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Auxiliary PowerFor Truck Applications6.5 kW Unit
w“man
Generators
PartsManual
NHA!mGenset
,
1
940-02243-91 (Spec P--R)Repl acee 10-84”
Printed in U:S:A.
SAFETY PRECAUTIONSThe following symbols are usek in Onan manuals to alert
fusers to the potentially dange ous conditions relating to
maintenance of the equipment and replacement of parts.
Please read and observe.
This symb 01 warns of immediatehazards which will result in severe
personal injury or death. I
EEEml This symbo/ refers to a hazard orunsafe pra<tice which can result
in severe personal injury or death.
I
EIEml This symbol refers to a hazard orunsafe prad~ice which can result
in personal injury or product or property damage.
PRODUCT,-
MODEL IDENTIFICATIONTo avoid errors or delay in filling your parts order, always -
give the MODEL, SPEC NO., and SERIAL NO. from the
Onan nameplate.
For handy reference, insert your nameplate information
in the spaces below:.,
L
MODEL AND SPEC NO.
SERIAL NO.
\.
SAFETY PRECAUTIONS
IAWARNINGII
Contact with USED $NGINE OILS has been identified by a United States federal agency andI
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or
changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact
the used oiL ~
Contact with ASBESTOS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY When handling engine 2gaskets take all necepsary precautions not to ingest, breathe or contact the dust from the
gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!
I
IAWARNINGII I J
Contact with BENZI E and LEAD, found in gasoline, fuel additives and solvents has been?
identified by a Unite~ States federal agen’cy and some USA agencies as causing CANCER or
REPRODUCTIVE TO~lCITY When checking, draining or adding gaso/ine and fuel additives, or ,~
using solvents take all necessary precautions not to ingest, breathe the fumes, or contact the
/iquids. Use adequat~ ventilation and wear protective gloves, masks and clothing!
Introduction
---
~~i~ catalog applies to the Standard 6.5 NH Auxiliary Generator Set for Trucks.Parts are arranged in groups of related items. Each illustrated part is identifiedby a reference number corresponding to the same reference number in the parts listfor that group. Parts illustrations are typical. Using the Model and Spec No. fromthe nameplate, select parts from this Catalog that apply to your set. Unless ather-wise mentioned in the description, parts are interchangeable between models. Rightand left sides are determined by facing the engine end (front) of the set.
Generator Set Data Table
MODEL AND ELECTRIC AL DATASPECIFICATION NUMBER TYPE WATTS VOLTS HERTZ WIRE PHASE
6.5 NH-3CR/* Remote 6500 120/240 60 ** Single6.5 NH-FJ/* Remote 6500 120/240 60 ** Single
* - The Specification letter advances (A to B to C, etc.) with manufacturingchanges.
** - Set is reconnectable for 120 volt, 2 wire; 240 volt, 2 wVoit, 3 wire service.
NOTE : The letter R in the Model and Spec denotes Electric SStart-Stop at both the Set and the Remote Control.
STANDARD PARTS SECTION
re; or 120/240
art with
This section contains the parts used on standard generator sets.
—
1
Index
Adapter, Air Duct 161Adapter, Choke 16Adapter, Generator 2 6Adapter, Oil Filter 1(JAlarm, Audible 25Arm and Shaft, Govern or 12Armature, Generator 26
Backplate, ScroTI 33!Baffle, Breather 4Ball, Fly - Governor ~ 7BaTl, Joint - Governor Rod 12Base. Breaker 19i3ase, Oil RBaseplate, Housing 30Bearing, BaTl - Generator 26Bearing, Ball - Gaver’nor Shaft 12Bearing, Camshaft 4 ~Bearing,Bearing, %-::::::% ‘Gd 11Bearing, Rear 4Bearing, Sleeve - Fla nged (Crankshaft) 4Bell, End 26Block, Brush 26Block, Cylinder 4 ~Board, Printed Circuit 28Box, Breaker 18Box Components, Breaker 19Box, Control 25,28Box, Outlet 28Brace, Air Intake Duct 14Bracket and Tube - P@eheater 15Bracket, Air Duct Support 14Bracket, Air Intake Duct 14Bracket, Control Mouflting 28Bracket, Fue? Tank 34Bracket,Bracket, ~~~~\~~;n~~~nt;;y3212Bracket,Breaker, Circuit 25Brush, AC 26Brush, DC 26
I
Bushing, Piston Pin 11
Cable, Spark Plug 18Camshaft 7Cap, Fuel Tank 34Cap and Indicator - Ui’1 Fill 8Cap and VaTve, Breather 4Carburetor 16Carburetor Components - Gasoline 20,21Choke, Electric 16 IClamp, Air Duct 14 iClamp, Breather Tube 4,35Clamp, Coil Mounting 18Clamp, Hanger - Generator Adaptor 26Clamp, Hose - Prehe~{er 15Clamp, Muff?er 22Clamp, Muffler Hanger 22Cleaner, Air 14Clip, Bearing Retainer 26Clip, Sensitivity – ~overnorCoil, Ignition 18 ~~Commutator, Generatot 26Condenser, Ignition ~18,19Connector, Female - Fuel LineControl 28Control, Air Temperature 15Control, Remote 25Cover, Air Cleaner ~4Cover, Breaker i30x 19Cover, Generator 261
12
34
Cover, Outlet Box Z8Cover , ScroTl 33Cover, Valve 4Crankshaft 6cup. Governor 7Cup, Oil Intake 10cushion, Vi.bratfon 8
Drain, Oi? Filter 10Duct, Air Cleaner 14
Element, Air Cleaner 14Element and Cover - Choke 16Exhaust System 22Extension, Scro?l 33
Fan, Generator 26FilTer, Breaker 25Filter, oil 10Flywheel 6Frame, Side Mount 32Fuse - 5,10,3~6Amp 24,28Fuel System
Gasket, Bearing Plate 4,36Gasket, Breaker Box 19,36Gasket, Carburetor Mounting 16,36Gasket, Cylinder Head 4,36Gasket, Exhaust 22,36Gasket, Exhaust Manifold 22,36Gasket, Fuel Tank 34Gasket, Gearcase 12,36Gasket, Governor Mounting Bracket 12Gasket, Housing Mounting 30Gasket, Intake Manifold 16<36Gasket, Mounting - Valve Cover 4,36Gasket, Oil Base 8,36Gasket , Oil Fill Cap 8,36Gasket, Oil Filter Adapter 10,36Gasket, Oil Pan Mounting 8,36Gasket, Valve Guide 4,36Gauge, Fuel 34Gear, Camshaft 7Gear, Crankshaft 6Gearcase 12Generator 26Guard, Scroll 33Guide, Valve 4
