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powersolutions.danfoss.com MAKING MODERN LIVING POSSIBLE Parts Manual OSPB/OSPC/OSPL/OSPD/ OSPQ/OSPF

Parts Manual OSPB/OSPC/OSPL/OSPD/ OSPQ/OSPFfiles.danfoss.com/documents/ospb ospc ospl ospd ospq ospf steering... · Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF 2 520L0452 Rev n Table

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powersolutions.danfoss.com

MAKING MODERN LIVING POSSIBLE

Parts Manual

OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 20142

Table of Revisions

Date Page Changed Rev

Feb 1998 All First edition AA

Jan 2012 All New layout BA

Jun 2012 CA

Jun 2014 All New layout DA

Revisions - Table of Content

Front page: F301 258

Revision History

Exploded View OSPB ............................................................................................................................................................... 3Exploded View OSPC / OSPF ................................................................................................................................................. 4Exploded View OSPQ ............................................................................................................................................................... 5Exploded View OSPD ............................................................................................................................................................... 6Exploded View OSPL ................................................................................................................................................................ 7

Spare Pats ..................................................................................................................................................................................... 8

Set of Seals ................................................................................................................................................................................. 12

Exploded View

Spare Parts

Set of Seals

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 3

1

5

7

10

11

2

34

23

24

22

20

19

18

17

16

15

14

13

26

12

150-385.10

Exploded View OSPB

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 20144

30

31

32

1

5

10

3 4

2

11

24

20

19

18

16

15

14

33

34

38

12

1723

22

7

13

32

3536

17

4039

150-454.10

37

Exploded View OSPC / OSPF

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 5

150-501.12

5

14

15

16

13

18

20

19

1

2

34

7

10

11

33

34

12

17

22

23

32

32

6261

60

63

24

3635

31

30

38

Exploded View OSPQ

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 20146

30

31

32

1

5

103

4

2

11

24

20

19

18

33

34

12

17

23

7

150-493.12

32

50

51

18

18

18

52

1718

15

13

16

18

54

53

55

56

3536

37

Exploded View OSPD

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 7

30

31

1

5

1034

211

20

19

16

27 12

17

22

7

150-425.13

14

13

26

15

18

18

23

24

Exploded View OSPL

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 20148

Spare Pats

Spare pats

Item Spare Parts Code No. Comments Number per unit

1 Dust seal ring 633B9002 1

2 Housing, spool and sleeve Not sold separately 1

34

Ball ∅8.5 mmThread bushing

150N4027**)689X1031150-0304

Set of spare parts11

4 Thread bushing with pin 150G4336 OSPD 1

5 Shaft seal 150N4014150N4007633B2060**)

Roto GlydO-ring/Kin-ringLip seal

111

7 Bearing 150-4262 1

1011

RingCross pin

150N4026**)150-0310150-0305

Set of spare parts11

12 Set of springs 150-4091**)150-4207150-4209150-4265150-4269150N4018150N4019150N4020**)150N4028**)150N4035150N4037**)

11111111111

13 Cardan shaft 150-0844

150N0653150-0967

On steering units manufactured before week 20 1991, the gearwheel set must be changed if the cardan shaft is replaced.For gearwheel set without stepped splinesOSPD

1

11

14 Spacer150-0435**)150-0436**)150N0654150-0437**)150N0655150-0438150N0656150-0439**)150N0638150-0441**)150-0412 *) 150-0413 *) 150-0414 *) 150-1595 *) 150-0415 *) 150-1596 *)150-0416 *) 150-1597 *)

OSP OSPOSPOSPOSPOSPOSPOSPOSPOSPOSPOSPOSPOSPBOSPLOSPBOSPLOSPBOSPL

40, OSP 50, OSP 70 no spacer 80 100 100 for gearwheel set 150-4064 125 125 for gearwheel set 150-4065 160 160 for gearwheel set 150-4070 200 200 for gearwheel set 150-4071 315 400 500 630 630 800 80010001000

