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Russian Headlight Assemblies Part XXX - 2: Headlight Cavity for the M - 72 (Also See Parts XXX - 1 thru - 12) Ernie Franke [email protected] 02 / 2018

Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

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Page 1: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Russian Headlight Assemblies

Part XXX-2: Headlight Cavity for the M-72

(Also See Parts XXX-1 thru -12)

Ernie [email protected]

02 / 2018

Page 2: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 (1954)

Ignition Switch

Safety Fuse

Generator Alarm Speedometer / Odometer

Ignition Lock

2

Page 3: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

2. Voltage Regulator(PP-1)

3. Battery

6. Ignition Coil(KM-01)

1 - generator: Г-112 - relay-regulator: PP-13 - rechargeable battery4 - distributor: PM-055 – breaker points: PM-056 - ignition coil: KM-017 - spark plugs (candles)8 - horn9 - lamp10 - driving lamp and low light11 - the parking light bulb12 - tail light13 - tail light sidecar14 - front light sidecar15 - control lamp16 - ignition switch17 - key18 - fuse19 - switch beam and dipped beam20 - lever switch near and far light21 - horn button signal22 - ignition control stick23 - fuse lamps24, 25 and 26 - high voltage wires27, 28, 29 and 30 - bundle of low voltage wires31 and 32 wire lanterns sidecar

22. ManualSpark

Advance

8. Horn

Positive-Ground

1. Generator(Г-11A, 1950+)

Breaker/Distributor(PM-05)

7. Spark Plug(candle)

23. Sidecar Fuse

20. Hi/Lo BeamLever

Ural (Урал) M-72 with Voltage Regulator PP-1 (thru 1949)

21. Horn Button

Handlebar Control Switch

(P-45)

19. Hi/Lo BeamSwitch

Bowden Control Cable to PM-05 Spark Advance

18. Safety Fuse

16. Central Switch

3

Page 4: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72

1.Battery2.Ignition Key3.Ignition Switch4.Charge Lamp

Indicator5.Generator Г-116.Voltage

Regulator PP-17.Low-Voltage

Primary Winding

8.High-Voltage Secondary Winding

9.Ground Point10.Contact

(Breaker) Point11.Center

Contact12.Contacts fro

Spark13.Spark

(Candle) Plug14.Condenser

(Capacitor)Note: Early M-72’s

had positive-ground.

Ignition Coil(KM-01)

Voltage Regulator

(PP-1)

Generator Г-11

Distributor (PM-01)

Breaker Points(PM-01)

Charge Light

Ignition Key

Ignition Switch

Battery(+ ground)

4

Page 5: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 with PP-1 Regulator1. Headlight Cavity

2. Hi/Lo-Beam

Switch

3. Central Switch

4. Ignition Switch

5. Charge Light

6. Safety Fuse

7. Sidecar Running

Lamps (no turn

signals)

8. Signal Horn

9. Generator (Г-11)

10. Battery

11. Relay Regulator

(RR-1/PP-1)

12. Rear Bike Lamp

13. Ignition Coil

14. Breaker Points

15. Distributor

16. Spark Plug

(candle)

17. Horn Button

Switch

18. Spark Advance

Lever

19. Hi/Lo-Beam

Dimmer Lever

Cable from Spark Advance Lever to PM-05 Breaker/Distributor

Left HandlebarSpark Advance Lever

11. Voltage Regulator (PP-1)

Generator Г-11

13. Ignition Coil(KM-01)

Distributor (PM-01)

Breaker Points(PM-01)

Hi/Lo Beam

Battery(+ ground)

6. Safety Fuse

5

Page 6: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 (1942) with PP-1 Voltage Regulator

72174 Speedometer СП-8

72176 Dual-Filament Headlight (A6-32+32)

7217 Parking Light (A6-2)

72178 Generator “Alarm” Indicator (A6-0.25)

72184 Headlight Assembly (ФГ-6)

Safety Fuse Holder and Fuse

6

Page 7: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 Headlight Cavity (oppozit.ru)

Generator Alarm

7

Page 8: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 Headlight Cavity (www.ural-hamburg.de)

Ignition Switch Cover

Safety Fuse

Generator Alarm

8

Page 9: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

ФГ-6 Headlight Assembly for M-72 (1942)

Dual Filament (Hi/Lo) Headlight Lamp

Parking Lamp

Central Switch

Central Switch

Hi/Lo Beam Dimmer Switch

Fuse

Generator “Alarm” Light

Speedometer / Odometer

Speedometer / Odometer

Mechanical Linkage (Bowden Cable) to Left Handlebar

Hi/Lo Beam Control Cable Grommet

Speedometer Cable

Note: Orihinal M-72’s Have Buckets That Aren't Drilled Out for the “Deco”Switch Cover, just Have the Key Slot

Sticking Out.