Handle, Latch 3Ci,32Hanger, Clamp -“MufflerHanger, Exhaust 26Hanger, Muffler 22Harness, Wiring 26Harness, Wiring - RemoteHead, Cylinder 4Holder, Fuse 24,28Hose, Duct 15Hose, Oil Drain 8Housing, Air - CyTinderHousing, Blower 33Housing, Choke 16Houeing, Control 15Housinq (Over the Rails)
22
25
33
30Housin~ (Side Mounted) ’32Hub, Governor Cup 7
Ignition 18Indicator, Oil Level 8Insulator, Breather 35Insulator, Resistor 28
2
.—
Index
\ Kit, Decal 36Kit, Gasket - Carbon Removal 36Kit, Gasket - Complete Engine 36Kit, Gasket – Gasoline CarburetorKit, Gasket - oil pump 10,36Kit, Ignition Tune-Up 19Kit, Piston Ring 11Kit, Repair - Gasoline Carburetor
Lead, Spark Plug 18Line, Fuel 16.34Linkage, Governor 12Lock, Valve Spring 4Loctite, Bottle 36
Manifold, Exhaust 22Manifold, Intake 16Meter, Hour 25
20,21
20,21
Mounting, Hardware - Generator Set 8Muffler, Exhaust 22
Nameplate (Aux) 30,32Nipple, Spark Plug 18Numerical Index 37,38,39.40
Paint, Touch-Up 36Pan, Oil Base 8Panel, Control 25Pin, Alignment 12,26Pin, Bearing Stop 4Pin, Camsha~t 7Pin, Piston 11Piston 11Plate, Rear BearingPlate, Mounting 8Plug, Expansion 4Plug, Spark 18Plunger, Breaker PoPoint Set, BreakerPump, Fuel - ElectrPump, Oil 10
Receptacle, 15 AmpRectifier, SiliconRegulator, Voltage
4
nts 1819c 16
252824
Relay (SPOT) 28-Relav, Start Solenoid 28Resi&tor (100 Ohm) 28Ring, Collector - Generator 26Ring, Retaining - Flywheel 6Ring, Retaining - Piston Pin 11Rod, Connecting 11Rod, Governor Arm 12,35Rotator, Valve 4
Screen, Breather Tube 4Scroll, Air 33Seal, Air - Oil Filter 10Seal , Air Cleaner Element 14Seal , Air Duct 14Seal, Air Ouct Adapter 14Seal , Breather Tube 4Seal , Exhaust Tube 22Seal , Intake Valve 4,36Seal , O-Ring - Carburetor 16Seal, Oil - Bearing Plate 4,36Seal, Oil – Gearcase 12,36Seal, Oil - Governor Shaft 12,36Sealant, Thread 36Seat, Valve Insert 4Shaft and Arm, Governor 12Shutter, Air Temperature Control 15Spacer, Air Intake 14Spring, Brush 26Spring, Governor 12Spring, Oil By-Pass Valve 10Spring, Shutter Return 15Spring, Valve 4Stator, Alternator 24Stator, Generator 26Step, Truck 32Strap, Ground 30.34Support, Generator 26Switch, Oil Pressure 10Switch, Push 28Switch, Rocker – On/Off 25
Tank, Fuel 34Tappet, Valve 4Tube, Breather – Crankcase 4Tube, Exhaust - Pipe 22Tube, Oil - Crankcase 4
Valve, Exhaust 4Valve, Intake 4Valve, Oil Bypass 10Valve, Oil Drain 9Vernatherm, Preheater 15
Wheel, Blower 6Wrapper, Air Cleaner 15Wrapper, Generator 26
Yoke, Governor Shaft 12
.-.
I Cylinder Block
p,
I ‘\ 4,0
23
31
<-.
4
Cylinder Block
REFMO.
PARTNo.
QTY PARTUSED DESCRIPTION
1 Block, Cylinder (IncludesParts Marked *)
1 Cap and Valve, Breather1 *Tube, Breather1 Baffle, Breather2 Cover, Valve2 Gasket, Mounting - Valve Cover1 *Plug, Expansion5 *Stud, Mounting – Bearing Plate2 Gasket, Mounting - Cylinder
Head2 Head, Cylinder1 Screw, Tapping - Round Head
(#8 X 3/4” Lg)Bearing, Rear - Crankshaft
1 * Standard1 .002° Undersize1 .010” Undersize1 .020” Undersize1 .030” Undersize2 *Washer, Thrust - Crankshaft
Bear i ng1 *Gasket, Plate - Bearing1 *Plate, Bearing - Rear2 *Bearing, Camshaft1 Sea?, Oil - Crankshaft4 *Pin, Stop - Bearing5 *Nut, Hex - Special2 Washer, Flat (Copper)
(1/4” Screw)1 *Tube, Oil – Crankcase2 Valve, Intake2 Valve, Exhaust
Insert, Seat - Valve Exhaust2 * Standard2 .002” Oversize2 .005” Oversize2 .010” Oversize2 .025” Oversize
Insert, Seat - Valve Intake2 * Standard2 .002” Oversize2 .005” Oversize2 .010” Oversize2 .025” Oversize
REF PARTNo. ND.
30110-0904110-0904
31 104-009132 800-0011
33 123-0951
34 123-095835 509-011736 110-006837
520-0717520-0773
520-0919
520-0876
520-0918
38
101-0432101-0432-02101-0432-10
QTYUSED
PARTDESCRIPTION
Rotator, ValveSpec PBegin Spec R
Nut, Hex - SpecialScrew, Cap - Hex Head
( 1/4-20 X 2“ Lg)Clamp, Loop - Breather Tube
CapScreen, Tube - BreatherSeal , ,1011 Ring
- Breather Tube*Gasket, Intake - Valve Guide
Stud, Mounting - Cylinder HeadSpec P
3/8 X 1-7/8” Lg3/8 X 2-9/16” Lg
Spec R3/8 x 2-19/32” (Install 4
Bottom Holes - RH, LHHeads)
3/8 x 2-3/4” (Install 2Top Holes - RH, LH Heads)
3/8 x 3“ (Install 4 MiddleHoles - RH, LH Leads)
Bearing, Sleeve - FlangedCrankshaft
* Standard.002° Undersize.010” Undersize
110-2340422
3456789
123-0954123-0952123-1417110-1624110-3575517-0048520-0736110-2987
202
1
212
1011
110-3549809-0035
12101-0450101-0450-02101-0450-10101-0450-20101-0450-30104-0575
101-0782101-0439101-0405509-0041516-0072104-0091526-0063
120-0680110-1718110-1761
8
4
813
14151617181920
,—.,
21222324
101-0432-20 1101-0432-30 1104-0776 AR503-0857 1509-0168 2526-0250 20526-0251 5851-0029 24
.020” Undersize
.030” UndersizeShim, Thrust - CrankshaftTube, 8reatherSeal, Valve – IntakeWasher, Flat (3/8” Screw)Washer, Flat (3/8” Screw)Washer, Lock - Compression
(Special) - Begin Spec RScrew, Socket - Set
(3/8-16 X 5/8”)Clamp, Tube - BreatherWasher, Lock (3/8”) - Later
ModelsScrew, Cap - Hex Head
Flanged Head (Special) -Begin Spec R
(~.3j~~ x 1-1/4”) - Later
Washer, Retainer - IntakeValve Spring (Begin Spec R)
394041424344
45
4648
49
110-1716110-1716-02110-1716-05110-1716-10110-1716-25
803-0071 2
503-0171 2850-0050 5
25110-1933110-1933-02110-1933-05110-1933-10110-1933-25
800-0575 5
800-0051 5
110-0893 2
26 *Guide, Valve2 Exhaust2 Intake4 Spring, Valve8 Lock, Spring
Tappet, Valve4 Standard
110-3167110-3168110-0539110-0639
115-0006
50272829
Va 1ve
zeParts Included in 110-2340 Cylinder Block.*-
115-0006-05 4 .005” Overs
. .-\
5
REF PARTNO. NO.
