Parts and Repair Information...Parts with Catalog Numbers Description Item # Catalog # Cover / Lid 00-P50000-MF P-5000 Replace old with new; Foam strip on inside back flange for fit

Parts and Repair Information Revised October 21, 2016

1

Catalog and General Information Revised October 21, 2016

2

Parts with Catalog Numbers

Description Item # Catalog #

Cover / Lid 00-P50000-MF P-5000

Replace old with new; Foam strip on inside back flange for fit and sound control


Upper Housing 00-P50010-MF P-5001

3



Activation Lever 00-P50020-MF P-5002

Can be replaced without opening up unit; Remove 2 screws (P-5103); Install new Lever between the Lever

Arm attachment points; Re-Install screws


Lower Housing 00-P50030-MF P-5003

4



Cord Assy 00-P50040-MF P-5004


Power Switch 00-P50050-MF P-5005

5



Rubber Foot 00-P50060-MF P-5006

Press while twisting to install to hole on bottom of Lower Housing


Reservoir Nut 00-P51000-MF P-5100

Remove and replace; Do not over torque or leakage may occur

6



Reservoir Washer 00-P51010-MF P-5101

Remove and Replace


Screw 00-P51020-MF P-5102

0.5” Long; Used for Lever Arm Assy (P5303 x 2); Lower Housing (P-5003 x 6); Manifold / Heating Element Assy

(P-5301 x 4)

7



Screw 00-P51030-MF P-5103

0.625” Long; Used for Activation Lever (P5002 x 2)


Screw 00-P51040-MF P-5104

0.5” Long; Used for Motor Switch (P5201 x 2); Pivot Cap (P-5200 x 1); Lever Arm Assy (P-5303 x 2);

Lifter Assy (P-5300 x 2)

8



Screw 00-P51050-MF P-5105

With Lock Washer; Used to Ground Motor/ Feed Screw Assy (P5202 x 1)


Pivot Cap 00-P52000-MF P-5200

Used to mount Lever Arm Assy (P-5303) to Upper Housing (P-5001); Used with screw (P-5104 x 1)

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Motor Switch 00-P52010-MF P-5201

Mounts to side of Lever Arm Assy (P-5303) using Screw (P-5104 x 2)


Valve Assy 00-P52020-MF P-5202

Mounts to Manifold / Heating Element Assy (P-5301) and Upper Housing (P-5001); Note “FLOW” directional

arrow should point to the Manifold; finger tight plus ¼ to ½ turn to tighten

10



Valve Spring 00-P52030-MF P-5203

Slides over Valve Assy (P-5202)


Crimp Nut 00-P52040-MF P-5204

Used for wire connections and pigtails

11



Lifter Assy 00-P53000-MF P-5300

Mounts to Lever Arm Assy (P-5303) and Valve Assy (P-5202); comes with collar and fasteners


Manifold / Heating Element Assy

00-P53010-MF P-5301

Mounts to Upper Housing (P-5001); comes with Manifold; Heating Element; Matched Resistor; wiring

connectors

12



Motor / Feed Screw Assy

00-P53020-MF P-5302

Mounts Manifold / Heating Element Assy (P-5301); includes wiring connector


Lever Arm Assy 00-P53030-MF P-5303

Mounts to Upper Housing (P-5001) with Pivot Cap (P-5200 x 2) and Screw (P-5104 x 2); Motor Switch (P-5201) mounts to side; Lifter Assy (P-5300)

snaps to middle; Activations Lever (P-5002) mounts to front

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Black Wire Pigtail 00-P53040-MF P-5304

Motor Switch (P-5201) to Crimp; with Spade Terminal


Black Wire Pigtail 00-P53050-MF P-5305

Power Switch (P-5005) to Crimp; with Flag Terminal


White Wire Pigtail 00-P53060-MF P-5306

Power Switch (P-5005) to Crimp; with Flag Terminal

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Repairs Outside Unit Revised October 21, 2016

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Cover / Lid Revised October 21, 2016

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Replacing the Cover/Lid

Component Replacing the Cover/Lid

Cover / Lid P-5000

1. Remove old cover/lid 2. Place new cover/lid to Upper Housing (NOTE: a small foam

gasket is used for fit and vibration control on the underside of the cover/lid)

3. Depress Activation Lever to check for vibration

Foam gasket is on underside of lid at rear.

