PARTS MANUAL COMPRESSOR PA415 ATC - Doosan Portable …

PARTS MANUAL

COMPRESSORPA415 ATC

Serial Number: 2008415001 onwards Rev:01

CPN: 70762653-IBPL DATE: JULY, 2009

Read this Instruction manual before operating this unit

Doosan

Disclaimer

Doosan

Revised Date

COMPRESSORPA415 ATC

SERIAL NO.:

CUSTOMER:

ORDER NO.:

ORDERING INSTRUCTIONS

BY GIVING COMPLETE INFORMATION YOU WILL ENABLE US TO FILL YOUR ORDER CORRECTLY AND AVOID UNNECESSARY DELAYS

When ordering replacement parts, please specify

1. The Model

2. The Complete Serial Number of the Machine

3. The name of each part as listed

4. The Part Number of the Parts required

5. The Quantity of each Part required

REFER ALL COMMUNICATIONS CONCERNING THIS MACHINE TO OUR NEAREST BRANCH OFFICE / DISTRIBUTOR.

DOOSAN INFRACORE INDIA PLAT NO. 34, DOOR NO. 1/61-19 PALWELL STREET, RAVI COLONY ST. THOMAS MOUNT CHENNAI - 600 016 INDIA

TABLE OF CONTENTSParts Manual

TITLE PAGE

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PIPING AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ASSEMBLY AIR CLEANER FOR AIREND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10ASSEMBLY ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12ASSEMBLY ENGINE MOUNTING WITH EATON HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . 16ASSEMBLY ENGINE MOUNTING WITH REXROTH HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . 18COUPLING PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20AIREND ASSEMBLY AND MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24ASSEMBLY AND MOUNTING FAN VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38PIPING OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40TEMPERATURE BY PASS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42PIPING HYDRAULIC OIL FOR EATON HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 44PIPING HYDRAULIC OIL FOR REXROTH HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 48ASSEMBLY RADIATOR AND OIL COOLER FOR EATON HYDRAULIC SYSTEM . . . . . . . . . . . . 52ASSEMBLY RADIATOR AND OIL COOLER FOR REXROTH HYDRAULIC SYTEM . . . . . . . . . . 56ASSEMBLY RADIATOR AND OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58ASSEMBLY SEPARATOR TANK AND DISCHARGE PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60ASSEMBLY PIPE DISCHARGE AIREND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64ASSEMBLY HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66ASSEMBLY CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68PIPING AIR AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70VALVE AUTO BLOWDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74OIL FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76ASSEMBLY EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80ASSEMBLY AND MOUNTING DUCT AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

1 - 1

1 - 2

PARTS LIST

3

PIPING AIR INTAKE

2

3

13 14

11 44

7

12

6

54

115 16 17

BAIL LIFTING

9

10

458

4

PIPING AIR INTAKE

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

70797543 PIPING AIR INTAKE

1 70779798 BRACKET, FILTER MOUNTING 1

2 70779871 BRACKET, FILTER MOUNTING 1

3 70761598 ASSEMBLY FILTER 1

4 70760194 CLAMP ASSYEMBLY 2

5 70786793 DUCT, AIR INTAKE 1

6 35120211 DUCT RUBBER 1

7 70797832 DUCT AIR INTAKE(AE) 1

8 70800792 BRACKET AIR FILTER MOUNTING 1

9 70800800 BRACKET AIR FILTER MOUNTING 1

10 70781182 DUCT AIR INTAKE 1

11 70180856 INDICATOR VACCUM 1

12 70801212 CLIP HOSE 4

13 94076916 BOLT HEX HEAD 8

14 94037041 WASHER SPRING 8

15 94037207 SCREW HEX HEAD 16

16 94037553 WASHER FLAT 16


18* 35218106 BEARING ROD END 2

19* 35288885 BUSHING 1

20* 35300532 BEARING ROD END 1

21 35579523 SPRING IDLER PULLEY 1

22 35584689 CYLINDER PNEUMATIC 1

23 36884112 VALVE BUTTERFLY 1

24 36898450 SPACER REGULATION BRACKET 2

25* 58830662 NUT LOCK 1

26* 70646427 GASKET AIR INTAKE 2

27 70672993 BRACKET AIR CYLINDER 1

28 70673009 ARM LINKAGE 1

29 70843115 LEVER REGULATION 1

30 70695606 SPRING ADJUSTER 1

31* 70806906 CABLE REGULATION 1

32* 94031366 NUT HEX 2

Continued......

5

PIPING AIR INTAKE

30

21

24

70

22

27

60 61 37

6362

64 65 5166

67

69

68

69

29

23

28

6

PIPING AIR INTAKE


......Continued

33* 94031184 WASHER PLAIN 2

34* 94034204 SCREW HEX HEAD 1

35* 94034170 WASHER SPRING 2


37* 94034154 NUT HEX HEAD 3



40* 58830662 NUT HEX HEAD 1




44 97114193 PLUG PIPE 1

45 70816350 BRACKET FILTER MOUNTING (ENGINE) 1

46* 70695093 BRACKET ENGINE THROTTLE 1

47* 97140586 BOLT HEX HEAD 1

48* 97140891 BOLT HEX HEAD 1




52* 94037678 NUT HEX 2





57* 70155726 WASHER HARD 3

58* 94096260 NUT HEX 1


60 94036894 SCREW 2

61 96700836 WASHER PLAIN 6

62 70843107 BRACKET, CABLE MOUNTING 1

63 70037494 CLAMP, PUSH PULL CABLE 1

64 94037124 SCREW, HEX HEAD 2


66 70843073 CABLE, CLEVIS 1

Continued......

7

PIPING AIR INTAKE

THIS PAGE INTENTIONALLY LEFT BLANK

8

PIPING AIR INTAKE


......Continued

67 70541016 CLEVIS 1

68 70847819 STOPPER, CABLE 2

69 70847827 STOPPER, CABLE 2

70 70847009 WIRE, BFV 1

71* 70843099 BRACKET ENGINE THROTTLE 1

NOTE: ITEMS MARKED * ARE NOT SHOWN IN

THE DRAWING.

9

ASSEMBLY AIR CLEANER FOR AIREND

2

1

10

ASSEMBLY AIR CLEANER FOR AIREND


70761598 ASSEMBLY AIR CLEANER FOR AIREND

1 70776885 ELEMENT INNER - PRIMARY 1

2 70776877 ELEMENT OUTER - SAFETY 1

11

ASSEMBLY ENCLOSURE

35

18

42

45

54

21

57 58

44

55 5663

5

3

4

49

1717

1316

3233

19

2 50 51 52 53

8

6

9

11

2034

1

26

2827

37

22

36

31

4647

30

12

71012

4043

23

15

29

41

48

24

39

25 38

14

12

ASSEMBLY ENCLOSURE


70775382 ASSEMBLY ENCLOSURE

1 70767421 SKID, FRAME 1

2 70768171 BAIL LIFTING 1

3 70760558 STIFFNER, BOTTOM END 1

4 70760848 PANEL, TOP 1

5 70775457 CAP CORNER, END 1

6 70775739 PILLAR, CORNER 2

7 70775812 PILLAR, INTERMEDIATE 1

8 70775978 PANEL END, VERTICAL 2

9 70775986 PANEL SIDE TOP 3

10 70776190 PANEL SIDE, MIDDLE 2

11 70776208 PANEL, BOTTOM SIDE 5

12 70779061 DOOR 3

13 70779772 PANEL 1

14 70780413 PANEL 1

15 70775465 CAP CORNER, SIDE TOP 1

16 70780606 DOOR 1

17 70780986 STIFFNER 4

18 70782776 DOOR 2

19 70787924 BAFFLE 1

20 70788450 BAFFLE, BOTTOM 1

21 70788930 ASSEMBLY, CONTROL PANEL 1

22 70789771 CAP CORNER, END 1

23 70789854 PANEL SIDE TOP 1

24 70789862 DOOR 1

25 70789870 PANEL, BOTTOM SIDE 1

26 70789995 BAFFLE, HYDAULIC TANK, BOTTOM 1

27 70790068 COVER, SKID FRAME 1

28 70790167 COVER, BOTTOM, LIFT BAIL 1

29 70790969 BRACKET, INTERFACE 1

30 70791355 END PANEL, ENGINE FRONT 1


Continued......