111111111111111111

15 O-ring 633B0432633B1202**)

11

16 Distributor plate 150N0610150G4301 OSPD

11

Spare Parts

*) Not available, change cardan shaft and gearwheel set**) Changed or obsoleted

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 9

17 Gearwheel set 150-4169150-4171150G4200150-4170150-4139**)150G4201

OSPOSPOSPDOSPOSPOSPD

40 50 60 70 70 70

Low excentricity

No slip

w = 6.5w = 6.5w = 9.1w = 9.1w = 9.1w = 9.1

111111

150-4172150-4140150G4202150-4173150-4064**)150-4141150G4203150-4174150-4065**)150-4142150G4204150G4211150-4175150-4070**)150-4145**)150G4206150G4212150-4166150-4186150-4071**)150-4146**)150G4207150G4214150G4215150-4129150-4187150-4188150G4209150-4189150-4190150-4194150-4191150-4195150-4192150-4196150-4193150-4197

OSPOSPOSPDOSPOSPOSPOSPDOSPOSPOSPOSPDOSPDOSPOSPOSPOSPDOSPDOSPOSPOSPOSPOSPDOSPDOSPDOSPOSPOSPOSPDOSPOSPOSPLOSPBOSPLOSPBOSPLOSPBOSPL

80 80 80 100 100 100 100 125 125 125 125 125 160 160 160 160 160 185 200 200 200 200 200 230 230 250 315 315 400 500 520 630 630 800 80010001000

No slip

Without stepped splinesNo slip

Without stepped splinesNo slip

Low excentricity

Without stepped splinesNo slip

Low excentricity

Without stepped splinesNo slip

Low excentricityLow excentricity

w = 10.4w = 10.4w = 10.4w = 13.0 w = 13.0w = 13.0w = 13.0w = 16.2w = 16.2w = 16.2w = 16.2w = 16.2w = 20.8w = 20.8w = 20.8w = 20.8w = 20.8w = 24.0w = 26.0w = 26.0w = 26.0w = 26.0w = 26.0w = 35.1w = 35.1w = 32.5w = 40.9w = 40.9w = 52.0w = 65.0w = 67.8w = 82.0w = 82.0w = 104.0w = 104.0w = 134 .0w = 134 .0

1111111111111111111111111111111111111

18 O-ring 633B0432633B0432633B0432633B1173**)633B0208**)

for OSPDfor OSPL

for OSPD

26326

19 End cover 150-0328150-1355 Balanced end cover

11

20 Washer 684X0115684X2481**)

77

Spare pats

Item Spare Parts Code No. Comments Number per unit

Spare Parts

*) Not available, change cardan shaft and gearwheel set**) Changed or obsoleted

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 201410

22 Special screw 150-0326150-0321150-0322150-1450150-0323150-0324150-1575150-0325150-0451150-0452150-1579150-0453150-1580150-0454150-1581150-0455150-1582

OSPOSPOSPOSPOSPOSPOSPOSPOSPOSPOSPLOSPBOSPLOSPBOSPLOSPBOSPL

40/OSP 5070/OSP 80 100 125 160 185/OSP 200 230/OSP 250 315 400 500 520 630 630 800 80010001000

l = 67.4 l = 63.0l = 65.5l = 68.5l = 73.0l = 78.5l = 86.8l = 93.5l = 104.5l = 117.5l = 131.5l = 134.5l = 146.5l = 156.5l = 166.5l = 186.5l = 196.5

11111111111111111

23 Screws 681X1577681X1939681X1270681X1178150G4385681X1578681X1579681X1939681X1480150G4384681X1270681X1178681X1487681X1480150G4384681X1178681X1940150G4386150G4384681X1270681X1178681X1940150G4386681X1178681X1940150G4385681X1941681X1580681X1581681X1834681X1582681X1583681X1939681X1178681X1940681X1487681X1941681X1488681X1339681X1489

OSPOSPDOSPDOSPDOSPDOSPOSPOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPOSPOSPOSPOSPOSPOSPLOSPBOSPLOSPBOSPLOSPBOSPL

40/OSP 5060/12060/18560/22060/260, OSPD 60/29070/OSP 80100/OSP12570/140, OSPD 70/15070/17070/19570/23070/27070/38580/160, OSPD 80/18080/20580/24080/28080/395100/200100/225100/260100/300100/415125/250125/285125/325125/440160185/OSP 200230/OSP 250315400500520 63063080080010001000

l = 30l = 90l = 100l = 105l = 115l = 35l = 40l = 90l = 95l = 97l = 100l = 105l = 120l = 95l = 97l = 105l = 110l = 125l = 97l = 100l = 105l = 110l = 125l = 105l = 110l = 115l = 130l = 45l = 50l = 60l = 65l = 80l = 90l = 105l = 110l = 120l = 130l = 140l = 160l = 170

