULATOR

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1

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FIG. 91 BACK DOOR LOCK (V)FIG. 89 REAR GATE (J) FIG. 90 BACK DOOR PANEL (V) FIG. 92 MIRROR / SUNVISOR

FIG. 94 FRONT SEAT FIG. 95 REAR SEAT FIG. 96 SEAT BELTSFIG. 93 FUEL TANK

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1

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FIG. 97 MAYOR UNITS

MAYOR UNITS

2

23

Q’TYREF NO. PART NO. DESCRIPTION J V REMARKS

SJ413SAMURAI

FIG.1FIG.1FIG.1FIG.1FIG.1 FIG.1 COMPLETE ENGINE

1 10000-81AA0 ENGINE ASSY 1 1

SJ413SAMURAI

2

24


FIG.2 ENGINE GASKET SETFIG.2FIG.2FIG.2FIG.2FIG.2

1 11403-85830 GASKET SET, ENGINE 1 1

2 11141-86502 .GASKET, CYLINDER HEAD 1 1

3 11189-71C00 .GASKET, CYLIND.HEAD COVER 1 1

4 13119-85C10 .GASKET, INTAKE MANIFOLD 1 1

5 14140-52G00 .GASKET, EXHAUST MANIFOLD 1 1

6 11162-71C10 .O RING, DLI SENSOR CASE 1 1

7 09280-28008 .O RING, WATER INLET PIPE 1 1

8 13421-60G00 .GASKET, THROTTLE BODY 1 1

9 11349-85C00 .GASKET, OIL SEAL HOUSING 1 1

10 16119-85C00 .GASKET, OIL PUMP 1 1

11 17431-85C00 .GASKET, WATER PUMP 1 1

2

25


SJ413SAMURAI

FIG.3 CYLINDER HEADFIG.3FIG.3FIG.3FIG.3FIG.3

1 11100-57B02 CYLINDER HEAD ASSY 1 1

2 11112-73002 .PLUG, OIL VENTURI 1 1

3 11115-60B11-001 .GUIDE VALVE 16 16

4 09241-20006 .PLUG 3 3

5 09241-30009 .PLUG 1 1

6 11128-60B00 .SCREW 12 12

7 09206-08001 .PIN 12 12

8 21947-85C50 .PLUG 1 1

9 11141-86502 GASKET, CYLINDER HEAD 1 1

10 11117-73G00 SCREW 10 10

11 04211-13189 PIN 2 2

12 11170-66D00 COVER, CYLINDER HEAD 1 1

13 11189-71C00 GASKET, CYLIND. HEAD COVER 1 1

14 11179-71C01 GASKET 4 4

15 11178-71C10 SCREW 6 6

16 - 1 09482-00427 BOLT (NGK BKRGE) 4 4

16 - 2 09482-00429 BOLT (DENSO K20 PR-U) 4 4

17 11160-81810 CASE, DISTRIBUTOR 1 1

18 11162-71C10 .O RING 1 1

19 01550-06253 SCREW 3 3

20 16920-86502 CAP, OIL FILLER 1 1

21 15317-77901 PLATE, FUEL PUMP 1 1

22 15319C63B00 GASKET 1 1

23 01550-08203 SCREW 2 2

SJ413SAMURAI

2

26


FIG.4 CYLINDER BLOCKFIG.4FIG.4FIG.4FIG.4FIG.4

1 11200-51G02 BLOCK ASSY, CYLINDER 1 1

2 11260-50G00 .BOLT 10 10

3 09246-05006 .PLUG, OIL GALY 1 1

4 09246-06002 .PLUG, OIL GALY 1 1

5 09246-06002 .PLUG, OIL GALY 1 1

6 09246-08002 .PLUG, OIL GALY 2 2

7 11241-82010 STAND, OIL FILLER 1 1

8 16510-61A20 FILTER ASSY, OIL 1 1

9 37820-85C00 SWITCH ASSY, OIL PRESSURE 1 1

10 11213-72F01 PLATE 1 1

11 11214-72F01 PLATE 1 1

12 01550-08203 BOLT 2 2

13 11311-84C00 PLATE, CLUTCH HOUSING UPP. 1 1

14 11320-83002 PLATE, CLUTCH HOUSING LOW. 1 1

15 01550-06123 BOLT 2 2

2

27


SJ413SAMURAI

FIG.5 OIL PANFIG.5FIG.5FIG.5FIG.5FIG.5

1 11510-80C00 PAN, OIL 1 1 E2,E22,E54

2 09117A06033 BOLT (6X12) 16 16

3 08316-20063 NUT 2 2

4 09247-14027 PLUG, DRAIN 1 1

5 09168-14015 GASKET 1 1

6 16520-83003 STRAINER, OIL 1 1

7 01550-06123 BOLT 2 2

8 09280-14011 O RING 1 1

9 16910-66D00 GAUGE, OIL LEVEL 1 1

10 16930-64B02 GUIDE, GAUGE 1 1

11 01550-06123 BOLT 2 2

12 09280-10016 O RING 1 1

SJ413SAMURAI

2

28


FIG.6 OIL PUMPFIG.6FIG.6FIG.6FIG.6FIG.6

1 16100-61820 PUMP SET, OIL 1 1 TYPE 2: E2, E22, E54

2 16130-60A00 .ROTOR SET 1 1

3 09126-06007 .SCREW (6X14) 5 5

4 16150-60A00 .VALVE SET 1 1

5 08331-41156 ..SPRING 1 1

6 01411-06123 .STUD BOLT 2 2

7 09246-08002 .PLUG 2 2

8 01411-08203 .STUD BOLT 1 1

9 04221-06129 .PIN 2 2

10 16119-85C00 GASKET 1 1

11 01550-06253 BOLT 4 4

12 01550-06353 BOLT 3 3

13 04211A09109 PIN 2 2

2

29


SJ413SAMURAI

FIG.7 ENGINE MOUNTINGFIG.7FIG.7FIG.7FIG.7FIG.7

1 11610-81A00 MOUNTING, ENGINE FRONT 2 2

2 08321A31103 LOCK WASHER 4 4

3 08310-00103 NUT 4 4

4 11641-81A00 BRACKET, FRONT RH 1 1

5 11651-81A00 BRACKET, FRONT LH 1 1

6 01421-10203 STUD BOLT 1 1

7 08316-10103 NUT 1 1

8 01550-10203 BOLT 3 3

9 01500-10303 BOLT 3 3

10 11661-83000 BRACKET, FRONT FRAME 2 2

11 09118-10052 BOLT 4 4

12 11710A80000 MOUNTING, ENGINE REAR 1 1

13 01580-08203 BOLT 1 1

14 11741-80010 BRACKET, REAR MOUNTING 1 1

15 01107-08163 BOLT 2 2

16 01570-08303 BOLT 4 4

SJ413SAMURAI

2

30


FIG.8 CRANKSHAFTFIG.8FIG.8FIG.8FIG.8FIG.8

1 - 1 12100-63880-0A0 PISTON SET (STD,MARK 1) 4 4

1 - 2 12100-63880-0B0 PISTON SET (STD,MARK 2) 4 4

1 - 3 12100-63880-050 PISTON SET 4 4

2 12151-85C00 .PIN, PISTON 4 4

3 12153-85C00 .SNAP RING 8 8

4 - 1 12140-63E50 RING SET, PISTON (STD) 4 4

4 - 2 12140-63E50-050 RING SET, PISTON (OS:0.50) 4 4

5 12160-70C00 CONNECTING ROD ASSY 4 4

6 09159-08033 .NUT 8 8

7 - 1 12100-84810 BEARING SET, CON-ROD 4 4 STD,T:1.5

7 - 2 12100-84810-025 BEARING SET, CON-ROD 4 4 OS:0.25,T:1.625

8 12221-83E00 CRANKSHAFT ASSY 1 1

9 - 1 12340-84C00-0A0 BEARING SET (GREEN) 5 5 STD,T:2

9 - 2 12340-84C00-0B0 BEARING SET (BLACK) 5 5 STD,T:2

9 - 3 12340-84C00-0C0 BEARING SET (NON) 5 5 STD,T:2

9 - 4 12340-84C00-0D0 BEARING SET (YELLOW) 5 5 STD,T:2

9 - 5 12340-84C00-0E0 BEARING SET (BLUE) 5 5 STD,T:2

9 - 6 12300-84810-0AA BEARING SET (RED/GREEN) 5 5 US:0.25,T:2.125

9 - 7 12300-84810-0BA BEARING SET (RED/BLACK) 5 5 US:0.25,T:2.125

9 - 8 12300-84810-0CA BEARING SET (RED) 5 5 US:0.25,T:2.125

9 - 9 12300-84810-0DA BEARING SET (RED/YELLOW) 5 5 US:0.25,T:2.125

9 - 10 12300-84810-0EA BEARING SET (RED/BLUE) 5 5 US:0.25,T:2.125

10 - 1 12300-84820 BEARING SET, CRANK THRUST 1 1 STD,T:2.5

10 - 2 12351-84C00 BEARING SET, CRANK THRUST 1 1 OS:0.125,T:2.563

11 09283-32042 SEAL, OIL (32X47X6) 1 1

12 12611-50G00 PULLEY, CRANKSHAFT 1 1

13 12619-53B01 BOLT 1 1

14 09103-06185 BOLT (6X20) 5 5

15 08341-31059 KEY 1 1

16 12630-52G00 PULLEY, CRANK TIMING BELT 1 1 TYPE 2:E2,E22,E54

2

31


SJ413SAMURAI

FIG.8 CRANKSHAFTFIG.8FIG.8FIG.8FIG.8FIG.8

17 12620-83000 FLYWHEEL 1 1

18 09103-10068 BOLT (10X18.5) 6 6

19 12623-85C00 BEARING, INPUT SHAFT 1 1

20 09283-68002 SEAL, OIL (68X86X8) 1 1

21 11341-85C00 HOUSING, OIL SEAL 1 1

22 11349-85C00 GASKET 1 1

23 01550-06203 BOLT 3 3

24 01550-06253 BOLT 2 2

25 04211A09109 PIN 2 2

SJ413SAMURAI

2

32


FIG.9 CAM SHAFTFIG.9FIG.9FIG.9FIG.9FIG.9

1 12710-52G00 CAM SHAFT 1 1

2 09283-32042 SEAL, OIL (32X47X6) 1 1

3 12860-71C00 SHAFT, ROCKER ARM 1 1

4 09280-12009 O RING 1 1

5 07130-06163 BOLT 6 6

6 12841-71C00 ARM, VALVE ROCKER INTAKE 8 8

7 12844-66D00 ARM, VALVE ROCK. EXH. NO.1 4 4

8 12845-66D00 ARM, VALVE ROCK. EXH. NO.2 4 4

9 12842-32411 SCREW, ADJUSTING 8 8

10 12846-61D00 SCREW, ADJUSTING 8 8

11 12849-85C12 CLAMP, ROCKER ARM 8 8

12 12843-85C10 NUT, ADJUSTING SCREW INTK 8 8

13 12843-66D00 NUT, ADJUSTING SCREW EXH 8 8

14 12891-85C10 SPRING, ROCKER ARM 5 5

15 12911-71C00 VALVE, INTAKE 8 8

16 12915-71C50 VALVE, EXHAUST 8 8

17 12921-71C01 SPRING 16 16

18 12931-85C10 RETAINER, SPRING 16 16

19 12932-24400 COTTER, VALVE 32 32

20 12933-71C00 SEAT, VALVE SPRING 16 16

21 09289-05012 SEAL, VALVE STEM 16 16

2

33


SJ413SAMURAI

FIG.10 CAMSHAFT TIMINGFIG.10FIG.10FIG.10FIG.10FIG.10

1 12741-53B01 PULLEY, CAM SHAFT TIMING 1 1

2 01550-10253 BOLT 1 1

3 04221-05109 PIN 1 1

4 12761-70C00 BELT, TIMING 1 1

5 12821-70C00 SPRING 1 1

6 12810-71C02 TENSIONER, BELT 1 1

7 12822-70C00 PLATE 1 1

8 12823-82001 DAMPER 1 1

9 12825-71C02 BOLT 1 1

10 01550-08353 BOLT 1 1

11 11360-71C00 COVER, INSIDE 1 1

12 11390-76A00 COVER, OUTSIDE 1 1

13 11480-71C00 SEAL SET, INSIDE COVER 1 1

14 11394-70B00 SEAL, WATER PUMP 1 1 L:28>18.5

15 11396-71C00 SEAL, OUTSIDE COVER 1 1 L:1070>1050

16 09103-06083 BOLT (6X12) 2 2

17 09103-06186 BOLT (6X16) 2 2

18 09103-06187 BOLT (6X20) 5 5

19 09159-06077 NUT 2 2

20 01104-06256 BOLT, TENSIONER SPRING 1 1

21 17512-76A00 STUD BOLT, CASE 1 1

SJ413SAMURAI

2

34


FIG.11 INTAKE MANIFOLDFIG.11FIG.11FIG.11FIG.11FIG.11

1 13110-81A01 MANIFOLD, INTAKE 1 1

2 13119-85C10 GASKET 1 1

3 01550-08253 BOLT 3 3

4 13117-60B00 STUD BOLT 6 6

5 01421-08353 STUD BOLT 2 2

6 08310-00083 NUT 8 8

7 11852-66D01 HOOK, ENGINE 1 1

8 13161-81A00 STIFFENER, LOWER 1 1

9 13166-81A00 STIFFENER, UPPER 1 1

10 01550-10203 BOLT 2 2

11 01550-08203 BOLT 2 2

12 11198-58B00 SEAL, PCV VALVE 1 1

13 18118-58B00 VALVE, PCV 1 1

14 09354-80153-600 HOSE, PCV 1 1

15 09401-13414 CLAMP 2 2

16 13650-50G01 SENSOR, WATER TEMPERAT. 1 1