13

ASSEMBLY ENCLOSURE

35

18

42

45

54

21

57 58

44

55 5663

5

3

4

49

1717

1316

3233

19

2 50 51 52 53

8

6

9

11

2034

1

26

2827

37

22

36

31

4647

30

12

71012

4043

23

15

29

41

48

24

39

25 38

14

14

ASSEMBLY ENCLOSURE


......Continued

32 70794995 PANEL, ENGINE ROOF 1

33 70796347 BRACKET, SILENCER ASSEMBLY 2

34 70797378 BAFFLE 1

35 70797790 PANEL END, VERTICAL 1

36 70798400 STIFFNER, FRONT TOP END 1

37 70800131 CORNER, ACCESS 1


39 70800776 PANEL, SIDE, SHORT 1

40 70801402 ASSEMBLY HINGE RH 6

41 70801410 ASSEMBLY HINGE LH 6

42 70801725 PILLAR, DOOR SIDE 1

43 70801733 PILLAR, PLAIN 2


45 70809942 CAP CORNER, SIDE TOP 1


47 70811518 PLATE, ORIFICE 1

48 70814959 PILLAR, INTERMEDIATE 1

49 70817937 PLATE COVER 1


51 70508437 WASHER HARD 6


53 94037652 NUT HEX 4

54 70601257 HINGE CONTROL PANEL 1


56 97140594 WASHER PLAIN 500

57 70843289 WINDOWS GLASS 1

58 94165461 BEADING 1

59* 70785837 LATCH DOOR 4

60* 70785845 KNOB ELECTRICAL DOOR 4

61* 70785852 GROMMET RUBBER DOOR 24


63 70839899 STIFFNER, TOP END 1


THE DRAWING

15

ASSEMBLY ENGINE MOUNTING WITH EATON HYDRAULIC SYSTEM

SK

ID F

RA

ME

1

34

13

15

14

29

11

5

83

02

73

1

21

19

22

26

24

25

9

72

86

20

23

16

2

10

18

12

17

16

ASSEMBLY ENGINE MOUNTING WITH EATON HYDRAULIC SYSTEM


70909569 ASSEMBLY ENGINE MOUNTING

1 70799671 PAD, RUBBER 2

2 70785076 MOUNT ANTI VIBRATION 2

3 70788872 BRACKET, LH 1

4 70799689 BRACKET, RH 1

5 70760616 ENGINE ASSEMBLY 1

6 70777552 BRACKET MOUNTING 1

7 70802392 PLATE 1

8 70826896 SPACER ENGINE 1

9 70908298 PUMP HYDRAULIC 1

10 94116969 PLATE WASHER 2

11 70668744 PIN SUPPORT 2

12 94314580 SPLIT PIN 2

13 95934501 SCREW, CAP HEX HEAD 4

14 70155684 WASHER HARD FLAT 4

15 94037637 WASHER, SPRING 4



18 95923363 NUT, HEX LIGHT SELF LOCKING 2

19 70798152 STUD 2




23 95992301 NUT, HEX FINISHED 2



26 96719604 WASHER, PLAIN 6

27 96700604 SCREW SOCKET HEAD 8



30 70786272 RUBBER ELEMENT 1

31 70912472 HUB COUPLING 1

17

ASSEMBLY ENGINE MOUNTING WITH REXROTH HYDRAULIC SYSTEM

SKID FRAME

1 11 12 29

3 13 14 154

18 17 16 2

10

7 25 26 289

24

6222120

2319

3130278

5

18

ASSEMBLY ENGINE MOUNTING WITH REXROTH HYDRAULIC SYSTEM


70797568 ASSEMBLY ENGINE MOUNTING-REXROTH

1 70799671 PAD, RUBBER 2

2 70785076 BRACKET ANTI VIBRATION 2

3 70788872 BRACKET LH 1

4 70799689 BRACKET RH 1

5 70760616 ENGINE ASSEMBLY 1

6 70777552 BRACKET MOUNTING 1

7 70802392 PLATE 1

8 70826896 SPACER ENGINE 1

9 70781265 PUMP HYDRAULIC 1


11 70668744 PIN SUPPORT ENGINE REAR 2

12 94314580 PIN SPLIT 2






18 94056306 NUT HEX NYLOCK 2

19 70798152 STUD SPECIAL 2

20 95862850 SCREW CAP HEX 6



23 94096260 NUT HEX 2

24 70010053 SPRING DOWEL 2






30 70786272 ELEMENT RUBBER COUPLING PUMP DRIVE 1

31 70843032 HUB COUPLING KEY SHAFT 1

19

COUPLING PUMP DRIVE

8X Ø 16.5 THRU HOLE

58.0

25.0

SECTION A-A

Ø 200.0

Ø 100.0

8X Ø 24.5 HOLE-10 DEEPEQUISPACED

A

A

VIEW FOR REFERENCE ONLY

1

2

3

20

COUPLING PUMP DRIVE


1 96700604 SCREW SOCKET HEAD CAP 4

2 70786272 RUBBER ELEMENT 1

3 70912472 HUB COUPLING (EATON PUMP) 1

70800453 HUB COUPLING (REXROTH PUMP) 1

21

AIREND ASSEMBLY AND MOUNTING

SKID FRAME

811

4

2

12

16

10

6

17155

17

13

3

9

14

22

AIREND ASSEMBLY AND MOUNTING


70797576 ASSEMBLY AIREND AND MOUNTING











11 95923363 NUT, HEX LIGHT SELF LOCKING 2

12 70785076 MOUNT ANTI VIBRATION 2

13 36783710 COUPLING, FLEXIBLE 1

14 36897916 BUSHING, TAPER LOCK 1

15 70085865 BRACKET MOUNTING ABD VALVE 1

16 70768999 BRACKET, AIR END MOUNTING 1

17 36017549 ASSEMBLY, AIREND 1

23

AIREND ASSEMBLY

20

23

17

14

22

12

13

21

11

16

10

9

8

4

18

7

5

19

6

3

24

15

2

1

24

AIREND ASSEMBLY


1 96702295 BOLT 4

2 36795383 COVER OIL SEAL 1

3 35355536 O RING 1

4 36795128 SPACER 1

5 36793750 CASE, GEAR 1

6 35318146 BOLT 1

7 39929351 SEAL OIL 1

8 36795169 NUT, LOCK 1

9 36511640 BEARING 1

10 36795136 SPACER 1

11 36798973 GEAR SET 1

12 36792836 SHAFT, DRIVE 1

13 36795110 KEY 1

14 35610203 BEARING 1

15 36795151 SHIM SET 1

16 36795144 SPACER 1

17 36861367 HOUSING, MAIN 1

18 35336122 DOWEL 1

19 35272541 BOLT 1

20 35355775 O RING 1

21 36795102 KEY 1

22 70829262 SPACER 1

23 35272533 SCREW 1

24 95650529 ROLL PIN 1

25

AIREND ASSEMBLY

30

29

28

34

28

35 3

1

24

7

22

23

20

37 38 39

27

26

25

36

33

21

20

19

18

10

12

11

13

14

15

9

16

17

8

1

2

3

4

5

6

7

32

26

AIREND ASSEMBLY


1 35355833 SHIM SET 1

2 35600105 BEARING 1

3 35355767 SHIM SET 1

4 35856418 PLATE, RETAINING 1

5 92304393 SCREW 6


7 35311463 SCREW 1

8 96712187 SCREW 1

9 35355841 SPACER 1

10 96701487 SCREW 1

11 35355825 SHIM SET 1

12 35602457 PISTON, THRUST 1

13 35605203 BEARING 1

14 35355767 SHIM SET 1

15 36501013 PLATE, RETAINER 1

16 36798973 GEAR SET 1

17 35355858 PLATE, CLAMP 1

18 35355817 KEY 1

19 36017465 ROTOR SET 1

20 95223178 SNAP RING 1

21 35600022 BEARING 1

22 35300193 PLATE, CLAMP 1

23 35600030 BEARING, ROLLER 1

24 35336122 DOWEL 1

25 35355783 O RING 1

26 35336130 DOWEL 1

27 36861193 HOUSING, ROTOR 1

28 35271139 SCREW 1

29 36509388 PLATE, COVER 1

30 35275742 GASKET 1

31 92398239 SCREW 1

32 35295344 SCREW 1

33 95340428 KEY 1

Continued......

27

AIREND ASSEMBLY

30

29

28

34

28

35 3

1

24

7

22

23

20

37 38 39

27

26

25

36

33

21

20

19

18

10

12

11

13

14

15

9

16

17

8

1

2

3

4

5

6

7

32

28

AIREND ASSEMBLY


......Continued

34 36861144 PUMP, OIL 1

35 95000410 O RING 1

36 36854701 COUPLING 1

37 36861557 PLUG 1

38 36861847 SPRING 1

39 36861839 PISTON 1

29

AIREND ASSEMBLY

10

9

8

7

6

5

3

4

19

2018

13

21

22

23

24

11

12

15

15

16

17

2

28

1

27

25

36

37

33

38

14

31

29

30

31

32

33

3435

26

30

AIREND ASSEMBLY


1 35355791 O RING 1

2 36738128 HOUSING, REAR BEARING 1

3 35355874 SHIM SET 1

4 35600110 BEARING, TAPER ROLLER 1

5 35355957 CLAMP, PLATE 1

6 35311463 BOLT 1

7 95026290 O RING 1

8 35355924 SHIM SET 1

9 35856350 COVER, REAR BEARING 1

10 BOLT 1

11 36851277 BOLT 1

12 35864644 COUPLING 1

13 95069522 PIN, DOWEL 1

14 36847200 CLAMP, PLATE 1

15 35600110 BEARING, TAPER ROLLER 1

16 35355874 SHIM SET 1

17 35355940 PISTON, THRUST 1

18 35272533 BOLT 1

19 36509388 PLATE, COVER 1

20 35275742 GASKET 1

21 39125000 BOLT 1

22 36864676 COVER, BEARING 1

23 95026290 O RING 1

24 35355916 SHIM SET 1

25 35355817 KEY 1

26 35336122 DOWEL 1

27 36006732 ROTOR SET 1

28 35336130 DOWEL 1


30 35300201 CLAMP, PLATE 1

Continued......

31

AIREND ASSEMBLY

10

9

8

7

6

5

3

4

19

2018

13

21

22

23

24

11

12

15

15

16

17

2

28

1

27

25

36

37

33

38

14

31

29

30

31

32

33

3435

26

32

AIREND ASSEMBLY


......Continued

31 35311463 BOLT 1


33 35273408 BOLT 1

34 35355973 SPACER, BEARING 1

35 35355866 SPACER 1



38 36798973 GEAR SET 1

33

AIREND ASSEMBLY

34

AIREND ASSEMBLY



35

AIREND ASSEMBLY

36

AIREND ASSEMBLY



37

ASSEMBLY AND MOUNTING FAN VENTILATION

ASSEMBLY CANOPY

ENGINE

1

2 3 4 5

38

ASSEMBLY AND MOUNTING FAN VENTILATION


70821152 ASSYEMBLY & MOUNTING FAN VENTILATION

1 70810817 FAN 1

2 70814991 GUARD, FAN 2




39

PIPING OIL

SK

ID F

RA

ME

TO

FIT

TIN

G

SEPARATORTANK

A

C B

AIR

EN

DS

TR

AIN

ER

(PA

RT

PF

A/E

)