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Rubber Feet Revised October 21, 2016

18

Replacing the Rubber Foot

Component Replacing Rubber Foot

Rubber Foot P-5006

1. Remove old Rubber Foot or identify location where Rubber foot should be located

2. While pressing Rubber Foot into hole, lock in place with a twisting motion

3. Check for retention

There are 6 Rubber Foot locations

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Activation Lever Revised October 21, 2016

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Replacing the Activation Lever

Component Replacing the Activation Lever

Activation Lever P-5002

1. Turn unit upside down 2. Remove two screws and remove Activation Lever 3. Place new Activation Lever between Lever Arm 4. Reinstall two screws and snug with screwdriver

Remove 2 screws to remove Activation Lever

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Reservoir Nut and Washer Revised October 21, 2016

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Replacing the Reservoir Nut and Washer

Component Replacing the Reservoir Nut and Washer

Reservoir Nut P-5100 Reservoir Washer P-5101

1. Unplug unit from power source 2. Empty reservoir of any fluid and dry with towel 3. Remove old Reservoir Nut 4. Remove old Reservoir Washer 5. Place new Reservoir Washer over threads 6. Please new Reservoir Nut and start threading by hand 7. Tighten Reservoir Nut to 6.5 inch-pounds torque

Reservoir Nut and Washer in position

Reservoir Nut and Washer removed

NOTE: Over tightening can cause

leakage

Top of Valve Assembly P-5202

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Repairs Inside Unit Revised October 21, 2016

24

Lower Housing Revised October 21, 2016

25

Removing the Lower Housing

Component Removing the Lower Housing

Lower Housing P-5003

1. Unplug Unit and Turn Upside Down 2. Using Phillips bit and extension, remove six (6) screws that

attach Lower Housing to Upper Housing (See Arrows for locations

3. Remove Activation Lever (see page #21) 4. Remove Lower Housing from Upper Housing

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Motor Switch Revised October 21, 2016

27

Replacing the Motor Switch

Component Replacing the Motor Switch

Motor Switch P-5201

1. Unplug Unit and Turn Upside Down 2. Remove Lower Housing (see page #26) 3. Remove two (2) screws from the Motor Switch 4. Remove two (2) wires from the Motor Switch 5. Reinstall two (2) wires onto the Motor Switch 6. Reinstall two (2) screws through the Motors Switch, tighten,

test and reassemble unit

28

Remove Screws Note Proper Location

of wires on switch

Black Wire from

Pigtail

Yellow Wire from Motor

Power Switch Revised October 21, 2016

29

Replacing the Power Switch

30

Component Replacing the Power Switch

Power Switch P-5005

1. Unplug Unit and Turn Upside Down 2. Remove Lower Housing (see page #26) 3. Remove Power Switch from locator notch in Upper Housing 4. Remove four (4) Flag Terminals from Power Switch Lugs 5. Note Switch Orientation and Wire Positions 6. Reattach four (4) Flag Terminals to new Power Switch 7. Snap Power Switch back into Upper Housing notch 8. Insure wires are tucked properly, test and reassemble Lower

Housing

Manifold / Heating Element Revised October 21, 2016

31

Replacing the Manifold / Heating Element Assembly

Component Replacing the Manifold / Heating Element Assembly

Manifold / Heating Element Assembly P-5301

1. Unplug Unit and Turn Upside Down 2. Remove Lower Housing (see page #26) 3. Remove the two (2) screws holding the pivot caps

32

Remove 2 - Pivot Cap Screws




4. Remove the two (2) wires from the Motor Switch (see page #28)

5. One at a time, depress the Lifter Assy button to disengage them from the Lever Arm Assy

6. Set Lever Arm Assy to side

Press in on Lifter Button

To disengage Lever Arm Assy on 2 sides

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7. Remove the four (4) screws holding the Manifold / Heating Element Assy to the Upper Housing

8. Remove Power Switch from notch in Upper Housing (see page #30)

9. Remove the Reservoir Nut and Washer (see page #23) 10. The entire workings can now be remove from Upper Housing

Remove 4 screws

Remove Power Switch From Notch

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11. Remove two (2) screws holding the Lifter Assy to the Valve Assy and Remove Lifter Assy