17 09250-04003 PLUG 1 1

2

35


SJ413SAMURAI

FIG.12 THROTTLE BODYFIG.12FIG.12FIG.12FIG.12FIG.12

1 13400-64G00 BODY ASSY, THROTTLE 1 1

2 13420-52G00 .SENSOR, THROTTLE POSITION 1 1

3 02112-74123 .SCREW 2 2

4 18137-64G00 .VALVE ASSY 1 1

5 14139-70G30 .GASKET 1 1

6 02112-35163 .SCREW 4 4

7 13421-60G00 GASKET 1 1

8 01550-08503 BOLT 2 2

9 01421-08503 STUD BOLT 2 2

10 08310-00083 NUT 2 2

11 09356-75141-600 HOSE, THROT BODY INLET 1 1 L:600>160

12 13492-81A01 HOSE, WATER OUTLET 1 1

13 18119-85C50 CLIP 4 4

14 15910-830B0 CABLE ASSY, ACCEL 1 1

15 15918-81A10 BRACKET, CABLE 1 1

16 15919-81A00 GUIDE, CABLE 1 1

17 01550-06123 BOLT 1 1

18 09403-05311 CLAMP 1 1

SJ413SAMURAI

2

36


FIG.13 DELIVERY PIPEFIG.13FIG.13FIG.13FIG.13FIG.13

1 15700-81820 PIPE SET, DELIVERY 1 1

2 09247-14029 .PLUG 1 1

3 15762-61B00 .GASKET 1 1

4 09360-14012 .BOLT, UNION 1 1

5 15762-61B00 .GASKET 2 2

6 15830-81A00 .JOINT, FUEL MAIN 1 1

7 01550-06123 .BOLT 1 1

8 01550-08353 BOLT 2 2

9 15610-81A00 REGULATOR, PRESSURE 1 1

10 15710-09300 .O RING 1 1

11 09116-06181 BOLT (6X10) 2 2

12 15710-52G00 INJECTOR ASSY, FUEL 4 4

13 15710-09300 .O RING 4 4

14 15720-09300 .GROMMET 4 4

15 15735-58B00 INSULATOR 2 2

16 09320-08062 CUSHION 4 4

2

37


SJ413SAMURAI

FIG.14 AIR CLEANERFIG.14FIG.14FIG.14FIG.14FIG.14

1 13700-830A0 CLEANER ASSY, AIR 1 1

2 13780-83000 .ELEMENT, AIR CLEANER 1 1

3 13813-61AT0 .GROMMET SET 3 3

4 13731-83001 .JOINT, WARM AIR VALVE 1 1

5 09402-70306 .CLAMP 1 1

6 13740-83010 .PIPE, AIR INTAKE 1 1

7 02112-76163 .SCREW 2 2

8 01550-06253 BOLT 1 1

9 08316-10063 NUT 2 2

10 13881-830A0 HOSE, AIR CLEANER OUTLET 1 1

11 09402-69511 CLAMP, OUTLET HOSE 1 1

12 09402-82202 CLAMP, OUTLET HOSE 1 1

13 09251-05006 CAP 1 1

14 09367-14004 PIPE, BREATHER HOSE 1 1

15 13870-83000 HOSE, COOL AIR 1 1

16 13896-83000 CLAMP 1 1

17 03141-04083 SCREW 1 1

18 03142-05123 SCREW 1 1

19 11191-830A0 BREATHER HOSE 1 1

20 09401-18404 CLAMP 2 2

21 13650-52G00 AIR TEMP. SENSOR 1 1

After Sales Bulletin

Service

SERVICE INFORMATION The purpose of this Service Bulletin let you know about some modifications that have been introduced in the above mentioned catalogue.

In Fig. 14, Air Cleaner, a new position has been included, pos.22, ref. 09160-84C00, Washer .

FIG.14 AIR CLEANER

REF NO.

PART NO. DESCRIPTION Q´TY

REMARKS J V

22 09160-84C00 WASHER 3 3 SEE FROM VIN

These modifications come into effect up to the Vins shown bellow:

09160-84C00 SAMURAI E-III GAS. SHORT “J”

VSESJS02CNA201172; VSESJS02CNA201175~ ONWARDS

SAMURAI E-III GAS. SHORT “V” FROM VSESJS02VNA200613~ ONWARDS Please take note and modify your catalogues accordingly

Fdo. Fº Javier Machado Baldasano Asesoramiento Técnico

Subject: WASHER, AIR CLEANER

Model: SAMURAI SJ413 E-III

Nº VIN:

References: CATÁLOGUE REF. 00000A01563-02I

Ref.: IS-181

Nº: I-SJ-008-I

Date: 19-APRIL-2002

Page: 1 of 1

Mod

.100

19

POS106UArchivo adjuntoI-SJ-008-I ; WASHER, AIR CLEANER.pdf

SJ413SAMURAI

2

38


FIG.15 EXHAUST MANIFOLDFIG.15FIG.15FIG.15FIG.15FIG.15

1 14110-80C00 MANIFOLD, EXHAUST 1 1

2 14140-52G00 GASKET 1 1

3 13117-60B00 STUD BOLT 9 9

4 08310-00083 NUT 9 9

5 14120-80C10 COVER COMP, EXH. MANF. 1 1

6 09116-06181 BOLT (6X13) 4 4

7 09159-06086 NUT 1 1

8 14271-80C00 STIFFENER 1 1

9 01550-10203 BOLT 2 2

10 11851-73001 HOOK, ENGINE 1 1

11 18213-80A00 SENSOR, OXYGEN 1 1

12 18214-65D20 BRACKET 1 1

13 01550-06123 BOLT 1 1

14 09404-08205 CLAMP 1 1

2

39


SJ413SAMURAI

FIG.16 MUFFLERFIG.16FIG.16FIG.16FIG.16FIG.16

1 14190-80C00 PIPE, EXHAUST 1 1

2 14183-76A00 RING, SEAL 1 1

3 14492-85C00 SPRING 2 2

4 09119-10041 BOLT (10X65) 2 2

5 01550-08353 BOLT 3 3

6 09180A08129 SPACER (8.2X12.5X23.5) 3 3

7 14281-85C00 MOUNTING, MUFFLER 2 2

8 14300-84C00 MUFFLER 1 1

9 14183-76A00 RING, SEAL 1 1

10 14493-85C00 BOLT 2 2

11 14492-85C00 SPRING 2 2



14 09180A08129 SPACER (8.2X12.5X23.5) 5 5

15 01550-08353 BOLT 5 5

16 18213-80C00 SENSOR, OXYGEN 1 1

SJ413SAMURAI

2

40


FIG.17 FUEL PUMPFIG.17FIG.17FIG.17FIG.17FIG.17

1 15100-80C02 PUMP ASSY, FUEL 1 1

2 15329-85C00 SCREW 6 6

3 15410-80C00 FUEL FILTER 1 1

4 01550-06123 BOLT 2 2

5 13921-85552 BOLT 1 1

6 13923-85551 BOLT, UNION 1 1

7 13925-85553 GASKET 4 4

8 13924-85550 BOLT, UNION 1 1

9 09168-06023 GASKET 1 1

10 15810-80C20 PIPE, FUEL (FILTER INLET) 1 1

11 15820-80C20 PIPE, FUEL (FILTER OUTLET) 1 1

12 15861-80C21 PIPE, FUEL RETURN 1 1

13 15830-80C20 HOSE FUEL, (PIPE TO ENGINE) 1 1

14 09356-55117-360 HOSE, FUEL RETURN 1 1

15 09356-58127-600 HOSE, FUEL RETURN 1 1

16 09401-11407 CLAMP 2 2

17 09401-13419 CLAMP 1 1

18 01550-06123 BOLT 1 1

19 15892-60A11 CLAMP, FUEL PIPE 1 1

20 15893-60A11 CLAMP, FUEL PIPE 3 3

21 15895-80C00 CLAMP, FUEL PIPE 2 2

22 15897-80C00 CLAMP, FUEL PIPE 1 1

23 15895-80C00 CLAM, FUEL HOSE 2 2

24 09403-08404 CLAMP 1 1

25 09408-00063 CLAMP 1 1

26 09408A00121 CLAMP 2 2

2

41


SJ413SAMURAI

FIG.18 WATER PUMPFIG.18FIG.18FIG.18FIG.18FIG.18

1 17400-83003 PUMP SET, WATER 1 1

2 17431-85C00 GASKET 1 1

3 09103-06066 BOLT (6X23) 3 3

4 01421-06203 STUD BOLT 2 2

5 08316-10063 NUT 2 2

6 17511-57B00 PULLEY, WATER PUMP 1 1

7 17521-86500 BELT, WATER PUMP 1 1

8 17120-81A00 CLUTCH ASSY, FAN 1 1

9 01411-06203 STUD BOLT 4 4

10 08316-10063 NUT 4 4

11 17110-83000 FAN, COOLING 1 1

12 01550-06203 BOLT 4 4

SJ413SAMURAI

2

42


FIG.19 RADIATORFIG.19FIG.19FIG.19FIG.19FIG.19

1 17700-84C00 RADIATOR ASSY 1 1

2 17920-85C00 RADIATOR PLUG 1 1

3 00000A00715 DRAIN PLUG 1 1

4 00000A00015 O RING 1 1

5 01550-06123 SCREW 4 4

6 09351-75111-600 HOSE (L:600>90) 1 1

7 17931-80001 WATER TANK ASSY 1 1

8 17932-82001 PLUG 1 1

9 17933-82002 GROMMET 1 1

10 09352-70121-600 HOSE (L:600>530) 1 1

11 09352-70111-300 HOSE (L:300>170) 1 1

12 17934-80C00 HOSE 1 1

13 17761A83000 FAN PROTECTOR 1 1

14 01550-06123 SCREW 4 4

15 09404-06429 CLAMP 1 1

2

43


SJ413SAMURAI

FIG.20 WATER HOSEFIG.20FIG.20FIG.20FIG.20FIG.20

1 17670-50G10 THERMOSTAT, WATER (88°C) 1 1

2 17561-60B00 CAP, THERMOSTAT 1 1

3 01550-08253 BOLT 2 2

4 17550-81A00 PIPE, WATER INLET 1 1

5 09280-28008 O RING 1 1

6 01550-06123 BOLT 1 1

7 17841-81A00 HOSE, RADIATOR INLET 1 1

8 17852-81A00 HOSE, WATER INLET 1 1

9 17851-81A00 HOSE, RADIATOR OUTLET NO.1 1 1

10 09401-30403 CLIP 4 4

11 09401-30403 CLIP 2 2

12 17860-81A00 PIPE, RADIATOR, OUTLET 1 1

13 01550-08123 BOLT 1 1

14 17570-81A10 PLATE, WATER OUTLET 1 1

15 01500-08203 BOLT 2 2

16 17871-80C20 HOSE, HEATER PIPE TO INLET 1 1

17 17871-81A00 HOSE, HEATER INTAKE TO PIPE 1 1

18 17872-83011 HOSE, VALVE TO HEATER 1 1

19 17873-80C20 HOSE, HEATER TO INLET 1 1

20 17873-82A00 HOSE, HEATER 1 1

21 17880-80C20 PIPE, HEATER 1 1

22 09401-18404 CLIP 2 2

23 09401-18404 CLIP 2 2

24 09401-18404 CLIP 6 6

25 01550-06123 BOLT 2 2

26 74710-83020 VALVE, WATER 1 1

27 03141-06123 SCREW 2 2

28 74812-83001 GROMMET, HEATER HOSE 1 1

SJ413SAMURAI

2

44


FIG.21 EMISSION CONTROLFIG.21FIG.21FIG.21FIG.21FIG.21

1 18111-77E00 VALVE EGR 1 1

2 18529-77E00 GASKET 1 1

3 01550-08503 BOLT 2 2

4 18117-52G00 VALVE ASSY, DUTY FOR PURGE 1 1

5 08316-20063 NUT 1 1

6 18417-81A00 BRACKET 1 1

7 01550-06123 BOLT 1 1

8 18530-81A01 PIPE, EGR 1 1

9 18533-77E00 GASKET 2 2

10 01550-06163 BOLT 4 4

11 09355-35754-601 HOSE, VAC (P-REG TO INTK) 1 1

12 09355-54115-600 HOSE, VAC (VSV TO INTK) 1 1

13 09401-11407 CLIP 2 2

14 18560-81AA0 CANISTER 1 1

15 18570-80C00 BRACKET 1 1

16 01550-08123 BOLT 2 2

17 09355-54115-320 HOSE, PURGE (CNSTR TO VSV) 1 1

18 18567-80A00 HOSE, CANISTER AIR 1 1

19 09355-54128-260 HOSE, CANISTER INLET 1 1

20 09355-54128-160 EVAP HOSE 1 1

21 09401-11407 CLIP 2 2

22 09401-11419 CLIP, EVAP HOSE 4 4

23 17879-85C00 CLIP, AIR HOSE 1 1

24 09408-00111 CLAMP 1 1

25 18133-60B00 FILTER, GAS 1 1

26 18590-81A00 SENSOR, MAP 1 1

27 01550-06163 BOLT 2 2

28 09355-35754-601 HOSE, VAC.(MAP SNSR TO FLTR)1 1

Boletín Post-Venta

Service

SERVICE INFORMATION This Service Bulletin informs you about some modifications that have been introduced in the above mentioned catalogue.