FIL

TE

R

AIR

EN

D

OU

T

OIL

CO

OL

ER

INF

RO

MH

OS

E

15

25

24

34

23

33

22

31

18

17

19

18

17

27

32

30

23

5 6

89

7

3

1026

89

729

29

28

16

31

12 13 2

0

1

14 1

3

13

21

4

3

12

11

40

PIPING OIL


70797600 PIPING OIL

1 70787411 MANIFOLD OIL 1

2 70800214 HOSE 1

3 70042577 ADAPTER UNION 3

4 70750427 HOSE 1

5 70797469 TUBE OIL COOLER INLET (ROC SIDE) 1

6 70614250 MANIFOLD OIL COOLER 1

7 94025079 O RING 2



10 70788799 TUBE OIL COOLER OUTLET ROC PACK 1

11 70790340 HOSE 1

12 70087036 ADAPTER ELBOW 2

13 70537121 O RING 3

14 36897940 VALVE TEMPERATURE BYPASS 1

15 97114284 PLUG 1

16 94037298 ADAPTER 1

17 70867080 HOSE 1

18 81268203 ADAPTER 1

19 36885887 VALVE PRESSURE RELIEF 1

20 70678602 GASKET OIL MANIFOLD 1

21 70788807 TUBING OIL COOLER OUTLET MAIN PACK 1


23 94137213 ADAPTER STRIGHT 1

24 94065984 VALVE BALL 1

25 94051166 STREET ELBOW 1

26 70800297 MANIFOLD OIL COOLER OUT 1

27 70778773 TUBING OIL COOLER INLET MAIN PACK 1

28 70695101 TUBE OIL FILTER OUTLET 1

29 94028487 ADAPTER FLANGE SPLIT 1

30 70789250 MANIFOLD TEMPERATURE SENSOR 1

31 70537089 O RING 2

32 94065372 PLUG 1

33 70867098 HOSE 1


41

TEMPERATURE BY PASS VALVE

1

42

TEMPERATURE BY PASS VALVE


1 39207402 ELEMENT 1

43

PIPING HYDRAULIC OIL FOR EATON HYDRAULIC SYSTEM

65

60

45

62

65

61

66

63

64

MA

NIF

OL

D B

LO

CK

MO

UN

TIN

G D

ETA

ILS

TO

SK

ID F

RA

ME

HY

DR

AU

LIC

OIL

TA

NK

PU

MP

MO

TO

R

HO

C

INL

ET

OU

TL

ET

CV

11

- 1

24

0

CV

11

2.5

TO

P

AB

DISCHARGE

SUCTION

TO

P

1/4

1/4

1/4

3/8

PM

1

LT

A

A

FILTER

35

34

33

36

35

32

37

31

41

41

42

40

46

43

30

47

27

27

28

27 24

25

29

24

25

26

22

17 16

21

23

17

20 17

19

16

17

18 15

15 16

17

16

17

14

1350

49

51

48

55

50

59

26

45 4

4

54

53

39 38

52

65 4

9

11

12

10

78

56

57

58

32

1

44



70909452 PIPING HYDRAULIC OIL

1 94073756 COUPLING PIPE 1


3 70781851 HOSE HYDRAULIC 1


5 96749718 SPRING WASHER 4


7 97112536 O RING 1

8 70518030 FLUID CONNECTOR 1


10 97116289 O RING 1

11 96753918 SPRING WASHER 4




15 97114185 TEE 2


17 70537089 O RING 6


19 70908322 CHECK VALVE ANTI CAVITATION 1



22 70908330 BACK PRESSURE CHECK VALVE 1


24 70796735 TUBING HOC IN/OUT 2


26 97114193 PLUG PIPE 3

27 81265464 UNION 3



30 70796743 TUBING HOC OUT RETURN MAIN PACK 1


32 70044599 TEE 1

Continued......

45


65

60

45

62

65

61

66

63

64

MA

NIF

OL

D B

LO

CK

MO

UN

TIN

G D

ETA

ILS

TO

SK

ID F

RA

ME

HY

DR

AU

LIC

OIL

TA

NK

PU

MP

MO

TO

R

HO

C

INL

ET

OU

TL

ET

CV

11

- 1

24

0

CV

11

2.5

TO

P

AB

DISCHARGE

SUCTION

TO

P

1/4

1/4

1/4

3/8

PM

1

LT

A

A

FILTER

35

34

33

36

35

32

37

31

41

41

42

40

46

43

30

47

27

27

28

27 24

25

29

24

25

26

22

17 16

21

23

17

20 17

19

16

17

18 15

15 16

17

16

17

14

1350

49

51

48

55

50

59

26

45 4

4

54

53

39 38

52

65 4

9

11

12

10

78

56

57

58

32

1

46



......Continued

33 97111470 PLUG FITTING 1


35 57053050 OIL FILTER 1

50343490 ELEMENT, OIL FILTER 1




39 97116065 TEE RUN 1

40 70908769 HOSE 1

41 70091350 TEE 2

42 97120000 PLUG 1



45 70908355 MANIFOLD BLOCK 1

46 70908348 INVERSE PROPORATION RELIEF VALVE 1



49 70537055 O RING 1



52 70537030 O RING 1




56 97116099 O RING 1



59 70908363 ORIFICE 1

60 70909536 BRACKET MANIFOLD BLOCK MOUNTING 1

61 70909544 CLAMP MANIFOLD BLOCK MOUNTING 1

62 96701461 SCREW HEX 2

63 96727581 FLAT WASHER 4

64 96704234 NUT 2

65 96713219 SCREW HEX 2

66 96701370 NUT 2

47

PIPING HYDRAULIC OIL FOR REXROTH HYDRAULIC SYSTEM

HYDRAULIC OIL TANK

FIL

TE

R

HOC

OUTLETINLET

MOTORTOP

PUMP

DIS

CH

AR

GE

SU

CT

ION

TOP

(B = INLET)(A = OUTLET)

B A

39

40

36

38

21

35

37

34

29

33

3229

3031 41

30

29

2816

10

17

18

19

20

21

23 7 41

27

24

17

2223741

4746

25 26

9

4445 7 8

11

1242 43

413 14

15

3 2 1

5 6

48



70797618 ASSEMBLY PIPING HYDRAULIC OIL FOR REXROTH HYDRAULIC SYSTEM

1 94073756 COUPLING PIPE 1




5 81307530 CONNECTOR FLUID 1

6 94025079 O RING 1

7 97116289 O RING 3




11 97116099 O RING 1



14 97116065 TEE RUN 1




18 94090834 VALVE CHECK 1



21 70044599 TEE 2



24 97114185 TEE 1

25 97114144 O RING 1




29 81265464 UNION 4

30 70796735 TUBING HOC IN/OUT 2

Continued......

49


HYDRAULIC OIL TANK

FIL

TE

R

HOC

OUTLETINLET

MOTORTOP

PUMP

DIS

CH

AR

GE

SU

CT

ION

TOP

(B = INLET)(A = OUTLET)

B A

39

40

36

38

21

35

37

34

29

33

3229

3031 41

30

29

2816

10

17

18

19

20

21

23 7 41

27

24

17

2223741

4746

25 26

9

4445 7 8

11

1242 43

413 14

15

3 2 1

5 6

50



......Continued




34 70796743 TUBING HOC OUT RETURN MAIN PACK 1


36 97111470 PLUG FITTING 1



39 57053050 OIL FILTER 1

50343490 ELEMENT, OIL FILTER 1


41 97114193 PLUG PIPE 4







51

ASSEMBLY RADIATOR AND OIL COOLER FOR EATON HYDRAULIC SYSTEM

25

17

28

12

15

26

16

14

2033

32

9

23

34

29

11

7

5

21

8

27

19

35

25

17

28

13

3

4

29

34

233022

1

31

52

ASSEMBLY RADIATOR AND OIL COOLER FOR EATON HYDRAULIC SYSTEM


70909551 ASSEMBLY RADIATOR AND OIL COOLER


2 70756168 HOSE MAKEUP LINE 2

3 70775903 FAN ASSEMBLY 1

4 70780150 GUARD, FAN 2

5 70788898 STONE GUARD 1

6 70789284 PIPE, RADIATOR MAKEUP LINE 1

7 70797485 PIPE RADIATOR INLET 1

8 70797501 PIPE, RADIATOR OUTLET ROC PACK 1

9 70803085 COWL ROC 1

10 70828207 GASKET ROC IN 1

11 70828306 GASKET ROC OUT 1

12 70908306 MOTOR HYDRAULIC 1

13 70908686 BUSHING, FAN AND MOTOR 1

14 70908702 PLATE, LOCK FOR EATON PUMP 1

15 70908710 BRACKET MOTOR MOUNTING 1

16 70909585 GRUB SCREW 2


18 94034287 CLAMP, HOSE INLET ADAPTER 4



21 96704812 NUT, HEX 8





26 96719174 NUT, HEX 2

27 96719596 WASHER 4


Continued......

53

ASSEMBLY RADIATOR AND OIL COOLER FOR EATON HYDRAULIC SYTEM

SECTION A - A

24 30 3110

6

18

2

A

A

54

ASSEMBLY RADIATOR AND OIL COOLER FOR EATON HYDRAULIC SYTEM


......Continued

29 96719646 WASHER, PLAIN 20






35 96719182 NUT, HEX 4

55

ASSEMBLY RADIATOR AND OIL COOLER FOR REXROTH HYDRAULIC SYTEM

215 17 18 19 20

10 33 34

27 13 14

30 12 13 14 7

9

8

29 32

31

11 13 14 27 28

6242526

1

5

4212223

20181716

3

56

ASSEMBLY RADIATOR AND OIL COOLER FOR REXROTH HYDRAULIC SYTEM


70797626 ASSEMBLY ROC FOR REXROTH SYSTEM

1 70803085 COWL ROC 1

2 70750740 BRACKET MOTOR MOUNTING 1

3 70781273 MOTOR 1

4 70786645 BUSHING FAN AND MOTOR 1

5 70775903 FAN ASSEMBLY 1

6 70797451 LOCK PLATE 1

7 70797501 PIPE RADIAT OR OUTLET 1

8 70797485 PIPE RADIATOR INLET 1

9 70789284 PIPE MAKEUP LINE RADIATOR 1

10 70780150 GUARD FAN 1

11 70788898 STONE GUARD 1









20 94034162 NUT HEX HEAD 6




24 95931614 SCREW CAP HEX 1




28 94034154 NUT HEX HEAD 8

29 70756168 HOSE MAKEUP LINE 2

30 70828207 GASKET ROC IN 1

31 70828306 GASKET ROC OUT 1

32 94034287 CLAMP HOSE 4



57

ASSEMBLY RADIATOR AND OIL COOLER

201918 6

1

13232221

262524

81117161514

10

12 28 29 30 31

9

24 26 26 27

5

7

2

3

4

58

ASSEMBLY RADIATOR AND OIL COOLER


70803085 ASSEMBLY RADIATOR AND OIL COOLER

1 70792650 ASSEMBLY ROC FAB ITEMS 1

2 70760624 PANEL COVER BOTTOM ROC 1

3 70760665 PLATE ORIFICE RIGHT 1

4 70760673 PLATE ORIFICE LEFT 1

5 70779368 BRACKET ORIFICE PLATE 1

6 70780515 BRACKET HOC RIGHT 1

7 70799440 PANEL COVER BOTTOM ROC 1

8 36884013 OIL COOLER 1

9 70707138 COOLER OIL 1

10 70749817 RADIATOR 1

11 70695143 PAD RUBBER OIL COOLER 1

12 70674379 PAD RUBBER 2

13 70760657 COWL TOP COVER ROC 1




17 94051364 NUT HEX 6










27 94034154 NUT HEX 10




31 94034162 NUT HEX 7

59

ASSEMBLY SEPARATOR TANK AND DISCHARGE PIPE

1

19O RING 94244639(FOR FIELD REFERENCEONLY)

