Part 1 Take-Out Robot - The Machinery Centermachinerycenter.com/pix/25063.pdf · 2016-12-28 · Take - Out Robot 사출공정은 다양한 요소들이 필요합니다. YUDO는 현재

Take-Out RobotIntegrated Engineering SolutionPart 1

General Catalog

Take-Out Robot

Heating & Cooling system

Drying & Feeding system

Integrated Engineering Solution

ContentsTraverse Type

GIGA series 8

MEGA series 10

SIGMA series(AC Servo Type) 12

SIGMA series(Linear Servo Type) 14

HX series(Ultra High Speed Type) 16

SONIX-i series 18

EZI series 20

EX series 22

Paralled Traverse Type 24

STM series 26

Side Entry Type

ZEBA series 28

Swing Type

SMUS series 30

Controller

YUCON-700 33

YUCON-600 34

YUCON-500 35

YUCON-250/STEC-K4 26

Belt Conveyor

Belt Conveyor 37

Global Network & Service 38

Your Best Partner

YUDO-SUNS는 HOT-RUNNER의 세계적인 메이커인 YUDO 그룹의 가족입니다.YUDO-SUNS는 플라스틱 산업의 Take-out Robot, Factory Automation, Auxiliary Equipment, Auto-Feeding system의 Total Solution을 제공하고 있습니다. YUDO-SUNS는 1988년부터 축적된 자동화 시스템 개발과 다양한 열교환 시스템의 노하우를 통해 고객의 생산성과 경제적인 이익의 향상을 위해 최선을 다하고 있습니다.

The Leader of Injection Molding Industry

Company history 유도실업 최초설립

취출 로보트 개발 시판

유도스타자동화(주) 설립

(일본 STAR SEIKI 합작 법인)

취출 로보트 해외 수출 개시

유도스타 자동화㈜ 기술연구소 설립

유도썬스(주) 설립 (합리화 기기 부문)

유도로보틱스(주) 설립 (갠트리 로더, 휴먼서버 부문)

AUTO-FEEDING 종합전시관 개관

WEIHAI YUDO MACHINERY CO., LTD. 설립 (중국 위해)

창립 30주년

제 23 회 중소기업주간 금탑산업훈장 수훈 (대통령)

무역의 날 : 천만불 수출의 탑 수상

Established YUDO Developed and marketed Take-out Robot Established YUDO-STAR (Seoul)

(Joint company with STAR SEIKI (Japan). Launched into export Take-out Robot. Established YUDO-STAR R&D center Established YUDO-SUNS (Auxiliary equipments) Established YUDO-ROBOTICS (Gantry loader, Human server) Opened AUTO-FEEDING exhibition Established WEIHAI YUDO MACHINARY CO., LTD. (China) 30th anniversary of YUDO Awarded 23th Gold Tower Order of Industrial Service Merit

(from the president of Korea) – Francis Yu A day of trade : Ten million dallar, prize for top of export

Take - Out Robot

사출공정은 다양한 요소들이 필요합니다. YUDO는 현재 국내에서 사출 성형의 여러 문제점에 대한 고객의 궁금증에 대해 직접 해답을 줄 수 있는 회사입니다. YUDO와 상담하시면 고객 요구에 맞게 전체 시스템을 Turn-key로 제공 받을 수 있습니다.

Integrated Engineering Solution by YUDO

Take-Out Robot

▶ 30톤 ~4000톤 이상의 에 적용되는

Factory Automation

▶

Hot Runner Controller

Hot Runner System

Hot Runner Solutions

04

Injection molding process needs a lot of different element. YUDO is only company to respond directly on customer's requests which is related to various problems of injection molding. We provide a "turn-key system" according to customer's demands.

