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PART E SPECIFICATIONS

PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

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Page 1: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

PART E

SPECIFICATIONS

Page 2: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg CONCRETE Section 03000 Tender No. 15-2003 Page 1 of 2

Part 1 GENERAL

1.1 REFERENCES

.1 Canadian Standards Association (CSA) .1 CAN/CSA-A23.1, Concrete Materials and Methods of Concrete Construction. .2 CAN/CSA-G30.18, Billet-Steel Bars for Concrete Reinforcement. .3 CSA G30.3, Cold Drawn Steel Wire for Concrete Reinforcement. .4 CAN/CSA G30.5, Welded Steel Wire Fabric for Concrete Reinforcement. .5 CAN/CSA-G40.21, Structural Quality Steels. .6 CAN/CSA-A5, Portland Cement. .7 CAN/CSA-A23.5, Supplementary Cementing Materials.

.2 American Society for Testing and Materials (ASTM) .1 ASTM C260, Specification for Air-Entraining Admixtures for Concrete. .2 ASTM C309, Specification for Liquid Membrane-Forming Compounds for Curing

Concrete.

Part 2 PRODUCTS

2.1 FORMWORK MATERIALS

.1 Formwork plywood and lumber materials to CAN/CSA-A23.1.

.2 Form ties: removable or snap-off metal ties, fixed or adjustable length, free of devices leaving holes larger than 25 mm diameter in concrete surface.

2.2 REINFORCING MATERIALS

.1 Reinforcing steel: billet steel, grade 350, deformed bars to CAN/CSA G30.18, unless indicated otherwise.

.2 Cold-drawn annealed steel wire ties: to CSA G30.3.

.3 Welded steel wire fabric: to CAN/CSA G30.5.

.4 Chairs, bolsters, bar supports, spacers: to CAN/CSA-A23.1.

.5 Plain round bars: to CAN/CSA-G40.21.

2.3 CONCRETE MATERIALS

.1 Portland cement: to CAN/CSA-A5, normal Type 10 or sulfate resistant Type 50 where indicated on drawings.

.2 Supplementary cementing materials: to CAN/CSA-A23.5.

.3 Aggregates: to CAN/CSA-A23.1. Coarse aggregates to be normal density.

.4 Air entraining admixture: to ASTM C 260.

.5 Curing compound: to CAN/CSA-A23.1 and ASTM C 309.

Part 3 EXECUTION

3.1 FORMWORK ERECTION

.1 Construct forms to produce finished concrete conforming to shape, dimensions, locations and levels indicated within tolerances required by CAN/CSA-A23.1.

Page 3: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg CONCRETE Section 03000 Tender No. 15-2003 Page 2 of 2

.2 Form chases, slots, openings, drips, recesses, expansion and joints as indicated.

.3 Do not remove forms and bracing until concrete has gained sufficient strength to carry its own weight, construction loads, design loads that are liable to be imposed upon it.

3.2 PLACING REINFORCEMENT

.1 Fabricate and place reinforcing steel in accordance with CAN/CSA-A23.1

3.3 CONCRETE PLACEMENT

.1 Set sleeves, ties and other inserts and openings as indicated or specified elsewhere.

.2 Provide 48 hours notice prior to placing concrete.

.3 Do not disturb reinforcement and inserts during concrete placement.

.4 In locations where new concrete is doweled to existing work, drill holes in existing concrete. Place steel dowels and grout with epoxy grout to positively position and anchor dowels.

.5 Do not place load upon new concrete until authorized by Contract Administrator.

.6 Maintain concrete cover around reinforcing as indicated on drawings.

3.4 DEFECTIVE CONCRETE

.1 Modify or replace concrete not conforming to lines, detail and elevations indicated on drawings.

.2 Repair or replace concrete not properly placed, resulting in excessive honeycombing and other defects in critical areas of stress.

.3 Do not patch, fill, touch-up, repair or replace exposed architectural concrete except upon expressed direction of the Contract Administrator for each individual area.

.4 Notify Contract Administrator of proposed methods of repairing or replacing defective concrete before proceeding with work.

3.5 FINISHING

.1 Finish concrete in accordance with CAN/CSA-A23.1.

.2 Steel trowel concrete slabs to be left exposed. Burnish to smooth even finish without trowel marks, and voids.

.3 Do not sprinkle dry cement or dry cement and sand mixture over concrete surfaces.

.4 Fill and patch form tie holes on exposed concrete.

3.6 CURING

.1 Cure concrete in accordance with CAN3-A23.1.

.2 Do not use curing and sealing compounds on surfaces where bond is required for additional concrete or surface coating, floor finish, etc.

Page 4: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg MASONRY Section 04000 Tender No. 2003-15 Page 1of 2

Part 1 GENERAL

1.1 Section Includes

.1 Cutting new opening in existing concrete block wall for installation of new door and frame.

.2 Patch and make good side jambs and provide new reinforced concrete block lintel over opening.

1.2 Related Work

.1 Steel door and frame, Section 08100.

1.3 References

.1 CSA A179 Mortar and Grout for Unit Masonry.

.2 CSA A371 Masonry Construction for Buildings.

.3 CSA A370, Connectors for Masonry.

.4 CAN3-A165 Series (CAN3-A165.1) CSA Standards on Concrete Masonry Units.

Part 2 PRODUCTS

2.1 Materials

.1 Concrete masonry units: to CSA A165 Series: .1 Classification: H/15/C/M standard weight and H/15/A/M lightweight to CSA

A165.1-M. .2 Size: modular, to match existing block. .3 Special shapes: provide square units for exposed corners. Provide purpose

made shapes for lintels.

.2 Mortar and grout: to CSA A179. Use Type S mortar for setting block.

.3 Concrete fill for lintel: 20 Mpa grout or concrete.

.4 Reinforcement: to CSA A371.

Part 3 EXECUTION

3.1 Workmanship

.1 Do masonry work in accordance with CSA A371, and masonry mortar and grout work in accordance with CSA A179.

.2 Cut opening in block wall for new door and frame. Remove enough blocks to allow for installation of new jamb and lintel blocks around opening.

.3 Install reinforced masonry lintels over openings. End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa (2900 psi) grout or concrete.

.4 Install square corner blocks at side jambs.

.5 Brace door jambs to maintain plumb. Fill spaces between jambs and masonry with mortar.

Page 5: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg MASONRY Section 04000 Tender No. 2003-15 Page 2of 2

.6 Align coursing and vertical joints with existing adjacent work. Tooth new units into existing. Make patchwork in exposed masonry as inconspicuous as possible.

.7 Tool joints with round jointer to provide concave joints.

.8 Clean new block after installation.

Page 6: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg METAL FABRICATIONS Section 05500 Tender No. 15-2003 Page 1 of 4

Part 1 GENERAL

1.1 Related Work

.1 Installation of anchors in concrete, Section 03000.

1.2 References

.1 American Society for Testing and Materials (ASTM) .1 ASTM A 53/A53M - Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-

Coated Welded and Seamless. .2 ASTM A307 - Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile.

.2 American National Standards Institute/National Association of Architectural Metal Manufacturers (ANSI/NAAMM) .1 ANSI/NAAMM MBG531 - Metal Bar Grating Manual.

.3 Canadian General Standards Board (CGSB) .1 CAN/CGSB-1.181 - Ready-Mixed, Organic Zinc-Rich Coating.

