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Part Name : Body Lower+Upper Report Date : 2012/8/2. Material introduction. PC Makrolon 2607 Bayer MaterialScience. MFR:13 g/10 min. Analysis Indication. The distribution of thickness for this part is regular. The Fusion mesh is adopted for Moldflow CAE analysis model. - PowerPoint PPT Presentation
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Page 1 2012/8/2
MOLDFLOW ANALYSIS REPORT
Part Name : Body Lower+Upper
Report Date : 2012/8/2
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MOLDFLOW ANALYSIS REPORT
Material introduction
PC Makrolon 2607 Bayer MaterialScience
MFR:13 g/10 min
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MOLDFLOW ANALYSIS REPORT
The distribution of thickness for this part is regular.
The Fusion mesh is adopted for Moldflow CAE analysis
model.
Analysis Indication
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MOLDFLOW ANALYSIS REPORT
Feed System Design
Layout:1 + 1
Sub gate:Ø2.0 mm
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MOLDFLOW ANALYSIS REPORT
Cooling System Design
Same as the 2D mold drawing.
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Melt temperature: 300.00 deg.C
Processing Conditions
Filling Conditions:
Cooling Conditions:
Coolant inlet temperature: 90.00 deg.C
Pressure(压力 ) [MPa] Duration(时间 ) [Second]
75 10
Holding Setting( 保 压 设定 ):
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Fill TimeFill Time
Fill time is 1.7 sec.
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Fill TimeFill Time
Shift+F5
Play this report file to view filling animation.
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MOLDFLOW ANALYSIS REPORT
Injection PressureInjection Pressure
Left plot is the pressure distribution at the time of 99% filled(V/P switch over).
The max. pressure is 124.6 MPa.
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Clamp Clamp ForceForce
Clamp Force(锁模力 )=80~100 Ton
Higher hold pressures will increase the clamp force requirement.(保压压力越大 ,
锁模力越大）
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Weld LinesWeld Lines
No weld line
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Air trapAir trap
The locations of air traps are shown as small pink balls.
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Air trapAir trap
The locations of air traps are shown as small pink balls.
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MOLDFLOW ANALYSIS REPORT
Coolant TemperatureCoolant Temperature
The change in coolant temperature from coolant-in to coolant-out is not mare than 3°C .
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Mold TempMold Temp
The mold temperature is uniform in the cavity.
定模温度均匀 .
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Mold TempMold Temp
The mold temperature is uniform in the core.
动模温度均匀 .
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Time to Reach Ejection TemperatureTime to Reach Ejection Temperature
The acceptable range of time to reach eject-ion temperature for parts is 44~55 sec.
Sink mark in the marked regions.
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Time to Reach Ejection TemperatureTime to Reach Ejection Temperature
Freeze time for gate is 10 sec.
浇口凝固时间为 10秒 .
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X DeflectionX Deflection
X
The shrinkage is uniform in X direction.
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Y DeflectionY Deflection
Y
The shrinkage is uniform in Y direction.
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Z DeflectionZ Deflection
Z
0.13
0.09
0.10.15
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Summary
Note:
The report is based on the analysis results of Moldflow Plastics Insight software. Please use this report for reference only.
Flow Results(流动结果） Refer to page
Short shot (不饱模 ) No
Unbalanced Filling (流动不平衡 ) No
Injection pressure is high (注射压力偏高 ) No
Weld line on main surface (主面有熔接线 ) No
Air trap(困气 )) No
Cool Results(冷却结果）Uniform mold temperature (模温均匀 ) Yes
Freeze time for part to ejection (产品凝固时间 ) 44~55 Sec 17
Sink mark (缩水 ) Yes 17
Freeze time for gate (浇口凝固时间 ) 10 18
Freeze time for runner is longer than that of part (流道凝固时间比产品长 ) No
Warp Results(变形结果）Some degree of deflection (有一定变形 ) No