PET Preform Total Solution

Drying & Feeding Solutions

05

Heating & Cooling Solutions


06

Drive & Vertical speed

Mold Clamping force (ton)Small-sized I.M.M Middle-sized I.M.M Large-sized I.M.M

0 30 80 100 150 180 220 350 450 550 850 1000 1300 1600 2000 3000 4500

AllAC servo ,

2X

** ** ** **

**

**

AllAC servo ,

2X

Linear/AC servo , 2X

AllAC servo ,

1X** **

Linear/AC servo , 1X **

AC servo (traverse)2X

AC servo (traverse)1X

Swing type

Take - Out Robot

Line-up

07

Type IMM(TON) Series

Payload(kg)

Vertical unitController

Driven method

Product Runner Telescopic Traverse Crosswise Vertical

* 본 조견표는 사용자의 로봇 선택에 대한 이해를 위하여 제시되었습니다. 공정 조건에 따라 변경이 될 수 있으므로 반드시 별도 협의를 진행해야 합니다. 0 :

*


Specification

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Specification Remarks

적용 사출기

주행(mm)

상하(mm)

구동 방식

가반하중(kg)

컨트롤러

안정된 구조의 전후 구동형 전축 AC SERVO 취출 로봇Crosswise driving type Take-out robot with stable structure (All axes AC SERVO)

Take - Out Robot

08

YUCON-700 Controller

TFT Touch Screen(65536 Color)윈도우 되는 모든 국가의 언어지원 가능 EUROMAP 12, 67 및 기본사양 대응Ethernet(10/100)을 통하여 로봇 모니터링Smart기능(충돌방지, 제진제어 등)사용자 동작 프로그램 변경기능

고속 취출 CYCLE TIME 구현 SLIM화된 BRIDGE 구조 적용 안전과 에너지 절약 기능

- 작업구역, 제한구역 설정, Servo Sleep, 소비 전력 표시사용자 편의 기능

- 알람 전송, 유지보수정보, 로봇 모니터링, 이력관리 등전축 AC servo 적용과 전후 구동 방식 고속 및 다양한 정밀 동작구현이 필요한 제품에 적용

▶ Applications

1 0 1G I G A 2-

| General Specifications

ModelX-axis) Y-axis) (Z-axis)

Max payload Controller Stroke Stroke Speed Stroke Speed

Model(mm) Outer dimension

A B C D E F G H I J K L M N


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| Outer Dimensions

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| Common Specifications

Power source Air pressureDriving method

Posture (mm)

Repeatability ControllerVertical Crosswise Traverse

전축 디지털 AC SERVO 구동의 대형 취출로봇 Ultra large sized robot with digital control


ModelStroke(mm) (N /Cycle)

Air consumption(kVA)

Max. power consumption(kg)

Payload Dry cycle(sec)

Vertical Crosswise Traverse All

Take - Out Robot

10

▶ Applications


| Outer Dimensions

MEGA-1800s Series

MEGA-2000 / 2500 / 3000 Series


A B C D E F G H I J K L M N O P Q R


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Take - Out Robot

2배속 구조의 전축 AC Servo 적용 취출로봇All axes AC Servo take -out robot(Telescopic structure)

(AC Servo Type)



5.7 Inch TFT LCD (256Color) 4개 국어 이상 지원(기본 : 한글/영어/중국어) PC 및 USB Memory Stick에 의한 Down / Upload 방식 각SERVO 축을 제어할 수 있는RT1 기능

▶ Applications

Model (mm) Outer dimension

A B C D E F G H I J K L M N O P Q R S

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Posture (mm)








| Outer Dimensions

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Take - Out Robot

Linear Servo 적용의 취출로봇The new standard of Linear servo robot

(Linear Servo Type)


▶ Applications





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Posture (mm)


AC220V 10%, 50/60Hz 0.5MPa(5kgf/cm2) AC servo Linear servo Air cylinder 90° fixed 0.01 YUCON-500







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| Outer Dimensions

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Take - Out Robot

HX 시리즈는 Linear Motor를 적용한 초고속 취출 로봇The innovation of Linear servo robot for Ultra high speed


▶ Applications

(Ultra High Speed Type)



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Posture (mm)








| Outer Dimensions

Linear Servo Motor

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Take - Out Robot

고정밀 / 소형 사출성형 조건에 최적화된 Linear Servo Type 로봇Linear servo type robot optimized for high accuracy / Small product injection molding process