.4 Canadian Standards Association (CSA) .1 CAN/CSA-G40.20/G40.21 - General Requirements for Rolled or Welded

Structural Quality Steel. .2 CAN/CSA-G164 - Hot Dip Galvanizing of Irregularly Shaped Articles. .3 CSA W48.1 - Carbon Steel Covered Electrodes for Shielded Metal Arc Welding. .4 CSA W48.2 - Chromium-Nickel Steel Covered Electrodes for Shielded. .5 CSA W48.3 - Low Alloy Steel Covered Electrodes for Shielded Metal Arc

Welding. .6 CSA W48.4 - Solid Carbon Steel Filler Metals for Gas Shielded Arc Welding. .7 CSA W48.5 - Carbon Steel Electrodes for Flux- and Metal-Cored Arc Welding. .8 CSA W48.6 - Fluxes and Carbon Steel Electrodes for Submerged Arc Welding. .9 CSA W59 - Welded Steel Construction (Metal Arc Welding).

1.3 Design Criteria

.1 Details and specifications are intended to indicate the general character and extent of metal fabrications and do not attempt to indicate all methods of construction.

.2 All items shall conform to detail and material indicated on the drawings or in the specifications. Supply items listed, but not specifically detailed or specified, as standard stock items, conforming to accepted standards of such work.

.3 All items shall be of sufficient strength and rigidity to safely withstand all stresses encountered in normal use. Unless specified or noted otherwise, all imposed live loads shall be in accordance with National Building Code.

1.4 Shop Drawings

.1 Submit six copies of shop drawings to Contract Administrator.

.2 Indicate materials, core thickness, finishes, connections, joints, method of anchorage, number of anchors, supports, reinforcement, details and accessories.

.3 Indicate field measurements on shop drawings.

Page 7: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg METAL FABRICATIONS Section 05500 Tender No. 15-2003 Page 2 of 4 Part 2 PRODUCTS

2.1 Materials

.1 Steel sections and plates: to CAN/CSA-G40.20/G40.21, Grade 300W.

.2 Steel pipe: to ASTM A 53/A53M.

.3 Welding materials: to CSA W59.

.4 Welding electrodes: to CSA W48 Series.

.5 Bolts and anchor bolts: to ASTM A307. Hot dipped galvanized.

2.2 Fabrication

.1 Fabricate work square, true, straight and accurate to required size, with joints closely fitted and properly secured.

.2 Use self-tapping shake-proof flat headed screws on items requiring assembly by screws or as indicated.

.3 Where possible, fit work and shop assemble, ready for erection.

.4 Ensure exposed welds are continuous for length of each joint. File or grind exposed welds smooth and flush.

.5 Remove and grind smooth burrs, filings, sharp protrusions, and projections from metal fabrications to prevent possible injury. Correct any dangerous or potentially harmful installations as directed by Contract Administrator.

2.3 Finishes

.1 Galvanizing: hot dipped galvanizing with minimum zinc coating 600 g/m² to CAN/CSA-G164.

.2 Zinc primer: zinc rich, ready mix to CAN/CGSB-1.181.

2.4 Grit Interceptor Grating and Frame

.1 Metal bar grating: to ANSI/NAAMN MBG 531, steel, Type W-19-4, 32 mm deep x 5 mm wide bars, serrated edges. Saddle clips.

.2 Frame: steel angles: sizes indicated, continuous around perimeter of trench to support grating. Steel strap anchors welded to frame for imbedding in poured concrete. Miter and weld corners.

.3 Hot dip galvanized.

2.5 Hose Frame

.1 Fabricate of steel angles and sections to sizes and profiles indicated. Welded construction.

.2 Box open ends of steel tube sections with welded plate.

.3 Hot dip galvanized.

2.6 Roof Walkway and Railings

.1 Pipe railings: schedule 40 steel pipe, standard weight, nominal outside diameters indicated, galvanized. Cap exposed ends with welded plate.

Page 8: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg METAL FABRICATIONS Section 05500 Tender No. 15-2003 Page 3 of 4

.2 Roof walkway grating: walkway of interlocking panels with anti-slip grating, purpose made rib clip bolt assembly and mounting hardware for standing seam metal roof. .1 Acceptable products: Unistrut RoofWalks Rooftop Walkway for standing seam

metal roof system (Ceco Cecolok).

.3 Hot dip galvanize railings and gratings.

Part 3 EXECUTION

3.1 Erection

.1 Do welding work in accordance with CSA W59 unless specified otherwise.

.2 Erect metalwork in accordance with reviewed shop drawings, square, plumb, straight, and true, accurately fitted, with tight joints and intersections.

.3 Provide suitable means of anchorage acceptable to Contract Administrator such as dowels, anchor clips, bar anchors, expansion bolts and shields, and toggles.

.4 Exposed fastening devices to match finish and be compatible with material through which they pass.

.5 Provide components for building by other sections in accordance with shop drawings and schedule.

.6 Make field connections with bolts to CAN/CSA-S16.1, or weld.

.7 Hand items over for casting into concrete or building into masonry to appropriate trades together with setting templates.

.8 Touch-up rivets, field welds, bolts and burnt or scratched surfaces after completion of erection with primer.

.9 Touch-up galvanized surfaces with zinc primer where burned by field welding.

3.2 Grit Interceptor Grating and Frame

.1 Set top of angle frame flush with adjacent concrete surface.

.2 Install grating using saddle clips to allow for removal.

3.3 Hose Frame

.1 Install hose frame on concrete block wall using bolts and anchors. Coordinate with wash equipment supplier for height and clearances with equipment.

.2 Install hose frame after walls have been painted under Section 09900 – Painting.

Page 9: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg METAL FABRICATIONS Section 05500 Tender No. 15-2003 Page 4 of 4

3.4 Roof Walkway and Railings

.1 Install metal grating walkway on roof in locations indicated in accordance with manufacturer’s instructions.

.2 Secure grating to ribs of metal roofing panels with clips and hardware. Do not puncture or penetrate roof panels with fasteners.

.3 Weld or bolt pipe railings to walkway grating panels.

Page 10: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg BATT AND BLANKET INSULATION Section 07213 Tender No. 15-2003 Page 1 of 1

Part 1 GENERAL

1.1 References

.1 Underwriters Laboratories of Canada (ULC) .1 CAN/ULC-S702 - Standard for Mineral Fibre Thermal Insulation for Building.

Part 2 PRODUCTS

2.1 Materials

.1 Batt and blanket mineral fibre insulation: to CAN/ULC-S702, Type 1 – no membrane. Thickness indicated.

Part 3 EXECUTION

3.1 Insulation Installation

.1 Install insulation to maintain continuity of thermal protection to building elements and spaces.

.2 Fit insulation closely around electrical boxes, pipes, ducts, frames and other objects in or passing through insulation.

.3 Fill all voids completely. Cut and trim insulation neatly to fill voids; leave no gaps.

.4 Do not compress insulation to fit into spaces

Page 11: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg SHEET METAL ROOFING Section 07610 Tender No. 15-2003 Page 1of 2

Part 1 GENERAL

1.1 Section Includes

.1 Patching and repairing existing sheet metal roofing at opening cut in roof for new mechanical piping and ventilation ducting.

1.2 Related Sections

.1 Mechanical work penetrating roof.