9

Page 10: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

to Handlebar Control Switch

14. Dimmer Switch with Bowden Cable

4. Parking Lamp

Bowden Cable to Left Handlebar Control Switch

12. Generator Warning Light

10. Safety Fuse

5. Dual Filament (Hi/Lo) Headlight Lamp

Headlight Lamp Cover

5. Dual Filament (Hi/Lo) Headlight Lamp

10. Safety Fuse

M-72 Headlight Cavity

Master Switch

Ignition Switch

Generator “Alarm” Light

10

Page 11: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 Hi-Lo Beam Light Switch

11

Page 12: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

.

.

M-72 Headlight Cavity (1941)

.

.

.

Ground

to Rear Bike and Sidecar Lights

Mechanical Linkage (Bowden Cable) to Left Handlebar

from Battery Terminal and Б Terminal of Voltage Regulator

to “Я” Terminal of Г-11 Generator and PP-1 Voltage Regulator

to Rear Brake Light Foot Switch(in later M-72’s)

to Ignition Coil Terminal

Lamp

Ignition

Switch

Generator Alarm (Red)

Fuse (8-Amp in Ural,

15-Amp in Dnepr)

Speedometer Backlight

Master Switch

Parking Lamp

Dual-FilamentHeadlight

Ground “Mass”

Hi/Lo Beam Slider Switch

Headlight Cavity

Central ignition switch supplies 6-Volts to the bike/sidecar lamps and either the hi/lo beam lamp or the parking light. The ignition switch

also supplies energy to the generator field coil, ignition coil and voltage regulator.

Master Switch Shown in “Off” Position

Fuse protects the Hi/Lo beam, parking and rear bike/sidecar lamps

Park

Run

Ignition SwitchShown in

“Off” Position

Б

CC

12

Page 13: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) Early M-72 (1941) with PM-05 Distributor/Breaker Points and PP-1 Voltage Regulator

Distributor/Breaker (PM-05)

Voltage Regulator(PP-1)

Hi/Lo BeamSwitch

Generator(Г-11)

Ignition Coil(KM-01)

Horn

HornButton

Battery

Speedometer Light

Б Л

Ф

З/C

CC

13

Page 14: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) Early M-72 (1942)

Horn

Breaker/Distributor(PM-05)

Generator(Г-11)

Positive Ground

Regulator (PP-1)

Battery(3MT-7)

Ignition Coil(KM-01)

Hi/Lo BeamSwitch

ManualSpark Advance

Speedometer(СП-8Б)

Spark Plug

Headlight(A6-32+32)

Parking Light(A6-2)

Safety Fuse Holder and Fuse

14

Page 15: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) M-72 with Voltage Regulator PP-31 (1950+)

Regulator(PP-31)

Generator(Г-11A)

Battery

Ignition Coil(B2B)

Horn

ManualSpark

Advance

Positive-Ground

Spark Plug(candle)

Breaker/Distributor(PM-05)

Hi/Lo BeamLever

1 - generator: Г-11A)2 - relay-regulator: PP-313 - rechargeable battery4 - valve5 - breaker: PM-056 - ignition coil: B2Б7 - spark plugs (candles)8 - signal horn9 - lamp10 - driving lamp and low light11 - the parking light bulb12 - tail light13 - tail light sidecar14 - front light sidecar15 - control lamp16 - central switch17 - key18 - safety19 - switch beam and dipped beam20 - lever switch near and far light21 - button signal22 - Ignition control stick23 - fuse lamps24, 25 and 26 - high voltage wires27, 28, 29 and 30 - bundle of low voltage wires31 and 32 wire lanterns stroller

21. HornButton

Handlebar Control Switch(P-45)

Hi/Lo BeamSwitch

Bowden Control Cable to PM-05 Spark Advance

15

Page 16: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) Later M-72 (1955)with Г-11A generator and PP-31 regulator