12. Remove Valve Spring 13. Using wrench, Remove Valve from Manifold / Heating

Element Assy

35

Remove Lifter Assy Screws (2)

Remove Valve Assy




14. SPECIAL NOTE – Review the wiring schematic on page #37 to familiarize yourself with the wiring of the unit

36


37




15. Cut the connections noted in the schematic

38

Cut these connections




16. Remove 2 screws and 2 nut/washers which attach the Manifold/ Heating Element Assy to the Motor

17. The Manifold / Heating Element Assembly can now be removed from the Motor / Feed Screw Assembly by gently pulling the Motor and the Manifold in opposite directions

39

Remove 2 screws and 2 nut/washers




18. SPECIAL NOTE – Depending on the serial number of the unit, there may be nylon washers UNDER the manifold. As long as you have obtained your replacement Manifold / Heating Element Assembly from Morris Flamingo Service Parts Catalog, nylon washers located UNDER the Manifold are NOT required.

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19. IMPORTANT NOTE – Installing the Manifold / Heating Element Assy to the Motor / Feed Screw Assy is critical to the operation of the unit. The Window of the Manifold should be in the direction of the leads exiting the motor for proper orientation.

41

Ribs of Manifold Seal MUST be visible in

window of Manifold




20. Even, hand pressure should be used to slowly seat the Manifold / Heating Element Assembly onto the Motor / Feed Screw Assembly.

21. Once seated, lightly tighten 2 screws and 2 Nut/Washer sets 22. Alternately tighten all fasteners to 6.5 inch-pounds.

42

Tighten to 6.5 inch-pounds (4 places)




23. Prior to reassembly, testing of the Assembly should occur at this point. The motor should be safely powered up to listen for smooth operation.

43


window of Manifold




24. Reconnect the previously cut connections using crimp nuts

44

Reconnect these connections




25. Install Valve to Manifold / Heating Element Assy finger tight, then ¼” turn with wrench

26. Install Valve Spring over Valve Assy 27. Compress spring to allow the Lifter to seat into channel in

Valve Assy 28. Install Lifter Collar with 2 screws to secure Lifter to Valve Assy

45 Install Lifter Assy

Screws (2) Finger tight + ¼ turn




29. Test Operation of Valve and Lifter Assembly by compressing spring and watching for return action

30. The Inner workings can now be reinstalled to the Upper Housing

31. IMPORTANT NOTE – At this point, wire management and careful installation is important. Wires should be routed to along the outer sides of the Upper Housing. Nothing should be forced into location. Care taken at this step is critical.

32. Begin by aligning the assembly with the Upper Housing. 33. Insure that the Black and Yellow wire which attach to the

Motor Switch are routed on the correct side of the Motor

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34. There are 5 points of contact between the assembly and the Upper Housing – 4 bosses under the Manifold attachment locations and the threads of the Valve Assembly going through the Upper Housing

35. Make sure that all points of contact are seated and solid

4 points of contact

Valve Located in Upper Housing

47




36. Install 4 screws to attach Manifold to Upper Housing 37. Install Reservoir Nut and Washer

Install 4 screws here

Install Nut and Washer

48




38. Reinstall the Lever Arm assembly by depressing the Lifter Assy buttons to snap to location.

39. Make sure ends of Lever Arms rest into location where pivot caps can secure

40. Reinstall 2 pivot caps with screws. Check operation by moving up and down. Watching for any wire interference.

49


To engage Lever Arm Assy on 2 sides




41. Reinstall the Black and Yellow wire to Motor Switch 42. Install Power Switch back into notch in Upper Housing and

route wires 43. A final test of the unit should be done at this point.

50

Note Proper Location of wires on switch

Black Wire from

Pigtail





44. Install Lower Housing to Upper Housing 45. Using Phillips bit and extension, Install six (6) screws that


46. Install Activation Lever (see page #21) 47. Perform final functional test

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Motor / Feed Screw Revised October 21, 2016

52

Replacing the Motor / Feed Screw Assembly

Component Replacing the Motor / Feed Screw Assembly

Motor / Feed Screw Assembly P-5302


53










54







Remove 4 screws


55






Element Assy

56


Remove Valve Assy




14. SPECIAL NOTE – Review the wiring schematic on page #37 to familiarize yourself with the wiring of the unit

57




15. Remove 2 screws and 2 nut/washers which attach the Manifold/ Heating Element Assy to the Motor

16. The Manifold / Heating Element Assembly can now be removed from the Motor / Feed Screw Assembly by gently pulling the Motor and the Manifold in opposite directions

58

Remove 2 screws and 2 nut/washers




17. SPECIAL NOTE – Depending on the serial number of the unit, there may be nylon washers UNDER the manifold. As long as you have obtained your replacement Manifold / Heating Element Assembly from Morris Flamingo Service Parts Catalog, nylon washers located UNDER the Manifold are NOT required.