1.3 References

.1 Underwriters Laboratory Canada (ULC). .1 CAN/ULC-S702, Standard for Mineral Fibre Thermal Insulation for Buildings.

.2 American Society for Testing and Materials (ASTM) .1 ASTM A653M, Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-

Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.

1.4 Existing Conditions

.1 Sheet metal roofing is part of a pre-engineered steel building system consisting of modular rigid structural frame, insulated metal wall panel system, and sheet metal roofing.

.2 Sheet metal roofing is Ceco Cecolok standing seam panels, mechanically interlocked.

.3 Shop drawings of pre-engineered building are available for viewing at the Contract Administrator’s office upon request.

1.5 Samples

.1 Submit samples to Contract Administrator.

.2 Provide samples of metal flashings in prefinished colour to match existing roof panels.

1.6 Protection

.1 Protect existing roof panels from damage when working on roof.

Part 2 PRODUCTS

2.1 Materials

.1 Steel sheet, zinc-coated: to ASTM A 653/A653M, structural quality grade A with Z275 coating, surface, passivated for unpainted finish and unpassivated for paint finish.

.2 Prefinished steel sheet: zinc coated steel sheet prefinished with factory applied silicone modified polyester coil coating, Stelco Stelcolor 8000 Series. Colour to match existing panels.

Page 12: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg SHEET METAL ROOFING Section 07610 Tender No. 15-2003 Page of 2 2 2.2 Accessories

.1 Insulation: fibreglass batt and blanket insulation to CAN/ULC-S702, Type 3 with vinly scrim foil facing, R20 thermal resistance value.

.2 Sealants: one part urethane, Sikaflex 1cSL, Bostik Chem-Calk 950 or equal.

.3 Touch-up paint: as recommended by sheet metal roofing manufacture.

Part 3 EXECUTION

3.1 Workmanship

.1 Patch and repair existing metal roof system as required for alteration and renovation work of the Contract.

.2 Provide closures, gaskets, caulking, flashing and fasteners to effect watertight installation. Cut ends of sheets square and clean.

.3 Provide sheet metal flashings and accessories brake or bend to shape, of material and finish to match roof cladding.

.4 Flash roof penetrations with material matching roof panels, and make watertight.

.5 Form seams in direction of water-flow and make watertight.

.6 Replace ceiling insulation as required to form continuous thermal and vapour barrier.

Page 13: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg STEEL DOORS AND FRAMES Section 08100 Tender No. 15-2003 Page 1 of 4

Part 1 GENERAL

1.1 Related Work

.1 Building in and grouting frames in masonry, Section 04000.

.2 Door hardware, Section 08710.

.3 Field painting, Section 09900.

1.2 References

.1 American Society for Testing and Materials (ASTM). .1 ASTM A 653, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)

or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. .2 ASTM E 152, Methods for Fire Tests of Door Assemblies.

.2 Canadian General Standards Board (CGSB). .1 CAN/CGSB-1.181, Ready-Mixed Organic Zinc-Rich Coating. .2 CGSB 41-GP-19, Rigid Vinyl Extrusions for Windows and Doors.

.3 Canadian Standards Association (CSA). .1 CAN/CSA-G40.21 - Structural Quality Steels. .2 CSA W59 - Welded Steel Construction (Metal Arc Welding).

.4 Canadian Steel Door and Frame Manufacturers' Association, (CSDFMA): .1 CSDFMS, Specifications for Commercial Steel Doors and Frames. .2 CSDFMA, Recommended Selection and Usage Guide for Commercial Steel

Doors.

.5 National Fire Protection Association (NFPA). .1 NFPA 80 - Fire Doors and Windows. .2 NFPA 252 - Door Assemblies, Fire Tests of.

.6 Underwriters' Laboratories of Canada (ULC). .1 CAN4-S104M - Fire Tests of Door Assemblies. .2 CAN4-S105M - Fire Door Frames. .3 CAN/ULC S702 – Standard of Mineral Fibre Thermal Insulation for Building.

1.3 Shop Drawings

.1 Submit six copies of shop drawings to Contract Administrator.

.2 Indicate each type door and frame, materials, core thickness, mortises, reinforcements, glazed and louver opening, glazing stops, arrangement of hardware, location and methods of anchors, exposed fastenings and reinforcing, fire ratings, and finishes.

.3 Indicate details of jamb and head, frame types.

1.4 Requirements of Regulatory Agencies

.1 Steel fire rated doors and frames: labeled and listed by an organization accredited by Standards Council of Canada in conformance with CAN4-S104 and NFPA 252 for ratings specified or indicated.

Page 14: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg STEEL DOORS AND FRAMES Section 08100 Tender No. 15-2003 Page 2 of 4 Part 2 PRODUCTS

2.1 Materials

.1 Hot dipped galvanized steel sheet: to ASTM A 653 coating designation Z275 (G90 with factory applied primer as specified in this Section.

.2 Minimum base steel thickness (gauge) in accordance with CSDFMA Table 1, except as follows: .1 Doors: 1.2 mm (18 gauge). .2 Frames: 1.6 mm (16 gauge). .3 Floor anchors: 1.6 mm (16 gauge). .4 Jamb anchors:

.1 "T" strap type: 1.6 mm (16 gauge).

.2 "L" type: 1.2 mm (18 gauge).

.3 Stirrup-strap type: 15 x 250 x 1.6 mm (16 gauge).

.4 Stud type: 1.2 mm (18 gauge).

.5 Wire type: 4.0 mm (9 gauge). .5 Reinforcing steel:

.1 Locks, strikes: 1.6 mm (16 gauge).

.2 Butts, hinges: 3.4 mm (10 gauge).

.3 Surface mounted hardware: 2.7 mm (12 gauge). .6 Flush bolts: 3.4 mm (10 gauge). .7 Mortar guard boxes: 0.8 mm (22 gauge). .8 Jamb spreaders: 1.2 mm (18 gauge).

2.2 Door Core Materials

.1 Stiffened: face sheets welded, insulated core. .1 Fibreglass: to CAN/ULC-S702, semi-rigid Type 1 density 24 kg/m3.

2.3 Accessories

.1 Primer: to CAN/CGSB-1.181.

.2 Door silencers: single stud rubber/neoprene type.

.3 Top caps: rigid polyvinylchloride (PVC) extrusion conforming to CGSB 41-GP-19.

.4 Sealant (caulking): acrylic latex.

.5 Metallic paste filler: to manufacturer's standard.

.6 Fire labels: metal riveted.

.7 Provide other door and frame components in accordance with CSDFMA requirements, except where indicated or specified otherwise.

2.4 Frames Fabrication General

.1 Fabricate frames in accordance with CSDFMA specifications, to profiles and maximum face sizes as indicated.

.2 Provide frames with double (drywall) returns at throat openings.

.3 Interior frames: welded type construction.

.4 Blank, mortise, reinforce, drill and tap frames and reinforcements to receive hardware using templates provided by door hardware supplier. Reinforce internally for surface mounted hardware.

Page 15: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg STEEL DOORS AND FRAMES Section 08100 Tender No. 15-2003 Page 3 of 4

.5 Top hinge reinforcement: weld in top hinge reinforcement with 20 mm leg to hinge reinforcement, 25 mm leg to frame.

.6 Protect mortised cutouts with steel guard boxes for frames installed in masonry and concrete walls.

.7 Prepare frame for door silencers.

.8 Conceal fastenings except where exposed fastenings are indicated.