1 104-0170
2526-0356850-0055
3 526-02624 134-4105
Crankshaft and Flywheel
QTY ~ PARTUSED DESCRIPTION
,7
1 Screw, Cap - Hex Head(Special)
WaskerFlat (7/16”) Begin Spec R
i Lock - (7/16”)1 Washer, Flat (7/16”)1 Flywheel (Includes Magnets)
REF PARTNO. NO.
5 518-00146 104-00437 104-00328 515-02639 515-0001
10 104-1314
QTY PARTUSED DESCRIPTION
1 Ring, Retaining1 Washer. Gear (Special)1 Gear, Crankshaft1 Key Kit1 Key, Woodruff1 Crankshaft (Includes Keys)
Camshaft
REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION No. No. USED DESCRIPTION
1 105-0638 1 Camshaft (Includes Center Pin) 6 510-0015 10 Ball, Fly - Governor2 150-0075 Pin, Camshaft 7 150-1520 13 515-0001
Cup, Governor: Key, Gear - Camshaft 8 150-007B 1 Ring, Retaining
4 105-0541 1 Washer, Thrust 9 150-1519 15 1.05-0332 1
Hub, Cup - GovernorGear, Camshaft (Includes
Plate and Spacer)
--
.—..
7
14
~ Oil Base and Mounting Hardware
,-.
.—,’.
8
0+1 Base and Mounting Hardware
.,\ REF PARTNO. NO.
1 102-0957
2 102--I3873 526-00304 123-14005 123--0191
.,6 504-00928 102-12759 102-0889
10 821-0018
12 800-0047
13 856-00101.Q
402-0477402-0480402-0480
15 402-0283
16
402-0283402-0283402-0284
17402-0290402-0290402-0290,,—,
18402-0282402-0282402-0282
19 336-396721
@3~-oo04°
862-0004862-0004
QTY PARTUSED DESCRIPTION
1 Base, Oil (Inc~udes PartsMarked *)
1 *Gasket, Base - Oil4 Washer, Flat (3/8”)1 Cap and Indicator, Oil Fill1 Gasket, Cap - Oil Fill1 Valve, Drain -- Oil1 *Gasket, Mounting - Oil Pan1 *Pan, Base - Oil
20 *Screw, Cap - Hex Washer Head(1/4--20 :< 5/8”)
1 Screw, Cap - Hex Head(3/8-16 x 5/8”)
2 Washer, Lock - EIT (3/8”)Package, Hardware Mounting -
Side Mounted (Includes PartsMarked #)
1 Engine End - Use 402-04801 Generator End (Left Side)1 Generator End (Right Side)2 #Cushion, Vibration - Engine
EndCushion, Vibration -
Generator End1 # Left Side1 # Right Side4 + Engine & Generator Ends
+#Spacer, Sleeve2 Engine End1 Generator End (Left Side)1 Generator End (Right Side)
+#Snubber2 Engine End1 Generator End (Left Side)1 Generator End (Right Side)1 Lead, Ground
#Nut, Hex (7/16-14)2 Engine End1 Generator End (Left Side)1 Generator End (Right Side)
REF PARTNO. NO.
2?850-0055856-0012850-0055850-0055
~~
526-0014526-0014526-0014
24526-0198526-0198526–0198526-0198
25526-0286526-0286
26 856-0016
2’7 800-0064
28 850-005029 337-009031 503-056832
403-1836403-1484
35
816-0206816-0206816-0206816-0207
36526-0038526-0182
QTY PARTuSED DESCRIPTION
‘Washer, ;.ock - EIT [7j’16”)2 # Engine End1 # Generator End (Left Side)1 # Generator End (Right Side4 + Engine and Generator Ends
+#Washer, Flat (7/16”)
4118
4
411
11
2114
14
Engine EndGenerator End (Left Side”)Generator End /RigFrt Side
Washer, Flat (9/16”)# Engine End# Generator End (Left Side)# Generator End (Right Side+ Engine and Generator Ends
+#Washer, Flat (1”)Gener?.tor End (Left Side)Generator End (Right Side)
#Washer, LOCk - EI”r (5/8”) -Right Side Generator End
Screw, Cap - Hex Head(3/8-16 X 4-1/2”)
Washer, Lock - Spring (3/8”)Strap, GroundHose, Drain - OilPlate, Mounting
Side MountedOver the Rails
8olt, Carriage (7/16-14 x3-1/2”)
# Engine End# Generator End (Left Side)# Generator End (Right Side)+ 7/16-14 x 3-3/4” - Engine
and Generator EndsWasher, Flat
5/8” Screwl/z” Screw - Emine and
Generator Ends”
* – parts lnc]uded in 102–0957 Oil Base.
# - Parts Included in Hardware Mounting Package.+ – l-lse With Ground Strap.
—.I.
9
Oil System
REF PARTNO. NO.
1 122-03202 122-0774
3 122-03234 122-0502
5 122-03606 502-00537 309-03198 800-0028
9 526-0065
10 815-0194
11 336-7000
QTYUSED
11
:
1
:2
2
2
1
/aj29 8 ,.
\
B1!3 - ,,
‘o&PART
DESCRIPTION
Adapter~, Filter - OilGasket, Mounting - Oil Filter
AdapterFilter, Oil - Spin-onSeal, Air - Oil Filter - Over
the Ra~ils ModelsDrain, filter - OilElbow, Street - 45”Switch, lPressure - Low OilScrew, Cap - Hex Head
(5/16-18 X 1“)
Washer, ,Flat - Copper (5/16”Screw):
Screw, Tapping - Hex Head(#10-32 X 3/8”)
Lead, Electrical - Low OilPressure Switch - Use 4 FeetBulk Wire
REF PART QTYNO. NO. USED
12 526-0066 1
13 801-0050 1
14 120-0140 115 120-0398 116 740-1004 217 800-0007 2
18 120-0491 1
19 120-016120 120-0413 i
PARTDESCRIPTION
Washer, Flat - Copper (3/8”Screw)
Screw, Cap - Hex Head(3/8-24 X l“)
Spring, Valve - Oil By-PassValve, By-Pass - OilWasher, Flat (M6)Screw, Cap - Hex Head
(1/4-20 X 1“)
Pump, Oil (Components NotSold Separately)
Kit, Gasket - Oil PumpCup, Intake - Oil Pump
(Includes Screw Pipe and Cup)
Piston and Rod
,—..,.,
REFNO.
1
23456
PARTNO.
112-0228112-0228-05112-0228-10112-0228-20112-0228-30112-0228-40112-0069518-0294114-0203805-0010114-0036
QTYUSED
22222224242
PARTDESCRIPTION
REF PARTNO. NO.
Piston and Pin SetRetaining Ring)
Standard.005” Oversize.010” Oversize.020” Oversize.030” Oversize.040” Oversize 113-0203 2
Pin, Piston (Standard) 113-0203-05 2Ring, Retaining - Piston Pin 113-0203-10 2Rod, Connecting 113-0203-20 2Bolt, Place 113-0203-30 2Bushing, Pin - Piston
(Includes 7114-0188114-0188-02114-0188-10114-0188-20114-0188-30
8
QTY PARTUSED DESCRIPTION
Bearing, Half - Connecting Rod4 Standard4 .002” Undersize4 .010” Undersize4 .020” Undersize4 .030” Undersize
Kit, Piston RingStandard.005” Oversize.010” Oversize.020” Oversize.030” Oversize
,....,
11
.-t3earcase and Ciovernor
,—.
12
,—... Gearcase and Governor
REF PARTNO. NO.