00000A01303-03E: In Fig. 44, pos.26, comes to be : - pos.26-1, ref. 09408-00111, Clamp, - pos.26-2, ref. 09408-00100, Clamp.

FIG.44 EMISSION CONTROL (GASOLINE: FUEL INJECTION)

REF NO.


REMARKS J V

26-1 09408-00111 CLAMP 1 1 SEE UP TO VIN

26-2 09408-00100 CLAMP 1 1 SEE FROM VIN

00000A01563-02E: In Fig. 21, pos.24, comes to be: - pos.24-1, ref. 09408-00111, Clamp, - pos.24-2, ref. 09408-00100, Clamp.

FIG.21 EMISSION CONTROL

REF NO.


REMARKS J V

24-1 09408-00111 CLAMP 1 1 SEE UP TO VIN

24-2 09408-00100 CLAMP 1 1 SEE FROM VIN

Subject: CLAMP

Model: SAMURAI SJ413/SJ413 E-III

Nº VIN:

References: CATÁLOGUE REF. 00000A01303-03I/00000A01563-02I

Ref.: IS-185

Nº: I-SJ-010-I

Date: 23-APRIL-2002

Page: 1 of 2

Mod

.100

19

These modifications come into effect up to the Vins shown bellow:

REFERENCE VEHICLE VIN

09408-00111 (UP TO)

SAMURAI SHORT “J” UP TO ~VSESJS00CNA215809 SAMURAI SHORT “V” UP TO ~VSESJS00VNA214545 SAMURAI LONG-BODY UP TO ~VSESJL00CNA202669 SAMURAI PICK-UP UP TO ~VSESJL00TNA201751

SAMURAI E-III CORTO “J”

UP TO ~VSESJS02CNA200462; VSESJS02CNA200464; VSESJS02CNA200465; VSESJS02CNA200466; FROM VSESJS02CNA200468~ UP TO ~VSESJS02CNA200479; VSESJS02CNA200481; VSESJS02CNA200482

SAMURAI E-III SHORT “V” UP TO ~VSESJS02VNA200183; FROM VSESJS02VNA200185~ UP TO ~VSESJS02VNA200200

09408-00100 (FROM)

SAMURAI SHORT “J” FROM VSESJS00CNA215810~ ONWARDS SAMURAI SHORT“V” FROM VSESJS00VNA214546~ ONWARDS SAMURAI LONG-BODY FROM VSESJL00CNA202670~ ONWARDS SAMURAI PICK-UP FROM VSESJL00TNA201752~ ONWARDS

SAMURAI E-III SHORT “J” VSESJS02CNA200463; VSESJS02CNA200467; VSESJS02CNA200480; VSESJS02CNA200483~ ONWARDS

SAMURAI E-III SHORT “V” VSESJS02VNA200184; VSESJS02VNA200201~ ONWARDS

Thanks to modify your catalogues accordingly.


Ref.: IS-185

Nº: I-SJ-010-I

Date: 23-APRIL-2002

Page: 2 of 2

POS106UArchivo adjuntoI-SJ-010-I ; CLAMP.pdf

2

45


SJ413SAMURAI

FIG.22 LABELFIG.22FIG.22FIG.22FIG.22FIG.22

1 11958-85C00 LABEL, COOLING FAN CAUTION 1 1

2 11959-60E00 LABEL, FUEL LIMITATION 1 1

3 11033-00000 LABEL, “SHELL” OIL 1 1

4 09824B00032 LABEL, JACK USE 1 1

After Sales Bulleting

Service

SERVICE INFORMATION The purpose of this Service Bulleting is to inform you about the modifications included in this Spare Parts Catalogue. Kindly take note and correct your catalogues accordingly In Fig. Fig. 22, positions 4-1, 86913-84C94, 4-2, 86913-85C95, fixation plates, and posición 6, 09229A03011, PIN identification plate, are not supplied as Spare Parts, so they have been cancelled from the catalogue, being declared Out of Use. Position 5, 09824B00032 must now say position 4 FIG. 22

Ref No.

Part No. Description Q’ty

Modification J V

1 11958-85C00 Label, cooling Fan Caution 1 1 2 11959-60E00 Label Fuel Limitation 1 1 3 11033-00000 Label Oil “Shell” 1 1

4 09824B00032 Jack Use Label 1 1 Position Changes

As it is shown in figure, next page.

Subject: SPARE PARTS MODIFICATION

Model: SAMURAI E-III GASOLINA

Nº VIN:

References: SPARE PARTS CATALOGUE REF. 00000A01563-

Ref.: IS-99

Nº: I-SJ-71-I

Date: 13-JUNE-2001

Page: 1 of 3

Mod.1

0019

In Fig. 24, position 49, part number 21915-85C20-KIT, bearing, is assembled in Qty’ 1 and not in Qty´2 as it is shown in the catalogue FIG. 24

Ref No.

Part No. Description New Q’ty

Modification J V

49 21915-85C20-KIT Bearing Set 1 1 Quantity changes

Ref.: IS-99

Nº: I-SJ-71-I

Date: 13-JUNE-2001

Page: 2 de 3

In Fig. 50, position 19 has been omoited due to a printting mistake, for this reason, position 20, with p.n. 08322-01183, should say position 19. Position 21, 09160-12073, must say position 20 and position 22, 08310-00123, must be be position 21. FIG. 50

Old Ref No.

New Ref No.

Part No. Description Q’ty

Modification J V

20 19 08322-01163 Washer 4 4 Change in position 21 20 09160-12073 Washer 4 4 Change in position 22 21 08310-00123 Nut 4 4 Change in position