2.5 Frame Anchorage

.1 Provide appropriate anchorage to floor and wall construction.

.2 Locate each wall anchor immediately above or below each hinge reinforcement on hinge jamb and directly opposite on strike jamb.

.3 Provide two anchors for rebate opening heights up to 1520 mm and one additional anchor for each additional 760 mm of height or fraction thereof.

.4 Where frames are installed in prepared openings, countersink frame at screw anchor location.

2.6 Frames: Welded Type

.1 Welding in accordance with CSA W59.

.2 Accurately mitre or mechanically joint frame product and securely weld on inside of profile. Spot welding not acceptable.

.3 Cope accurately and securely weld butt joints of mullions, transom bars, centre rails and sills.

.4 Grind welded joints and corners to a flat plane, fill with metallic paste and sane to uniform smooth finish.

.5 Securely attach floor anchors to inside of each jamb profile.

.6 Weld in two temporary jamb spreaders per frame to maintain proper alignment during shipment.

2.7 Door Fabrication General

.1 Interior doors: hollow steel construction, insulated core.

.2 Fabricate doors with longitudinal edges welded. Seams: grind welded joints to a flat plane, fill with metallic paste filler and sand to a uniform smooth finish.

.3 Blank, reinforce, drill doors and tap for mortised, templated hardware.

.4 Reinforce doors where required, for surface mounted hardware.

.5 Maximum clearance at bottoms of door 12 mm.

.6 Provide flush PVC top caps to doors and inverted, recessed, spot welded channels to bottom of doors.

2.8 Doors: Hollow Steel Construction

.1 Form each face sheet for interior doors from 1.2 mm (18 gauge) sheet steel.

.2 Reinforce doors with vertical stiffeners, securely welded to each face sheet at 150 mm on centre maximum.

.3 Fill voids between stiffeners with fibreglass core.

Page 16: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg STEEL DOORS AND FRAMES Section 08100 Tender No. 15-2003 Page 4 of 4 2.9 Shop Priming

.1 Apply in factory one coat of zinc-rich primer CAN/CGSB-1.181 to all exposed surfaces. Properly pre-treat and prepare surfaces before application of primer to ensure good primer adhesion.

Part 3 EXECUTION

3.1 Installation General

.1 Install labeled steel fire rated doors and frames to NFPA 80 except where specified otherwise.

3.2 Frame Installation

.1 Set frames plumb, square, level and at correct elevation.

.2 Secure anchorages and connections to adjacent construction.

.3 Brace frames rigidly in position while building-in. Install temporary horizontal wood spreader at third points of door opening to maintain frame width. Provide vertical support at centre of head for openings over 1200 mm wide. Remove temporary spreaders after frames are built-in.

.4 Make allowances for deflection of structure to ensure structural loads are not transmitted to frames.

.5 Seal joint between frames and adjacent construction with sealant bead around full perimeter of frames, on both sides of opening.

3.3 Door Installation

.1 Install doors and hardware in accordance with hardware templates and manufacturer's instructions.

.2 Provide even margins between doors and jambs and doors and thresholds as follows. .1 Hinge side: 1.0 mm. .2 Latch side and head: 1.5 mm. .3 Finished flooring and thresholds: 13 mm.

.3 Adjust operable parts for correct function.

3.4 Finish Repairs

.1 Touch up with primer surface finishes damaged during installation.

Page 17: PART E SPECIFICATIONS - Winnipeg · 2005-06-14 · End bearing not less than 200 mm. Place and grout reinforcing in accordance with CSA S371. Use 20 MPa ... 2.4 Grit Interceptor Grating

City of Winnipeg SECTIONAL METAL OVERHEAD DOORS Section 08362 Tender No. 15-2003 Page 1 of 3

Part 1 GENERAL

1.1 Section Includes

.1 Replacement of existing sectional overhead door with new sectional metal overhead door. Provide new track and related hardware.

.2 Reuse existing electric door operator and connect to new door.

.3 Provide new push button station on interior, waterproof type suitable for car wash bay.

1.2 References

.1 American Society for Testing and Materials (ASTM) .1 ASTM A 653, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)

or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.

.2 Canadian Standards Association (CSA) .1 CSA G164 - Hot Dip Galvanizing of Irregularly Shaped Articles.

1.3 Design Requirements

.1 Design exterior door assembly to withstand windload of 1 kPa with a maximum horizontal deflection of 1/240 of opening width.

.2 Design door panel assemblies with minimum thermal resistance factor of RSI 2.34 (R 16).

.3 Design door assembly to withstand minimum 50,000 cycles per annum.

1.4 Shop Drawings

.1 Submit six copies of shop drawings to Contract Administrator.

.2 Indicate sizes, service rating, types, materials, operating mechanisms, glazing locations and details, hardware and accessories, required clearances and electrical connections.

.3 Indicate modifications require to adjacent work to accommodate installation of new door in existing door opening.

1.5 Extended Warranty

.1 Provide manufacturer's written warranty guaranteeing insulated door panels against defects in materials and workmanship, and that panels will not delaminate, in accordance with General Conditions. Warranty to extend to 5 years.

Part 2 PRODUCTS

2.1 Materials

.1 Galvanized steel sheet: commercial quality to ASTM A653 with Z275 zinc coating.

.2 Glazing: 6 mm thick acrylic sheet, clear. Hermetically sealed double glazed units set in EPDM glazing gaskets.

.3 Insulation: foamed-in-place, fire retardant polyurethane, to meet design requirements.

.4 Primer: to CGSB 1.181, for galvanized steel surfaces.

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City of Winnipeg SECTIONAL METAL OVERHEAD DOORS Section 08362 Tender No. 15-2003 Page 2 of 3

.5 Cable: multi-strand galvanized steel aircraft cable.

2.2 Insulated Metal Doors

.1 Fabricate 45 mm thick insulated, flush panel doors of interlocking, thermally broken sections.

.2 Fabricate doors from prepainted galvanized steel sheet, stucco embossed and rib reinforced.

.3 Fabricate panel frames in a continuous box frame with vertical stiffeners. Galvanized steel end caps.

2.3 Hardware

.1 Track: standard industrial with heavy gauge galvanized steel track for torsion spring lifting and including ancillary hardware.

.2 Track style: high lift, 1500 mm. Confirm on site.

.3 Track supports: heavy gauge continuous galvanized steel angle track supports.

.4 Rollers: full floating, grease packed hardened steel, ball bearing, minimum 75 mm diameter.

.5 Roller brackets: adjustable, heavy gauge galvanized steel.

.6 Hinges: standard duty industrial, heavy gauge galvanized steel.

.7 Spring counter balance: heavy duty oil tempered torsion spring with manufacturers standard brackets.

2.4 Accessories

.1 Track supports: heavy gauge, continuous, galvanized steel angle.

.2 Track guards: heavy gauge galvanized steel, 1500 mm high.

.3 Weatherstripping: .1 Jambs: extruded, arctic grade vinyl, double contact weatherstrip. .2 Sill section: double contact extruded neoprene weatherstrip for door sill section,

full width. .3 Top of door weatherstrip, neoprene, full length of door.

.4 Exhaust port: 75 mm diameter, one only in bottom panel.

.5 Operator cover: custom fabricated of 22 gauge galvanized steel sheet, to cover operator motor, with cutouts for chain drive and wiring. Gasketed, removable for servicing.

