PARTSMAN U ALEH650DC0150ENGINESFor American Sport Works

Models

PUB-EPRev. 02/09

© Copyright 2009 Robin America, Inc.905 Telser Road • Lake Zurich, IL 60047 • Phone: 847-540-7300 • Fax: 847-438-5012e-mail: sales@robinamerica.com • www.robinamerica.com

HOW TO USE THIS MANUAL

Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference.In order the identify the correct service part number, it is important to confi rm the spec i -fi ca tion and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER.All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPEC I FI CA TION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

PRODUCT NUMBER LABEL LO CA TIONS

PRODUCT NUMBER LA BEL

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

E H 6 3 0

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classifi ed according to their func tions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been in tro duced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this num ber. - 2100 The part is used in the products with CODE No. of 2100 and before this number.

GROUP INDEXGroup Name Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................. 8

INTAKE and EXHAUST GROUP .............................................................. 10

GOVERNOR GROUP .............................................................................. 12

COOLING and STARTING GROUP ......................................................... 14

FUEL, LUBRICANT GROUP .................................................................... 16

CARBURETOR GROUP .......................................................................... 18

ELECTRIC DEVICE GROUP ................................................................... 20

STARTING MOTOR GROUP ................................................................... 22

SYMBOL DE SCRIP TIONAY ...........................ASSEMBLYCP ...........................COMPLETEEX ...........................EXPORT (from Japan)FIG. .........................FIGUREFR. ..........................FRONT" .............................. INCHINCL. ...................... INCLUDE~L ............................LITERL= ...........................LENGTH (in. mm)L.H. (LH) .................LEFT-HAND SIDEMECH .....................ME CHAN I CALNO (NON) ...............NONEOPT.........................OPTIONALO.S. ........................OVER SIZE

SYMBOL DESCRIPTIONP= ...........................PITCH (in mm)P.T.O. (PTO) ...........POWER TAKE OFFREF. ........................REF ER ENCER.H. (RH) ................RIGHT HAND SIDERR. .........................REARSTD. .......................STANDARDSW ..........................SWITCHT= ...........................THICKNESS (in mm)UN ..........................UNITU.S..........................UNDER SIZE~V ...........................VOLTAGE~W ..........................WATTW/ ...........................WITHW/O ........................WITHOUT

INDEX OF DESCRIPTION SYMBOLS

EH65 - 6 - 02/09

SECTION 1 CRANKCASE GROUP

FIG. 100

44

44

4141

37 33 32 33

37

25

34

1918

1918

4243

4342

20

18

20

20

EH65 - 7 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 1 CRANKCASE GROUP

1 263-10111-B1 CRANKCASE CP 1 1002 263-15802-03 MAIN BEARING CP 1 1003 X31-00800-80 DOWEL PIN 2 1004 263-55601-03 PIPE 2 1005 159-65401-03 PIPE, PULSE 1 1006 263-15911-A1 BLIND PLUG 1 1007 044-00800-10 OIL SEAL 1 1008 263-15901-03 UNION 1 1009 045-01200-10 STEEL BALL 1 10010 263-76102-H1 SWITCH, OIL PRESSURE 1 10011 263-11002-D1 MAIN BEARING COVER CP 1 10012 X60-04500-10 BALL BEARING 1 10013 044-04200-30 OIL SEAL 1 10014 263-45001-C1 GOVERNOR GEAR CP 1 10015 277-41901-03 GOVERNOR SLEEVE 1 10016 263-46214-A3 WASHER 2 10017 263-13211-A1 CYLINDER HEAD 1, CP 1 10018 263-14202-03 VALVE GUIDE 4 10019 132-07AA0-50 SEAL, INTAKE VALVE 2 10020 010-50802-90 STUD 8 10021 X45-00600-10 STEEL BALL 2 10022 263-13311-A1 CYLINDER HEAD 2, CP 1 10023 263-15501-A3 ROCKER COVER CP 1 10024 280-15501-A3 ROCKER COVER CP 1 10025 263-16101-A3 GASKET, ROCKER COVER 2 10026 263-15021-21 GASKET 1, CYLINDER HEAD 1 10027 263-15121-11 GASKET 2, CYLINDER HEAD 1 10028 263-16002-A3 GASKET, MAIN BEARING COVER 1 10029 263-16006-03 GASKET, BREATHER PLATE 2 10030 263-14301-03 BREATHER COVER 1 10031 280-14401-A1 BREATHER PLATE, CP 1 10032 263-18003-03 RUBBER PIPE 1 10033 263-68512-A3 HOSE CLAMP 2 10034 X31-00600-20 DOWEL PIN 4 10035 X40-11400-30 PLUG 2 10036 021-11400-20 GASKET, OIL DRAIN 2 10037 X11-01000-70 FLANGE BOLT 8 10038 X11-00802-20 FLANGE BOLT 10 10039 X11-00600-20 FLANGE BOLT 2 10040 263-46215-A3 THRUST BEARING 1 10041 280-19001-A3 HOOK 2 10042 056-51000-50 CLIP 2 10043 263-35341-03 RETAINER PLATE 2 10044 X11-00601-01 FLANGE BOLT 8 100