6777766777777777777777777776666666666666

Spare pats

Item Spare Parts Code No. Comments Number per unit

Spare Parts

*) Not available, change cardan shaft and gearwheel set**) Changed or obsoleted

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 11

24 Name plate Not sold separately 1

26 Spacer 150-0443 *) All OSPB 400-1000 and all OSPL 800-1000 1

27 Intermediate plate 150-1591**) OSPL 1

30 Relief valve

Special relief valve

11005526150-4270**)150-4281150N4021**)150-4054**)150-4084

Open centerOpen centerLSOpen center ∅7.2OSPQCustomized for CN user

111111

31 Spring for relief valve

Setting < 70 bar 70-210 bar140-175 bar

wire ∅1.6wire ∅2.1wire ∅1.9

663X6021663X6022663X6183

LSLSOSPQ

111

Spring for relief valve

40-120 bar110-210 bar 70-105 bar140-180 bar40-70 bar110-155 bar140-180 bar180-210 bar

wire ∅2.3wire ∅2.4 wire ∅1.9wire ∅2.2wire ∅1.8wire ∅2.1 wire ∅2.7wire ∅2.4

150-1970150-1969663X1774**)663X1128*)663X1800**)663X1802**)663X6026**)663X6076**)

Open centerOpen centerOpen centerOpen center

for 150N4021

11111111

32 Complete shock valve90-190 bar180-240 bar

wire ∅1.9wire ∅1.9

11005529

150-4268**)

cupper brownblack

222

33 Ball 3/16 in 689X1005 2

34 Pin for suction valve 150-4080150G4337 OSPD

22

35 LS check valve, screw 150-1606150G1355 OSPQ

11

36 LS check valve, ball 3,0 mmball 3/16 in

689X1043689X1005 OSPQ

11

37 Check valve 150N4091150N4092150N4093150N4094

M18 × 1.53/4 - 16 UNFG1/2, PF/2M22 × 1.5

1111

38 Springs for suction valve 663X1134 2

39 Seal ring 150N0630 For no slip gearwheel set 1

40 O-ring 633B0116 For no slip gearwheel set 1

Spare pats

Item Spare Parts Code No. Comments Number per unit

Spare Parts

*) Not available, change cardan shaft and gearwheel set**) Changed or obsoleted

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 201412

50 Mounting pin 150G4354150G4363150G4345150G4381150G4370150G4354150G4355150G4357150G4359150G4363150G4345150G4371150G4356150G4358 150G4361150G4364150G4367150G4372150G4359150G4362150G4366150G4369150G4373150G4365150G4368150G4370150G4374

OSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPDOSPD

60/12060/18560/22060/26060/29070/14070/15070/17070/19570/23070/27070/38580/16080/18080/20580/24080/28080/395100/200100/225100/260100/300100/415125/250125/285125/325125/440

l = 44.8l = 56.5l = 61.7l = 68.2l = 68.9l = 44.8l = 46.1l = 48.7l = 52.0l = 56.5l = 61.7l = 76.7l = 47.4l = 50.0l = 53.3l = 57.8l = 63.0l = 78.0l = 52.6l = 55.9l = 60.4l = 65.6l = 80.6l = 59.1l = 63.7l = 68.9l = 83.8