1 103-0641
2 103-08103 509-00404 150-11875 815-0046
6 150-15427 509-00088 510-00139 510-0014
10 516-013011 800-0032
12 526-0065
13 516-014114 150-009615 150-1612
QTY PART REF PARTUSED DESCRIPTION NO. NO.
1
1112
2114
6
Gearcase (Includes PartsMarked *)
Gasket, Mounting - Gearcase*Seal, Oil*Yoke, Governor*Screw, Machine - Pan Head
(#8-32 X 3/8” Lg)*Arm and Shaft, Governor*Seal, Oil*Bearing, Needle*Bearing, Ball - Governor Shaft*Pin, Stop - Governor Cup
Screw, Cap - Hex Head -Gearcase Mounting(5/16-18 X 1-3/4” Lg)
Washer, Flat (Copper) -Gearcase Mounting(5/16” Screw)
Pin, Alignment - GearcaseStud, Adjustment - SpeedSprincj,. Governor
1617
1819
2021
22
2324
2526
150-1577150-0979
150-0639149-0003
518-0004800-0004
526-0063
870-0131800-0034
870-0053150-0678
QTYUSED
11
11
12
2
;
11
PARTDESCRIPTION
Bracket, Mounting – GovernorRod, Governor Arm to
CarburetorBall, JointGasket, Mounting – Governor
BracketClip, Retaining - Rod EndScrew, Cap - Hex Head -
Governor Bracket Mounting( 1/4-20 X 5/8” Lg)
Washer, Flat (Copper) -Governor Bracket Mounting(1/4” Screw)
Nut, Self-Locking (1/4-20)Screw, Cap - Hex Head -
Gearcase Mounting (5/16-18X 2–1/4” Lg)
Nut, Hex (#10-32)‘Clip, Sensitivity
* – parts Included in 103–0519 Gearcase.
-—.\
Air Cleaner
/
P00
18
REF PARTNO. NO.
1 140-15202 140-15023 518-03904 526-00215 140-15036 140-15317 821-0009
8 140-1521
9 870-0212
QTYUSED D
1 Clamp, D1 Seal, Ai2 Screw, W1 Washer,1 Duct, Cl1 Bracket,6 Screw, C
( 1/4-201 Seal, Ai
Port2 Nut, Hex
PARTSCRIPTION
ct - AirDuct to Adapter
ng (1/4-20 x 3/4”)lat (1/4” Screw)aner – AirSupport - Air Duct
Duct to Breather
- Locking (1/4-20
p “Hex Head LockingX 3/8”)
14
REF PARTNO. NO.
10 865-001911 526-015812 870-021213 816-0070
14 140-049515 140-150416 140-152217 140-152918 140-152819 140-1533
QTYUSED
1211
111112
PARTDESCRIPTION
Nut, Wing (1/4-20)Washer, FlatNut, Hex - Locking (1/4-20)8olt, Carriage (1/4-20 x
6-1/2”)Element, Cleaner - AirCover, Cleaner - AirSpacer, Intake - AirBracket, Duct - Air IntakeBrace, Duct - Air IntakeSeal, Element - Air Cleaner
Carburetor Air Preheater,--.>\
~– .. .. ......—____________ ~II 81
\ F:
~ :~@@@+O
II 11
5 +----+$ I1 I
1
1
wffj
II
12 13 12 12 13
PART REF PART QTYDESCRIPTION NO. NO. USED
Control, Temperature – Air 12 503-0311 3(Includes Parts Marked *) 13
*Housing, Control 503-1056 2*Shutter 503-1075 2
/14
/
& ,;
1!
—.
REF PARTNO. NO.
1 140-0788
2 140-07853 140-07824 140-07865 140-07846 140-08087 140-07878 518-02059 870-0195
10 309-018111 140-1742
QTYUSED
1
1
1112111
*S~r~~q, Return - Shutter 14140-1733 1140-1752 1
15 140-1737 116 870-0257 2
.-*Plunger*Spacer, Vernatherm*Spring, Vernatherm*Ring, Retaining*Palnut*Vernatherm
Wrapper, Cleaner - Air* – parts Included in
12 XFS-1077
PARTDESCRIPTION
Clamp, HoseHose, Duct
Side Mounted (5.62” Long)Over the Rails (5.25” Long)
8racket and TubeSide MountedOver the Rails
U-Bolt, 8racket - Air DuctNut, Flange - Self Lock
(5/16-18)
140-0788 Air Temperature Control
15
29-Q m
‘f&..4
w
Fu81 System (Gasoline)
-.,
31 32
D
-25 //
L——t.
16
,—.>\ REF PARTNO. NO.
1
234
1213
14:5
1720
146-0308146-0419154-0733154-2292154-1483
1.40-1492153-0499153-()()58~53-o1317
153-011’!332-0.527149-1828
149-1554518--0350
502-0002153-0440
502–0003332-1506
--- .(Gasoline)Puel system
QTY PARTUSEO DESCRIPTION
Carburetor (Includes MountingGasket) (See Separate Pagefor Components)
WalbroNikki
Gasket, Mounting - CarburetorManifold, IntakeGasket, Mounting - Intake
ManifoldAdapter, Duct - AirAdapter, ChokeHousing, ChokeBi-Metal, ChokeElement and Cover, ChokeTerminal, WirePump, Fuel - Electric
(Includes “[erminal and Elbow)Liner Fuel Pump to CarburetorClamp, Loop - Fuel Line
(Insulated)*Elbow, Male - Inverted
Housing, Choke (IncludesWasher and Screw)
Connector, Male - InvertedConnector, Lead - Fuel Pump
REF PARTNO. NO.
21 332-199322 509-014523 800-0058
24 740-100625 800-0035
26 850-004527 821-0009
28 862-001529 804-0017
30 815-0359
31 815-0285
32 526-0062
33 815-0110
34 850-003035 526-003036 526-0022
QTY PARTUSED DESCRIPTION
114
42
22
13
2
2
2
1
141
*Terminal, Lead – FuelSeal, O-RingScrew, Cap - Hex Head
(3/8-16 X 3“)Washer, Flat (M8)Screw, Cap - Hex Head
(5/16–18 X 2–1/2”)Washer, Lock - Spring
Pump
(5/16”)Screw, Cap - Hex Washer Head
(1/4-20 X 3/8”)Nut, Hex (5/16-18)Screw, Cap - Socket Head
(#lo-3 nl~;” ~ Hex with ETScrew,
(#10-32 X 7/8”)Screw, Machine - Round Head
with ET (#8–32 x 5/16”)Washer, Flat - Brass (#10
Screw)Screw, Machine - Fill ister
Head (#10-32 x 7/8”)Washer, Lock - Spring (filO)Washer, Flat (3/8” Screw)Washer, Flat (5/16” Screw)
–—,.
17
Ignition System
-----
REF PART QTY PART REF PART QTY PART
NO. NO. uSED DESCRIPTION NO. NO. USED DESCRIPTION
1 166-0772 1 Coil, Ignition 8 815-0350 1 Screw, Tapping - Hex Washer
2 166-0588 1 Clamp, Mounting - Ignition Head (#10-32 x 3/8” Lg)
Coil 9 870-0131 1 Nut, Hex - W/ET (#10-32)
3 167-1602 2 Lead, Plug - Spark 10 160-1303 1 Box, 8reaker - Complete
4 167-0291 2 plug, Spark (Includes Mounting Gasket)
5 312-0027 1 Condenser, Ignition (See Separate Page for
6 815-0350 1 Screw, ~ap - Hex Washer Head Components)
(#10-32 X 3/8”) 11 160-0558 2 Nipple, Spark Plug
7 856-0003 1 Washer, lLock - External/ 12 850-2005 2 Washer, Flat (Metric)
!aIntern 1 Condenser Mounting 13 166-0554 2 Nut, Hex (Metric)
(#lo) 14 160-1151 1 Plunger, Points - Breaker
,--
18
Breaker Box
,,—..\
,— .\
REF PARTNo. NO.