EH65 - 8 - 02/09

SECTION 2 CRANKSHAFT GROUP

FIG. 200

EH65 - 9 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 2 CRANKSHAFT GROUP

1 263-20902-D1 CRANKSHAFT CP 1 2002 263-22601-10 CONNECTING ROD AY 2 2003 001-05084-00 CONNECTING ROD BOLT 2 2004 263-23421-J3 PISTON 2 2005 263-23301-33 PISTON PIN 2 2006 PISTON RING SET 2 2007 056-52100-20 CLIP 4 2008 263-25012-A3 SPACER 1 t=0.8 2008 263-25013-A3 SPACER 1 t=1.0 2008 263-25014-A3 SPACER 1 t=1.2 2009 X18-01800-10 NUT 1 20010 003-10180-00 WASHER 1 20012 005-32054-01 WOODRUFF KEY 1 200

EH65 - 10 - 02/09

SECTION 3 INTAKE and EXHAUST GROUP

FIG. 300

EH65 - 11 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 3 INTAKE and EXHAUST GROUP

1 280-33001-J3 INTAKE MANIFOLD 1 3002 280-31701-13 CAMSHAFT 1 3003 263-33301-A3 TAPPET 4 3004 263-33401-03 INTAKE VALVE 2 3005 263-33502-13 EXHAUST VALVE 2 3006 246-33611-03 VALVE SPRING 4 3007 246-35501-03 COLLET VALVE 8 3008 246-33711-13 SPRING RETAINER 4 3009 263-35321-B1 PUSH ROD CP 4 30010 267-36102-03 ROCKER ARM 4 30011 263-35801-03 BOLT, PIVOT 4 30012 267-35701-03 PIVOT 4 30013 X17-00601-10 NUT 4 30014 263-37001-A3 GUIDE PLATE 2 30015 263-35503-A3 GASKET, INTAKE MANIFOLD 2 30016 280-32602-A0 AIR CLEANER AY 1 30017 263-32610-A1 CLEANER ELEMENT CP 1 30018 280-32625-A1 CLEANER BASE CP 1 30019 263-32630-03 CLEANER COVER 1 30020 263-32640-01 WING NUT 1 30021 263-91721-A3 LABEL, TRADEMARK 1 30022 002-38080-00 FLANGE NUT 4 30023 X11-00600-20 FLANGE BOLT 3 300

EH65 - 12 - 02/09

SECTION 4 GOVERNOR GROUP

FIG. 400

EH65 - 13 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 4 GOVERNOR GROUP

1 263-47001-A3 BRACKET, RETURN SPRING 1 4002 263-46011-A3 CHOKE CONTROL ROD 1 4003 263-45030-03 SPRING, CONTROL 1 4005 261-45201-03 RETURN SPRING 2 4006 226-43101-A1 LINK PIVOT 1 4008 X15-20500-10 TAPPING SCREW 1 4009 263-42301-B3 GOVERNOR LEVER 1 40010 263-42201-A3 GOVERNOR SHAFT 1 40011 263-42501-A3 GOVERNOR SPRING 1 40012 263-42701-A3 GOVERNOR ROD 1 40013 263-42801-03 ROD SPRING 1 40014 263-43312-A3 SPEED CONTROL LEVER 1 40018 263-45021-A2 BRACKET UNIT, SPEED CONTROL 1 40019 261-43901-03 CLAMP, CHOKE KNOB 2 40020 005-11060-01 SNAP PIN 1 40021 X23-00801-50 SPACER 1 40022 001-14063-00 BOLT AND WASHER AY 1 GOVERNOR LEVER 40023 X18-60600-20 NUT 1 GOVERNOR LEVER 40024 X11-00600-20 FLANGE BOLT 2 BRACKET SPEED CONTROL 40025 X11-50500-20 BOLT AND WASHER AY 2 SPEED SET 40026 002-27050-00 NUT 2 SPEED SET 40027 002-38060-00 SELF LOCKING NUT 1 40028 001-17052-00 BOLT AND WASHER AY 2 40029 003-10080-00 WASHER 2 400