17

18

15

16

1436

39

37

38

20

12

1143 9

10

24

32 25

26 28

31 27 288 27 13

60



70797634 ASSEMBLY SEPARATOR TANK

1 70768312 ASSEMBLY, TANK SEPARATOR 1

2 70817291 ELEMENT, SEPERATOR 1

3 70861174 NIPPLE 1

4 70692603 VALVE 1

5 70750351 GASKET 1

6 70788443 PIPE SERVICE 1

7 70678180 VALVE, BALL 1

8 70646435 GASKET AIREND DISCHARGE 3

9 70768817 ASSEMBLY, PIPE DISCHARGE 1

10 70140801 ADAPTER, TEMPERATURE PROBE 1

11 39419668 SWITCH, TEMPERATURE 1

12 36843720 CHECK VALVE DISCHARGE 1

13 70678602 GASKET MANIFOLD OIL 1

14 94039682 NIPPLE HEX 1

15 95063483 TEE DISCHARGE 1

16 81264996 ADAPTER STRIGHT DISCHARGE 1

17 35596733 VALVE, SAFETY 1

18 94051166 ELBOW 1

19 35802933 PLUG, OIL FILLER PRESSURE 1

20 94065372 PLUG 2

21 35324649 GASKET, SIGHT GLASS 2

22 92121532 TUBE, SIGHT GLASS DISCHARGE 1

23 36860468 FITTING, SIGHT GLASS 1

24 96719596 WASHER, PRODUCT GRADE 8


26 95920047 BOLT HEX 4

27 95081808 WASHER, LOCK HELICAL SPRING 12

28 70155585 WASHER HARD 12



Continued......

61


22

21

23

2

30

29

3

4

40

41

42

56

3435

33

7

62



......Continued

31 95920054 BOLT HEX 8


33 95919858 BOLT HEX 4





38 96719174 NUT, HEX STYLE 4


40 70872171 GUARD 1

41 94051539 SCREW HEX 2

42 95922399 WASHER 2

43 70537063 O RING 1

63

ASSEMBLY PIPE DISCHARGE AIREND

VIEW FOR REFERENCE ONLY

HOSE

1

4

2

3

64

ASSEMBLY PIPE DISCHARGE AIREND


70768817 ASSEMBLY PIPE DISCHARGE AIREND

1 70787098 ASSEMBLY PIPE DISCHARGE 1

2 70808159 PIPE DISCHARGE 1

3 70768775 ASSEMBLY PIPE DISCHARGE 1

4 36883581 HOSE CLAMP 2

65

ASSEMBLY HYDRAULIC TANK

SKID FRAME

8 15 16 17

11 12 13

5

1

3

4

2

109

76

66

ASSEMBLY HYDRAULIC TANK


70825203 ASSEMBLY HYDRAULIC TANK

1 70777701 TANK HYDRAULIC 1

2 70162466 GASKET, FLOAT SWITCH 1

3 70785555 SWITCH FLOAT OIL LEVEL 1

4 70166046 BREATHER 1

5 94033040 INDICATOR OIL LEVEL 1

6 94026556 SEAL BONDED 1

7 94066404 GAUGE TEMPERATURE 1

8 94044450 VALVE GLOBE 1





13 96719604 NUT HEX HEAD 4

14* 97114268 PLUG PIPE 2



17 94024254 SEAL BONDED 1


THE DRAWING

67

ASSEMBLY CONTROL PANEL

BOX PANEL CONTROL

SWITCH IGNITION

BREAKING CIRCUITMINIATURE

LAMP FLASHER / BUZZER

OIL CLOG SWITCH

EC FAULT SWITCHLAMP

TEMPERATURE GAUGE

RPM METER

PRESSURE GAUGE

MCB

SWITCHSTART / RUN

STARTER SWITCH

FAN SPEED CONTROL

5 6

3

1

2

2

68

ASSEMBLY CONTROL PANEL


70797642 ASSEMBLY CONTROL PANEL

1 70787551 FACIA INSTRUMENTAL PANEL 1

2 70650338 GAUGE, PRESSURE 2

3 94061652 GAUGE, TEMPERATURE 1

4* 70789243 KIT WIRING HARNESS 1



7* 70781299 CONTROLLER ELECTRONIC 1

8* 70781307 SENSOR TEMPERATURE 2

9* 70781315 CONTROLLER TEMPERATURE 2


THE DRAWING

69

PIPING AIR AND CONTROLS

43

44

45

70



70797659 PIPING AIR AND CONTROLS

1 94034253 ADAPTER 3

2 70684436 HOSE 1

3 94097698 ADAPTER 1

4 70737358 VALVE ANTI RUMBLE 1


6 94166824 TEE 1

7 70678735 HOSE 1

8 97114037 ADAPTER 1

9 70712815 ADAPTER, ORIFICE 1

10 94134160 MANIFOLD AIR 1

11 35315795 REGULATOR PRESSURE 1

12 35325133 VALVE SAFETY 1

13 94166469 ADAPTER 1

14 97113963 ADAPTER 1

15 35132299 SILENCER BLOW DOWN 1

16 94039641 ADAPTER, ELBOW 2

17 70672738 HOSE 4


19 70537055 O RING 2

20 70837000 TUBE SCAVENGE 1


22 95938122 ADAPTER 1

23 70695135 TUBE PILOT 1


25 70737341 VALVE AUTO BLOW DOWN 1

26 94244795 ADAPTER 2

27 97113906 TEE 2

28 70521554 ADAPTER 2

29 70644224 VALVE BALL 1


Continued......

71


43

44

45

72



......Continued


32 70680152 ADAPTER, ORIFICE (BLOW DOWN) 1

33 35329309 FITTING TUBE (SCAVENGE) 1


35 70694674 HOSE 1

36 94244811 ADAPTER 1

37 95219721 ADAPTER 2


39 70740238 HEX NIPPLE (BRASS) 1


41 70537063 O RING 1

42 70028741 BREATHER 1

43 36842300 VALVE START/ RUN 1



73

VALVE AUTO BLOWDOWN

3

7625114

1

8

10

9

74

VALVE AUTO BLOWDOWN


1 36731602 BODY 1

2 35849116 PISTON 1

3 35849108 COVER 1

4 35335066 SEAL 1

5 35335074 SEAL 1

6 95021994 O RING 1

7 35311488 SCREW, SOCKET HEAD 4

8 35337070 SCREW, SOCKET HEAD 1

9 35337088 WASHER 1

10 35259282 LOCKTITE 1

11 35601749 SPRING 1

75

OIL FILTER ASSEMBLY

76

OIL FILTER ASSEMBLY


1 36756120 OIL FILTER, COMPLETE 1

1A 36860336 ELEMENT, OIL FILTER 2

77

ASSEMBLY EXHAUST

4 6 7 8 9

10 11 12 13 14

1

10 11 12 13 14

2

10 11 12 13 14310 11 12 13 14

5

ELBOW ENGINEEXHAUST

78

ASSEMBLY EXHAUST


70781554 ASSEMBLY EXHAUST

1 70708342 PIPE, FLEXIBLE 1

2 70781695 DUCT EXHAUST 1

3 70708359 SILENCER 1

4 70694997 CLAMP ASSEMBLY 2

5 70781737 DUCT, EXHAUST 1


7 94038650 WASHER, FLAT 4


9 94034154 NUT 4

10 70821608 GASKET 4




14 94056306 NUT HEX NYLOC 32

79

ELECTRICAL SCHEMATIC

G

-

12

V D

C,

2 N

os.

18

0A

h

BA

TT

ER

Y

MAGNETICSWITCH

MOTORSTARTER

ALTERNATOR

MA

CH

INE

FR

AM

EG

RO

UN

DB

-95

.0

B-6.0

B-50.0

SOLENOIDSHUT-OFF

FUELB-3.0

37W

-3.0

MAG. PICKUP

B-3.0

CANOPYLAMPS(2 X 55W)

(2 X 6W)PANELLAMPS

B-2.5

B-2.5

B-2.5

KE

Y

3Y

L-3

.0

16B-6.0

+ - +

B-95.0

B-50.0

+

17

B-6

.0

38

B-6

MCB1-20A

15

BR

-6.0

27R-6.0

PU

SH

BU

TT

ON

STA

RT

ER

SR

SW

ITC

H

B

29L-2.5

35W-3.0P

PR

ES

S.

SW

ITC

HL

OW

LU

BE

OIL

T

HIG

H W

AT

ER

TE

MP.

SW

ITC

H

24W-3.0T

TE

MP.

SW

ITC

HH

IGH

AIR

SI

41R-2.5

40YR-2.5

MCB2 (10A)

MCB3 (3A)

6R-3.0

LAMPNO-CHARGE

WL

S

+ I +

SI

WATERTEMPB-2.5SENDER

ME

TE

RTA

CH

OH

OU

R

WA

TE

RT

EM

P.

GA

UG

E

LU

BE

OIL

PR

ES

S.

OILPRESS

G G G

TA

CH

OM

ET

ER

VO

LTA

GE

CO

NV

ER

TE

R+

12

V

FU

SE

-3A

14R-3.0 8Y-3.0

22W-3.07W

-3.0

6L

-6.0

6R

-3.0

23W-3.0

19R

-3.0

19

R-3

.0

19R-3.0

B-3.0

9L

-2.5

10L-2

.5

GA

UG

E

30L-2.5

12

L

32L-2.5 B-2.5SENDER

29L-2.5

B-3.0

STA

RT

/RU

N

SW

ITC

H

SOLENOIDSTART/RUN

39R-3.0

B-2.5

14

17

212

13

20

8 21

925

F1

-5A

15

1

DIAGNOSIS

PLUG

FFLOATSWITCH

HYDRAULICTANK

PO

WE

R S

WIT

CH

CO

NT

RO

LL

ER

B-95.0M

R2

R2

R2

R2

FAN DRIVE

FILTER CLOG

OIL

TE

MP.