160-1303
1 802-0022
2 509-00653 526-00084 160-12855 815-0358
7 312-0246
i4
QTY PARTUSED DESCRIPTION
1 Box, Breaker (Includes PartsMarked *)
1 *Screw, Cap - Hex Socket(#10-24 X 1-1/2”)
1 *Retainer (“O” Ring)1 *Washer, Flat (#10 Screw)
*Cover, Box - Breaker: *Screw, Cap (#8-32 x 5/16”) -
Slotted1 *Condenser
REF PARTNo. No.
8 802-0034
9 850-004010 160-118311 160-121912 160-115014 336-237815 160-1311
11
ES-1OS7
QTYUSED
2
21111
* - parts Included in
PARTDESCRIPTION
*Screw, Cap (1/4–20 x 3/4”) -Socket Head
*Washer, Lock (1/4”)*Point Set, 8reaker*13ase, Breaker*Gasket, Box - Breaker
Lead, Breaker Box to CoilKit, Tune Up (Includes Points
and Condenser)
160-1303 Breaker Box
19
Carburetor Components (A~~u:;:ble Main Jet) (Gasoline)
REF PARTNo. No.
146-0308
1 146-02652 146-01423
4 146-02475 146-02206 146-02677 146-02228 146-0262
h—. 5
,---p+ (
H-d
QTVUSED
1
141
k%%w
Carburetor, Complete(Includes Mounting Gasket)
Kit, Shaft - ChokeScrew, Mounting - ValveIntake, Air (Not Sold
Separately)Screw, ?ody to IntakeKit, GasketKit, Shaft - ThrottleScrew, Pin - LeverKit, Float
REF PARTNo. No.
9 146-0261
10 146-028911 146-020912 146-02081314 146-024315 146-024816 154-073317 146-0290
QTYUSED
1
11111111
PARTDESCRIPTION
Kit, Screw - Idle SpeedAdjusting
Kit, Valve and SeatKit, Needle - IdleSpring, BuoyancyBody (Not Sold Separately)Jet, PowerKit, Needle - PowerGasket, Mounting - CarburetorKit, Repair
20
/-.
.
REF PARTNO. NO.
146-0419
1 146-04172 146-04183 146-04984 146-03265 146-03256 146-03297 146-03438 146-04209 146-0335
10 146-0331
2
Carburet~;k~~nponents
(Gasoline)
1
0
QTY PART REF PART QTYUSED DESCRIPTION NO. NO. USED
Carburetor, Complete(Includes Mounting Gasket)
Kit, Shaft - ChokeKit, Shaft - Throttle
*Kit, Screw and Plug*Kit, Gasket
Kit, Float*Kit, Valve and Seat
Jet, PowerJet, Idle
*Needle, Adjusting – Idle*Spring, Needle - Idle
Adjusting
11
12131516
17181920
1
1154-0733 2146-0343 1146-0340 1
146-0341 1146-0342 1145-0438 1146-0356 1
18
FS-lUO
PARTDESCRIPTION
Intake, Air (Not SoldSeparately)
Body (Not Sold Separately)*Gasket, Mounting - Carburetor
Jet, Power (Includes Gasket)Retainer, Needle - Power
(Includes Gasket)Spring, Needle - PowerNeedle, Power (Complete)
*Gasket, Mounting - CarburetorKit, Repair (Includes Parts
Marked *)
* - parts Included in 146–0356 Repair Kit.
21
Exhaust System
1 11
/ /i
13
21
12
%
,.., .. —2
974
8
.-,
20
22
Exhaust System.—.~/.
REF PARTNO. NO.
1 154-19672 154-14823 155-18954 154-21435 154-28006
155-1906
155-18947
155-1015155-1255
8 155-18969 821-0005
QTYUSED
1
1111
PARTDESCRIPTION
Manifold, ExhaustGasket, Manifold - ExhaustClamp, HangerTube, ExhaustGasket, Tube - ExhaustMuffler, Exhaust
For Units Mounted Over theRails
For Side Mounted UnitsClamp, Muffler
1-1/2” Dia.1-1/8” Dia.
Hanger, MufflerScrew, Cap - Hex Washer Head
(#10-32 X 1/2”)
REF PARTNO. NO.
11 800-0512
12 850-004513 800-0030
14 850-004515 C6~-UO1516 800-0026
17 870-004818 526-011319 155-190920 155-190421 155-1907
QTYUSED
4
42
221
PARTDESCRIPTION
Screw, Cap - Hex Head(5/16-18 X 1’[)
Washer, Lock - Spring (5/16”)Screw, Cap - Hex Head
(5/16-18 X 1-1/4”)Washer, Lock - Spring (5/16”)Nut, Hex (5/16-18)Screw, Cap - Hex Head
(5/16-18 X 3/4”)Nut, Self Lock (5/16-18)Washer, Flat (5/16” Screw)Hanger, 8racketTube, ExhaustSeal, Tube - Muffler Air -
Over the Rails Units
23
Flywheel Alternator (15 Ampere)
1
REF PARTNO. NO.
1 321-02422 321-01653 815-0545
4 191-13515 813-0108
6 332-0527
...-” -------—-----
,---,,
/
/
l@wL ..— —--h
*1OM
QTV DE~$;loN REF PART QTY PART
USED NO. NO. USED DESCRIPTION
112
13
1
Holder; Fuse (Includes Fuse)Fuse (30 Amp, 32 Volt)Screw, ~Machine - Hex Head
W/ET (#10-32 X 1/2”)Regulator, VoltageScrew, Machine - Round Head,
Cross-Recessed(#lo-J2 x 1-1/2”)
Terminal, Tab (1/4”)
7 526-0008 1 Washer, Flat (#10 Screw)8 850-0030 3 Washer, Lock - Spring (#10)
9 191-1346 1 Stator, Alternator (IncludesParts Marked *)
10 167-0188 1 Clip, Lead - Alternator11 332-2423 3 *Terminal, Wire12 323-1216 3 *Body, Connector - Terminal
* _ parts included in 191-1346 Alternator StatOr.
24
-..Control (Remote)
8,
1
2_
.
REF PARTNO. NO.
1 301-6206’2 301-62073 323-1104
4 822-2030
5 308-0614/.—...
6 308-0341
7 302-08858 815-0385
9 860-0005
QTYUSED
111
1
1
1
12
2
PARTDESCRIPTION
Box, ControlPanel, ControlReceptacle, Duplex
120 volt)(15 Amp,
Screw, Machine - Pan HeadW/ET (#6-32 X 3/8”)
Switch, Rocker – Alarm(On-Off)
Switch, Rocker - SPST(Start-Stop)
Meter, HourScrew, Machine - Round Head
(#6-32 X 1/2”)Nut, Hex (#6-32)
SC-1141
REF PARTNO. NO.