Fdo. Fº Javier Machado Baldasano

Ref.: IS-99

Nº: I-SJ-71-I

Date: 13-JUNE-2001

Page: 3 of 3

Asesoramiento Técnico

POS106UArchivo adjuntoI-SJ-071-I.pdf

3

46


SJ413SAMURAI

FIG.23 CLUTCHFIG.23FIG.23FIG.23FIG.23FIG.23

1 22100A83020 COVER ASSY, CLUTCH 1 1

2 01107-08163 BOLT 6 6

3 22400A83020 DISK, CLUTCH 1 1

4 23265-84C00 BEARING, CLUTCH RELEASE 1 1

5 23260-83013 SHAFT, CLUTCH RELEASE 1 1

6 09205-03019 PIN 1 1

7 09284-14005 OIL SEAL 1 1

8 09241-22003 PLUG 1 1

9 09448-20006 SPRING 1 1

10 09300-14017 BUSH 2 2

11 23266-83002 ARM, CLUTCH RELEASE 1 1

12 01550-08353 BOLT 1 1

13 08310-00083 NUT 1 1

14 23710A83023 CABLE ASSY, CLUTCH 1 1

15 00009-00000 CLAMP 1 1

16 23911-83003 BRACKET, CLUTCH CABLE 1 1

17 09150-06010 NUT 1 1

18 09209-13018 PIN 1 1

19 09440-08026 SPRING 1 1

20 01550-06163 BOLT 2 2

21 01550-10203 BOLT 2 2

22 09160-84C00 WASHER 2 2

23 24759A78130 CLAMP 1 1

24 01550-06123 BOLT 1 1

3

47


SJ413SAMURAI

FIG.24 TRANSMISSIONFIG.24FIG.24FIG.24FIG.24FIG.24

1 24110A83001 SHAFT, INPUT 1 1

2 21915-85C00 BEARING 1 1

3 21911-85C00 BEARING 1 1

4 21933-85C80 C RING 1 1

5 21933-85C30 CIRCLIP 1 1

6 09283-25088 OIL SEAL 1 1

7 24121-83002 SHAFT, MAIN 1 1

8 06111-06003 BALL 3 3

9 09166-30007 WASHER 2 2

10 24210-85C00 GEAR, MAINSHAFT LOW 1 1

11 09300-30003 BUSH 1 1

12 21915-85C40 BEARING 1 1

13 24220-85C00 GEAR, MAINSHAFT 2ND 1 1

14 21915-85C40 BEARING 1 1

15 24230A81A20 GEAR, MAINSHAFT 3RD 1 1

16 21915-85C30 BEARING 1 1

17 24250-84C10 GEAR, MAINSHAFT 5TH 1 1

18 24255-60A00 WASHER 1 1

19 09263-35028 BEARING 1 1

20 09262-30085 BEARING 1 1

21 09390-62010 C RING 1 1

22 08113-63050 BEARING 1 1

23 21933-85C10 CIRCLIP 1 1

24 21933-85C30 CIRCLIP 2 2

25 24131-83002 SHAFT, COUNTER 1 1

26 24351-85C00 GEAR, COUNTER SHAFT 5TH 1 1

27 21911-85C10 BEARING, FRONT 1 1

28 21933-85C30 CIRCLIP 1 1

29 09262-28020 BEARING, CENTER 1 1

30 08113-63040 BEARING, REAR 1 1

3

48


SJ413SAMURAI

FIG.24 TRANSMISSIONFIG.24FIG.24FIG.24FIG.24FIG.24

31 24400-83000 HUB ASSY, SYNCHRONIZ. LOW 1 1

32 24431-85C00 RING, SYNCHRONIZER LOW 2 2

33 24436-83000 HUB ASSY, SYNCHRONIZ. LOW 2 2

34 09388-00017 SPRING, LOW 2 2

35 24410-83000 HUB ASSY, SYNCHRONIZ. HIGH 1 1

36 24432-83001 RING, SYNCHRONIZER HIGH 3 3

37 09388-00019 SPRING, HIGH 2 2

38 09388-00019 SPRING, 5TH SPEED 2 2

39 24420-83000 HUB ASSY, REVERSE DRIVE 1 1

40 24471-60A00 KEY 6 6

41 24473-70D10 KEY 3 3

42 24551-83000 SHAFT, REVERSE IDLE GEAR 1 1

43 09261-06003 PIN 1 1

44 24560A83001 GEAR, REVERSE IDLE 1 1

45 09166-16014 WASHER 1 1

46 24671-83000 GEAR, COUNTERSHAFT REV. 1 1

47 24681-83000 GEAR, MAINSHAFT REVERSE 1 1

48 09300-30003 BUSH 1 1

49 21915-85C20-KIT BEARING 1 1

50 09380-17008 CIRCLIP 1 1

51 09164-20008 WASHER 1 1

52 21933-85C30 CIRCLIP 1 1

3

49


SJ413SAMURAI

FIG.25 TRANSMISSION CASEFIG.25FIG.25FIG.25FIG.25FIG.25

1 24700-83001 CASE ASSY, TRANSMISSION 1 1

2 09206-13011 .PIN 2 2

3 09103-08131 .BOLT NO.2 4 4

4 09103-08247 .BOLT NO.1 4 4

5 01550-08653 .BOLT NO.3 2 2

6 24741-83001 RETAINER, INPUT SHAFT BEAR. 1 1

7 09103-08152 BOLT 8 8

8 37610-83001 SWITCH, BACK UP LAMP 1 1

9 09280-11002 .O RING 1 1

10 24759A78130 CLAMP 1 1

11 11851-73001 HOOK, ENGINE 1 1

12 24770-80422 CASE, EXTENSION 1 1

13 04211-13189 PIN 2 2

14 09103-08132 BOLT, NO.2 3 3

15 01550-08353 BOLT, NO.1 7 7

16 24780-83010 OIL SEAL, EXTENSION CASE 1 1

17 21947-85C40 PLUG, OIL FILLER 1 1

18 21947-85C40 PLUG, OIL DRAIN 1 1

19 01500-08123 BOLT 1 1

20 21945-85C20 GASKET 1 1

21 24821-09001 PLUG, BREATHER 1 1

22 01421-10403 STUD BOLT, NO.1 1 1

23 01421-10453 STUD BOLT, NO.2 1 1

24 08316-10103 NUT 2 2

25 01517-10603 BOLT, NO.1 1 1

26 01550-10703 BOLT, NO.2 1 1

27 09206-13011 PIN 2 2

28 29553-85F30 DAMPER, MASS 1 1

3

50


SJ413SAMURAI

FIG.26 GEAR SHIFTING FORKFIG.26FIG.26FIG.26FIG.26FIG.26

1 25211-83003 FORK, LOW SPEED 1 1

2 25221-83003 FORK, HIGH/REVERSE SPEED 2 2

3 25411-80401 SHAFT, LOW SPEED FORK 1 1

4 25420-80401 SHAFT, HIGH SPEED FORK 1 1

5 25451-80421 SHAFT, REVERSE FORK 1 1

6 25241-83001 YOKE, LOW SPEED SHAFT 1 1

7 25261-83003 YOKE, 5TH GEAR 1 1

8 25271-83002 YOKE, REVERSE SHAFT 1 1

9 21941-85C50 BOLT 1 1

10 08321B31083 LOCK WASHER 1 1

11 08332-11106 E RING 1 1

12 08212-14201 WASHER 1 1

13 09448-18034 SPRING 1 1

14 09448-18017 SPRING 1 1

15 09205-05012 PIN 7 7

16 09261-03017 ROLLER, SHAFT LOCATING 1 1

17 09250-10006 PLUG 1 1

18 25415-83000 SPRING 3 3

19 06112-12004 BALL 5 5

3

51


SJ413SAMURAI

FIG.27 GEAR SHIFTING CONTROLFIG.27FIG.27FIG.27FIG.27FIG.27

1 25121-83001 CASE, SHIFTING LEVER 1 1

2 01550-08203 BOLT 4 4

3 25341-69002 PIN, LOW SPEED SELECT GUIDE1 1

4 25342-69002 PIN, REVERSE SELECT GUIDE 1 1

5 09440-11005 SPRING, SELECT RETURN 2 2

6 06112-10004 BALL 1 1

7 09440-04019 SPRING, INNER 1 1

8 09440-07005 SPRING, OUTER 1 1

9 09128-10002 SCREW, REVERSE GUIDE PIN 1 1

10 09128-06032 SCREW, LOW SPEED GUIDE PIN 1 1

11 09241-08003 PLUG 2 2

12 21941-85C50 BOLT, LEVER LOCATING 1 1

13 25125A80001 COVER, LEVER CASE 1 1

14 01550-06163 BOLT 3 3

15 28101B83010 LEVER, GEAR SHIFTING CONTR. 1 1

16 28113-81A80-5PK KNOB, LEVER 1 1

17 28135-80000 BOOT, LEVER NO.1 1 1

18 28136-84CB0 BOOT, LEVER NO.2 1 1

19 09164A24003 WASHER 1 1

20 28137-84CA0 COVER, BOOT 1 1

21 01550-06123 BOLT 4 4

22 08321B31083 WASHER 1 1

23 28116-69000 BUSH NYLON 1 1

24 28136-84CA0 GASKET,COVER 1 1

3

52


SJ413SAMURAI

FIG.28 PROPELLER SHAFTFIG.28FIG.28FIG.28FIG.28FIG.28

1 27101B83001 SHAFT ASSY, PROPELLER NO.1 1 1

2 27200-85C00 .JOINT ASSY, UNIVERSAL 2 2

3 51118-36213 ..CIRCLIP 8 8

4 08321-01083 WASHER 20 20

5 27131B83001 .YOKE, JOINT FLANGE 1 1

6 27102C83001 SHAFT ASSY, PROPELLER NO.2 1 1


8 51118-36213 ..CIRCLIP 8 8

9 08351-21008 .GREASE NIPPLE 1 1


11 27103C83001 SHAFT ASSY, PROPELLER NO.3 1 1


13 51118-36213 ..CIRCLIP 8 8

14 08351-21008 .GREASE NIPPLE 1 1


16 09100-08172 BOLT 20 20

17 08310-00083 NUT 20 20

3

53


SJ413SAMURAI

FIG.29 FRONT DIFFERENTIAL GEARFIG.29FIG.29FIG.29FIG.29FIG.29

0 27300-84C20 DIFFERENTIAL ASSY,FRONT 1 1 R=12:41

1 27110A83001 FLANGE, UNIVERSAL JOINT 1 1

2 27311B83101 BEVEL PINION & GEAR SET, FR. 1 1 R=12:41

3 27315-60A01 SPACER, PINION 1 1

4 - 1 09181-35111 SHIM, PINION 0-1 0-1 T:1.00

4 - 2 09181-35112 SHIM, PINION 0-1 0-1 T:1.03

4 - 3 09181-35114 SHIM, PINION 0-1 0-1 T:1.06

4 - 4 09181-35115 SHIM, PINION 0-1 0-1 T:1.09

4 - 5 09181-35117 SHIM, PINION 0-1 0-1 T:1.12

4 - 6 09181-35118 SHIM, PINION 0-1 0-1 T:1.15

4 - 7 09181-35119 SHIM, PINION 0-1 0-1 T:1.18

4 - 8 09181-35121 SHIM, PINION 0-1 0-1 T:1.21

4 - 9 09181-35122 SHIM, PINION 0-1 0-1 T:1.24

4 - 10 09181-35124 SHIM, PINION 0-1 0-1 T:1.27

4 - 11 09181-35125 SHIM, PINION 0-1 0-1 T:1.30

4 - 12 09181-35101 SHIM, PINION 0-1 0-1 T:0.50

4 - 13 09181-35024 SHIM, PINION 0-1 0-1 T:0.40

4 - 14 09181-35023 SHIM, PINION 0-1 0-1 T:0.30

4 - 15 09181-35026 SHIM, PINION 0-1 0-1 T:0.60

5 21925-85C00 BEARING, PINION FRONT 1 1

6 21925-85C30 BEARING, PINION REAR 1 1

7 09283-40027 SEAL, PINION OIL 1 1

8 09159-20003 NUT 1 1

9 27450-84C00 CARRIER ASSY, DIFF FRONT 1 1

10 21941-85C30 .BOLT 4 4 12X58

11 01500-08253 BOLT 8 8

12 27331-83020 PINION, DIFF 4 4

13 27341-64B00 GEAR, DIFF 2 2

14 09164-15006 WASHER 4 4

15 27351-65D00 SHAFT, DIFF PINION NO.1 1 1

3

54


SJ413SAMURAI

FIG.29 FRONT DIFFERENTIAL GEARFIG.29FIG.29FIG.29FIG.29FIG.29

16 27355-83000 SHAFT, DIFF PINION NO.2 2 2

17 27356-85C00 JOINT 1 1

18 27411-83000 CASE, DIFF RH 1 1

19 27421-83000 CASE, DIFF LH 1 1

20 09103-10028 BOLT 10 10 10X25

21 - 1 09160-35013 WASHER 0-2 0-2 T:0.9

21 - 2 09160-35013 WASHER 0-2 0-2 T:1.0

21 - 3 09160-35013 WASHER 0-2 0-2 T:1.1

21 - 4 21945-85C10 WASHER 0-2 0-2 T:1.2

22 21925-85C60 BEARING, DIFF SIDE 2 2

23 27461-83000 ADJUSTER, BEARING 2 2

24 27462-63202 PLATE, BEARING LOCK 2 2

25 01550-08123 BOLT 2 2

3

55


SJ413SAMURAI

FIG.30 REAR DIFFERENTIAL GEARFIG.30FIG.30FIG.30FIG.30FIG.30

0 27301-84C20 DIFFERENTIAL ASSY,REAR 1 1 R=12:41

1 27110A83001 FLANGE, UNIVERSAL JOINT 1 1

2 27311C83101 BEVEL PINION/GEAR SET 1 1 R=12:41

3 27315-60A01 SPACER, DRIVE BEVEL PINION 1 1

4 - 1 09181-35101 SHIM 0-1 0-1 T:0.30

4 - 2 09181-35117 SHIM 0-1 0-1 T:1.12

4 - 3 09181-35119 SHIM 0-1 0-1 T:1.18

4 - 4 09181-35122 SHIM 0-1 0-1 T:1.24

4 - 5 09181-35125 SHIM 0-1 0-1 T:1.30

5 21925-85C00 BEARING 1 1

6 21925-85C30 BEARING 1 1

7 09283-40027 SEAL, OIL 1 1

8 09159-20003 NUT, UNIVERSAL JOINT 1 1

9 27450-84C00 CARRIER ASSY, DIFFERENTIAL 1 1

10 21941-85C30 .BOLT 4 4

11 01500-08253 BOLT 8 8

12 27331-83020 PINION, DIFFERENTIAL 4 4

13 27341-83000 GEAR, DIFFERENTIAL 2 2

14 27351-65D00 SHAFT, PINION NO.1 1 1

15 27355-83000 SHAFT, PINION NO.2 2 2

16 27356-85C00 JOINT, DIFF PINION SHAFT 1 1

17 09164-15006 WASHER 4 4 T:1.0

18 27411-83000 CASE, DIFFERENTIAL 1 1

19 09103-10028 BOLT 10 10

20 27421-83000 CASE, DIFFERENTIAL 1 1

21 09103-08030 BOLT 8 8 8X18.5

22 21925-85C60 BEARING 2 2

23 27461-83000 ADJUSTER, SIDE BEARING 2 2

24 27462-63202 PLATE, BEARING LOCK 2 2

25 01550-08123 BOLT 2 2

3

56


SJ413SAMURAI

FIG.30 REAR DIFFERENTIAL GEARFIG.30FIG.30FIG.30FIG.30FIG.30

26 - 1 09160-35013 WASHER 0-2 0-2 T:0.80

26 - 2 09160-35014 WASHER 0-2 0-2 T:0.70

26 - 3 09160-35015 WASHER 0-2 0-2 T:0.60