CO

OLIN

G W

AT

ER

PU

MP

PR

OP

OR

TIO

NA

L

FA

ULT

HY

DR

AU

LIC

FIL

TE

R C

LO

G

80

ELECTRICAL SCHEMATIC


70798335 CIRCUIT ELECTRICAL

70797691 HARNESS WIRE, CONSOLE

70797667 HARNESS WIRE, MAIN

70797683 KIT, LOOSE ELECTRICAL ITEMS

70789243 KIT, WIRE HARNESS & ACCESSORIES

81

ASSEMBLY AND MOUNTING DUCT AIR INTAKE

AS

SE

MB

LY

CA

NO

PY

13

18

12

4

11

9

14

17

5

10

6

1

3 7

28

82

ASSEMBLY AND MOUNTING DUCT AIR INTAKE


70821160 ASSYEMBLY & MOUNTING DUCT AIR INTAKE


2 70821665 SUPPORT, DUCT 1


4 70828546 PRE CLEANER, POWER RAM 1

5 70694930 HOSE, HUMP 2

6 94034162 HEX NUT 8

7 70715065 GASKET 1

8 70809504 DUCT, PRECLEANER 1

9 70815774 DUCT, ENGINE 1

10 70818331 DUCT, ENGINE 1

11 70817028 DUCT, ENGINE 1

12 70828504 DUCT COMPRESSOR 1

13 35120211 DUCT 2

14 70816343 ASSEMBLY CLAMP, DUCT MOUNTING 2

15* 70821889 HOOD 2

16* 70686449 ASSEMBLY CLAMP 4

17 70828553 CLAMP, HUMP HOSE 4

18 70828561 CLAMP, ELBOW HOSE 4


THE DRAWING

83

BATTERY

SPECIFICATIONS :-

: EXIDE

: 6XN25-3R

: 180 AH

: 12.7 LTS.

: 8.0 AMPS

: 11.0 AMPS

: IS:7372

: 521 mm

: 292 mm

: 248 mm

MAKE

TYPE

CAPACITY (20 HR)

ELECTROLYTE VOLUME

CHARGING CURRENT (INITIAL)

CHARGING CURRENT (BENCH)

REF. STANDARD

OVERALL LENGTH (MAX.)

OVERALL WIDTH (MAX.)

OVERALL HEIGHT (MAX.)

VOLTAGE : 12 VOLTS

BATTERY LAYOUT :-

+

-

84

BATTERY



85


Numerical Index

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

35120211 ................................5...............................................8335132299 ..............................7135218106 ................................535259282 ..............................7535271139 ..............................2735272533 ..............................25...............................................3135272541 ..............................2535273408 ..............................3335275742 ..............................27...............................................3135288885 ................................535295344 ..............................2735300193 ..............................2735300201 ..............................3135300532 ................................535311463 ..............................27...............................................31...............................................3335311488 ..............................7535315795 ..............................7135318146 ..............................2535324649 ..............................6135325133 ..............................7135329309 ..............................7335335066 ..............................7535335074 ..............................7535336122 ..............................25...............................................27...............................................3135336130 ..............................27...............................................3135337070 ..............................7535337088 ..............................7535355536 ..............................2535355767 ..............................2735355775 ..............................2535355783 ..............................2735355791 ..............................3135355817 ..............................27...............................................3135355825 ..............................2735355833 ..............................2735355841 ..............................2735355858 ..............................2735355866 ..............................3335355874 ..............................3135355916 ..............................3135355924 ..............................3135355940 ..............................3135355957 ..............................3135355965 ..............................3335355973 ..............................3335355999 ..............................3335579523 ................................5

35584689 ................................535596733 ..............................6135600014 ..............................3135600022 ..............................27...............................................3335600030 ..............................2735600105 ..............................2735600110 ..............................3135601749 ..............................7535602457 ..............................2735605203 ..............................2735610203 ..............................2535802933 ..............................6135849108 ..............................7535849116 ..............................7535856350 ..............................3135856418 ..............................2735864644 ..............................3136006732 ..............................3136017465 ..............................2736017549 ..............................2336501013 ..............................2736508414 ..............................2736509388 ..............................27...............................................3136511640 ..............................2536731602 ..............................7536738128 ..............................3136756120 ..............................7736783710 ..............................2336792836 ..............................2536793750 ..............................2536795102 ..............................2536795110 ..............................2536795128 ..............................2536795136 ..............................2536795144 ..............................2536795151 ..............................2536795169 ..............................2536795383 ..............................2536798973 ..............................25...............................................27...............................................3336842300 ..............................7336843720 ..............................6136847200 ..............................3136851277 ..............................3136854701 ..............................2936860336 ..............................7736860468 ..............................6136861144 ..............................2936861193 ..............................2736861367 ..............................2536861557 ..............................2936861839 ..............................2936861847 ..............................29

36864676 .............................. 3136883581 .............................. 6536884013 .............................. 5936884112 ................................ 536885887 .............................. 4136897916 .............................. 2336897940 .............................. 4136898450 ................................ 539125000 .............................. 3139207402 .............................. 4339419668 .............................. 6139929351 .............................. 2550343490 .............................. 47............................................... 5157053050 .............................. 47............................................... 5158830662 ................................ 5................................................. 770010053 .............................. 17............................................... 1970025499 .............................. 2370028741 .............................. 7370036108 .............................. 45............................................... 4970037494 ................................ 770042577 .............................. 4170044599 .............................. 45............................................... 4970065347 .............................. 47............................................... 4970085865 .............................. 2370087036 .............................. 4170089644 .............................. 45............................................... 4970091350 .............................. 4770128582 .............................. 47............................................... 4970140801 .............................. 6170154935 .............................. 6770155585 .............................. 6170155668 .............................. 6370155684 .............................. 17............................................... 19............................................... 53............................................... 57............................................... 6370155700 .............................. 17............................................... 1970155726 ................................ 770162466 .............................. 6770166046 .............................. 6770180856 ................................ 570508437 .............................. 1570518030 .............................. 4570518055 .............................. 4970521554 .............................. 71

Parts Book 87

8

Numerical Index


70531694 ..............................1570537030 ..............................4770537055 ..............................47...............................................7170537063 ..............................63...............................................7370537089 ..............................41...............................................4570537121 ..............................4170541016 ................................970562145 ..............................45...............................................5170601257 ..............................1570606645 ..............................4970614250 ..............................4170644224 ..............................7170646427 ................................570646435 ..............................6170650338 ..............................6970668744 ..............................17...............................................1970672738 ..............................7170672993 ................................570673009 ................................570674379 ..............................5970674395 ..............................7170678180 ..............................6170678602 ..............................41...............................................6170678735 ..............................7170680152 ..............................7370684436 ..............................7170686449 ..............................8370692603 ..............................6170694674 ..............................7370694930 ..............................8370694997 ..............................7970695093 ................................770695101 ..............................4170695135 ..............................7170695143 ..............................5970695606 ................................570707138 ..............................5970708342 ..............................7970708359 ..............................7970712815 ..............................7170715065 ..............................8370716568 ..............................7370716576 ..............................7170737341 ..............................7170737358 ..............................7170740238 ..............................7370749817 ..............................5970750351 ..............................6170750427 ..............................4170750740 ..............................57

70756168 ..............................53...............................................5770760194 ................................570760558 ..............................1370760616 ..............................17...............................................1970760624 ..............................5970760657 ..............................5970760665 ..............................5970760673 ..............................5970760848 ..............................1370761598 ................................570761598 ..............................1170763636 ..............................7370767421 ..............................1370768171 ..............................1370768312 ..............................6170768775 ..............................6570768817 ..............................61...............................................6570768999 ..............................2370775382 ..............................1370775457 ..............................1370775465 ..............................1370775739 ..............................1370775812 ..............................1370775903 ..............................53...............................................5770775978 ..............................1370775986 ..............................1370776190 ..............................1370776208 ..............................1370776877 ..............................1170776885 ..............................1170777552 ..............................17...............................................1970777701 ..............................6770778773 ..............................4170779061 ..............................1370779368 ..............................5970779772 ..............................1370779798 ................................570779871 ................................570780150 ..............................53...............................................5770780413 ..............................1370780515 ..............................5970780606 ..............................1370780986 ..............................1370781182 ................................570781265 ..............................1970781273 ..............................5770781299 ..............................6970781307 ..............................6970781315 ..............................6970781554 ..............................79

70781695 .............................. 7970781737 .............................. 7970781851 .............................. 45............................................... 4970782776 .............................. 1370785076 .............................. 17............................................... 19............................................... 2370785555 .............................. 6770785837 .............................. 1570785845 .............................. 1570785852 .............................. 1570786272 .............................. 17............................................... 19............................................... 2170786645 .............................. 5770786793 ................................ 570787098 .............................. 6570787411 .............................. 4170787551 .............................. 6970787924 .............................. 1370788443 .............................. 6170788450 .............................. 1370788799 .............................. 4170788807 .............................. 4170788872 .............................. 17............................................... 1970788898 .............................. 53............................................... 5770788930 .............................. 1370789243 .............................. 69............................................... 8170789250 .............................. 4170789284 .............................. 53............................................... 5770789771 .............................. 1370789854 .............................. 1370789862 .............................. 1370789870 .............................. 1370789995 .............................. 1370790068 .............................. 1370790167 .............................. 1370790340 .............................. 4170790969 .............................. 1370791355 .............................. 1370791363 .............................. 1370792650 .............................. 5970794995 .............................. 1570796347 .............................. 1570796735 .............................. 45............................................... 4970796743 .............................. 45............................................... 5170797378 .............................. 1570797451 .............................. 5770797469 .............................. 41