222222222222222222222222222

51 Cardan shaft 150G4350150G4389**)

OSPDOSPD, 315 cm3 gearwheel set

11

52 Distributor plate 150G4303 1

53 Distributor plate 150G4305 1

54 Valve and valve housing 150G4213 1

55 Spring 633X6151 1

56 Guide pin 682L2004 1

60 Amplification spool Not sold separately 1

61 Spring 633X6145 1

62 Plug 150G1201 1

63 Amplification orifice Not sold separately 1

Spare pats

Item Spare Parts Code No. Comments Number per unit

*) Not available, change cardan shaft and gearwheel set**) Changed or obsoleted

Spare Parts

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 13

Set of SealsSet of Seals

Item Spare Parts Code No. Comments Number per unit

15

151820

StandardDust seal ringShaft sealO-ringO-ringO-ringO-ringO-ringO-ringO-ringWasher

150N4038633B9002150N4014633B1447633B1468633B1810633B1202633B1173633B0432633B0432684X0115

Set of seals

Roto Glyd1121212127

15

151820

UniversalDust seal ringShaft seal

O-ringO-ringO-ringO-ringO-ringO-ringO-ringWasher

150N4039633B9002150N4014150N4007633B2060633B1447633B1468633B1810633B1202633B1173633B0432633B0432684X0115

Set of seals

Roto GlydO-ring/Kin-ringLip seal

111121212127

15

1518203940

No slip gearwheel setDust seal ringShaft seal

O-ring O-ring O-ring O-ring O-ring O-ringO-ring WasherSeal ringO-ring

150N4044633B9002150N4014150N4007633B1447633B1468633B1810633B1202633B1173633B0432633B0432684X0115150N0630633B0116

Set of seals

Roto GlydO-ring/Kin-ring

For no slip gearwheel setFor no slip gearwheel set

1112121212711

15

151820

OSPLDust seal ringShaft seal

O-ring O-ring O-ring O-ring O-ring O-ringO-ring Washer

150N4042633B9002150N4014150N4007633B1447633B1468633B1810633B1202633B1173633B0432633B0432684X0115

Set of seals

Roto GlydO-ring/Kin-ring

11121213137

15

151820

OSPDDust seal ringShaft sealO-ring O-ring O-ring O-ring O-ring O-ringO-ring Washer

150N4041633B9002150N4014633B1447633B1468633B1810633B1202633B0208633B0432633B0432684X0115

Set of seals

Roto Glyd1121216167

15

20

O-ring/Kin-ringDust seal ringShaft sealO-ringO-ring Washer

150-4206633B9002150N4007633B1202633B1173684X0115

Set of seals

O-ring/Kin-ring11127

Set of Seals

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 201414

15

20

Lip SealDust seal ringShaft sealO-ringO-ring Washer

150-4267633B9002633B2060633B1202633B1173684X0115

Set of seals11127

20

OSPAShaft sealO-ringO-ringO-ringWasher

150-4205633B9004633B1202633B1173633B1192684X0115

Set of sealsKin-ring 1

1217

15

151820

Roto Glyd, O-ring/Kin-ringDust seal ringShaft seal

O-ringO-ringO-ringO-ringO-ringO-ringO-ringWasher

150N4040633B9002150N4014150N4007633B1447633B1468633B1810633B1202633B1173633B0432633B0432684X0115

Roto GlydO-ring/Kin-ring

11121212127

Set of SealsItem Spare Parts Code No. Comments Number per unit

Set of Seals

Parts Manual OSPB/OSPC/OSPL/OSPD/OSPQ/OSPF

520L0452 • Rev DA • Jun 2014 15

Notes

Comatrolwww.comatrol.com

Schwarzmüller-Inverterwww.schwarzmueller-inverter.com

Turolla www.turollaocg.com

Valmovawww.valmova.com

Hydro-Gear www.hydro-gear.com

Daikin-Sauer-Danfosswww.daikin-sauer-danfoss.com

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off -highway vehicles.

We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.powersolutions.danfoss.com for further product information.

Wherever off -highway vehicles are at work, so is Danfoss.

We off er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Danfoss Power Solution representative nearest you.

Products we off er:

Bent Axis Motors

Closed Circuit Axial Piston Pumps and Motors

Displays

Electrohydraulic Power Steering

Electrohydraulics

Hydraulic Power Steering

Integrated Systems

Joysticks and Control Handles

Microcontrollers and Software

Open Circuit Axial Piston Pumps

Orbital Motors

PLUS+1® GUIDE

Proportional Valves

Sensors

Steering

Transit Mixer Drives

Local address:

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss Power Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: +49 4321 871 0

Danfoss Power Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: +45 7488 2222

Danfoss Power Solutions (US) Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239 6000

Danfoss Power Solutions Trading(Shanghai) Co., Ltd.Building #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: +86 21 3418 5200

520L0452 • Rev DA • Jun 2014 www.danfoss.com © Danfoss A/S, 2014-06