27 21945-85C10 WASHER 2 2 T:0.90

3

57


SJ413SAMURAI

FIG.31 TRANSFER GEARFIG.31FIG.31FIG.31FIG.31FIG.31

1 29111-83050 SHAFT, INPUT 1 1

2 29981-80051 BEARING, FRONT 1 1

3 29992-80050 CIRCLIP 1 1

4 29982-80051 BEARING, REAR 1 1

5 - 1 29117-80050 SHIM, INPUT SHAFT 0-2 0-2 T:0.1

5 - 2 29118-80050 SHIM, INPUT SHAFT 0-2 0-2 T:0.3

6 29971-83050 OIL SEAL 1 1

7 27110-83053 FLANGE, UNIVERSAL JOINT 1 1

8 29951-83050 NUT 1 1

9 29121-83050 GEAR, COUNTER 1 1

10 29131-80050 SHAFT, COUNTER 1 1

11 29983-80050 BEARING 2 2

12 29962-80050 SPACER 1 1

13 29956A80050 WASHER 2 2

14 29975-80050 O RING 1 1

15 29136-80050 PLATE, COUNTER SHAFT 1 1

16 01107-08163 BOLT 1 1

17 29141-80050 SHAFT, OUTPUT REAR 1 1

18 29986-80050 BEARING, PILOT 1 1

19 29211-83050 GEAR, OUTPUT LOW 1 1

20 29984-80050 BEARING 1 1

21 29221-83050 GEAR, OUTPUT HIGH 1 1

22 29985-80050 BEARING 1 1

23 29959-80050 WASHER, OUTPUT GEAR 2 2

24 29241-80050 SLEEVE, REDUCTION CLUTCH 1 1

25 29987-80050 BEARING, FRONT 1 1

26 29231-80050 HUB, FRONT DRIVE CLUTCH 1 1

27 29241-80050 SLEEVE, FRONT DRIVE CLUTCH 1 1

28 29911-80050 CIRCLIP 1 1

29 29981-80051 BEARING, REAR 1 1

3

58


SJ413SAMURAI

FIG.31 TRANSFER GEARFIG.31FIG.31FIG.31FIG.31FIG.31

30 - 1 29147-80050 SHIM, OUTPUT SHAFT 0-2 0-2 T:0.1

30 - 2 29148-80050 SHIM, OUTPUT SHAFT 0-2 0-2 T:0.3

31 29143-80050 RETAINER, OUTPUT SHAFT 1 1

32 29972-80050 OIL SEAL 1 1


34 29951-83050 NUT 1 1

35 29151-80051 SHAFT, OUTPUT FRONT 1 1

36 29981-80051 BEARING 1 1

37 29992-80050 CIRCLIP 1 1

38 29971-83050 OIL SEAL 1 1


40 29951-83050 NUT 1 1

41 29411-83051 GEAR, SPEEDOMETER DRIVE 1 1

42 29421-83000 GEAR, SPEEDOMETER DRIVE 1 1

43 29431-80052 CASE, SPEEDOMETER GEAR 1 1

44 29977-80050 O RING, SPED. GEAR CASE N.2 1 1

45 29973-80050 OIL SEAL 1 1

46 09280-19001 O RING 1 1

47 09128-06032 BOLT 1 1

3

59


SJ413SAMURAI

FIG.32 TRANSFER GEAR SHIFTINGFIG.32FIG.32FIG.32FIG.32FIG.32

1 29310-80050 FORK, FRONT DRIVE SHIFTING 1 1

2 29321-80052 FORK, REDUCTION SHIFTING 1 1

3 29331-80050 SHAFT, FRONT DRIVE SHIFTING 1 1

4 29332-80051 SHAFT, REDUCTION SHIFTING 1 1

5 08332-11106 E RING 1 1

6 09205-04003 SPRING PIN, FR DRIVE FORK 1 1

7 09205-04001 SPRING PIN, REDUCTION FORK 1 1

8 06112-10004 BALL 3 3

9 06112-12004 BALL 1 1

10 29995-80050 SPRING 2 2

11 29941-80050 SCREW 1 1

12 29344-83010 KNOB, CONTROL LEVER 1 1

13 29341-80701 LEVER, CONTROL 1 1

14 29996-80050 SPRING 1 1

15 29348-80050 SHEET, LEVER SPRING 1 1

16 29345-80051 BOOT, LEVER NO.1 1 1

17 09401-50402 CLAMP 1 1

18 29346-80002 BOOT 1 1

19 29347A80001 COVER, BOOT 1 1

20 03141-05203 SCREW 4 4

21 - 1 28381B83000 EMBLEM, SHIFT CONTROL 1 1

21 - 2 28381-84C00 EMBLEM, SHIFT CONTROL 1 1 E22

3

60


SJ413SAMURAI

FIG.33 TRANSFER CASEFIG.33FIG.33FIG.33FIG.33FIG.33

1 29510-80053 CASE ASSY, TRANSFER 1 1

2 29527-80050 .PIN 2 2

3 09103-08247 .BOLT, NO.1 3 3

4 01550-08403 .BOLT, NO.3 6 6

5 29515-80050 PLUG, BREATHER 1 1

6 21947-85C40 PLUG, OIL FILLER 1 1

7 21947-85C50 PLUG, OIL DRAIN 1 1

8 29530-80051 CASE, TRANSFER FRONT 1 1

9 29540-80050 SHEET 1 1

10 29527-80050 PIN 2 2

11 09103-08247 BOLT, NO.1 2 2

12 01550-08403 BOLT, NO.2 3 3

13 01550-08803 BOLT, NO.3 2 2

14 29620-80701 BRACKET, MOUNTING RH 1 1

15 29630-80700 BRACKET, T/M MASS DAMPER 1 1

16 01550-08203 BOLT 8 8

17 29610A83001 MOUNTING, RH REAR 1 1

18 29610A83001 MOUNTING, RH FRONT 1 1

19 08321A31103 LOCK WASHER 6 6

20 08316-10103 NUT 6 6

21 37680-80002 SWITCH, 4 WHEEL DRIVE 1 1

22 09280-11002 .O RING 1 1

23 24759A78130 CLAMP 2 2

24 29660-83000 PIPE, OIL RECEIVER 1 1

25 29610A83001 DAMPER, T/M MASS 1 1

4

61


SJ413SAMURAI

FIG.34 SENSOR; IGNIT.COIL; FUEL INJECTION CONTROLFIG.34FIG.34FIG.34FIG.34FIG.34

1 33220-50G02 SENSOR ASSY 1 1

2 01550-06163 BOLT 1 1

3 33220-70E00 SENSOR ASSY 1 1

4 01550-06163 BOLT 1 1

5 33410-66D00 COIL ASSY, IGNITION 2 2

6 01560-06203 BOLT 4 4

7 33705-66D00 CORD SET, HIGH TENSION 1 1

8 33730-66D00 .CORD, HIGH TENSION NO.2 1 1 L:245

9 33740-66D00 .CORD, HIGH TENSION NO.3 1 1 L:80

10 33920-80CQ1 CONTROLLER, FUEL INJECTION 1 1

11 02112-06083 SCREW 3 3

12 33970-60G02 CONTROLLER ASSY, INMOB. 1 1

13 33971-80C00 BRACKET, IMMB. CONTROL 1 1

14 01550-06123 BOLT 1 1

15 31850-85C00 RELAY ASSY, EPI 2 2

4

62


SJ413SAMURAI

FIG.35 STARTING MOTORFIG.35FIG.35FIG.35FIG.35FIG.35

1 31100-83031 MOTOR ASSY, STARTING 1 1

2 31152-79030 .BUSH 1 1

3 31220-84030 .SWITCH ASSY 1 1

4 08321-01083 .WASHER 1 1

5 08310-00083 .NUT 1 1

6 31261-82130 .SCREW 2 2

7 31191-82030 .LEVER 1 1

8 31311-82632 .ARMATURE 1 1

9 31361-79030 .WASHER 1 1

10 31320-82631 .CLUTCH ASSY 1 1

11 31313-80090 .BUSH 1 1

12 31110-83030 .YOKE ASSY 1 1

13 31131-80090 ..BRUSH ASSY 2 2

14 31173-82130 .SCREW 1 1

15 31132-80090 BOLT 1 1

16 31172-79030 .BUSH 1 1

17 31136-79030 .SCREW 1 1

18 09103-08247 BOLT 1 1

19 01550-08503 BOLT 1 1

20 08310-00083 NUT 1 1

4

63


SJ413SAMURAI

FIG.36 GENERATORFIG.36FIG.36FIG.36FIG.36FIG.36

1 31400-85C00 GENERATOR ASSY 1 1

2 31775-85C00 .NUT 1 1

3 00000A01090 .WASHER 1 1

4 31171-85C00 .PULLEY 1 1

5 31582-84CT0 .BEARING 1 1

6 00000A01205 .SCREW 4 4

7 32500-84CT0 .REGULATOR ASSY 1 1

8 09180-86CA0 .BUSH 1 1

9 31585-86CA0 .RETAINER, BEARING 1 1

10 31612-86CA0 .BEARING 1 1

11 31613-84CT0 .COVER, BEARING 1 1

12 31616-85C00 ..BUSH 1 1

13 02112-86CA0 .SCREW 2 2

14 00000A01492 .BRUSH 1 1

15 02112-86CA1 .SCREW 3 3

16 02112-86CA2 .SCREW 3 3

17 11551-83E00 BRACKET, GENERATOR 1 1

18 01550-08253 BOLT 2 2

19 08310-00083 NUT 1 1

20 01550-10853 BOLT 1 1

21 11555-60G00 BUSH 1 1

22 11561-60G01 ARM, GENERATOR ADJUSTING 1 1

23 09118-08107 BOLT (8X25) 1 1

24 01550-08203 BOLT 1 1

4

64


SJ413SAMURAI

FIG.37 BATTERYFIG.37FIG.37FIG.37FIG.37FIG.37

1 33610-85C90-R BATTERY 1 1

2 33660-82A00 TRAY, BATTERY 1 1

3 09407-12404 CLAMP, CABLE & FUSE 1 1

4 33850-84C00 CABLE, BATTERY GROUND 1 1

5 09129-06002 SCREW 1 1

6 72511-82A00 BAND, BATERY 1 1

7 72521A80000 BOLT, BATTERY NO.1 1 1

8 63461A70400 BOLT, BATTERY NO.2 1 1

9 09160-05037 WASHER 2 2

10 08310-00053 NUT 2 2

4

65


SJ413SAMURAI

FIG.38 INSTRUMENT PANELFIG.38FIG.38FIG.38FIG.38FIG.38

1 34100-84C80 SPEEDOMETER ASSY (KILO) 1 1

2 34120-84C40 .BODY, SPEEDOMETER (KILO) 1 1

3 34220-84C41 .BODY, TACHOMETER 1 1

4 34320-84CB0 .BODY, FUEL & TEMP. METER 1 1

5 34112-84CB0 .GLASS, FRONT 1 1

6 34145-80200 .CAP 1 1

7 34111-84C40 .WINDOW PLATE 1 1

8 34152-84C42 .PLATE, PRINT 1 1

9 34175-84C30 .BULB AR AR 12V, 1.2W

10 34172-84C30 .BULB 3 3 12V, 3W

11 03142-05163 SCREW 4 4

12 34910-80C31 CABLE, SPEEDOMETER 1 1

13 59916-85C00 NUT 4 4

4

66


SJ413SAMURAI

FIG.39 HEAD LAMPFIG.39FIG.39FIG.39FIG.39FIG.39

1 35100-84CB0 HEAD LAMP ASSY RH 1 1

2 35300-84CA0 HEAD LAMP ASSY LH 1 1

3 35121-84CA0 .UNIT, HEAD LAMP RH 1 1

4 35321-84CA0 .UNIT, HEAD LAMP LH 1 1

5 09471-12060 .BULB 2 2 12V, 60/55W, H4

6 00000A01300 .FIXING SET 3 3

7 35190-84CA0 .LIGHT REG. UNIT ASSY 2 2

8 00000A01301 .BRACKET,UNIT HEAD LAMP RH 1 1

9 00000A01302 .BRACKET,UNIT HEAD LAMP LH 1 1

10 36118-84CA0 .WIRING,REGULATOR UNIT 2 2

11 01550-06163 BOLT 4 4

4

67


SJ413SAMURAI

FIG.40 FRONT LAMP AND ROOM LAMPFIG.40FIG.40FIG.40FIG.40FIG.40

1 36101-84CA0 LAMP ASSY, FRONT POSITION 1 1

2 36101-84CA0 LAMP ASSY, FRONT POSITION 1 1

3 03541-04123 .SCREW 4 4

4 35601-84CA0 LAMP ASSY, FRONT TURN 1 1

5 35601-84CA0 LAMP ASSY, FRONT TURN 1 1

6 03541-04123 .SCREW 4 4

7 36410-84C00 LAMP ASSY, SIDE T. SIGN. RH 1 1

8 36430-84C00 LAMP ASSY, SIDE T. SIGN. LH 1 1

9 36412-78400 .LENS 2 2

10 09471-12081 .BULB 2 2 12V, 5W

11 03112-04163 .SCREW 4 4

12 36578-85C10 NUT 4 4

13 36210D79003 LAMP ASSY, ROOM 1 1

14 00000A00075 .PLASTIC 1 1

15 36210B79003 .BULB 1 1

16 03141-04163 .SCREW 2 2

4

68


SJ413SAMURAI

FIG.41 REAR LIGHTFIG.41FIG.41FIG.41FIG.41FIG.41

1 35603-84C20 REAR FLASHER, R/H 1 1

2 35604-84C20 REAR FLASHER, L/H 1 1

3 00000A00099 .SCREW 8 8

4 00000A00101 .BULB 4 4 12V

5 00000A00109 .BULB 5 5 12V

6 09139-05028 .FIXING SCREW 2 2

7 35910-84C00 LAMP ASSY, LICENSE 2 2

8 00000A00149 .PLASTIC 2 2

9 09471-12081 .BULB 2 2

10 00000A00694 .PLASTIC, R/H 1 1

11 00000A00695 .PLASTIC, L/H 1 1

12 36990-85C01 CLAMP 1 1

13 35810-68D00 LAMP ASSY HM STOP 1 -

14 09471-12146 .BULB 1 - 12V, 18W

15 35818-68D00 .LAMP ASSY 1 -

16 35815-70E00 .COVER, LAMP ASSY HM STOP 1 -

17 03512-05163 .SCREW 2 -

18 72820-50C00 STAY COMP. STOP LAMP 1 -

19 - 1 72831-50C00 COVER HMSL FRONT 1 - CT

19 - 2 72831-84C00 COVER HMSL FRONT 1 - HT

20 72832-50C00 COVER HMSL REAR 1 -

21 02162-05123 SCREW HMSL 2 -

22 03541-05123 SCREW HMSL COVER 3 -

23 08316-10063 NUT CUSHION 1 - HT

24 09320-06006 CUSHION STOP LAMP 1 - HT

25 02142-06163 BOLT CUSHION 1 - HT

26 01550-08203 BOLT STAY STOP LAMP 1 -

27 35413-84C00 BRACKET HMSL - 1

28 35810-85C00 LAMP ASSY HM STOP - 1

29 03541-04123 SCREW HMSL - 4

4

69


SJ413SAMURAI

FIG.41 REAR LIGHTFIG.41FIG.41FIG.41FIG.41FIG.41

30 09308-03005 GROMMET - 1

31 35412-84C00 WIRING - 1

32 - 1 36930-85C00 COVER, REAR DOOR - 4

32 - 2 36930-85C00 COVER, REAR DOOR 3 - CT

4

70


SJ413SAMURAI

FIG.42 WIRING HARNESSFIG.42FIG.42FIG.42FIG.42FIG.42

1 36601-84C00 HARNESS ASSY, WRG NO. 1 1 1

2 36717-60A11 .COVER, FUSE BOX 1 1

3 03142-05123 SCREW 2 2

4 09115-06001 SCREW, HARN GND 2 2