8 Parts Book

Numerical Index


70797485 ..............................53...............................................5770797501 ..............................53...............................................5770797543 ................................570797568 ..............................1970797576 ..............................2370797600 ..............................4170797618 ..............................4970797626 ..............................5770797634 ..............................6170797642 ..............................6970797659 ..............................7170797667 ..............................8170797683 ..............................8170797691 ..............................8170797790 ..............................1570797832 ................................570798152 ..............................17...............................................1970798335 ..............................8170798400 ..............................1570799440 ..............................5970799671 ..............................17...............................................1970799689 ..............................17...............................................1970800131 ..............................1570800149 ..............................1570800214 ..............................4170800297 ..............................4170800453 ..............................2170800776 ..............................1570800792 ................................570800800 ................................570801212 ................................570801402 ..............................1570801410 ..............................1570801725 ..............................1570801733 ..............................1570801808 ..............................1570802392 ..............................17...............................................1970803085 ..............................53...............................................57...............................................5970806906 ................................570808159 ..............................6570809504 ..............................8370809942 ..............................1570810817 ..............................3970811500 ..............................1570811518 ..............................1570814959 ..............................1570814991 ..............................3970815774 ..............................83

70816343 ..............................8370816350 ................................770817028 ..............................8370817291 ..............................6170817937 ..............................1570818331 ..............................8370821152 ..............................3970821160 ..............................8370821608 ..............................7970821665 ..............................8370821707 ..............................47...............................................5170821715 ..............................47...............................................5170821889 ..............................8370825203 ..............................6770826896 ..............................17...............................................1970828207 ..............................53...............................................5770828306 ..............................53...............................................5770828504 ..............................8370828546 ..............................8370828553 ..............................8370828561 ..............................8370829262 ..............................2570837000 ..............................7170839899 ..............................1570843032 ..............................1970843073 ................................770843099 ................................970843107 ................................770843115 ................................570843289 ..............................1570847009 ................................970847017 ..............................4570847819 ................................970847827 ................................970861174 ..............................6170867080 ..............................4170867098 ..............................4170872171 ..............................6370908298 ..............................1770908306 ..............................5370908322 ..............................4570908330 ..............................4570908348 ..............................4770908355 ..............................4770908363 ..............................4770908686 ..............................5370908702 ..............................5370908710 ..............................5370908736 ..............................4570908751 ..............................4770908769 ..............................47

70909452 .............................. 4570909536 .............................. 4770909544 .............................. 4770909551 .............................. 5370909569 .............................. 1770909585 .............................. 5370912472 .............................. 17............................................... 2181264996 .............................. 6181265464 .............................. 45............................................... 4981268203 .............................. 4181271876 .............................. 7181296568 .............................. 4981307530 .............................. 4992121532 .............................. 6192304393 .............................. 2792398239 .............................. 2794024254 .............................. 6794025079 .............................. 41............................................... 4994026556 .............................. 6794028487 .............................. 4194031184 ................................ 794031366 ................................ 594031994 .............................. 5794033040 .............................. 6794034154 ................................ 7............................................... 57............................................... 59............................................... 7994034162 .............................. 57............................................... 59............................................... 8394034170 ................................ 7............................................... 57............................................... 59............................................... 7994034188 ................................ 5............................................... 17............................................... 19............................................... 53............................................... 57............................................... 59............................................... 67............................................... 8394034204 ................................ 7............................................... 5794034212 ................................ 794034253 .............................. 47............................................... 7194034287 .............................. 53............................................... 5794034329 .............................. 47

Parts Book 89

9

Numerical Index


94036654 ..............................53...............................................57...............................................59...............................................6394036688 ..............................1594036787 ..............................5994036860 ..............................7394036886 ..............................5994036894 ................................794036928 ..............................3994037041 ................................5.................................................7...............................................15...............................................6194037066 ..............................57...............................................5994037124 ................................794037207 ................................5...............................................1994037298 ..............................4194037397 ..............................5194037520 ..............................6994037538 ..............................8394037553 ................................5...............................................19...............................................57...............................................5994037587 ..............................5194037637 ..............................17...............................................19...............................................59...............................................6394037652 ..............................1594037678 ................................794037785 ..............................15...............................................59...............................................6994037868 ..............................4194038098 ..............................45...............................................5194038536 ..............................5794038601 ................................7...............................................2394038635 ................................7...............................................57...............................................5994038650 ................................7...............................................57...............................................59...............................................7994038825 ..............................5794038874 ..............................47...............................................5194038916 ................................7...............................................19...............................................57

94039641 ..............................7194039682 ..............................41...............................................6194041290 ................................794041332 ..............................7994041662 ..............................19...............................................7994042397 ..............................5794042744 ..............................39...............................................5794042785 ..............................5994044450 ..............................6794050853 ..............................4594051166 ..............................41...............................................6194051364 ..............................5994051539 ..............................6394053394 ................................794053659 ................................794053717 ................................794053733 ..............................3994053782 ................................794054343 ................................794054400 ..............................5194054459 ..............................5194055019 ..............................5194055100 ..............................1994056306 ..............................19...............................................7994056736 ................................7...............................................19...............................................5794060993 ..............................5994061652 ..............................6994065372 ..............................41...............................................6194065984 ..............................4194066404 ..............................6794073756 ..............................45...............................................4994076916 ................................594080850 ..............................4794090834 ..............................4994096260 ................................7...............................................1994096690 ..............................45...............................................4994097698 ..............................7194099033 ..............................4994116969 ..............................17...............................................19...............................................2394131364 ..............................4194134160 ..............................7194137213 ..............................4194145265 ..............................45

94163151 .............................. 45............................................... 5194165461 .............................. 1594166469 .............................. 7194166824 .............................. 7194201621 .............................. 4594201712 .............................. 7394203320 ................................ 794244753 .............................. 4594244795 .............................. 7194244811 .............................. 7394313855 .............................. 7994314580 .............................. 17............................................... 1994349248 .............................. 4995000410 .............................. 2995021994 .............................. 7595026290 .............................. 3195063483 .............................. 6195069522 .............................. 3195081808 .............................. 6195081857 .............................. 2395081865 .............................. 17............................................... 2395094314 .............................. 5995104436 .............................. 1995219721 .............................. 7395223178 .............................. 2795279501 .............................. 7195340428 .............................. 2795365995 .............................. 1995480109 .............................. 7395650529 .............................. 2595862850 .............................. 17............................................... 1995919452 .............................. 2395919858 .............................. 6395920047 .............................. 6195920054 .............................. 6395920104 .............................. 1795922241 .............................. 1795922399 .............................. 6395923363 .............................. 17............................................... 2395931226 .............................. 4195931614 .............................. 5795934501 .............................. 1795936233 .............................. 2395938122 .............................. 7195972246 .............................. 17............................................... 2395992301 .............................. 1796700604 .............................. 17............................................... 2196700661 .............................. 6796700836 ................................ 7

0 Parts Book

Numerical Index


96701370 ..............................4796701396 ..............................5396701461 ..............................4796701487 ..............................2796702295 ..............................2596704234 ..............................4796704812 ..............................5396705538 ..............................4596712187 ..............................2796713185 ..............................5396713219 ..............................4796713326 ..............................5396713334 ..............................5396718887 ..............................17...............................................6796718895 ..............................6396718911 ..............................5396719174 ..............................53...............................................6396719182 ..............................5596719596 ..............................53...............................................6196719604 ..............................17...............................................53...............................................63...............................................6796719646 ..............................5596719745 ..............................55...............................................6796720677 ..............................5596721121 ................................796721618 ..............................6196721725 ..............................6196722343 ..............................2396725023 ..............................4596727581 ..............................4796728522 ..............................5596749718 ..............................4596749874 ..............................5596753454 ..............................2396753918 ..............................45...............................................5597111470 ..............................47...............................................5197112536 ..............................4597113567 ..............................4797113658 ..............................4997113674 ..............................4997113708 ..............................4997113716 ..............................4997113732 ..............................4797113799 ..............................6797113872 ..............................7397113906 ..............................7197113963 ..............................7197114011 ..............................47

97114037 ..............................7197114086 ..............................4997114144 ..............................4997114185 ..............................45...............................................4997114193 ................................7...............................................45...............................................5197114268 ..............................6797114284 ..............................4197114334 ..............................4997115075 ..............................7197116065 ..............................47...............................................4997116073 ..............................47...............................................4997116099 ..............................47...............................................4997116289 ..............................45...............................................4997117113 ..............................4797120000 ..............................4797120588 ..............................4797122410 ..............................4597132856 ..............................45...............................................5197140339 ..............................5197140586 ................................797140594 ..............................15...............................................5997140891 ................................797141063 ..............................79

Parts Book 91

9

**Always use Doosan Replacement parts!**

2 Parts Book

Alphabetical Index

AADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . 41, 71, 73ADAPTER ELBOW . . . . . . 41, 45, 47, 49, 51, 71, 73ADAPTER FLANGE SPLIT . . . . . . . . . . . . . . . . . . 41ADAPTER STRIGHT . . . . 41, 45, 47, 49, 51, 67, 71ADAPTER STRIGHT DISCHARGE . . . . . . . . . . . 61ADAPTER UNION . . . . . . . . . . . . . . . . . . . . . . . . 41ADAPTER, ELBOW . . . . . . . . . . . . . . . . . . . . . . . 71ADAPTER, ORIFICE . . . . . . . . . . . . . . . . . . . . . . 71ADAPTER, ORIFICE (BLOW DOWN) . . . . . . . . . 73ADAPTER, TEMPERATURE PROBE . . . . . . . . . 61ARM LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5ASSEMBLY AIR CLEANER FOR AIREND . . . . . 11ASSEMBLY AIREND AND MOUNTING . . . . . . . . 23ASSEMBLY CLAMP . . . . . . . . . . . . . . . . . . . . . . . 83ASSEMBLY CLAMP, DUCT MOUNTING . . . . . . . 83ASSEMBLY CONTROL PANEL . . . . . . . . . . . . . . 69ASSEMBLY ENCLOSURE . . . . . . . . . . . . . . . . . . 13ASSEMBLY ENGINE MOUNTING . . . . . . . . . . . . 17ASSEMBLY ENGINE MOUNTING-REXROTH . . 19ASSEMBLY EXHAUST . . . . . . . . . . . . . . . . . . . . . 79ASSEMBLY FILTER . . . . . . . . . . . . . . . . . . . . . . . . 5ASSEMBLY HINGE LH . . . . . . . . . . . . . . . . . . . . . 15ASSEMBLY HINGE RH . . . . . . . . . . . . . . . . . . . . 15ASSEMBLY HYDRAULIC TANK . . . . . . . . . . . . . 67ASSEMBLY PIPE DISCHARGE . . . . . . . . . . . . . . 65ASSEMBLY PIPE DISCHARGE AIREND . . . . . . 65ASSEMBLY PIPING HYDRAULIC OIL FOR REXROTH HYDRAULIC SYSTEM . . . . . . . . . . . . 49ASSEMBLY RADIATOR AND OIL COOLER . 53, 59ASSEMBLY ROC FAB ITEMS . . . . . . . . . . . . . . . 59ASSEMBLY ROC FOR REXROTH SYSTEM . . . . 57ASSEMBLY SEPARATOR TANK . . . . . . . . . . . . . 61ASSEMBLY, AIREND . . . . . . . . . . . . . . . . . . . . . . 23ASSEMBLY, CONTROL PANEL . . . . . . . . . . . . . 13ASSEMBLY, PIPE DISCHARGE . . . . . . . . . . . . . 61ASSEMBLY, TANK SEPARATOR . . . . . . . . . . . . 61ASSYEMBLY & MOUNTING DUCT AIR INTAKE 83ASSYEMBLY & MOUNTING FAN VENTILATION 39