.6 Glazing: equip doors with three glazed lites.

.7 Provide pusher springs, and bumper leaf springs.

.8 Equip door with across the door bar latch, inside only, with night lock and interior handle.

2.5 Finishes

.1 Door panels: factory primed and painted with baked on polyurethane enamel finish. .1 Exterior skins: custom colour, blue, to match blue colour on exterior of building

(doors, trim, etc.). .2 Interior skins: manufacturer’s standard white.

.2 Finish ferrous hardware items with minimum zinc coating of minimum 380 g/m² to CSA G164.

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City of Winnipeg SECTIONAL METAL OVERHEAD DOORS Section 08362 Tender No. 15-2003 Page 3 of 3 2.6 Electrical Operators

.1 Reuse existing electrical operator, modify as required and connect to new overhead door. Existing operator assumed to be jack shaft, side mount, with emergency chain hoist. Confirm on site.

.2 Replace existing push button station on interior of building with new push button station, waterproof type suitable for car wash bay. Surface mounted, "OPEN-STOP-CLOSE" pushbuttons.

.3 Safety device: .1 Provide doors with photo electric cell across door opening, to reverse door when

beam is broken. .2 Provide doors with full length mechanical sensor on bottom edge of door to

reverse door to open position when and object contacts the safety edge.

.4 Equip operators with electrical interlock switch to disconnect power to operator to allow in manual operation by chain hoist.

.5 Provide disconnect device to disconnect drive mechanism allowing manual operation in event of power failure.

.6 Equip operators with electrical interlock switch to disconnect power to operator when slide bolts are engaged.

Part 3 EXECUTION

3.1 Preparation

.1 Remove existing overhead door, track and related hardware. Remove from site.

.2 Salvage electric operator for reuse.

3.2 Installation

.1 Install doors and hardware in accordance with reviewed shop drawings and manufacturer's instructions.

.2 Install controller units, relays, safety devices and other electrical components required for door operation.

.3 Adjust weatherstripping for form weather tight seal.

.4 Lubricate springs and adjust door operating components to ensure smooth opening and closing of doors.

.5 Touch-up painted and galvanized finishes damaged during fabrication and installation.

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City of Winnipeg DOOR HARDWARE Section 08710 Tender No. 15-2003 Page 1 of 3

Part 1 GENERAL

1.1 Related Work

.1 Steel doors and frames, Section 08100.

1.2 Reference Standards

.1 Standard hardware location dimensions in accordance with Canadian Metric Guide for Steel Doors and Frames (Modular Construction) prepared by Canadian Steel Door and Frame Manufactures' Association (CSDFMA), except where indicated otherwise.

1.3 Requirements of Regulatory Agencies

.1 Use UL or ULC approved and labeled hardware for exit doors and doors in fire separations.

1.4 Hardware List

.1 Submit six copies of vertical form hardware schedule to Contract Administrator.

.2 Indicate hardware proposed including make, model, material, function, finish and other pertinent information.

1.5 Maintenance Materials

.1 Supply two sets of wrenches for door closers, locksets, and fire exit hardware.

1.6 Delivery, Storage and Handling

.1 Store finishing hardware in locked, clean and dry area.

.2 Package each item of hardware including fastenings, separately or in like groups of hardware. Label each package as to item definition and location.

.3 Maintain inventory list with hardware schedule.

Part 2 PRODUCTS

2.1 Hardware Items

.1 Refer to Drawing AS-2 – Key Notes.

2.2 Templates and Reinforcing Units

.1 Supply all necessary templates, blueprints and reinforcing units to Subcontractors requiring such items for completion of their portion of the Work.

2.3 Locksets

.1 Bring in locksets from factory properly itemized as to keying and location. Backset: 127 mm all doors.

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City of Winnipeg DOOR HARDWARE Section 08710 Tender No. 15-2003 Page 2 of 3 2.4 Butts

.1 Provide doors up to and including 2150 mm in height and 900 mm in width with 1½ pair butts. Provide doors over these sizes with two pair butts, or as specified in Door Hardware Schedule.

2.5 Kickplates

.1 Material: Type 304 stainless steel, satin finish. Metal thickness (gauge) as specified.

.2 Sizes: width of plate less 40 mm on push side of door and 25 mm on pull side. Height of plate as specified.

.3 Fasteners: oval head screws of same material and finish as kickplate being fastened.

.4 Where kickplates are specified provide on both sides of door.

2.6 Fastenings

.1 Supply screws, bolts, expansion shields and other fastening devices required for satisfactory installation and operation of hardware.

.2 Use fasteners supplied by manufacturers with each specific hardware item only. No substitutions will be permitted.

.3 Exposed fastening devices to match material and finish of hardware.

.4 Use fasteners compatible with material through which they pass.

2.7 Keying

.1 Allow for Schlage Great Grand Master Key System (GGMK) as set up by Schlage Lock Company. System must be set up by factory.

.2 System will be 6 pin Paracentric Section, allowing for a total of three GGMK systems with a possible six Master Key Systems operating under each GMK.

.3 Keying instructions will be provided after award of Contract.

.4 Provide three keys for each lock in this Contract.

.5 Provide three Master keys for each system, and three Grand Master Keys.

.6 Stamp keying code numbers on keys and cylinders.

.7 Deliver all keys to Contract Administrator via registered mail.

.8 Package all keys in key gathering envelope with all information typed thereon.

Part 3 EXECUTION

3.1 Installation Instructions

.1 Furnish door and frame manufacturers with complete instructions and templates for preparation of their work to receive hardware.

.2 Furnish manufacturers' instructions for proper installation of each hardware component.

.3 Install hardware to standard hardware location dimensions in accordance with CSDFMA Canadian Metric Guide for Steel Doors and Frames (Modular Construction).

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City of Winnipeg DOOR HARDWARE Section 08710 Tender No. 15-2003 Page 3 of 3 3.2 Mounting Heights

.1 The following dimensions are only to be used as a general guide in the placement of hardware. Where special items are concerned, or uncertainty exists, check with the Contract Administrator before fitting.

.2 Dimensions indicated are from finish floor to centre line of item, except as noted .1 Knob Locksets:.....................................................1024 mm .2 Push/Pull Plates: .................................................. 1067 mm .3 Guard Bars:..........................................................1092 mm .4 Deadlock: .............................................................1220 mm .5 Exit Device (to cross bar):....................................1024 mm

.3 Push and pull plates: install 127 mm from edge of door to centre of plate, unless indicated otherwise. Where pulls are mounted back to back use #5 mounting.

3.3 Thresholds

.1 Install threshold plates level over entire length and width to ensure door bottom seals seal properly to thresholds.

.2 Grout under thresholds with non-shrink grout to ensure solid and secure installation.

.3 Secure to concrete floors with flat head stainless steel screws and expansion anchors.

3.4 Final Inspection and Certification

.1 The hardware supplier shall, upon completion of the work, visit the job site, check the installation of all hardware, and certify in writing to the Contract Administrator that the hardware, as specified, has been correctly installed and is in proper working order.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 1 of 10

Part 1 GENERAL

1.1 Description

.1 Painting of new work as indicated and as specified. .1 New work requiring painting includes, but is not necessarily limited to:

.1 Steel door and frame, interior.

.2 Cement board, patchwork at roof/wall, interior.

.3 Concrete block, patchwork, interior.