G-11A AlternatorPP-31A RegulatorIG-4085B CoilPM-05 Breaker/Distributor3MT-14 Battery

Generator(G-11A)

Regulator (PP-31A)

Breaker/DistributorPM-05 Positive Ground

Ignition Coil(IG-4085B)

Horn

Hi/Lo BeamSwitch

Battery

ManualSpark Advance

Speedometer(СП-8Б)

Headlight(A6-32+32)

Parking Light(A6-2)

Spark Plug

16

Page 17: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Dnepr (Днепр) M-72

Breaker/Distributor(PM-05)

Generator(G-11A)

Regulator(PP-31)

Я Ш

Ignition Coil(KM-01)

Battery

Positive Ground

Horn

HornButton Light

Lights

17

Page 18: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) Later M-72with Г-11A generator and PP-31 regulator

ManualSpark Advance

Distributor/Breaker (PM-05)

Regulator(PP-31)

Note: Positive-Ground

DimmerLever

13. HornButton

Battery

Handlebar Control Switch(P-45)

Hi/Lo BeamSwitch Bowden Control Cable to PM-05 Spark Advance

Bowden Control Cable to Dimmer Switch

18. Horn

3. Hi/Lo Beam Lamp

2. Parking Lamp

18

Page 19: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Ural (Урал) M-72M, M-72K with PP-302 Regulator

Foot Brake-Light

SwitchIgnition Coil

(B2Б)

Battery (3MT-6 or 3MT-7)

Breaker/Distributor (PM-05)

Horn

Generator(Г-11A)

Regulator

Hi/Lo BeamSwitch

HornButton

TurnSignal

ManualSpark Advance

Flasher Unit

3/C

Б

3. Flasher Unit4. Hi/Lo Lamp5. Parking Light8. Hi/Lo Beam Switch12. Fuse13. Switch14. Speedometer Light16. Generator Alarm Light

Я

Ш

Hi/Lo BeamLever

Я

Н

П

CCM ЛC

19

Page 20: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 after 1950, with Rear Horn (www.oldtimergarage.eu)

Note: No Foot Brake-Light Switch

Generator(Г-11A)

Horn

Battery (3MT-6 or 3MT-7)

Ignition Coil (B2Б)

Breaker/Distributor (PM-05)

Regulator (PP-31A)

20

Page 21: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Later Dnepr M-72 Wiring Diagram(with voltage regulator PP-302, foot brake-switch and oil pressure sensor)

(www.oldtimergarage.eu)

2. Horn Button switch

9. Oil Pressure Sensor

7. Horn

4. Generator Г-11

6. Battery

8. Foot Brake-Switch

11. Front Sidecar Light 10. Rear Sidecar Light

5. Bike Park/Brake Light

3. Voltage Regulator

Speedometer Light

Hi/LoBeamLamp

ParkingLight

Fuse

Generator Alarm

3/CЯ

Б

21

Page 22: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 / K-750 Wiring Diagram

Generator Г-11

Voltage Regulator

(PP-302)

Ignition Coil(KM-01)

Distributor (PM-01)

Breaker Points(PM-01)

Hi/Lo Beam SwitchParking Light

(+)(-)

TailLight

Generator Alarm Light

ЯШ

БШ Я

22

Page 23: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

Schematic for a Russian Motorcycle Headlight Assembly

Generator

Voltage Regulator

Battery

Safety Fuse for Lights

Hi/Lo Beam Dimmer Switch

Dual-Beam Headlight

Parking Lamp

Generator Alarm Light

Ignition Key

Safety Fusefor Rear Lights

Rear Bike/Sidecar Lights

М (31)

Б (30-51)

Ф (58)

Я (61)

СС (55)З/С (15)Л (56)

Three-Position Switch(Run, Off, Park)

Speedometer Lamp

Ignition CoilБ

Breaker Points

23

Page 24: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 Headlight Assembly (http://bcozz.multiply.com)

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Page 25: Part XXX-2: Headlight Cavity for the M-72 XXX-2 - Headlight Cavity … · Russian Headlight Assemblies Part XXX-2: Headlight Cavity for the M-72 (Also See Parts XXX-1 thru -12) Ernie

M-72 Headlight Assembly (http://bcozz.multiply.com)

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