BBACK PRESSURE CHECK VALVE . . . . . . . . . . . 45BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 15BAFFLE, BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . 13BAFFLE, HYDAULIC TANK, BOTTOM . . . . . . . . 13BAIL LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13BEADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27BEARING ROD END . . . . . . . . . . . . . . . . . . . . . . . 5BEARING, ROLLER . . . . . . . . . . . . . . . . . 27, 31, 33BEARING, TAPER ROLLER . . . . . . . . . . . . . . . . 31BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 31, 33BOLT HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 63BOLT HEX HEAD . . . . . . . . . . . . . . . 5, 7, 17, 19, 73BRACKET AIR CYLINDER . . . . . . . . . . . . . . . . . . . 5BRACKET AIR FILTER MOUNTING . . . . . . . . . . . 5

BRACKET ANTI VIBRATION . . . . . . . . . . . . . . . . 19BRACKET ENGINE THROTTLE . . . . . . . . . . . . . 7, 9BRACKET FILTER MOUNTING (ENGINE) . . . . . . 7BRACKET HOC RIGHT . . . . . . . . . . . . . . . . . . . . 59BRACKET LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19BRACKET MANIFOLD BLOCK MOUNTING . . . . 47BRACKET MOTOR MOUNTING . . . . . . . . . . 53, 57BRACKET MOUNTING . . . . . . . . . . . . . . . . . . . . . 17BRACKET MOUNTING ABD VALVE . . . . . . . . . . 23BRACKET MOUNTING, . . . . . . . . . . . . . . . . . . . . 19BRACKET ORIFICE PLATE . . . . . . . . . . . . . . . . . 59BRACKET RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19BRACKET, AIR END MOUNTING . . . . . . . . . . . . 23BRACKET, CABLE MOUNTING . . . . . . . . . . . . . . . 7BRACKET, FILTER MOUNTING . . . . . . . . . . . . . . 5BRACKET, INTERFACE . . . . . . . . . . . . . . . . . . . . 13BRACKET, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17BRACKET, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 17BRACKET, SILENCER ASSEMBLY . . . . . . . . . . . 15BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 67, 73BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5BUSHING FAN AND MOTOR . . . . . . . . . . . . . . . . 57BUSHING, FAN AND MOTOR . . . . . . . . . . . . . . . 53BUSHING, TAPER LOCK . . . . . . . . . . . . . . . . . . . 23

CCABLE REGULATION . . . . . . . . . . . . . . . . . . . . . . 5CABLE, CLEVIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7CAP CORNER, END . . . . . . . . . . . . . . . . . . . . . . . 13CAP CORNER, SIDE TOP . . . . . . . . . . . . . . . 13, 15CASE, GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25CHECK VALVE ANTI CAVITATION . . . . . . . . . . . 45CHECK VALVE DISCHARGE . . . . . . . . . . . . . . . . 61CIRCUIT ELECTRICAL . . . . . . . . . . . . . . . . . . . . . 81CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 79CLAMP ASSYEMBLY . . . . . . . . . . . . . . . . . . . . . . . 5CLAMP HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57CLAMP MANIFOLD BLOCK MOUNTING . . . . . . . 47CLAMP, ELBOW HOSE . . . . . . . . . . . . . . . . . . . . 83CLAMP, HOSE INLET ADAPTER . . . . . . . . . . . . . 53CLAMP, HUMP HOSE . . . . . . . . . . . . . . . . . . . . . 83CLAMP, PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . 31CLAMP, PUSH PULL CABLE . . . . . . . . . . . . . . . . . 7CLEVIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CLIP HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5CONNECTOR FLUID . . . . . . . . . . . . . . . . . . . . . . 49CONTROLLER ELECTRONIC . . . . . . . . . . . . . . . 69CONTROLLER TEMPERATURE . . . . . . . . . . . . . 69COOLER OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59CORNER, ACCESS . . . . . . . . . . . . . . . . . . . . . . . 15COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 31COUPLING PIPE . . . . . . . . . . . . . . . . . . . . . . 45, 49COUPLING, FLEXIBLE . . . . . . . . . . . . . . . . . . . . . 23COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75COVER OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . 25COVER, BEARING . . . . . . . . . . . . . . . . . . . . . . . . 31COVER, BOTTOM, LIFT BAIL . . . . . . . . . . . . . . . 13

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COVER, REAR BEARING . . . . . . . . . . . . . . . . . . 31COVER, SKID FRAME . . . . . . . . . . . . . . . . . . . . . 13COWL ROC . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 57COWL TOP COVER ROC . . . . . . . . . . . . . . . . . . 59CYLINDER PNEUMATIC . . . . . . . . . . . . . . . . . . . . 5

DDOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27, 31DUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83DUCT AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . 5DUCT AIR INTAKE(AE) . . . . . . . . . . . . . . . . . . . . . 5DUCT COMPRESSOR . . . . . . . . . . . . . . . . . . . . . 83DUCT EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . 79DUCT RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . 5DUCT, AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . 5DUCT, ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 83DUCT, EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . 79DUCT, PRECLEANER . . . . . . . . . . . . . . . . . . . . . 83

EELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ELEMENT INNER - PRIMARY . . . . . . . . . . . . . . . 11ELEMENT OUTER - SAFETY . . . . . . . . . . . . . . . 11ELEMENT RUBBER COUPLING PUMP DRIVE . 19ELEMENT, OIL FILTER . . . . . . . . . . . . . . 47, 51, 77ELEMENT, SEPERATOR REGULATION . . . . . . 61END PANEL, ENGINE FRONT . . . . . . . . . . . 13, 15ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . 17, 19

FFACIA INSTRUMENTAL PANEL . . . . . . . . . . . . . 69FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 53, 57FITTING TUBE (SCAVENGE) . . . . . . . . . . . . . . . 73FITTING, SIGHT GLASS . . . . . . . . . . . . . . . . . . . 61FLAT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . 47FLUID CONNECTOR . . . . . . . . . . . . . . . . . . . 45, 49

GGASKET . . . . . . . . . . . . . . . . . . . . 27, 31, 61, 79, 83GASKET AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . 5GASKET AIREND DISCHARGE . . . . . . . . . . . . . 61GASKET MANIFOLD OIL . . . . . . . . . . . . . . . . . . . 61GASKET OIL MANIFOLD . . . . . . . . . . . . . . . . . . . 41GASKET ROC IN . . . . . . . . . . . . . . . . . . . . . . 53, 57GASKET ROC OUT . . . . . . . . . . . . . . . . . . . . 53, 57GASKET, FLOAT SWITCH . . . . . . . . . . . . . . . . . . 67GASKET, SIGHT GLASS . . . . . . . . . . . . . . . . . . . 61GAUGE TEMPERATURE . . . . . . . . . . . . . . . . . . . 67GAUGE, PRESSURE . . . . . . . . . . . . . . . . . . . . . . 69GAUGE, TEMPERATURE . . . . . . . . . . . . . . . . . . 69GEAR SET . . . . . . . . . . . . . . . . . . . . . . . . 25, 27, 33GROMMET RUBBER DOOR . . . . . . . . . . . . . . . . 15GRUB SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63GUARD FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57GUARD, FAN . . . . . . . . . . . . . . . . . . . . . . . . . 39, 53

HHARNESS WIRE, CONSOLE . . . . . . . . . . . . . . . . 81HARNESS WIRE, MAIN . . . . . . . . . . . . . . . . . . . . 81HEX NIPPLE ( BRASS) . . . . . . . . . . . . . . . . . . . . . 73HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83HINGE CONTROL PANEL . . . . . . . . . . . . . . . . . . 15HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83HOSE . . . . . . . . . . . . . . . . . . . . . . . . . 41, 47, 71, 73HOSE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65HOSE HYDRAULIC . . . . . . . . . . . 45, 47, 49, 51, 71HOSE MAKEUP LINE . . . . . . . . . . . . . . . . . . . 53, 57HOSE, HUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83HOSEHYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 73HOUSING, MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . 25HOUSING, REAR BEARING . . . . . . . . . . . . . . . . 31HOUSING, ROTOR . . . . . . . . . . . . . . . . . . . . . . . . 27HUB COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . 17HUB COUPLING (EATON PUMP) . . . . . . . . . . . . 21HUB COUPLING (REXROTH PUMP) . . . . . . . . . . 21HUB COUPLING-KEY SHAFT . . . . . . . . . . . . . . . 19

IINDICATOR OIL LEVEL . . . . . . . . . . . . . . . . . . . . 67INDICATOR VACCUM . . . . . . . . . . . . . . . . . . . . . . 5INVERSE PROPORATION RELIEF VALVE . . . . . 47

KKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27, 31KIT WIRING HARNESS . . . . . . . . . . . . . . . . . . . . 69KIT, LOOSE ELECTRICAL ITEMS . . . . . . . . . . . . 81KIT, WIRE HARNESS & ACCESSORIES . . . . . . . 81KNOB ELECTRICAL DOOR . . . . . . . . . . . . . . . . . 15