10 333-013311 336-7026
12 815-0350
13 320-098014
320-0976
320-097B320-0979
15 320-098216 338-1454
25
1?—1
14
1’
i
B
o
ES-1OS7
16
PARTQTYUSED DESCRIPTION
14
4
1
1
Alarm, AudibleLead, Wire - Use 4 Feet BulkWire
Screw, Cap - Hex Washer Head(#10-32 X 3/8”)
Box, Center – LoadBreaker, Circuit
15 Amp, 120 Volt (GroundFault Interruptor)
15 Amp, 120/240 Volt20 Amp, 120/240 Volt
Filler, BreakerHarness, Wiring – Remote
Generator
I ~.,
‘\\I
//
2 /
/’/
/
,
8
G-1
30
,,-,
26
Generator
REF PARTNO. NO.
1 201-2503
2 204-01103 203-01524 510-00475 220-18166 211-0364
7 232-21078 234-06429 205-0090
10 231-0164
11 516-018212 402-047513 232-059614
212-0359
212-036015 214-009516 214-009617 212-123218 520-073319 800-0044
20 850-004521 526-0115
QTY PARTUSED DESCRIPTION
1
;
:
1111
821
1
24
1:14
44
Armature, Generator – 60 Hertz(Includes Parts Marked *)
*Ring, Collector – Generator*Commutator, Generator*Bearing, Ball
Stator, GeneratorBell, End - Generator
(Includes Alignment Pins)Cover, GeneratorWrapper, GeneratorFan, GeneratorAdapter, Generator to Engine
(Includes Alignment Pins)Pin, Straight - HeadlessSupport, GeneratorClip, Retaining - BearingBlock, Brush (Includes Parts
Marked t)Bottom and Right Side
PositionsTop and Left Side Positions
Brush, DCBrush, ACSpring, BrushStudScrew, Cap - Hex Head
(5/16-18 X 7-1/2” Lg)Washer, Lock - Spring (5/16”)Washer, Flat (5/16” Screw)
REF PARTNO. NO.
22 862-001523 850-005524 870–02033526
27
28
3031
32333435
39
4041
4243
*–
t-
516-0196155-1895
155-1896
821-0005
338-0946815-0359
871-0010853-0008526-0049815-0341
800-0050
850-0050812-0156
850-0040336-1891
QT’fUSED
41141
1
1
115
8844
4
42
24
Parts Included inParts Included in
PARTDESCRIPTION
Nut, Hex (5/16-18)Washer, Lock - Spring (7/16”)Nut, Hex (7/16-20)Pin, AlignmentHanger, Exhaust - Side
Mounted UnitsClamp, Hanger - Side Mounted
UnitsScrew, Hex Washer Head -
Self-locking (10-32 x 1/2”)Harness, WiringScrew, Tapping - Hex Head
(#10-32 X 7/8” Lg)tNut, Hex - Brass (#10-32)tWasher, Lock - External (#IO)tWasher, Flat - Brass (#IO)_kScrew, Machine - Hex Head
Brass (#10-32 x 1“ Lg)Screw, Cap - Hex Head
(3/8-16 X 1-1/4” Lg)Washer, Lock - Spring (3/8”)Screw, Machine - Round Head
(1/4-20 X 1-1/4” ~g)Washer, Lock - SpringLead, Block - Brush
Armature.Generator Brush Blocks
( 1/4”)
-.,
27
Control
23—2iz%#@’-1g
Y\e
‘e . i\
‘ \.
\
2(k/
o‘%2
XSC-1142
Control
REF PARTNO. NO.
1 301-61972 301-62273 307-18964 330-00745 330-00046 508-01917 821-0010
8 856-00069 862-0001
10 508-000811 321-017512
321-0298321-0146
13 300-217014 308-038315 815-0350
16 815-0350
QTYUSED
1111111
1
;1
11
i2
3
PARTDESCRIPTION
80X, ControlBracket, Mounting - ControlRelay, Solenoid - StartBox, OutletCover, Box - OutletGrommet, Ny 1onScrew, Cap - Hex Washer Head
(1/4-20 X 1/2”)Washer, Lock - EIT (1/4”)Nut, Hex (1/4-20)GrommetHolder, FuseFuse
5 Amp, 250 Volt10 Amp, 32 Volt
Board, Circuit - PrintedSwitch, Push (SPOT)Screw, Tapping – Hex Washer
Head (#10-32 x 3/8”)Screw, Tapping - Hex Washer
Head (#10-32 x 3/8”)
REF PARTNO. NO.
17 821-0009
18 307-189919 323-122120 870-034221 812-0059
22 850-002023
24 304-058025 812-0087
26 870-022127 508-001528 352-016129 526-004830 357-0030
QTYUSED
2
2144
41
11
11111
PARTDESCRIPTION
Screw, Cap - Hex Washer Head(1/4-20 X 3/8”)
Relay (SPDT)Connector, CapSpacer, ThreadedScrew, Machine - Round Head
(#6-40 X 1/4”)Washer, Lock - Spring (#6)Lead, Wire (4 Ft. Piece of
Bulk Wire)Insulator, ResistorScrew, Machine - Round Head
(#8-32 X 1-1/2”)Nut, Hex W/ET (#8)Washer, FibreResistor (100-Ohm, 5 Watt)Washer, Flat (#8 Screw)Rectifier, Silicon
,—..
29
Housing (Over-the-R8ils)
I 2-
,.
4
25
14
7
2
L%== “
,*----=
17
21/ 23““ ,
L (TRUCK FRAME)
,-.,
,-
30
Housing (Over-the-Rails)
,“7
REF PARTNO. NO.
1 405-28422 405-28403 405-28414 405-29065 800-0094
67
1112
1314
15
851-0035815-0553
405-2847405-2844405-2856
405-2902800-0050
870-0368800-0033
406-0495
QTYUSED
11128
168
448
411
122
2
PARTDESCRIPTION
Baseplate, HousingHousingCoverGasket, MountingScrew, Cap - Hex Head
(1/2-13 X 2“)Washer, Conical (1/2”)Screw, Cap - Flush Socket
(5/16-18 X 1-1/2”)Spacer, Clamp - MountingClamp, MountingSpacer, Clamp - Mounting
(1/4” Thk)Gasket, Clamp - MountingScrew, Cap - Hex Head
(3/8-16 X l“)Nut, Lock (3/8-16”)Screw, Cap - Hex Head
(5/16-18 X 2“ )Bracket, Latch
REF PARTNO. NO.
16 406-049717 870-004818 800-0026
19 99-157520 870-036221 815-0551
22 406-049623 870-036424 406-040125 526-002626 800-0051
27 856-001028 405-2901
29 405-290430 337-0090
QTYUSED
212
2
264
24181
18
11
PARTDESCRIPTIOtIJ
Handle, LatchNut, Lock (5/16-18”)Screw, Cap - Hex Head
(5/16-18 X 3/4”)Nameplate (AUX)Nut, Self Threading (1/4”)Screw, Cap - Flush Socket
(#10-24 X 1/2”)Bracket, LatchNut, Self Lock (#10-24)Latch, FlushWasher, Flat (3/8” Screw)Screw, Cap - Hex Head
(3/8-16 X 1-1/4”)Washer, Lock - EIT (3/8”)Spacer, Mounting - Housing
(1/16” Thk)Strap, TetherStrap, Electrical
.—.,
31
Housing (Side Plounted)
REF. PARTNO. NO.