5 36990-85C20 CLAMP, HARNESS NO. 1 5 5

6 36990-85C20 CLAMP, HARN NO. 2 6 6

7 03142-05123 SCREW 11 11

8 36602-84C80 HARNESS ASSY, WRG NO. 2 1 1

9 33553-52E00-R .FILTER, NOISE SUPPRESSOR 1 1

10 36990-85C20 CLAMP, ENGINE HARNESS 3 3

11 09404-06429 CLAMP, ENGINE HARNESS 1 1

12 01550-06123 SCREW, HARNESS NO. 2 CLAMP 2 2

13 09129-06002 SCREW, FRONT EARTH 1 1

14 36625-83000 BRACKET, HARNESS & CA 1 1

15 09403-16306 BRACKET, HARNESS & CA 1 1


17 09407-05403 CLAMP, WIRE REAR WIPER 1 1

18 36650-80C90 HARNESS ASSY, WRG. ENGINE 1 1

19 09404A06419 WIRE COMP. BACK DOOR 2 2

20 36990-85C30 CLAMP, HARN NO. 2 1 1

21 01550-06123 SCREW, ENGINE HARNESS GND 1 1


23 36822-80001 WIRE, FUEL GAUGE 1 1

24 36890-84C00 WIRE COPM. RR DF. PLUS - 1

25 36891-84C00 WIRE COPM. RR DF. GND - 1

26 36820-80010 WIRE, DOME Nº 2 1 -

27 35174-84C00 WIRE GND 1 1

28 09139-05028 SCREW, LEAD WIRE EARTH 1 1

29 36820-80001 WIRE, DOME 1 1

30 09308-05011 GROMMET - 2

4

71


SJ413SAMURAI

FIG.42 WIRING HARNESSFIG.42FIG.42FIG.42FIG.42FIG.42

31 09308-06003 GROMMET - 2

32 36850C79500 WIRE COMP. SW HMSL 1 1

33 09308-14006 GROMMET 1 1

34 24759A78130 CLAMP, HARN NO. 2 1 1

35 03112-05123 SCREW 1 1

36 36821-80000 WIRE, WINDOW EARTH 1 -

37 09139-05028 SCREW 2 -

38 39312-60A01 WIRE COMP, NOISE SUPPER 1 1

39 33941-84C00 BRACKET, ALDL 1 1

40 03541-05123 SCREW, HARNESS NO. 1 CLAMP 2 2

41 36651-51G00 BRACKET, CLAMP 1 1

42 36895-81A00 WIRE, OIL PRES. 1 1

43 36651-60G10 BRACKET, ENGINE HARNESS 2 2

4

72


SJ413SAMURAI

FIG.43 ELECTRICAL CONTROLFIG.43FIG.43FIG.43FIG.43FIG.43

1 37740-60D01 SWITCH ASSY, STOP 1 1

2 09140-10043 NUT 1 1

3 35180-70A00 SWITCH ASSY,HEADL.LEVELING 1 1

4 35186-70A01 LABEL, HEADL. INITIAL AIMING 1 1

5 37940A79000 SWITCH ASSY,PARKING BRAKE 1 1

6 37870-80000 SWITCH ASSY,HEATER FAM MOT 1 1

7 03211-04103 SCREW 2 2

8 38610-84002 RELAY ASSY, TURNSIG.& 4 WAY 1 1

9 39400-83010 LIGHTER ASSY, CIGARRETTE 1 1

10 39471-84C00 .RIM, LIGHTER 1 1

11 09160-23007 WASHER SPRING 1 1

12 37860-60A00 SWITCH ASSY,RR DF - 1

13 09471-12135 .BULB - 1

14 37280-70F00 SWITCH ASSY, RR FOG LAMP 1 1

15 37670D80000 SWITCH ASSY, DOOR 1 1

16 09250-14003 CAP, DOOR SW HOLE 1 1

17 37400-71A10 SWITCH ASSY, COMBINATION 1 1

18 02112-05163 SCREW,COMB SW 3 3

19 34600-84CA0 CLOCK ASSY 1 1 EXC. E41, E53

20 34670-50A00 .BULB 1 1 14V, 2W

21 38500-84C01 HORN ASSY 1 1

22 01570-08123 SCREW 1 1

23 73844-70A01 BOX, CONSOLE PANEL 1 1 N/CLOCK

24 39161-70E01 COVER, RADIO HOLE 1 1 N/RADIO

25 34935-80C10 CLAMP 2 2

26 37941A79000 INSULATOR, PARK. BRAKE SW 1 1

27 03141-04123 SCREW, DOOR SW 2 2

28 37670-84CA0 WIRE COMP, DOOR SW 1 1

29 37670C80000 BRACKET, DOOR SW 1 1

30 03141-04083 BOLT 2 2

31 37275-70E10 CAP, OPTION SW HOLE 2 2 HT

4

73


SJ413SAMURAI

FIG.44 LOCK SETFIG.44FIG.44FIG.44FIG.44FIG.44

1 37102-83821-5PK LOCK SET (BLACK) 1 1

2 37102-83830 .LOCK ASSY, STEERING 1 1

3 37152-60B00 ..BOLT, STEERING LOCK 2 2

4 37120-82C40 ..COIL ANTENNA, INMOBILIZER 1 1

5 73900-80883-5PK .LOCK SET, GLOVE BOX LID 1 1 BLACK

6 82200-80851 .CYLINDER, FR DOOR LOCK RH 1 1

7 82200-80861 .CYLINDER, FR DOOR LOCK LH 1 1

8 82200-80851 .CYLINDER, BACK DOOR LOCK 1 1

9 89345-60B00 .CLIP 3 3

10 00000A00689 KEY, BLANK,SPARE WHEEL 1 1 FOR ANTITHIEF WITHP/N: 51600-00000

11 37145-60G00 KEY, BLANK (INMOBILIZER) 1 1 OPT.

4

74


SJ413SAMURAI

FIG.45 FRONT WINDSCREEN WIPER AND WASHERFIG.45FIG.45FIG.45FIG.45FIG.45

1 38100-84C01 WINDSCREEN WIPER MOTOR 1 1

2 03141-04083 SCREW 4 4

3 00000A00118 .ROD 1 1

4 38102A80031 .CONNECTING ROD ASSY 1 1

5 38274-78000 ..RUBBER 2 2

6 38271-71310 ..WASHER 2 2

7 38272-71310 ..GASKET 2 2

8 08316-10063 ..NUT 2 2

9 38310A80030 ARM 2 2

10 38340A63641 BLADE 2 2

11 38450-80000 PUMP ASSY 1 1

12 38452-80000 .TANK PLUG 1 1

13 38410-66113 TANK PUMP 1 1

14 38837-79500 .PUMP CAP 1 1

15 38453-75000 .GROMMET 1 1

16 03141-04083 SCREW 2 2

17 38480-80000 NOZZLE 1 1

18 82191A80002 GROMMET 1 1

19 38400C80000 HOSE ASSY 1 1

20 00000A00282 VALVE ASSY 1 1

21 00000A01299 ..CONNECTOR 2 2

5

75


SJ413SAMURAI

FIG.46 FRONT SUSPENSIONFIG.46FIG.46FIG.46FIG.46FIG.46

1 41110-84C00 SPRING ASSY, FRONT 2 2

2 42110-80000 BUMPER, SPRING 2 2

3 01107-08163 BOLT 4 4

4 41230-70A00 SEAT, SPRING RH 1 1

5 41240-70A00 SEAT, SPRING LH 1 1

6 41411-84CB0 U BOLT,RH 2 2

7 41411-84CA0 U BOLT, LH 2 2

8 08321A31123 LOCK WASHER 8 8

9 08310-00123 NUT 8 8

10 09305-13002 BUSH 4 4

11 09305-13002 BUSH 4 4

12 41461-84CA0 PLATE, SHACKLE INNER 2 2

13 41462-84CA0 PLATE, SHACKLE OUTER 2 2

14 41463-82000 PIN, SHACKLE 4 4

15 08321A31103 LOCK WASHER 4 4

16 08310-00103 NUT 4 4

17 41331-62020 BUSH, SPRING 4 4

18 09103-12048 BOLT 2 2 12X90

19 09180-12035 SPACER 2 2 12X16X64.5

20 08321A31123 LOCK WASHER 2 2

21 08310-00123 NUT 2 2

22 41600-84CA0 ABSORBER, FRONT SHOCK 2 2

23 08310-00123 NUT 2 2

24 08322-01163 WASHER, NO.2 2 2

25 09160-12073 WASHER, NO.1 2 2 12.5X32X2.3

26 08310-00123 NUT 2 2

27 08321B31083 ARANDELA 4 4

5

76


SJ413SAMURAI

FIG.47 FRONT STABILIZERFIG.47FIG.47FIG.47FIG.47FIG.47

1 42300-84CA0 STABILIZER ASSY, FRONT 1 1

2 42400-83001 ROD ASSY, FRONT STABILIZER 2 2

3 42415-65D00 PLATE, STABILIZER MOUNT 2 2

4 42412-84C00 BUSH, STABILIZER MOUNT 2 2

5 01500-08203 BOLT 4 4

6 08310-00103 NUT 2 2

7 08321A31103 LOCK WASHER 2 2

8 08321A31123 WASHER 2 2

9 09103-12501 BOLT 2 2 12X55

5

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SJ413SAMURAI

FIG.48 FRONT AXLEFIG.48FIG.48FIG.48FIG.48FIG.48

1 44101A83300 JOINT ASSY, AXLE SHAFT RH 1 1

2 44102A83300 JOINT ASSY, AXLE SHAFT LH 1 1

3 09283-26016 OIL SEAL 2 2 26X38X8

4 08331-31269 CIRCLIP 2 2 N/FREE WHEELW/FREE WHEEL:E41

5 43440-84C00 SPINDLE, FRONT WHEEL 2 2

6 43445-85C00 .BUSH 2 2

7 43421-80002 HUB, FRONT WHEEL 2 2

8 09119-12008 .BOLT 10 10 12X38

9 09283-50002 .OIL SEAL 2 2

10 09265A41001 .BEARING 4 4

11 - 1 43465-80000 WASHER 2 2 N/FREE WHEEL

11 - 2 43465-60A00 WASHER 2 2 MANUAL FREE WHEEL

12 - 1 43461-80000 NUT 4 4 N/ FREE WHEEL

12 - 2 43461-60A01 NUT 2 2 MANUAL FREE WHEEL

13 - 1 43466-80000 LOCK WASHER 2 2 N/ FREE WHEEL

13 - 2 43466-60A00 LOCK WASHER 2 2 MANUAL FREE WHEEL

14 44182-60A01 WASHER 2 2 MANUAL FREE WHEEL

15 44141-85C00 CLIP 2 2

16 45111-84C00 KNUCKLE, STEERING RH 1 1

17 45151-84C00 KNUCKLE, STEERING LH 1 1

18 45610-63002 KING PIN 4 4

19 - 1 45621-63000 SHIM, KING PIN NO.1 AR AR T:0.5

19 - 2 45622-63000 SHIM, KING PIN NO.2 AR AR T:0.1

20 45630-84C00 UPPER BEARING 2 2

21 45630-82A00 LOWER BEARING 2 2

22 01500-08203 BOLT 16 16

23 45623-80001 RETAINER, OIL SEAL 4 4

24 09285-00002 OIL SEAL 2 2

25 45624-63001 PAD 2 2

Informative Informative Informative Informative

BulletinBulletinBulletinBulletin

SUBJECT : FLANGE, FRONT AXLE SHAFT

MODELS : SAMURAI

V.I.N. OR ENGINE No. :

CATALOGUES : 00000A01303-03I, 00000A01563-02

We are issuing this service bulletin to inform you about the modifications introduced in the spare parts catalogue above indicated. The part no. 43471-60A00 has been replaced by 43471-80001 (Flange, front axle shaft). The bolt 01500-60A00 and washer 43481-80001 are cancelled and replaced by the bolt 43811-65D00.

A) Model SAMURAI Catalogue: 00000A01303-03I

FIG. 78: FRONT SHAFT

QTTY POS NO. PART No. DESCRIPTION C V REMARKS

23 43471-80001 FLANGE 2 2

24 43811-65D00 BOLT 12 12

25 43481-80001 WASHER 12 12 CANCELLED

Catalogue: 00000A01363-02I

FIG. 48: FRONT SHAFT

QTTY POS NO. PART No. DESCRIPTION C V REMARKS

23 43471-80001 FLANGE 2 2

24 43811-65D00 BOLT 12 12

25 43481-80001 WASHER 12 12 CANCELLED

S p a r e P a r t s

REFERENCE Nº : SJ-001/15-E

DATE : 22-05-15

PAGE : 1 de 1

POS106UArchivo adjuntoSJ-001-15I WHEEL FLANGE.pdf

5

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SJ413SAMURAI

FIG.48 FRONT AXLEFIG.48FIG.48FIG.48FIG.48FIG.48

26 45625-63001 COVER, OIL SEAL 4 4

27 45626-63000 BOLT 16 16

28 43810-60A40-KIT FREE WHEEL 2 2 MANUAL

29 43838-60A30 .RING 2 2 MANUAL FREE WHEEL

30 43811-60A30 SCREW 12 12 MANUAL FREE WHEEL

31 43471-60A00 FLANGE, AXLE SHAFT DRIVE 2 2 N/ FREE WHEEL

32 01500-08253 SCREW 12 12 N/ FREE WHEEL

33 43841-80001 WASHER ,CONE 12 12 N/ FREE WHEEL

34 44182-60A01 WASHER 2 2 N/ FREE WHEEL

35 43241-80001 CAP, FRONT AXLE 2 2 N/ FREE WHEEL

36 02122-04083 SCREW 8 8 MANUAL FREE WHEEL

5

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SJ413SAMURAI

FIG.49 REAR SUSPENSIONFIG.49FIG.49FIG.49FIG.49FIG.49

1 41310-84C00 SPRING ASSY, REAR 2 2

2 42150-84C00 BUMPER, SPRING 2 2

3 41430-83000 SEAT, SPRING RH 1 1

4 41440-83000 SEAT, SPRING LH 1 1

5 41411-84C00 U BOLT 4 4

6 08321A31123 LOCK WASHER 8 8

7 08310-00123 NUT 8 8

8 09319-12023 BUSH, SPRING 2 2

9 09103-12048 BOLT 2 2 12X92

10 08321A31123 LOCK WASHER 2 2

11 08310-00123 NUT 2 2

12 09305-13002 BUSH, SHACKLE 8 8

13 41461-84CA0 PLATE, SHACKLE INNER 2 2

14 41462-84CA0 PLATE, SHACKLE OUTER 2 2

15 41463-82000 PIN, SHACKLE 4 4

16 08321A31103 LOCK WASHER 4 4

17 08310-00103 NUT 4 4

18 41700-84C10 ABSORBER, REAR SHOCK 2 2

19 08322-01163 WASHER 4 4

20 09160-12073 WASHER 4 4 12.5X32X2.3

21 08310-00123 NUT 4 4

After Sales Bulletin

Service

SERVICE INFORMATION

This Service Bulletin let you know about some modifications that have been included in the above mentioned catalogue.