59




18. IMPORTANT NOTE – Installing the Manifold / Heating Element Assy to the Motor / Feed Screw Assy is critical to the operation of the unit. The Window of the Manifold should be in the direction of the leads exiting the motor for proper orientation.

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window of Manifold




19. Even, hand pressure should be used to slowly seat the Manifold / Heating Element Assembly onto the Motor / Feed Screw Assembly.

20. Once seated, lightly tighten 2 screws and 2 Nut/Washer sets 21. Alternately tighten all fasteners to 6.5 inch-pounds.

61

Tighten to 6.5 inch-pounds (4 places)




22. Prior to reassembly, testing of the Assembly should occur at this point. The motor should be safely powered up to listen for smooth operation.

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window of Manifold

















64






4 points of contact


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66







67








68


Black Wire from

Pigtail








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Valve Assembly Revised October 21, 2016

70

Replacing the Valve Assembly

Component Replacing the Valve Assembly

Valve Assembly P-5202


71










72







Remove 4 screws


73






Element Assy

74


Remove Valve Assy

















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4 points of contact


77







78







79








80


Black Wire from

Pigtail








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Valve Spring Revised October 21, 2016

82

Replacing the Valve Spring

Component Replacing the Valve Spring

Valve Spring P-5203


83




Valve Spring P-5203






84



Valve Spring P-5203




Remove 4 screws


85



Valve Spring P-5203


12. Remove Valve Spring

86


Remove Valve Assy



Valve Spring P-5203

13. Install New Valve Spring over Valve Assy 14. Compress spring to allow the Lifter to seat into channel in



Screws (2)



Valve Spring P-5203






88



Valve Spring P-5203



4 points of contact


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Valve Spring P-5203




90



Valve Spring P-5203




91





Valve Spring P-5203



92


Black Wire from

Pigtail




Valve Spring P-5203




93

Power Cord Revised October 21, 2016

94

Replacing the Power Cord

Component Replacing the Power Cord

Power Cord P-5004


95




Power Cord P-5004




Remove 4 screws


96



Power Cord P-5004

8. Remove Ground Screw from Motor 9. Remove Two (2) Flag Terminal from Power Cord to Power

Switch 10. Install Two (2) Flag Terminal for NEW Power Cord to Power

Switch 11. Reattach Ground Wire with Screw to Motor

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Power Cord P-5004




15. Begin by aligning the assembly with the Upper Housing.

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Power Cord P-5004



4 points of contact


99



Power Cord P-5004




100



Power Cord P-5004




101

Upper Housing Revised October 21, 2016

102

Replacing the Upper Housing

Component Replacing the Upper Housing

Upper Housing P-5001


103








Remove 4 screws


104






4 points of contact


105







106







107

Lever Arm Assembly Revised October 21, 2016

108

Replacing the Lever Arm Assembly

Component Replacing the Lever Arm Assembly

Lever Arm Assembly P-5303


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6. Remove the Two (2) screws holding the Motor Switch to Lever Arm Assembly and Install on New Lever Arm Assembly



110







111









112

Lifter Assembly Revised October 21, 2016

113

Replacing the Lifter Assembly

Component Replacing the Lifter Assembly

Lifter Assembly P-5300


114










115







Remove 4 screws


116





117





12. Compress spring to allow the New Lifter Assy to seat into channel in Valve Assy

13. Install Lifter Collar with 2 screws to secure Lifter to Valve Assy


Screws (2)









119






4 points of contact


120







121







122








123


Black Wire from

Pigtail








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Documents

Parts and Repair Information...Parts with Catalog Numbers Description Item # Catalog # Cover / Lid 00-P50000-MF P-5000 Replace old with new; Foam strip on inside back flange for fit