EH65 - 14 - 02/09

SECTION 5 COOLING and STARTING GROUP

FIG. 500

EH65 - 15 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 5 COOLING and STARTING GROUP

1 263-51121-B2 BLOWER HOUSING UNIT 1 5002 263-92001-03 LABEL, WARNING 1 5003 263-52612-A1 CYLINDER BAFFLE 1, CP 1 5004 263-52704-A1 CYLINDER BAFFLE 2, CP 1 5005 263-52802-A3 CYLINDER BAFFLE 3 1 5006 263-52912-A2 CYLINDER BAFFLE 24, UN 1 5007 263-54101-A2 COOLING BLOWER UNIT 1 5008 X11-00600-20 FLANGE BOLT 8 50010 001-14061-60 BOLT AND WASHER 4 50011 X11-00600-30 FLANGE BOLT 8 500

EH65 - 16 - 02/09

SECTION 6 FUEL and LUBRICATION GROUP

FIG. 600

EH65 - 17 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 6 FUEL and LUBRICATION GROUP

1 263-63901-03 INNER ROTOR 1 6002 263-63902-03 OUTER ROTOR 1 6003 263-64302-02 OIL PUMP FILTER UNIT 1 6004 263-64001-B1 OIL PUMP COVER CP 1 6005 044-03501-70 OIL SEAL 1 6006 X24-08900-30 O RING 1 6007 X40-11400-50 PLUG, OIL RELIEF 1 6008 003-70140-00 GASKET, ALUMINUM 1 6009 263-66001-03 SPRING, RELIEF VALVE 1 60010 006-90308-00 STEEL BAL 1 60011 248-65801-00 OIL FILTER AY 1 60012 263-63603-01 OIL GAUGE CP 1 60013 280-63602-X1 OIL FILTER CAP CP 1 60015 263-64414-A3 O RING 2 60017 X85-10616-60 RUBBER PIPE 1 60018 263-68501-03 HOSE CLAMP 2 60019 263-62392-00 CARBURETOR AY 1 60020 085-10301-10 VINYL PIPE 1 60021 206-75501-A1 CLAMP CP 2 60022 263-66201-A3 GASKET, CARBURETOR 1 60023 267-62201-10 FUEL PUMP AY 1 60026 263-65002-A3 BRACKET, FUEL PUMP 1 60027 263-62653-B1 PULSE PIPE CP 1 60028 X85-10616-30 RUBBER PIPE 1 60029 263-68501-03 HOSE CLAMP 2 60030 263-65012-A3 FUEL FILTER 1 60032 X85-10613-81 RUBBER PIPE 1 60033 263-68501-03 HOSE CLAMP 2 60034 263-65011-A3 FLANGE BOLT 1 60035 X11-00801-10 FLANGE BOLT 2 60036 X11-00600-30 FLANGE BOLT 4 60037 X11-00600-20 FLANGE BOLT 5 600

EH65 - 18 - 02/09

SECTION 6 CARBURETOR GROUP

FIG. 640

EH65 - 19 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 6 CARBURETOR GROUP