00000A01563-02I: In Fig. 49, pos.18, changes to: - Pos. 18-1, ref. 41700-84C10, Absorber, Rear Shock, - Pos. 18-2, ref. 41700-84C20, Absorber, Rear Shock.

FIG.49 REAR SUSPENSION

REF NO.


REMARKS J V

18-1 41700-84C10 ABSORBER, REAR SHOCK 2 2 SEE UP TO VIN

18-2 41700-84C20 ABSORBER, REAR SHOCK 2 2 SEE FROM VIN

00000A01303-03I: In Fig. 79, pos. 18-3 has been included, ref. 41700-

84C20, Absorber, Rear Shock. Changing pos. 18-1 up to the VIN number shown bellow:

FIG.79 REAR SUSPENSION

REF NO.


REMARKS J V

18-1 41700-84C00 ABSORBER, REAR SHOCK 2 2 GASOLINE, SEE UP TO VIN

18-3 41700-84C20 ABSORBER, REAR SHOCK 2 2 GASOLINE, SEE FROM VIN

Subject: ABSORBER, REAR SHOCK

Model: SAMURAI SJ413/SJ413 E-III

Nº VIN:

References: CATÁLOGUE REF. 00000A01303-03I/00000A01563-02I

Ref.: IS-186

Nº: I-SJ-011-I

Date: 23-APRIL-2002

Page: 1 of 2

Mod

.100

19

These modifications come into effect up to the following Vin numbers:

REFERENCE VEHICLE VIN

41700-84C00

SAMURAI SHORT “J” UP TO ~VSESJS00CNA215787

SAMURAI SHORT “V” UP TO ~VSESJS00VNA214540; VSESJS00VNA214543

SAMURAI LONG-BODY

UP TO ~VSESJL00CNA202655; FROM VSESJL00CNA202657~ UP TO ~VSESJL00CNA202661; VSESJL00CNA202665; VSESJL00CNA202667; VSESJL00CNA202668; VSESJL00CNA202669

SAMURAI PICK-UP UP TO ~VSESJL00TNA201751

41700-84C10 SAMURAI E-III SHORT “J” UP TO ~VSESJS02CNA200000 SAMURAI E-III SHORT “V” UP TO ~VSESJS02VNA200000

41700-84C20

SAMURAI SHORT “J” FROM VSESJS00CNA215788~ ONWARDS

SAMURAI SHORT “V” VSESJS00VNA214541; VSESJS00VNA214542; VSESJS00VNA214544~ ONWARDS

SAMURAI LONG-BODY

VSESJL00CNA202656; VSESJL00CNA202662; VSESJL00CNA202663; VSESJL00CNA202664; VSESJL00CNA202666; VSESJL00CNA202670~ ONWARDS

SAMURAI PICK-UP FROM VSESJL00TNA201752~ ONWARDS

41700-84C20 SAMURAI E-III SHORT “J” FROM VSESJS02CNA200001~ ONWARDS SAMURAI E-III SHORT “V” FROM VSESJS02VNA200001~ ONWARDS

Thanks to take note and modify your catalogues accordingly


Ref.: IS-186

Nº: I-SJ-011-I

Date: 23-APRIL-2002

Page: 2 of 2

POS106UArchivo adjuntoI-SJ-011-I ; ABSORBER, REAR SHOCK.pdf

5

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SJ413SAMURAI

FIG.50 REAR AXLEFIG.50FIG.50FIG.50FIG.50FIG.50

1 44210-83301 SHAFT, REAR AXLE RH 1 1

2 44220-83301 SHAFT, REAR AXLE LH 1 1

3 09269-35009 BEARING 2 2

4 43485-73000 RING, BEARING RETAINER 2 2

5 09283-48007 OIL SEAL 2 2 48X62X9

6 43588-73000 PROTECTOR, OIL SEAL 2 2

7 09119-12008 BOLT, REAR HUB 8 8

8 08321A31123 LOCK WASHER 8 8

9 08310-00123 NUT 8 8

10 43511-84C00 DRUM, REAR BRAKE 2 2

11 44231-85C00 BOLT 10 10

5

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SJ413SAMURAI

FIG.51 AXLE HOUSINGFIG.51FIG.51FIG.51FIG.51FIG.51

1 46480-84C00 HOUSING, FRONT AXLE 1 1

2 46510-84C00 HOUSING, FRONT AXLE 1 1

3 46541-52002 CAP, BREATHER 2 2

4 09440-12004 SPRING 2 2

5 46542-52000 VALVE 2 2

6 21947-85C40 PLUG, OIL DRAIN FRONT 2 2

7 21947-85C50 PLUG, OIL LEVEL 1 1 20X13.5

8 21947-85C50 PLUG, OIL LEVEL 1 1 20X13.5

5

82


SJ413SAMURAI

FIG.52 TIRE / WHEELFIG.52FIG.52FIG.52FIG.52FIG.52

1 - 1 43110-84C30 TIRE (205/70R15) 5 5 DUNLOP

1 - 2 43110-84C40 TIRE (205/70R15) 5 5 BS

2 43130-78030 VALVE, TIRE (TR413) 5 5

3 43210-84C00 WHEEL 5 5 STEEL WHEEL

4 43210-00020 WHEEL , ALUMINIUM 5 5 ALUMINIUM WHEEL (BBS)

5 - 1 09140-12041 NUT,WHEEL 20 20 STEEL WHEEL

5 - 2 09159-12024 NUT,WHEEL 20 20 ALUMINIUM WHEEL (BBS)