LLATCH DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15LEVER REGULATION . . . . . . . . . . . . . . . . . . . . . . 5LOCK PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57LOCKTITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

MMANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41MANIFOLD AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 71MANIFOLD BLOCK . . . . . . . . . . . . . . . . . . . . . . . . 47MANIFOLD OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . 41MANIFOLD OIL COOLER . . . . . . . . . . . . . . . . . . . 41MANIFOLD OIL COOLER OUT . . . . . . . . . . . . . . 41MANIFOLD TEMPERATURE SENSOR . . . . . . . . 41MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57MOTOR HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . 53MOUNT ANTI VIBRATION . . . . . . . . . . . . . . . 17, 23

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NNIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61NIPPLE HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 79NUT HEX . . . . . . . . . . . . . . . . . . . . . 5, 7, 15, 19, 59NUT HEX HEAD . . . . . . . . . . . . . . . . . . . . . 7, 57, 67NUT HEX NYLOC . . . . . . . . . . . . . . . . . . . . . . . . . 79NUT HEX NYLOCK . . . . . . . . . . . . . . . . . . . . . . . 19NUT LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5NUT, HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 55NUT, HEX FINISHED . . . . . . . . . . . . . . . . . . . . . . 17NUT, HEX LIGHT SELF LOCKING . . . . . . . . . . . 23NUT, HEX LIGHT SELF- LOCKING . . . . . . . . . . . 17NUT, HEX STYLE . . . . . . . . . . . . . . . . . . . . . . . . . 63NUT, LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

OO RING 25, 27, 29, 31, 41, 45, 47, 49, 63, 71, 73, 75OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 51OIL FILTER, COMPLETE . . . . . . . . . . . . . . . . . . . 77ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

PPAD RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59PAD RUBBER OIL COOLER . . . . . . . . . . . . . . . . 59PAD, RUBBER . . . . . . . . . . . . . . . . . . . . . . . . 17, 19PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13PANEL COVER BOTTOM ROC . . . . . . . . . . . . . . 59PANEL END, VERTICAL . . . . . . . . . . . . . . . . 13, 15PANEL SIDE TOP . . . . . . . . . . . . . . . . . . . . . . . . 13PANEL SIDE, MIDDLE . . . . . . . . . . . . . . . . . . . . . 13PANEL, BOTTOM SIDE . . . . . . . . . . . . . . . . . . . . 13PANEL, ENGINE ROOF . . . . . . . . . . . . . . . . . . . . 15PANEL, SIDE, SHORT . . . . . . . . . . . . . . . . . . . . . 15PANEL, TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13PILLAR, CORNER . . . . . . . . . . . . . . . . . . . . . 13, 15PILLAR, DOOR SIDE . . . . . . . . . . . . . . . . . . . . . . 15PILLAR, INTERMEDIATE . . . . . . . . . . . . . . . . 13, 15PILLAR, PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PIN SPLIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19PIN SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . 17PIN SUPPORT ENGINE REAR . . . . . . . . . . . . . . 19PIN, DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31PIPE DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . 65PIPE MAKEUP LINE RADIATOR . . . . . . . . . . . . . 57PIPE RADIAT OR OUTLET . . . . . . . . . . . . . . . . . 57PIPE RADIATER INLET . . . . . . . . . . . . . . . . . . . . 53PIPE RADIATOR INLET . . . . . . . . . . . . . . . . . . . . 57PIPE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 61PIPE, FLEXIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . 79PIPE, RADIATOR MAKEUP LINE . . . . . . . . . . . . 53PIPE, RADIATOR OUTLET ROC PACK . . . . . . . 53PIPING AIR AND CONTROLS . . . . . . . . . . . . . . . 71PIPING AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . 5PIPING HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . 45PIPING OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 75PISTON, THRUST . . . . . . . . . . . . . . . . . . . . . 27, 31PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 19PLATE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PLATE ORIFICE LEFT . . . . . . . . . . . . . . . . . . . . . 59PLATE ORIFICE RIGHT . . . . . . . . . . . . . . . . . . . . 59PLATE WASHER . . . . . . . . . . . . . . . . . . . 17, 19, 23PLATE, CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 27PLATE, COVER . . . . . . . . . . . . . . . . . . . . . . . 27, 31PLATE, LOCK FOR EATON PUMP . . . . . . . . . . . 53PLATE, ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . 15PLATE, RETAINER . . . . . . . . . . . . . . . . . . . . . . . . 27PLATE, RETAINING . . . . . . . . . . . . . . . . . . . . 27, 33PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 41, 47, 61PLUG FITTING . . . . . . . . . . . . . . . . . . . . . . . . 47, 51PLUG PIPE . . . . . . . . . . . . . . . . . . . . . . 7, 45, 51, 67PLUG, OIL FILLER PRESSURE . . . . . . . . . . . . . . 61PRE CLEANER, POWER RAM . . . . . . . . . . . . . . 83PUMP HYDRAULIC . . . . . . . . . . . . . . . . . . . . 17, 19PUMP, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

RRADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59REGULATOR PRESSURE . . . . . . . . . . . . . . . . . . 71ROLL PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25ROTOR SET . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 31RUBBER ELEMENT . . . . . . . . . . . . . . . . . . . . 17, 21

SSCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 25, 27SCREW CAP HEX . . . . . . . . . . . . . . . . . . . . . 19, 57SCREW HEX . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 63SCREW HEX HEAD 5, 7, 15, 19, 23, 39, 41, 57, 59, 67, 69, 73, 79, 83SCREW SOCKET HEAD . . . . . . . 17, 19, 45, 51, 67SCREW SOCKET HEAD CAP . . . . . . . . . 21, 45, 51SCREW, CAP HEX HEAD . . . . . . . . . . . . . . . 17, 23SCREW, HEX HEAD . . . 7, 17, 23, 53, 55, 61, 63, 79SCREW, SOCKET HEAD . . . . . . . . . . . . . . . . . . . 75SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75SEAL BONDED . . . . . . . . . . . . . . . . . . . . . . . . . . . 67SEAL OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25SENSOR TEMPERATURE . . . . . . . . . . . . . . . . . . 69SHAFT, DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 25SHIM SET . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27, 31SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79SILENCER BLOW DOWN . . . . . . . . . . . . . . . . . . 71SKID, FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13SNAP RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27, 33SPACER ENGINE . . . . . . . . . . . . . . . . . . . . . . 17, 19SPACER REGULATION BRACKET . . . . . . . . . . . . 5SPACER, BEARING . . . . . . . . . . . . . . . . . . . . . . . 33SPLIT PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 75SPRING ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . 5SPRING DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts Book 95

Alphabetical Index

SPRING IDLER PULLEY . . . . . . . . . . . . . . . . . . . . 5SPRING WASHER . . . . . . . . . . . . . . . . . . . . . . . . 45STIFFNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13STIFFNER, BOTTOM END . . . . . . . . . . . . . . . . . 13STIFFNER, FRONT TOP END . . . . . . . . . . . . . . . 15STIFFNER, TOP END . . . . . . . . . . . . . . . . . . . . . 15STONE GUARD . . . . . . . . . . . . . . . . . . . . . . . 53, 57STOPPER, CABLE . . . . . . . . . . . . . . . . . . . . . . . . . 9STREET ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . 41STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17STUD SPECIAL . . . . . . . . . . . . . . . . . . . . . . . . . . 19SUPPORT, DUCT . . . . . . . . . . . . . . . . . . . . . . . . . 83SWITCH FLOAT OIL LEVEL . . . . . . . . . . . . . . . . 67SWITCH, TEMPERATURE . . . . . . . . . . . . . . . . . . 61

TTANK HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 67TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 47, 49, 71TEE DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . 61TEE RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 49TUBE OIL COOLER INLET (ROC SIDE) . . . . . . . 41TUBE OIL COOLER OUTLET ROC PACK . . . . . 41TUBE OIL FILTER OUTLET . . . . . . . . . . . . . . . . . 41TUBE PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71TUBE SCAVENGE . . . . . . . . . . . . . . . . . . . . . . . . 71TUBE, SIGHT GLASS DISCHARGE . . . . . . . . . . 61TUBING HOC IN/OUT . . . . . . . . . . . . . . . . . . 45, 49TUBING HOC OUT RETURN MAIN PACK . . 45, 51TUBING OIL COOLER INLET MAIN PACK . . . . . 41TUBING OIL COOLER OUTLET MAIN PACK . . . 41

UUNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 49

VVALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61VALVE ANTI RUMBLE . . . . . . . . . . . . . . . . . . . . . 71VALVE AUTO BLOW DOWN . . . . . . . . . . . . . . . . 71VALVE BALL . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 71VALVE BUTTERFLY . . . . . . . . . . . . . . . . . . . . . . . 5VALVE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 49VALVE GLOBE . . . . . . . . . . . . . . . . . . . . . . . . . . . 67VALVE PRESSURE RELIEF . . . . . . . . . . . . . . . . 41VALVE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . 71VALVE START/ RUN . . . . . . . . . . . . . . . . . . . . . . 73VALVE TEMPERATURE BYPASS . . . . . . . . . . . . 41VALVE, BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61VALVE, SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 61

WWASHER . . . . . . . . . . . . . . . . . . . . . . . . . 53, 63, 75WASHER FLAT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5WASHER HARD . . . . . . . . . . . . . . . 7, 15, 19, 57, 61WASHER HARD FLAT . . . . . . . . . . . . . . . 17, 53, 63WASHER PLAIN 7, 15, 17, 19, 23, 39, 57, 59, 67, 79

WASHER SPRING 5, 7, 15, 19, 23, 39, 41, 51, 57, 59, 69, 79WASHER, FLAT . . . . . . . . . . . . . . . . . . . . . . . . . . 79WASHER, LOCK HELICAL SPRING . . . . . . . . . . 61WASHER, PLAIN . . . . . . . . . . . . . 17, 23, 53, 55, 63WASHER, PRODUCT GRADE . . . . . . . . . . . . . . . 61WASHER, SPRING . . . 17, 23, 53, 55, 61, 63, 79, 83WINDOWS GLASS . . . . . . . . . . . . . . . . . . . . . . . . 15WIRE, BFV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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