19 263-62392-00 CARBURETORY AY 1 640-1 263-62535-08 VALVE,THROTTLE 1 640-2 261-62352-08 SCREW,VALVE SET 2 640-3 263-62528-08 VALVE,CHOKE 1 640-4 258-62555-08 SCREW SET(VALVE) 2 640-5 263-62423-08 JET,SLOW(#50) 1 640-8 263-62520-08 SHAFT ASSY,CHOKE 1 640-11 263-62530-08 SHAFT ASSY,THROTTLE 1 640-13 258-62551-08 RING(CHOKE LEVER) 1 640-14 263-62507-08 VALVE,FLOAT 1 640-15 258-62515-08 FLOAT PIN 1 640-18 280-62545-08 GASKET,AIR HORN 1 640-19 280-62505-08 FLOAT 1 640-22 263-62400-08 JET,MAIN 1 640-23 263-62452-08 NEEDLE,IDLE,ADJUST 1 640-28 215-62353-08 SCREW,DRAIN 1 640-29 215-62446-08 SPRING,DRAIN 1 640-30 261-62358-08 PLUG,EXPANSION 1 640-38 258-62556-08 SCREW SET(FLOAT PIN) 1 640-40 263-62451-08 SCREW,THRO.ADJUST 1 640-41 258-62445-08 SPRING(ADJUST SCREW) 1 640-57 258-62450-08 SCREW SET(AIR HORN) 4 640-59 263-62560-08 O-RING,AIR HORN 1 640-61 280-62551-08 COLLAR,CHOKE 1 640-62 258-62554-08 FILTER(CHOKE SHAFT) 1 640-93 263-62524-08 LEVER ASSY,CHOKE 1 640-94 263-62445-08 SPRING,CHOKE 1 640-102 226-62580-08 FILTER,AIR 1 640-103 258-62570-08 COLLAR(THRO.SHAFT) 1 640-125 263-62556-08 VALVE CP,(SOLENOID) 1 640-126 258-62546-08 GASKET,MAIN PASSAGE 1 640-129 258-62566-08 CLAMP(SOLENOID)WIRE 1 640-251 280-62359-08 COVER AY,PUMP 1 640-252 280-62361-08 BODY AY,PUMP 1 640-253 280-62358-08 DIAPHRAGM AY,PUMP 1 640-255 280-62320-08 SPRING,PUMP DIAPH 1 640-258 263-62585-08 SCREW,WITH WASHER 3 640-265 280-62356-08 PIPE,CONNECTOR 1 640-267 280-62357-08 HOSE,RUBBER (85MM) 1 640-269 280-62450-08 JET,ECONOMIZER BLEED 1 640-288 280-62355-08 U RING 2 640-290 280-62589-08 HOLDER,PUMP BODY 1 640-292 280-62588-08 SPACER 1 640-294 247-69969-08 SCREW,COVER SET 1 640-296 280-62587-08 SCREW,BODY SET 1 640-297 263-62585-08 SCREW,WITH WASHER 1 640

EH65 - 20 - 02/09

SECTION 9 ELECTRIC DEVICE GROUP

FIG. 910

EH65 - 21 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 9 ELECTRIC DEVICE GROUP

1 263-77202-11 FLYWHEEL CP 1 7002 263-78203-01 IGNITION COIL CP 2 7003 263-79402-B1 CHARGE COIL CP 1 7004 263-71002-03 RING GEAR 1 7005 263-70502-A0 STARTER MOTOR AY 1 7006 263-71902-A1 REGULATOR CP 1 12V-30A 7008 X65-01407-30 SPARK PLUG 2 7009 X65-51000-10 SPARK PLUG CAP 2 70010 X65-91000-10 PLUG TERMINAL 2 70011 280-73101-A1 WIRING HARNESS 1 70012 056-60002-50 CLAMP 1 70013 263-73102-11 WIRE AY, OIL PRESSURE SWITCH 1 70014 001-14062-50 BOLT AND WASHER 4 70015 001-16052-50 BOLT AND WASHER 4 70016 X11-00801-00 FLANGE BOLT 2 70018 X11-00601-40 FLANGE BOLT 2 70019 002-38080-00 FLANGE NUT 1 70020 X56-30000-80 WIRE BAND 3 70021 206-75501-A1 CLAMP CP 2 700 263-73126-H1 WIRE CP, IGNITION COIL 1 700

EH65 - 22 - 02/09

SECTION 10 STARTING MOTOR GROUP

FIG. 1000

EH65 - 23 - 02/09

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

SECTION 10 STARTING MOTOR GROUP

1 263-70502-A0 STARTING MOTOR AY 1 Includes items 1thru 21 10002 263-70510-08 ARMATURE AY 1 10003 263-70550-08 THRUST WASHER KIT 1 10004 210-70534-08 PINION STOPPER SET 1 10005 255-70580-08 YOKE AY 1 1000*6 263-70505-08 REAR COVER AY 1 Includes item 7 1000*8 255-70531-08 BRUSH HOLDER AY 1 Includes items 9 thru 11 10009 228-70514-08 BRUSH (-) 2 100010 255-70551-08 BRUSH SET 1 100011 228-70516-08 BRUSH SPRING 4 100012 255-70521-08 PINION AY 1 1000*13 263-70500-08 GEAR COVER AY 1 Includes items 14 and 15 100016 255-70570-08 DUST COVER KIT 1 100017 243-70525-08 SHIFT LEVER KIT 1 100018 263-70515-08 MAGNETIC SWITCH AY 1 100019 207-70524-08 THROUGH BOLT 2 100020 263-70551-08 BOLT 2 100021 207-70526-08 RUBBER CAP 1 1000

PRINTED IN THE USA