1 403-18352 405-28013 403-17934 821-0030
5 800-0560
6 870-03637 99-15758 870-03629 406-0496
10 821-0001
QTY.USED
1114
4
41324
v4
PARTDESCRIPTION
Fra er“Cover
Step, TruckSc/~w, Cap - HWH
(jV8-16 x l“)Boll, Cap - HWH
(!+V8-I1 x 2“) (Grade 8)Nut, HWH (5/8-11) (Grade 8)Nameplate (AUX)Nu~, Tapping - Hex Head (1/4”)Bra~ket, LatchScr~w, Machine - Hex Head
(#10-24 X .38”)
REF.NO.
111213
14
1516
17
18
PARTNO.
870-0364406-0497800-0026
800-0033
406-0495870-0048
821-0029
405-2805
QTY.USED
422
2
24
6
2
PARTDESCRIPTION
Nut, HWH (#1 O-24)Handle, LatchScrew, Cap - Hex Head
(5/1 6-18 X 3/4”)Screw, Cap - Hex Head
(5/1 6-18 X 2“)Bracket, LatchNut, Hex - Self Lock
(5116-1 8)Screw, Cap - HWH
(3/8-1 6 X 314”)Gasket, Isolator
32
Air Housing
.n,,
\
\13
1
REF PARTNo. No.
1134-4095K14-4132
2 517-00213 134-3617
4 134-3618
5134-2761
134-2749134-4150
6 134-31197 134-2747
QTY PARTUSED DESCRIPTION
Housing, Blower1 Side Mounted Units1 Mounted Over the Rails1 Plug, Button1 Housing, Air – Cylinder
(Left Side)1 Housing, Air – Cylinder
(Riaht Side)S~ro71, Air
1 Side Mounted Units (IncludesGuard) Prior to 6/83
1 Without Guard (Begin 6/83)1 Over the Rail Units
(Without Guard]1 Cover, Scroll1 Backplate, Scroll
5
2
i
6
b
T’12
/ -’4
\@
a
REF PART QTYNo. No. USED
8134-4316 1134-2763 1
9 821-0010 2
10 821-0010 4
11 821-0010 5
12 821-0009 3
13 815-0261 6
14 134-4129 1
403-1523-01 2
PARTDESCRIPTION
Guard, ScrollWire (Begin 6/83)Screen (Begin 6/83)
Screw, Tapping - Hex Head(1/4-20 X 1/2”)
Screw, Tapping - Hex Head( 1/4-20 X 1/2”)
Screw, Cap - Hex Washer Head(1/4-20 X 3/8”)
Screw, Self-1ocking - HexHead (1/4-20 x 3/8” Lg)
Screw, Tapping - Hex Head(1/4-20 X 7/16” Lg)
Extension, Scroll - Over theRails Units
8racket, Lifting (Not Shown)ilegin Spec R
33
I
Fuel Tank
REF PARTNO. NO.
1 415-05042 415-05033 415-0500
4 502-07585 502-07456 501-03567 336-72948 800-1007
9 862-1001
QTYUSED
241
11111
1
PART~ DESCRIPTION
Brat et and Gasket, Fuel Tank4
Gasket Only, Fuel Tank BracketeTank, Fuel (Includes FillerCap and Gauge)
Corm ctor, Female (37”)Unio ,
!
BulkheadLine, FuelStrap, GroundScre~, Cap – Hex Head
(1/4-20 X 1“)Nut, lHex (1/4-20)
5 6
\ I15
\@
XFS-1159
REF PARTNO. NO.
10 856-000611 800-1031
12 850-004513 856-000814 502-035615 867-100416 415-053317 415-053418 415-0535
QTYUSED
26
6111111
PARTDESCRIPTION
Washer, Lock - EIT (1/4”)Screw, Cap - Hex Head
(5/16-18 X 1-1/2”)Washer, Lock - Spring (5/16”)Washer, Lock - EIT (5/16”)Elbow, Inlet - Fuel PumpNut, Hex (7/16-20)Cap, Tank - FuelGauge, FuelPick Up, Tank - Fuel
34
--
Breather Insulation
BREATHER HOSE %
Q
.,;’.,”
,:.
5~:’”:
;.. .
e
HOSE CLAMPS
BREATHER CAP
‘e ?
REF. PART OTY. PARTNO. NO. USED DESCRIPTION
1 123-0998 2 Insulator, Breather2 518-0268 1 Clamp, Breather3 809-0035 1 Screw, RH (#8x 3/4”)
4 150-0979 1 Rod, Governor Control
5 503-1189 1 insulation, Breather Hose.>
,-..,
35
REF PARTNO. NO.
98-4461168-0190
110--3136110-2987110-3575110-3604154-2061
154-2219154-2542
154-2747168-0191
101-0782102-1387103-OL31O110-2987110-3136110-3575110-3604120-0161
Labels, Paint, Thread Sealant, and
QTY PARTUSED DESCRIPTION
11
22322
21
21
11122321
Kit, DecalKit, Ga~ket - Carbon Removal
(Includes Parts Marked +)+Gasket, Guide - Valve+Gasket, Head - Cylinder+Gasket, Cover - Valve+Seal, Oi 1 (Valve)+Gasket, ,Manifold/Muffler -
Exhaust’+Gasket, Manifold - Intake+Gasket, Manifold/Muffler -
Exhaust+Gasket, Manifold – Exhaust
Kit, Gasket - Engine Complete(Includes Parts Marked *)
*Gasket, Plate - Rear Bearing*Gasket, ‘Base - Oil*Gasket, ,Gearcase*Gasket, Head - Cylinder*Gasket, Guide - Valve*Gasket, ,80x - Valve*Seal , Stem - Valve (11/32”)*Kit, Gasket - Oil Pump
~
REF PARTNO. NO.
145-0438122-0774123-1470149-0003154-0733154-2800154-2219154-2747160-1368509-0008509-0040509-0041509-0117509-0145
525-0454
525-0305
518-0452518-0347
Gasket Kits
QTY PARTUSED DESCRIPTION
1111122
:11111
1
1
:
*Gasket, Carburetor Adapter*Gasket, Adapter - Oil Filter*Gasket, Cap - Oil Fill*Gasket, Pump - Fuel*Gasket, Adapter to Carburetor*Gasket, Manifold - Exhaust*Gasket, Manifold – Intake*Gasket, Manifold – Exhaust*Gasket, Box - Breaker*Seal, Oil (Gov. Shaft)*Seal , Oil (Gearcase)*Seal , 011 (Bearing Plate)*O–Ring, 1.75 OD, 1.50 ID*O-Ring, Air Cleaner to
CarburetorPaint, Touch-Up - Enamel
(Greige) 13 Oz. PressurizedCan (Spec P)
Paint, Touch-Up - (Non-Metallic Green) – 13 oz.Pressurized Can (Spec R)
Sealant, Thread (50cc Bottle)Loctite, Bottle (250cc)
+ - parts Included in 168-0190 Gasket Kit.* – parts Included in 168–0191 Gasket Kit.