6 - 1 43252-82A00 CENTER CAP, WHEEL 4 4 N/FREE WHEEL

6 - 2 43252-82A00 CENTER CAP, WHEEL 2 2 W/FREE WHEEL

7 79161-83301 PLACARD, TIRE INFORMATION 1 1

5

83


SJ413SAMURAI

FIG.53 STEERING WHEELFIG.53FIG.53FIG.53FIG.53FIG.53

1 48110-62G01-T01 WHEEL, STEERING 1 1 GRAY

2 48120-62G50-T01 PAD, STEERING WHEEL 1 1 GRAY

3 02162-05163 SCREW 1 1

5

84


SJ413SAMURAI

FIG.54 STEERING SHAFTFIG.54FIG.54FIG.54FIG.54FIG.54

1 48200-82C11 COLUMN ASSY, STEERING 1 1

2 09100-08218 SCREW 2 2

3 48491-80000 SEAL RUBBER 1 1

4 08310-00083 NUT 4 4

5 48400-82C70-T01 COVER SET, STEERING (GRAY) 1 1

6 48441-82C20 SPACER, COMBINATION SWITCH 1 1

7 03211-05163 SCREW 4 4

8 09136-05030 SCREW, LOWER 3 3

9 - 1 48220-80120 SHAFT, STEERING LOWER 1 1 N/ POWER STEERING

9 - 2 48220-82C20 SHAFT, STEERING LOWER 1 1 W/ POWER STEERING

10 48230-80100 JOINT, STEERING 1 1

11 08321A31123 LOCK WASHER 1 1

12 08310-00123 NUT 1 1

13 48251-52000 JOINT, RUBBER 1 1

14 09180-08007 SPACER 4 4 8.1X10.5X9

15 01500-08253 BOLT 4 4

16 08321-01083 LOCK WASHER 4 4

17 08310-00083 NUT 4 4

18 48270-80010 FLANGE, RUBBER JOINT 1 1

19 09100-08218 BOLT 3 3

20 08321-01083 LOCK WASHER 3 3

21 48262-58001 PLATE, RUBBER JOINT 2 2

22 48528-80000 WIRE, HORN EARTH 1 1

23 03141-04083 SCREW 1 1

24 09160-08094 WASHER 2 2

5

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SJ413SAMURAI

FIG.55 STEERINK LINK (N/ POWER STEERING)FIG.55FIG.55FIG.55FIG.55FIG.55

1 48600-80090 BOX ASSY, STEERING GEAR 1 1

2 48671-80011 .ARM, PITMAN 1 1

3 08321-21208 .LOCK WASHER 1 1

4 48674-63240 .NUT 1 1

5 48633-67011 .PLUG, BREATHER 1 1

6 01107-12706 BOLT, NO.1 1 1

7 09103-12048 BOLT, NO.2 2 2

8 08321A31123 LOCK WASHER 3 3

9 08310-00123 NUT 3 3

10 48900-84C50 ROD ASSY, STEERING DRUG 1 1

11 08314-40123 NUT 2 2

12 04111-30208 COTTER PIN 2 2

13 48810-85C00 END, TIE ROD LH 1 1

14 48843-84C50 CONNECTOR, TIE ROD END 1 1

15 48870-84C50 TIE ROD, STEERING 1 1

16 48837-70A00 NUT, RH 1 1 LH THREADS

17 48838-70A00 NUT, LH 1 1 RH THREADS

18 08314-40123 NUT 2 2

19 04111-30208 COTTER PIN 2 2

20 48730-84C00 DAMPER ASSY, STEERING 1 1

21 41681A58040 .BUSH 2 2

22 48741-80060 STAY, STEERING DAMPER 1 1

23 09103-08247 BOLT 2 2

24 08321-01083 LOCK WASHER 2 2

25 08310-00083 NUT 2 2

26 01550-12553 BOLT 1 1

27 09160-12085 WASHER 1 1

28 08321A31123 LOCK WASHER 1 1

29 08310-00123 NUT 1 1

30 09160-10074 WASHER 1 1

5

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SJ413SAMURAI

FIG.55 STEERING LINK (W/ POWER STEERING)FIG.55FIG.55FIG.55FIG.55FIG.55

31 08321A31103 LOCK WASHER 1 1

32 08310-00103 NUT 1 1

33 48800-84C50 TIE ROD ASSY, STEERING 1 1

5

87


SJ413SAMURAI

FIG.56 STEERING LINK (W/ POWER STEERING)FIG.56FIG.56FIG.56FIG.56FIG.56

1 48600-70A50 BOX ASSY, STEERING GEAR 1 1

2 48671-81A70 .ARM, PITMAN 1 1

3 08321-21208 .LOCK WASHER 1 1

4 48674-63240 .NUT 1 1

5 48691-56B71 .TUBE, RETURN 1 1

6 01107-12706 BOLT, NO.1 1 1

7 09103-12048 BOLT, NO.2 2 2

8 08321A31123 LOCK WASHER 3 3

9 08310-00123 NUT 2 2

10 48900-84C50 ROD ASSY, STEERING DRUG 1 1

11 08314-40123 NUT 2 2

12 04111-30208 COTTER PIN 2 2

13 48810-85C00 END, TIE ROD LH 1 1

14 48843-84C50 CONNECTOR, TIE ROD END 1 1

15 48870-84C50 TIE ROD, STEERING 1 1

16 48837-70A00 NUT, RH 1 1 LH THREADS

17 48838-70A00 NUT, LH 1 1 RH THREADS

18 08314-40123 NUT 2 2

19 04111-30208 COTTER PIN 2 2

20 48800-84C50 TIE ROD ASSY, STEERING 1 1

5

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SJ413SAMURAI

FIG.57 POWER STEERING PUMPFIG.57FIG.57FIG.57FIG.57FIG.57

1 49100-70A50 PUMP ASSY, POWER STEERING 1 1

2 49111-70AA0 .PULLEY ASSY 1 1

3 49112-70A50 .CONNECTOR SET 1 1

4 49113-70AA0 .TERMINAL SET 1 1

5 49114-70AA0 .SEAL SET 1 1

6 49115-56B20 .BOLT SET 1 1

7 09103-08132 BOLT 1 1

8 01550-08253 BOLT 1 1

9 49120-70AA0 BRACKET, PUMP 1 1

10 01550-10253 BOLT 2 2

11 01517-10353 BOLT 1 1

12 49140-70A10 TANK ASSY, POWER STEER. OIL 1 1

13 49141-60A00 .CAP, TANK 1 1

14 01550-06123 BOLT 2 2

15 49130-70AB0 BRACKET, TENSION PULLEY 1 1

16 49160-70AA0 PULLEY ASSY, BELT TENSION 1 1

17 49161-60B10 BOLT, BELT TENSION PULLEY 1 1

18 49163-70AA0 BOLT, TENSION ADJUST 1 1

19 01550-08503 BOLT 2 2

20 01550-10303 BOLT 2 2

21 08316-10103 NUT 1 1

22 49210-70A50 HOSE, PRESSURE 1 1

23 49251-85C00 BOLT 1 1

24 09168-14009 GASKET 2 2 14X18X1.5

25 49221-70A50 HOSE, RETURN 1 1

26 49215-70A50 CLAMP, PRESSURE HOSE 1 1

27 51911-85C00 CLAMP 2 2

28 49214-70A50 HOSE, SUCTION 1 1

29 11196-85C10 CLAMP 2 2

30 49252-86CA0 BOLT 1 1

5

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SJ413SAMURAI

FIG.57 POWER STEERING PUMPFIG.57FIG.57FIG.57FIG.57FIG.57

31 09168-16002 GASKET 2 2 16X22X2

32 09408-00157 CLAMP 1 1

33 17521-85C11 BELT, POWER STEERING 1 1

34 09408-00117 CLAMP 1 1

35 36990-85C01 CLAMP 1 1

5

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SJ413SAMURAI

FIG.58 PEDAL AND PEDAL BRACKETFIG.58FIG.58FIG.58FIG.58FIG.58

1 49410-84CA0 PEDAL, ACCELERATOR 1 1

2 49451-80100 PAD 1 1

3 09448-22006 SPRING 1 1

4 09100-06055 BOLT 2 2

5 08310-00063 NUT 2 2

6 09251-09002 CUSHION 1 1

7 49511-80111 BRACKET, ACCELE PEDAL 1 1

8 03141-04083 BOLT 2 2

9 49710-84C00 BRACKET, PEDAL 1 1

10 09103-08247 SCREW 2 2

11 49610-80110 PEDAL, BRAKE 1 1

12 49751-79001 PAD 1 1

13 09448-31030 SPRING 1 1

14 49810-80110 PEDAL, CLUTCH 1 1

15 49751-79001 PAD 1 1

16 49821-80110 ARM, CLUTCH PEDAL SHAFT 1 1

17 09306-14004 BUSH 4 4

18 09448-30010 SPRING 1 1

19 01550-08353 BOLT 1 1

20 08310-00083 NUT 1 1

21 09100-06055 BOLT 1 1 6X25

22 08310-00063 NUT 1 1

23 09160T08075 WASHER 2 2

24 09160-10001 WASHER 4 4

5

91


SJ413SAMURAI

FIG.59 BRAKE MASTER CYLINDERFIG.59FIG.59FIG.59FIG.59FIG.59

1 51000G83170 SERVO & BOOSTER ASSY 1 1 Ø 7

2 00000A00983 .BOOSTER ASSY 1 1 Ø 7

3 00000A00984 .BRAKE CYLINDER 1 1

4 51811-85C00 .CYLINDER PIN 1 1

5 51812-85C00 .PIN 1 1

6 00000A00723 ..TANK REPAIR SET 1 1

7 09159-08069 NUT 2 2

8 51911-85C00 CLAMP 4 4

9 51010C83021 VACUUM HOSE 1 1

10 00000A00466 SERVO REPAIR SET 1 1

11 00000A01164 ..FORK 1 1

12 51020-70A80 VACUUM HOSE 1 1

13 51380-70A10 BOOSTER HOSE 1 1

14 01550-06123 SCREW 2 2

15 09408-00060 CLIP 1 1

5

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SJ413SAMURAI

FIG.60 BRAKE PIPINGFIG.60FIG.60FIG.60FIG.60FIG.60

1 51410E83100 PIPE,MASTER PRIM.-FR HOSE 1 1

2 51570A70A30 HOSE, MASTER CILINDER FLX 2 2

3 51420A70A00 PIPE, JOINT-FR. BRK HOSE LH 1 1

4 51430A70A00 PIPE, JOINT-FR. BRK HOSE LH 1 1

5 51540-84C00 HOSE,FRONT FLEXIBLE 2 2

6 51592-85C00 BOLT, UNION 2 2

7 51591-85C00 GASKET 4 4

8 51460B80420 PIPE, JOINT TO INERTIA VALVE 1 1

9 51640-86CB0 JOINT, BRAKE 3 WAY 1 1

10 01107-06206 BOLT 1 1

11 08321-01063 LOCK WASHER 1 1

12 08316-20063 NUT 1 1

13 51500B80320 PIPE, INERTIA VALVE-RR HOSE 1 1

14 51580B80130 HOSE, REAR FLEXIBLE 1 1

15 51470-84CA0 PIPE, RR JOINT TO BRAKE RH 1 1

16 51480-84CA0 PIPE, RR JOINT TO BRAKE LH 1 1

17 51520E83100 PIPE,MAS SEC TO RR HOSE 1 1

18 08310T24106 NUT 5 5

19 09163T10001 WASHER 5 5

20 57911B60A00 PLATE,INTERMEDIATE 1 1

21 09160-10119 WASHER 1 1

22 09403-07312 CLAMP 3 3

23 51781-85C00 CLAMP 3 3

24 51791-85C00 SCREW 3 3

25 51755-67000 PROTECTOR,PIPE 5 5

26 45069-00000 PROTECTOR 2 2

27 51640-84C00 JOINT, BRAKE 5 WAY 1 1

28 01550-06303 BOLT 1 1

29 51930A60A20 VALVE ASSY, INERTIA 1 1

30 51951D83400 BRACKET, VALVE 1 1

5

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SJ413SAMURAI

FIG.60 BRAKE PIPINGFIG.60FIG.60FIG.60FIG.60FIG.60

31 08332T11156 SPRING, RING 1 1

32 51951B83400 STRAP 1 1

33 09124A35001 NUT 1 1

34 09148A35001 NUT 1 1

35 01500-06123 BOLT 4 4

36 08321-01063 LOCK WASHER 5 5

5

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SJ413SAMURAI

FIG.61 FRONT WHEEL BRAKEFIG.61FIG.61FIG.61FIG.61FIG.61

1 55100C80010 FRONT CALIPER ASSY 2 2

2 00000A01038 .BODY ASSY, R/H, L/H 1 1

3 00000A00906 .PADS KIT 1 1

4 00000A00905 .BRACKET ASSY, R/H, L/H 1 1

5 00000A00236 .BLEEDER SCREW 1 1

6 00000A00718 .REPAIR KIT 1 1

7 00000A00291 .PLUG 1 1

8 00000A00907 .GUIDES REPAIR EQUIP. 1 1

9 55311-80000 BRAKE BRACKET 2 2

10 55221-80000 DISC COVER 2 2

11 55211-60A00 BRAKE DISC 2 2

12 09100-85C00 SCREW 4 4

13 08321A31123 WASHER 4 4

14 09100-10023 SCREW 8 8

15 08321A31103 SPRING WASHER 8 8

5

95


SJ413SAMURAI

FIG.62 REAR WHEEL BRAKEFIG.62FIG.62FIG.62FIG.62FIG.62

0 - 1 53001D70A00 BRAKE ASSY R/H 1 1

0 - 2 53002D70A00 BRAKE ASSY L/H 1 1

1 - 1 00000A01048 .PLATE R/H 1 1

1 - 2 00000A01047 .PLATE L/H 1 1

2 00000A00902 .BRAKE SHOES SET 1 1

3 00000A00529 .WEEL CYLINDER ASSY 1 1

4 00000A01222 .CYLINDER REPAIR SET 1 1

5 - 1 00000A01137 .ADJUSTER ASSY L/H 1 1

5 - 2 00000A01136 .ADJUSTER ASSY R/H 1 1

6 00000A00236 .BLEED SCREW 1 1

7 00000A00235 .INSPECCION PLUG 1 1

8 08310-00083 .NUT 8 8

9 00000A01135 .STEADY REST KIT 1 1

10 53001B83040 .BEARING RETAINER 1 1

11 00000A00237 .SCREW 2 2

12 00000A00239 .SPRING WASHER 2 2

13 08321-01083 .WASHER 8 8

5

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SJ413SAMURAI

FIG.63 PARKING BRAKEFIG.63FIG.63FIG.63FIG.63FIG.63

1 54100C83310 LEVER ASSY, PARKING BRAKE 1 1

2 00016-00000 BOLT 4 4

3 02007-00000 WASHER 4 4

4 45043-00000 PROTECTOR 1 1

5 08316-10063 NUT, PROTECTOR FIXING 2 2

6 45068-84C00 CABLE ASSY, RH 1 1

7 45096-84C00 CABLE ASSY, LH 1 1

8 01550-08123 BOLT 1 1

9 51791-85C00 BOLT 4 4

10 45023-00000 BRACKET, GROMMET 2 2

11 45022-00000 CLAMP, BRACKET 2 2

12 54312A60A10 BALANCER, ROD 1 1

13 54313-86C00 PIN 1 1

14 02040-84C00 NUT 1 1

15 54315-86C00 COLLAR 1 1

16 00009-00000 CLAMP, CABLE 1 1

6

97


SJ413SAMURAI

FIG.64 CHASSIS FRAMEFIG.64FIG.64FIG.64FIG.64FIG.64

1 57000-84C40 CHASSIS FRAME 1 1

2 57211-80000 .CROSS MEMBER, 1ST 1 1

3 57461-82CA0 .BRACKET, BUMPER RH 1 1

4 57471-82CA0 .BRACKET, BUMPER LH 1 1

5 57710-83301 .HANGER, FRONT SPRING RH 1 1

6 57720-83301 .HANGER, FRONT SPRING LH 1 1

7 57270-84C50 .BRACK., 1ST CROSS MEMBER 1 1

8 57551-80001 .BRACK., ENG. SPLASH PANEL 1 1

9 57680-83001 .BRACKET, STABILIZER 1 1

10 57281-00000 .BRACKET, REAR LICENSE 2 2

11 57310-83000 .BRACKET, 1ST MOUNTING RH 1 1

12 57320-83000 .BRACKET, 1ST MOUNTING LH 1 1

13 71411-83002 PANEL, ENGINE SPLASH 1 1

14 03241-06103 SCREW 2 2

15 71441-83002 MEMBER, SUB 1 1

16 01500-10203 BOLT 2 2

17 71491-80000 PAD, BODY MOUNT NO.1 (T:15) 2 2

18 71493-83001 PAD, BODY MOUNT NO.3 2 2

19 - 1 71494-80001 PAD, BODY MOUNT NO.4 - 2

19 - 2 71494-80001 PAD, BODY MOUNT NO.4 4 - EXC. CT, 2 SEAT

19 - 3 71494-80001 PAD, BODY MOUNT NO.4 2 - CT, 2 SEAT

20 - 1 71494-80201 PAD, BODY MOUNT NO.4 - 2

20 - 2 71494-80201 PAD, BODY MOUNT NO.4 4 - EXC. CT, 2 SEAT

20 - 3 71494-80201 PAD, BODY MOUNT NO.4 2 - CT, 2 SEAT

21 - 1 57321-52001 PAD, BODY MOUNT NO.2 (T:5) 2 2



22 09118-10041 BOLT 2 2

6

98


SJ413SAMURAI

FIG.64 CHASSIS FRAMEFIG.64FIG.64FIG.64FIG.64FIG.64

23 - 1 09100-10168 BOLT, 4TH MOUNT - 2

23 - 2 09100-10168 BOLT, 4TH MOUNT 4 - EXC. CT, 2 SEAT

23 - 3 09100-10168 BOLT, 4TH MOUNT 2 - CT, 2 SEAT

24 59119-85C00 NUT, 2ND / 3ND MOUNT 6 6

25 - 1 09160-10094 WASHER, 4TH MOUNTING - 2

25 - 2 09160-10094 WASHER, 4TH MOUNTING 4 - EXC. CT, 2 SEAT

25 - 3 09160-10094 WASHER, 4TH MOUNTING 2 - CT, 2 SEAT

26 71610-83000 CUSHION, MOUNT UPPER 6 6

27 71620-83000 CUSHION, MOUNT LOWER 6 6

28 71631-83000 COLLAR, BODY MOUNT 6 6

29 71632-83010 BOTTOM, BODY MOUNTING 6 6

30 71420-83001 STAY, RADIATOR RH 1 1

31 71431-84C50 STAY, RADIATOR LH 1 1

32 01580-08203 BOLT, RADIATOR STAY 4 4

33 75411-83001 PANEL, HEAT PROTECTOR 1 1

34 03141-06163 SCREW, HEAT. PROTECTOR 3 3

35 84761-50X50 FILM, MEMBER 4TH MOUNTING 3 3

36 71471-83300 HOOK, REAR 1 1

37 71472-80030 SUPPORT, REAR HOOK 2 2

38 71473-80030 REINF, REAR HOOK 1 1

39 01570-12353 BOLT 2 2

40 08316-10123 NUT 1 1

41 02046-00000 WASHER 1 1

6

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SJ413SAMURAI

FIG.65 FRONT BODYFIG.65FIG.65FIG.65FIG.65FIG.65

1 58100-84C50 PANEL, FRONT 1 1

2 58200-84C50 MEMBER, FRONT LOWER 1 1

3 58600-84C60 PANEL, FENDER RH 1 1

4 58622-70A10 .HOLDER, EXTENSION RH 1 1

5 58712-84RA0 .BAFFLE, FRONT FENDER RH 1 1

6 02142-06103 SCREW 1 1

7 58726-83001 .BRACKET, AIR CLEANER LOW. 1 1

8 58800-84C60 PANEL, FENDER LH 1 1

9 58822-70A10 .HOLDER, EXTENSION LH 1 1

10 58723T83001 MEMBER, HEADL. HOUSING RH 1 1

11 58923T83001 MEMBER, HEADL. HOUSING LH 1 1

12 03141-06123 SCREW 2 2

13 5877

Documents

PARTS CATALOGUE...This catalogue cover all service parts for SANTANA SJ413. SJ413 have various specification with the combination of grade, intented market etc., and all of those related