▶ Applications



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Power source Air pressure Driving method

Posture (mm)

Repeatability ControllerVertica Crosswise Traverse









| Outer Dimensions

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Take - Out Robot

주행 AC서보 장착, 고속-고정밀도 실현Servo control for traverse


▶ Applications


320X240 Color TFT LCD (256Color) 4개 국어 지원 (기본 : 한글/영어,옵션 2개국) Option : Unicode 지원언어(20개국) 알람 이력 : LAMP ON방식 및 상세내용 전환가능 다운로드 방식 : RS232C / RS422 / USB PORT, USB MEMORY STICK

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Posture (mm)

Repeatability ControllerVertica Crosswise Traverse




Max. power Consumption(kg)

Payload Dry cycle (sec)

Vertical Crosswise Traverse Take-out All


A B C D E F G H I J K L M N O P Q R S

| Outer Dimensions

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Take - Out Robot

EX시리즈는 주행 서보형의 새로운 대안을 제시합니다.Economic Take-out robot with servo on traverse


AC Servo AIR Cylinder

▶ Applications


320X240 Color TFT LCD (256Color) 4개 국어 지원 (기본 : 한글/영어,옵션 2개국) Option : Unicode 지원언어(20개국) 알람 이력 : LAMP ON방식 및 상세내용 전환가능 다운로드 방식 : RS232C / RS422 / USB PORT, USB MEMORY STICK

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Posture (mm)





Max. power Consumption(kg)

Payload Dry cycle (sec)


EX-800

EX-800s



| Outer Dimensions

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Take - Out Robot

Normal type Parallel traverse type

Parallel traverse type robot is an ideal system to maximize the space of factory.

Applicable to 2 color system.

Save 20% space

공간 절약형 종주행 취출 로봇 Parallel Traverse Type Robot

▶ Applications

Parallel Traverse Type



25


| Outer Dimensions



Posture (mm)




Air consumption Max. power consumption(kg)

Payload Vertical Traverse

MEGA-1800-2P

MEGA-1800-3P

MEGA-1800-4P

MEGA-2000-2P

MEGA-2000-3P

MEGA-2000-4P

MEGA-2500-2P

MEGA-2500-3P

MEGA-2500-4P

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Take - Out Robot

Stack-Mold 전용 취출로보트Optimized for Stack-Mold

Full Servo type Take-out robot for picking products of Stack mold and simultaneous picking and insert operation at a top and bottom of the mold.

▶ Applications



27




Posture (mm)



Model Stroke(mm) (N /Cycle)




SIGMA-1200STM

SIGMA-1500STM

MEGA-1800STM

MEGA-2000STM



SIGMA-1200STM

SIGMA-1500STM

MEGA-1800STM

MEGA-2000STM

| Outer Dimensions

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Take - Out Robot

Side Entry type의 고속 취출 로봇Side Entry type high speed take-out robot



Posture (mm)



Model Stroke(mm) (N /Cycle)



Entry Crosswise Vertical Posture Take-out All

ZEBA-1200X

ZEBA-1500X-STM

ZEBA-1700X-STM

Side Type으로 저천장 사출공장에 적합3~6축 서보 Side-Entry Robot안정적인 Take-out cycle 0.6초 반전 시스템이 필요 없는 Compact 구조Entry 및 Reverse의 2배속 구조로 Cycle Time 단축Stack Mold 금형 대응 가능(ZEBA-STM 모델)

Features

▶ Applications



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Take - Out Robot

2단, 3단 금형 대응의 회전형 로보트 Simple & compact swing type sprue picker

For two-plate molds For with three-plate molds

SMUS 600

| Specifications

Stroke

31


▶ Applications

Robot for under 30 ton of IMMSide entry type

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SMUS-300

SMUS-450

SMUS-600

SMUS-800

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Take - Out Robot

2단, 3단 금형 대응의 회전형 로보트 Simple & compact swing type sprue picker

| