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PM04/04
MARMON-HERRINGTON ALL-WHEEL DRIVE13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317E-mail: [email protected]
PARTS MANUALFOR
MVG 2000LD
REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE . . . . . . . . . 3
HOUSING MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
HOUSING FRONT MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
HOUSING REAR MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
OIL LINE MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
DRIVE SHAFT MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
DOUBLE GEAR MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
OUTPUT SHAFT MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
FLANGE MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
HIGH, LOW GEAR SHIFTING MVG 2000LD . . . . . . . . . . . . . . . . . . . 20-21
AXLE ENGAGE MVG 2000LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
PM04/04
— 2 —
MARMON-HERRINGTON ALL-WHEEL DRIVE13001 Magisterial Drive • Louisville, KY 40223(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317E-mail: [email protected]
TABLE OF CONTENTS
— 3 —
REPLACEMENT PARTS
When ordering replacement parts for MARMON-HERRINGTON LOW FLOOR conversions, thefollowing information should be given:
1.FACTORY ORDER NUMBER (found on I.D. Plateor small plate affixed to axle housing). This will bea six (6) digit number. (See illustrations this page.)
2.Component for which parts are required, i.e. frontdrive axle or transfer case/drop box.
3.Model of axle and/or transfer case/drop box,i.e. MT10, MVG 750, MDB500.
4.Give quantity and part number required.NOTE: Drivelines, shift linkage, etc., can be foundon the computer printout of Bill of Material, whichis included in the Service Manual.
5.Give complete billing and shipping address.
The information necessary for replacement parts and/or warranty claim procedureswill be found on either plate design.
FACTORYORDER NO.
INSTALLEDBY
FRONT DRIVING AXLE
MODEL
CAPACITY
SERIAL NO.
RATIO
TRANSFER CASE
MODEL
SERIAL NO.
LOUISVILLE, KENTUCKY U.S.A.
PM09/03
0000-00
MARMON-HERRINGTONSALES ORDERS/NCUST P/N
RATIOTYPE
0000-00
MARMON-HERRINGTONSALES ORDERS/NCUST P/N
TYPE
0000-00
COVERED BY ONE OR MORE OF THE FOLLOWINGPATENTS: U.S. PATENTS 4,878,691; 4,934,733;
5,016,912; 5,275,430; 5,839,750; AND6,398,251; AND CA PATENT 1,316,185. OTHER
U.S. AND FOREIGN PATENTS PENDING.
WARRANTY CLAIM PROCEDURE
Before proceeding with repairs or ordering partsthat you feel may be covered under warranty,you must first contact Marmon-Herrington CustomerService Department and obtain a Repair AuthorizationNumber.
Please be prepared to supply all of the followinginformation:
• Factory Order Number – This is located on anID plate fixed to either the driver’s door panel orthe component (axle or transfer case) itself.
• Model and Serial Number (required) – Againlocated on the ID plate fixed to either the driver’sdoor panel or the component itself.
• Vehicle Year, Make and Model• Vehicle Identification Number• Mileage• In Service Date
HO
US
ING
MV
G 2
000L
D
— 4
—
PM
04/0
4
1M
VG
20-1
123
Tran
sfer
Cas
e H
ousi
ng F
ront
1
2M
VG
20-1
124
Tran
sfer
Cas
e H
ousi
ng R
ear
1
3M
VG
20-1
017
Hex
Hea
d B
olt,
M16
x100
4
4M
VG
20-1
001
Hex
Hea
d B
olt,
M16
x130
4
5M
VG
20-1
016
Par
alle
l Pin
2
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
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H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
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EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
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Y 4
0223
(502
) 25
3-02
77 •
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0) 2
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arm
on-h
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m
HO
US
ING
MV
G 2
000L
DP
M04
/04
— 5
—
HO
US
ING
FR
ON
TM
VG
200
0LD
— 6
—
PM
04/0
4
1M
VG
20-1
001
Hex
Hea
d B
olt,
M16
x130
11
2M
VG
16-1
003
Cor
e H
ole
Plu
g4
3M
VG
75-1
005
Scr
ew P
lug
1
4M
VG
12-1
010
Sea
ling
Rin
g1
5M
VG
20-1
002
Bea
ring
Cov
er1
6M
VG
20-1
003
Hex
Hea
d S
crew
, M
12x3
56
7M
VG
20-1
004
Clo
sing
Cov
er V
.1
8M
VG
20-1
005
Hex
Hea
d S
crew
, M
12x4
05
9M
VG
20-1
006
Bea
ring
Hou
sing
1
10M
VG
20-1
007
Stu
d7
11M
VG
16-1
040
Stu
d3
12M
VG
20-1
008
Hex
Nut
, M
1210
13M
VG
20-1
009
Cov
er I
nter
ior
1
14M
VG
20-1
010
Cov
er E
xter
ior
1
15M
VG
20-1
011
Hex
Hea
d B
olt,
M8x
753
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
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253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
HO
US
ING
FR
ON
TM
VG
200
0LD
PM
04/0
4
— 7
—
HO
US
ING
RE
AR
MV
G 2
000L
D
— 8
—
PM
04/0
4
1M
VG
20-1
017
Hex
Hea
d B
olt,
M16
x100
7
2M
VG
20-1
012
Cor
e H
ole
Plu
g8
3M
VG
20-1
013
Scr
ew P
lug,
M22
x1.5
1
4M
VG
75-1
028
Hex
Hea
d S
crew
Plu
g, M
22x1
.53
5M
VG
75-1
012
Scr
ew P
lug,
M22
x1.5
1
6M
VG
16-1
015
Inte
rmed
iate
Pla
te1
7M
VG
12-1
010
Sea
ling
Rin
g6
8M
VG
20-1
018
Bre
athe
r1
9M
VG
20-1
125
Spl
ash
Gua
rd L
ower
1
10M
VG
20-1
126
Spl
ash
Gua
rd U
pper
1
11M
VG
20-1
021
Spr
ing
Pin
1
12M
VG
16-1
006
Lifti
ng E
ye B
olt
1
13M
VG
16-1
031
Spe
edom
eter
Hou
sing
1
14M
VG
20-1
026
Cov
er1
15M
VG
20-1
027
Hex
Hea
d B
olt,
M12
x75
6
16M
VG
20-1
031
Bea
ring
Cov
er1
17M
VG
20-1
032
Hex
Hea
d S
crew
, M
12x4
57
18M
VG
16-1
103
Bea
ring
Hou
sing
1
19M
VG
75-1
009
Cor
e H
ole
Plu
g2
20M
VG
12-1
015
Cov
er1
2111
5008
88H
ex H
ead
Scr
ew,
M12
x16
4
22M
VG
12-1
137
Bal
l1
23M
VG
75-1
128
Sea
ling
Rin
g1
24M
VG
75-1
030
Fem
ale
Scr
ew1
25M
VG
16-1
018
Cov
er1
26M
VG
20-1
127
Hex
Hea
d S
crew
, M
12x1
106
27M
VG
12-1
201
Cap
Scr
ew1
ITE
M N
O.
MH
PA
RT
NO
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ES
CR
IPT
ION
QT
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EQ
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EM
NO
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AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
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RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
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Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
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253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
HO
US
ING
RE
AR
MV
G 2
000L
DP
M04
/04
— 9
—
OIL
LIN
EM
VG
200
0LD
— 1
0 —
PM
04/0
4
1M
VG
20-1
128
Suc
tion
Pip
e1
2M
VG
12-1
040
Sea
ling
Rin
g1
3M
VG
20-1
117
Uni
on1
4M
VG
75-1
038
Uni
on N
ut1
5M
VG
75-1
039
Elb
ow1
6M
VG
75-1
040
Hex
Nut
, M
22x1
.51
7M
VG
75-1
041
Uni
on N
ut1
8M
VG
75-1
042
Sea
ling
Rin
g1
9M
VG
75-1
043
Pre
ssur
e R
ing
1
10M
VG
75-1
024
Sea
ling
Rin
g1
11M
VG
16-1
107
Hex
Hea
d S
crew
Plu
g, M
14x1
.51
12M
VG
75-1
044
Cut
ting
Rin
g2
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
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NO
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AR
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DE
SC
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NQ
TY.
RE
Q.
MA
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ON
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RR
ING
TON
AL
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EL
DR
IVE
1300
1 M
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teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
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253-
0317
E-m
ail:
info
@m
arm
on-h
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ngto
n.co
m
OIL
LIN
EM
VG
200
0LD
PM
04/0
4
— 1
1 —
DR
IVE
SH
AF
TM
VG
200
0LD
— 1
2 —
PM
04/0
4
1M
VG
20-1
120
Driv
e S
haft
1
2M
VG
20-1
064
Baf
fle W
ashe
r1
3M
VG
20-1
110
Shi
fting
Sle
eve
1
4M
VG
20-1
035
Driv
e G
ear
1
5M
VG
20-1
036
Driv
e G
ear
1
6M
VG
16-1
012
Rad
ial S
ealin
g R
ing
1
7M
VG
16-1
013
Rad
ial S
ealin
g R
ing
1
8M
VG
20-1
040
Sea
ling
Pot
Com
plet
e1
9M
VG
20-1
039
Rol
ler
Bea
ring
2
10M
VG
16-1
014A
Shi
m
1.25
mm
AR
MV
G16
-101
4BS
him
1.
30m
mA
R
MV
G16
-101
4CS
him
1.
40m
mA
R
MV
G16
-101
4DS
him
1.
50m
mA
R
MV
G16
-101
4ES
him
1.
60m
mA
R
MV
G16
-101
4FS
him
1.
70m
mA
R
MV
G16
-101
4GS
him
1.
80m
mA
R
MV
G16
-101
4HS
him
1.
85m
mA
R
11M
VG
75-1
033
Spr
ing
Pin
1
12M
VG
75-1
034
Cov
er1
13M
VG
12-1
069
Bal
l1
14M
VG
12-1
139
Hou
sing
1
15M
VG
12-1
068
Oil
Pum
p G
ear
1
16M
VG
12-1
067
Oil
Pum
p G
ear
Cro
wn
1
1711
5038
57C
ylin
dric
al S
crew
, M
6x30
2
1811
5038
58C
ylin
dric
al S
crew
, M
6x35
2
19M
VG
20-1
119
Pla
in N
ut1
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
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ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
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AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
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Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
DR
IVE
SH
AF
TM
VG
200
0LD
PM
04/0
4
— 1
3 —
DO
UB
LE
GE
AR
MV
G 2
000L
D
— 1
4 —
PM
04/0
4
1M
VG
20-1
129
Dou
ble
Gea
r1
2M
VG
20-1
130
Cyl
indr
ical
Rol
ler
Bea
ring
2
3M
VG
20-1
046A
Shi
m
.60m
mA
R
MV
G20
-104
6BS
him
.8
0mm
AR
MV
G20
-104
6CS
him
1.
00m
mA
R
4M
VG
16-1
033
Impu
lse
Whe
el1
5M
VG
16-1
034
Sig
nal G
ener
ator
1
6M
VG
16-1
035
Ret
aini
ng R
ing
1
7M
VG
12-1
069
Bal
l1
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
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AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
DO
UB
LE
GE
AR
MV
G 2
000L
DP
M04
/04
— 1
5 —
OU
TP
UT
SH
AF
TM
VG
200
0LD
— 1
6 —
PM
04/0
4
1M
VG
20-1
098
Out
put
Sha
ft1
2M
VG
20-1
057
Dee
p G
rove
Bal
l Bea
ring
1
3M
VG
20-1
055
Ret
aini
ng R
ing
1
4M
VG
16-1
036
Shi
fting
Sle
eve
1
5M
VG
20-1
105
Sea
ling
Pot
Ret
aine
r1
6M
VG
16-1
038
Sea
l Inn
er1
7M
VG
12-1
080
Sea
l Out
er1
8M
VG
20-1
052
Tape
red
Rol
ler
Bea
ring
1
9M
VG
20-1
053A
Shi
m
1.25
mm
AR
MV
G20
-105
3BS
him
1.
30m
mA
R
MV
G20
-105
3CS
him
1.
40m
mA
R
MV
G20
-105
3DS
him
1.
50m
mA
R
MV
G20
-105
3ES
him
1.
60m
mA
R
MV
G20
-105
3FS
him
1.
70m
mA
R
MV
G20
-105
3GS
him
1.
80m
mA
R
MV
G20
-105
3HS
him
1.
90m
mA
R
10M
VG
20-1
097
Out
put
Sha
ft1
11M
VG
20-1
050
Rol
ler
Bea
ring
1
12M
VG
20-1
051
Bea
ring
Sup
port
1
13M
VG
20-1
040
Sea
ling
Pot
Ret
aine
r1
14M
VG
20-1
037
Rad
ial S
ealin
g R
ing
1
15M
VG
20-1
038
Rad
ial S
ealin
g R
ing
1
AR
= A
s R
equi
red
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
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H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
OU
TP
UT
SH
AF
TM
VG
200
0LD
PM
04/0
4
— 1
7 —
FL
AN
GE
MV
G 2
000L
D
— 1
8 —
PM
04/0
4
1M
VG
16-1
046
Fla
nge
2
2M
VG
20-1
043
Col
lar
Nut
1
3M
VG
20-1
061
Com
pani
on F
lang
e 17
101
4M
VG
12-1
058
Col
lar
Nut
1
ITE
M N
O.
MH
PA
RT
NO
.D
ES
CR
IPT
ION
QT
Y.R
EQ
.IT
EM
NO
.M
H P
AR
T N
O.
DE
SC
RIP
TIO
NQ
TY.
RE
Q.
MA
RM
ON
-HE
RR
ING
TON
AL
L-W
HE
EL
DR
IVE
1300
1 M
agis
teria
l Driv
e •
Loui
svill
e, K
Y 4
0223
(502
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Loui
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(502
) 25
3-02
77 •
(80
0) 2
27-0
727
• Fa
x (5
02)
253-
0317
E-m
ail:
info
@m
arm
on-h
erri
ngto
n.co
m
AX
LE
EN
GA
GE
MV
G 2
000L
DP
M04
/04
— 2
3 —
PM04/04
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: [email protected]