.4 Steel pipe water and gas lines, mechanical work, interior. .2 New work not requiring painting includes, but is not necessarily limited to:

.1 Grit interceptor grating and frame.

.2 Hose frame (metal fabrication), interior.

.3 New ventilation ductwork, interior.

.2 Interior and exterior repainting work as indicated and to the full extent of the drawings and specifications.

.3 Work includes, but not necessarily be limited to: .1 High pressure washing and abrasive blasting if required for surface preparation. .2 Moisture testing of substrates. .3 Surface preparation of substrates as required for acceptance of paint, including

cleaning, small crack repair, patching, caulking, and making good surfaces and areas to the limits defined under MPI Repainting Manual Preparation requirements.

.4 Specific pre-treatments noted herein or specified in the MPI Repainting Manual.

.5 Sealing/priming surfaces for repainting in accordance with MPI Repainting Manual requirements.

.6 Provision of safe and adequate ventilation as required over and above temporary ventilation supplied by others, where toxic and/or volatile / flammable materials are being used.

.4 Refer to drawings for type, location and extent of repainting required, and include all touch-ups necessary to complete Work shown, scheduled or specified.

1.2 Quality Assurance

.1 All materials, preparation and workmanship shall conform to the standards contained in the latest edition of the Master Painters Institute (MPI) Maintenance and Repainting Manual (herein referred to as the MPI Repainting Manual) as issued by the local MPI Accredited Quality Assurance Association having jurisdiction.

.2 All surfaces requiring repainting shall be inspected by the Painting Contractor who shall notify the Contract Administrator in writing of any defects or problems, prior to commencing repainting or after preparation work.

1.3 Regulatory Requirements

.1 Conform to work place safety regulations for storage, mixing, application and disposal of all paint related materials to requirements of those authorities having jurisdiction.

.2 To reduce the amount of contaminants entering waterways, sanitary/storm drain systems or into the ground adhere to the following procedures:

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 2 of 10

.1 Retain cleaning water for water-based materials to allow sediments to be filtered out. In no case shall equipment be cleaned using free draining water.

.2 Retain cleaners, thinners, solvents and excess paint and place in designated containers and ensure proper disposal.

.3 Return solvent and oil soaked rags used during painting operations for contaminant recovery, proper disposal, or appropriate cleaning and laundering.

.4 Dispose of contaminants in an approved legal manner in accordance with hazardous waste regulations.

.5 Empty paint cans are to be dry prior to disposal or recycling (where available).

.6 Close and seal tightly partly used cans of materials including sealant and adhesive containers and store protected in well ventilated fire-safe area at moderate temperature.

.3 Where paint recycling is available, collect waste paint by type and provide for delivery to recycling or collection facility.

1.4 Mock-Ups

.1 When requested by the Contract Administrator, prepare and repaint a designated interior or exterior surface, area, room or item to requirements specified herein, with specified paint or coating showing selected colors, gloss/sheen, texture and workmanship to MPI Repainting Manual standards for review. If accepted, surface, area, room and/or items shall become acceptable standard of finish quality and workmanship for similar on-site painting work.

1.5 Submittals

.1 Submit list of all painting materials to the Contract Administrator and the Paint Inspection Agency for review prior to ordering materials.

.2 Submit two sets of Material Safety Data Sheets (MSDS) prior to commencement of work for review and for posting at job site as required.

.3 Submit invoice list of all paint materials ordered for project work to Contract Administrator indicating manufacturer, types and quantities for verification and compliance with specification and design requirements if requested.

.4 When repainting occupied areas, submit work schedule for various stages of work for the Contract Administrator’s review and City of Winnipeg approval if requested.

.5 At project completion provide an itemized list complete with manufacturer, paint type and color coding for all colors used for City of Winnipeg later use in maintenance.

1.6 Product Delivery, Storage and Handling

.1 Deliver painting materials in sealed, original labeled containers bearing manufacturer's name, brand name, type of paint or coating and color designation, standard compliance, materials content as well as mixing and/or reducing and application requirements.

.2 Store paint materials in original labeled containers in a secure, dry, heated and well ventilated single designated area meeting the minimum requirements of both paint manufacturer and authorities having jurisdiction and at a minimum ambient temperature of 45 F (7C). Only material used on this project to be stored on site.

.3 Where toxic and/or volatile/explosive/flammable materials are being used, provide adequate fireproof storage lockers and take necessary precautions and post adequate warnings (e.g. no smoking) as required.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 3 of 10

.4 Take necessary precautionary and safety measures to prevent fire hazards and spontaneous combustion and to protect the environment from hazard spills. Materials that constitute a fire hazard (paints, solvents, drop clothes, etc.) shall be stored in suitable closed and rated containers and removed from the site on a daily basis.

.5 Comply with requirements of authorities having jurisdiction, in regard to the use, handling, storage and disposal of hazardous materials.

1.7 Project / Site Requirements

.1 Interior painting and repainting: .1 Unless specifically pre-approved by the Contract Administrator and the applied

product manufacturer, perform no interior painting work when interior ambient air and substrate temperatures and humidity level exceeds manufacturer’s stated limits.

.2 Perform no interior painting work unless adequate continuous ventilation and sufficient heating facilities are in place to maintain minimum ambient air and substrate temperatures for 24 hours before, during and after paint application. Provide supplemental ventilating and heating equipment if ventilation and heating from existing system is inadequate to meet minimum requirements. Because of moisture generation and potential fire hazard, the use of gas fired heating units is not advised, unless otherwise approved by the Contract Administrator and authorities having jurisdiction.

.2 Exterior painting and repainting: .1 UNLESS specifically pre-approved by the Contract Administrator and the applied

product manufacturer, perform no exterior repainting work when the ambient air and substrate temperatures are below 50F (10C).

.2 Perform no exterior repainting work unless environmental conditions are within MPI and paint manufacturer’s requirements or until adequate weather protection is provided.

.3 Perform no exterior repainting work when the relative humidity is above 85% or when the dew point is less than 5F (3C) variance between the air / surface temperature.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 4 of 10

.3 Test suspect surfaces (concrete, masonry, plaster and wood surfaces) for moisture and alkalinity as required. Conduct all moisture tests using a properly calibrated electronic Moisture Meter, except test concrete floors for moisture using a simple "cover patch test". The maximum moisture shall not exceed: .1 12% for concrete and masonry (clay and concrete brick/block). .2 15% for wood. .3 12% for plaster and gypsum board.

.4 Test concrete and masonry surfaces for alkalinity as required.

.5 Apply paint only to dry, clean, and adequately prepared surfaces in areas where dust is no longer generated by construction activities such that airborne particles will not affect the quality of finished surfaces.

1.8 Scheduling

.1 Schedule painting operations to prevent disruption of and by other Contractors when applicable.

.2 Schedule painting operations to prevent disruption of occupants in and about the building. Obtain written authorization from Contract Administrator for changes in work schedule.

.3 Repainting in occupied facilities to be carried out during hours in accordance with City of Winnipeg operating requirements (during silent hours)(on weekends). Schedule work such that painted surfaces will have dried before occupants are affected.

Part 2 PRODUCTS

2.1 Materials

.1 All materials (primers, paints, coatings, varnishes, stains, lacquers, fillers, thinners, solvents, etc.) shall be products listed in the latest edition of the MPI Approved Product List and shall be from a single manufacturer for each system used.