-.\Part No. Page
98-4461
99-157599-1575
101-0405101-0432101-0432-02101-0432-10101-0432-20101-0432-30101-0439101-0450101-0450-02101-0450-10
101-0450-20101-0450-30
101-0782101-0782102-0889
102-0957102-1275102-1387102-1397103-0641103-0810103-0810104-0032104-0043104-0091104-0170204-05751!34-0776104-1314105-0332
105-0541105-0638
110-0068110-0539110-0639110-0893110-0904110-1624
110-~716110-1716-02
11O-T’716-O5110-1716-10110-1716-25110-1718110-1761110-1933110-1933-02
36
3132
55
55555555
55
536
999
369
131336
66565567
77
5555
5555
5555555
Numerical index
Part No. Page
110-1933-05 5
110-1933-10 511O-T933-25 5
110-2340 5110-2987 5110-2987 3611O-3T36 36110-3167 5110-3168 5110-3549 5170-3575 5110-3575 36110-3604 36
112-0069 11112-0228 11
112-0228-05 11112-0228-10 11112-0228-20 11112-0228-30 11112-0228-40 11113-0203 11113-0203-05 11113-0203-10 11113-0203-20 11113-0203-30 11114-0036 11114-0188 11114-0188-02 11114-0188-10 11114-0188-20 11114-0188-30 11114-0203 11115-0006 5
115-0006-05 5120-0140 10
120-0161 10120-0161 36120-0398 10120-0413 10120-0491 10120-0680 5122-0320 10122-0323 10
122-0347 10122-0360 10122-0774 10122-0774 36123-0951 5T23-0952 5123-0954 5
Part No.
123-0958
123-0998723-1400
123-1417123-1470123-1470134-2747134-2749134-2761134-2763134-3TT9134-3617134-3618
134-4095134-4105
134-4129134-4132134-4150134-4316140-0495140-0782140-0784140-0785140-0786140-0787140-0788140-0808140-1492140-1502140-1503140-7504140-1520140-1521
140-1522140-1528
140-1529140-1531140-1533140-1733140-1737140-1742140-1752145-0438
145-0438146-0142146-0208146-0209146-0220?46-0222146-0243
Page
535
9
59
363333
333333333333
6
33
3333
3314151515151515
1517
14141414147414141414
1515151521
36202020202020
Part No.
146-0247146-0248146-0261
146-0262146-0265146-0267146-0289146-0290
146-0308146-0308146-0325146-0326146-0329
146-0331146-0335
146-0340
146-0341146-0342
146-0343146-0356146-0417146-0418146-0419146-0419146-0420146-0498
149-0003149-0003
149-1554149-1828T50-0075150-0078150-0096150-0639150-0678150-0979150-0979150-1187
150-1519150-1520150-1542150-1577150-1612
153-0017153-0058153-0114153-0440153-0499154-0733154-0733
Page
202020202020
20201720212121212121
2121
2121212117212121
1336
1717
77
131313133513
77
131313
17171717177720
31
Part No.
154-0733154-0733154-1482154-1483154-1967
154-2061154-2061
154-2143154-22T9154-2292154-2542154-2747154-2800155-1015155-?255
155-1894155-1895
155-1895155-1896?55-1896155-1904155-1906155-1907155-1909160-0558
160.-1150160-1151
160-118316U-1219160-T285160-’?303160-1303
160-1311160-1368?’66-0554166-0588166-0772
167-0188?67-0291167-1602168-0190168-0191191-1346191-13512.01-2503
203-0152204-0110205-0090211-0364212-0359
Page
2’136231723
2336
2336173636362323
2323272327232323
2318
1918
1919191819
193618
1818
2418183636242427
2727
272727
Part No.
212-0360212-1232214-0095b14-om5$20-1816
~31-0164~32-0596
232-2107234-06421300-2170j301-6197301-62061301-6207~30E6227~302-0885
~304-0580307-18!36
307-1899308-0341‘308-0383308-0614
‘309-0181‘309-0319
312-0027312-0246
320-0976320-0978
320-0979320-0980320-0982321-0146321-0165
321-0175321-0242321-0298323-1104323-1216
323-1221330-0004330-0074332-0527332-0527332-1506332-1993332-2423
333-0133336-1891336-2378336-3967336-7000
Numerical Index
Page
2727272727
2727272729
2925252925
29292925292515101819
2525
2525252924
2924292524
2929291724171724
252719
910
Part No.
336-7026336-7294337-0090337-0090338-0946
338-1454352-0161357-0030402-0282402-0283
402-0284402-0290402-0475402-0480402-0501402-0502403-1484
Page
2534
93127
252929
9999
2799
99
403-1523-01 33403-1793403-1835
403-?836405-2801405-2805405-2840405-2841405-2842405-2844
405-2847405-2856405-2901405-2902405-2904
405-2906406-0401406-0495406-0495406-0496406-0496406-0497406-0497415-0500415-0503415-0504416-0533415-0534
415-0535501-0356502-0002502-0003502-0053
3232
9323231313131313131
3131
3131
3?3231323132
3434343434
3434171710
Part No.
502-0356502-0745502-0758503-0171503-037?
503-0568503-0857503-1056
503-1075503-1189
504-0092508-0008508-0015508-0191509-0008509-0008
509-0040509-0040
509-0041509-0041509-0065509-0117509-0117509-0145509-0145509-0168510-0013510-0014510-0015510-0047
515-0001515-0001
515-0227516-0072
516-0130516-0141516-O’182516-0196517-0021517-0048518-0004518-0014518-0205518-0268518-0294
518-0347518-0350518-0390518-0452520-0717
Page
343434
515
95
15
1535
929
29291336
1336
536
195
361736
513137
2767
65
1313272733
5
136
153511
367714
365 ,
38
Numerical Index
Part No.—\
520-0733520-0736520-0773
520-0876520-09T8
520-0919525-0305525-0454
., 526-0008526-0008526-0014526-0021526-0022526-0026526-0030
526-0030526-0038
526-0048526-0049526-0062526-0063526-0063526-0065526-0065
—. 526-0066
526-0113526-0115
526-0158526-0182526-G1985~6-o~5U
526-Q2515-28--026252Fj-0286526-0286
526-0356740-1004
740-1006800-0004800-0007
800-0011800-0026800-0026800-0026800-0028
800-0030800-0032
800-0033800-0033
- 800-0034
Page
27
55
55
536367924
9141731
9
179
292717
513107310
2327
1499
55699
6To
171310
5233?
3210
2313
313213
Part No.
800-0035
800-0044800-0047
800-0050800-0050
800-0051800-0051800-0058800-0064800-0094800-0512800-0560800-0575800-1007800-1031
801-0050802-0022
802-0034803-0071804-0017
805-0010809-0035809-0035812-0059812-0087
812-0156813-0108815-0046815-0110815-0194
815-0261815-0285815-0347815-0350815-0350
815-0350815-0358
815-0359815-0359815-0385
815-0545815-0551815-0553816-0070816-0206
816-0207821-0001
821-0005821-0005821-0009
Page
17
27
9
27
3?
5
31
17
9
31
23
32
5
34
34
1019
195
1711
5352929
2724131710
3317271825
2979
?7272524313114
9
932
232714
Part No.
827-0009821-0009821-0009821-0010827-0010
821-0018821-0029821-0030822-2030850-0020850-0030850-0030850-0040850-0040850-0045850-0045850-0045850-0045850-0050850-0050850-0050850-0055850-0055850-0055850-2005
851-0029851-0035853-0008856-0003856-0006856-0006856-0008856-0010856-0010856-0012856-0016860-0005862-0001862-0004862-0015862-0015862-0015862-1001865-0019867-1004870-0048870-0048870-0048870-0053870-0131
Page
1729332933
9323225291724192717232734
59
2769
2718
5312718293434
931
99
2529
9172327341434
2331321313
Part No.
870-0731870-0195870-0203870-0212870-0221870-0257870-0342870-036287U-0362870-0363870-0364870-0364870-0368871-0010
Page
781527?429
152931323231323127
39