.2 Other paint materials such as linseed oil, shellac, turpentine, etc. shall be the highest quality product of an approved manufacturer listed in the MPI Approved Product List and shall be compatible with other coating materials as required.

.3 All materials and paints shall be lead and mercury free.

.4 All paint materials shall have good flowing and brushing properties and shall dry or cure free of blemishes, sags, air entrapment, etc

2.2 Equipment

.1 Painting Equipment: to best trade standards for type of product and application.

.2 Spray-Painting Equipment: of ample capacity, suited to the type and consistency of paint or coating being applied and kept clean and in good working order at all times.

2.3 Mixing and Tinting

.1 Unless otherwise specified or pre-approved, all paints shall be ready-mixed and pre-tinted. Re-mix all paint in containers prior to and during application to ensure break-up of lumps, complete dispersion of settled pigment, and color and gloss uniformity.

.2 Paste, powder or catalyzed paint mixes shall be mixed in strict accordance with manufacturer's written instructions.

.3 Where thinner is used, addition shall not exceed paint manufacturer's recommendations.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 5 of 10

.4 If required, thin paint for spraying in strict accordance with paint manufacturer's instructions. If directions are not on container, obtain instructions in writing from manufacturer and provide copy of instructions to Contract Administrator.

2.4 Finish and Colors

.1 Unless otherwise specified herein, all painting and repainting work shall be done in accordance with MPI Premium Grade requirements.

.2 Colors shall match existing or will be as selected by the Contract Administrator from a manufacturer's full range of colors. The schedule will be furnished after award of the Contract.

.3 For repainting exterior surfaces new colour shall match existing colour, unless otherwise instructed by Contract Administrator. Allow for deep or medium tone colours.

2.5 Gloss / Sheen

.1 Paint gloss shall be defined as the sheen rating of applied paint, in accordance with the following MPI gloss / sheen standard values:

Gloss Level

Description

Units

@ 60 degrees

Units

@ 85 degrees G1 Matte or Flat finish 0 to 5 10 maximum G2

Velvet finish

10 maximum

10 to 35

G3

Eggshell finish

10 to 25

10 to 35 G4

Satin finish

20 to 35

35 minimum

G5

Semi-Gloss finish

35 to 70

G6

Gloss finish

70 to 85

G7

High-Gloss finish

> 85

.2 Gloss level ratings of all painted surfaces shall be as specified herein.

.3 Where repainting “same-on-same” gloss level shall match existing painted surface.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 6 of 10

Part 3 EXECUTION

3.1 General

.1 Perform preparation and operations for painting in accordance with MPI Painting Specifications Manual requirements, except where specified otherwise.

.2 Repaint interior and exterior surfaces in accordance with the following MPI Repainting Manual and requirements, except where specified otherwise.

.3 Apply paint materials in accordance with paint manufacturers’ written application instructions.

.4 Paint all new work, except prefinished items or where indicated otherwise.

.5 Repaint previously painted surfaces where indicated.

3.2 Condition of Surfaces

.1 For repainting work over previously painted surfaces assume the following existing finishes: .1 Interior:

.1 Concrete floors: unfinished. May have clear concrete sealer.

.2 Concrete block walls: alkyd semi-gloss with block filler:

.3 Steel doors and frames: alkyd semi-gloss over galvanized steel.

.4 Structural steel, miscellaneous metals: alkyd semi-gloss over shop primed or galvanized steel.

.2 Exterior: .1 Sectional wood overhead doors: alkyd semi-gloss. .2 Aluminum windows: clear anodized finish. .3 Steel doors and frames (exterior man doors): alkyd semi-gloss over

galvanized steel. .4 Light standards: factory applied baked enamel, or site applied alkyd

semi-gloss. .5 Exterior metal flashings and trim: prefinished sheet steel, Stelco Stelcolor

Coil Coating. .6 Structural steel, miscellaneous metals: alkyd semi-gloss over shop

primed or galvanized steel.

.2 Before commencing repainting work confirm all existing finishes. If new finish is not “same-on-same” confirm compatibility of new finishes and existing finishes. Provide transition layer between different finishes, or remove existing finish by abrasion blast, high pressure washing.

.3 Prior to commencement of repainting work, thoroughly examine (and test as required) all conditions and surfaces scheduled to be repainted and report in writing to the Contract Administrator any conditions or surfaces that will adversely affect work of this section.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 7 of 10

.4 The degree of surface deterioration (DSD) shall be assessed using the assessment criteria indicated in the MPI Maintenance Repainting Manual. In general the MPI DSD ratings and descriptions are as follows:

Condition Description

DSD-0 Sound Surface (may include visual (aesthetic) defects that do not affect film’s protective properties).

DSD-1 Slightly Deteriorated Surface (may show fading; gloss reduction, slight surface contamination, minor pin holes scratches, etc.) / Minor cosmetic defects (runs, sags, etc.).

DSD-2 Moderately Deteriorated Surface (small areas of peeling, flaking, slight cracking, staining, etc.).

DSD-3 Severely Deteriorated Surface (heavy peeling, flaking, cracking, checking, scratches, scuffs, abrasion, small holes and gouges).

DSD-4 Substrate Damage (repair or replacement of surface required by others).

.5 Other than the repair of DSD-1 to DSD-3 defects included under this scope of work, structural and DSD-4 substrate defects discovered prior to and after surface preparation or after first coat of paint shall be made good and sanded by others ready for painting, unless otherwise agreed to by the City of Winnipeg and painter to be included in this Work.

.6 No repainting work shall commence until all such DSD-4 adverse conditions and defects have been corrected and surfaces and conditions are acceptable to the Painting Contractor. The Painting Contractor shall not be responsible for the condition of the substrate or for correcting defects and deficiencies in the substrate, which may adversely affect the painting work except for minimal work normally performed by the Painting Contractor and as, indicated herein. It shall always, however, be the responsibility of the Painting Contractor to see that surfaces are properly prepared before any paint or coating is applied. It shall also be the Painting Contractor’s responsibility to paint the surface as specified providing that the Owner accepts responsibility for uncorrected DSD-4 substrate conditions.

3.3 Preparation of Surfaces

.1 Prepare surfaces for repainting in accordance with MPI Repainting Manual requirements. Refer to the MPI Repainting Manual in regard to specific requirements for the following: .1 environmental conditions. .2 pH testing. .3 acid etching. .4 rust stain removal. .5 mildew removal. .6 vertical and horizontal concrete surfaces. .7 concrete masonry units. .8 structural steel and miscellaneous metals. .9 galvanized and zinc coated metal. .10 aluminum and copper surfaces. .11 canvas and cotton coverings. .12 Wood/plywood.

.2 Where required, pressure wash exterior surfaces prior to repainting in accordance with MPI standards for type of surfaces and recommended pressures to ensure complete removal of all loose paint, stains, dirt, and other foreign matter. This work shall be carried out only by qualified tradesman experienced in pressure water cleaning. The use of water hose cleaning will not be considered satisfactory, unless specifically specified. Allow sufficient drying time and test all surfaces using an electronic moisture meter before commencing work.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 8 of 10

.3 Sand, clean, dry, etch, neutralize and/or test all surfaces under adequate illumination, ventilation and temperature requirements.

.4 Remove and securely store miscellaneous hardware and surface fittings/fastenings (e.g. electrical plates, mechanical louvers, door and window hardware (e.g. hinges, knobs, locks, trim, frame stops), removable rating / hazard / instruction labels, washroom accessories, light fixture trim, etc. from wall, ceiling and soffit surfaces, doors and frames, prior to repainting and replace upon completion. Carefully clean and replace such items upon completion of repainting work in each area. Do not use solvent or reactive cleaning agents on items that will mar or remove finishes (e.g. lacquer finishes). Doors shall be removed before repainting to paint bottom and top edges and then re-hung.

.5 Protect adjacent interior surfaces and areas, including rating and instruction labels on doors, frames, equipment, piping, etc., from interior painting operations and damage by drop cloths, shields, masking, templates, or other suitable protective means and make good any damage caused by failure to provide such protection.

.6 Protect all exterior surfaces and areas, including landscaping, walks, drives, all adjacent building surfaces (including glass, aluminum surfaces, etc.) and equipment and any labels and signage from exterior painting operations and damage by drop cloths, shields, masking, templates, or other suitable protective means and make good any damage caused by failure to provide such protection.

3.4 Application

.1 Do not commence painting unless substrates and environmental conditions are acceptable for applications of products.

.2 Paint interior walls before installation of surface mounted items such as electrical conduit, metal fabrications, hangers, ductwork, etc.

.3 Apply primer, paint or stain in accordance with MPI Painting Manual Premium Grade finish requirements.

.4 Apply primer, paint or stain in a workmanlike manner using skilled and trade qualified applicators as noted under Quality Assurance. (1.3 Painting 09900).

.5 Apply primer, paint or stain within an appropriate time frame after cleaning and preparation to prevent weathering or water staining of substrate or before environmental conditions encourage flash-rusting, rusting, contamination or the manufacturer's paint specifications require earlier applications.

.6 Primer, paint or stain coats specified are intended to cover surfaces satisfactorily when applied at proper consistency and in accordance with manufacturer's recommendations.

.7 Tint each coat of paint progressively lighter to enable confirmation of number of coats.

.8 Unless otherwise instructed by Contract Administrator apply minimum four coats of paint where deep or bright colors are used to achieve satisfactory results.

.9 Sand and dust between each coat to provide an anchor for next coat and to remove defects in previous coat (runs, sags, etc.) visible from a distance up to 1000 mm (39").

.10 Do not apply finishes on surfaces that are not sufficiently dry. Unless manufacturer's directions state otherwise, each coat shall be sufficiently dry and hard before a following coat is applied.

.11 To avoid air entrapment in applied coats, apply materials in strict accordance with manufacturer’s spread rates and application requirements.

3.5 Interior Finish / Coating Systems

.1 Unless otherwise indicated all paint formula are MPI premium grade.

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City of Winnipeg PAINTING Section 09900 Tender No. 15-2003 Page 9 of 10

.2 Concrete Horizontal Surfaces: (floors) .1 RIN 3.2E Concrete floor sealer.

.3 Cementitious Composition Board Surfaces: .1 INT 3.3C Alkyd G5 finish.

.4 Concrete block walls: (to 4500 mm above finished floor) .1 RIN 4.2D Epoxy (tile-like) finish (over existing finish) .2 INT 4.2G Epoxy (tile-like) finish (over new block).

.5 Concrete block walls: (from 4500 mm above finished floor to underside roof/ceiling) .1 RIN 4.2C Alkyd G5 finish (over existing finish)

.6 Galvanized Metal: (steel doors and frames) .1 RIN 5.3D Epoxy finish (previously painted) .2 INT 5.3E Epoxy finish (new)

.7 Structural steel and metal fabrications (exposed steel columns, pipe bollards to 4500 mm above finished floor) .1 RIN 5.1K Epoxy finish

.8 Structural steel and metal fabrications (pipe bollards, steel columns from 4500 mm above finished floor to underside ceiling/roof) .1 RIN 5.1E Alkyd G5 (semi-gloss) finish

3.6 Exterior Finish / Coating Systems

.1 Unless otherwise indicated all paint formula are MPI premium grade.

.2 Structural Steel and Metal Fabrications: (columns, beams, and other shop primed metal fabrications) .1 REX 5.1D Alkyd G5 finish.

.3 Galvanized Metal: (previously painted or factory finished metal fabrications of steel or sheet metal e.g. man doors, bollards, overhead doors, ladders, light standards, sheet metal trim, etc.) .1 REX 5.3B Alkyd G5 finish.

.4 Aluminum: (clear anodized aluminum windows) .1 REX 5.4A Alkyd G5 finish.

.5 Sectional wood overhead doors (plywood) .1 REX 6.4B Alkyd G5 (semi-gloss) finish

3.7 Mechanical / Electrical Equipment

.1 Do not paint over name plates or instruction labels.

.2 Leave unfinished exposed conduits, piping, hangers, ductwork and other mechanical and electrical equipment, except paint gas line piping yellow.

3.8 Field Quality Control / Standard of Acceptance

.1 All surfaces, preparation and paint applications shall be inspected.

.2 Painted surfaces shall be considered to lack uniformity and soundness if any of the following defects are apparent to the Contract Administrator: .1 brush / roller marks, streaks, laps, runs, sags, drips, heavy stippling, hiding or

shadowing by inefficient application methods, skipped or missed areas, and foreign materials in paint coatings.

.2 evidence of poor coverage at rivet heads, plate edges, lap joints, crevices, pockets, corners and re-entrant angles.

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.3 damage due to touching before paint is sufficiently dry or any other contributory cause.

.4 damage due to application on moist surfaces or caused by inadequate protection from the weather.

.5 damage and/or contamination of paint due to blown contaminants (dust, spray paint, etc.).

.3 Painted surfaces shall be considered unacceptable if any of the following are evident under final lighting source conditions: .1 visible defects are evident on vertical surfaces when viewed at 90 degrees to the

surface from a distance of 1000 mm (39”). .2 visible defects are evident on horizontal surfaces when viewed at 45 degrees to

the surface from a distance of 1000 mm (39”). .3 visible defects are evident on ceiling surfaces when viewed at 45 degrees to the

surface. .4 when the final coat on any surface exhibits a lack of uniformity of sheen across

full surface area.

.4 Painted surfaces rejected by the Contract Administrator shall be made good at the expense of the Contractor. Small affected areas may be touched up; large affected areas or areas without sufficient dry film thickness of paint shall be repainted. Runs, sags or damaged paint shall be removed by scraper or by sanding prior to application of paint.

3.9 Protection

.1 Protect all newly painted surfaces from rain and snow, condensation, contamination, dust, salt spray and freezing temperatures until paint coatings are completely dry. Curing periods shall exceed the manufacturer's recommended minimum time requirements.

.2 Erect barriers or screens and post signs to warn, limit or direct traffic away or around work area as required.

Clean-up

.3 Remove paint where spilled, splashed, splattered or sprayed as work progresses using means and materials that are not detrimental to affected surfaces.

.4 Keep work area free from an unnecessary accumulation of tools, equipment, surplus materials and debris.

.5 Remove combustible rubbish materials and empty paint cans each day and safely dispose of same in accordance with requirements of authorities having jurisdiction.

.6 Clean equipment and dispose of wash water / solvents as well as all other cleaning and protective materials (e.g. rags, drop cloths, masking papers, etc.), paints, thinners, paint removers/strippers in accordance with the safety requirements of authorities having jurisdiction.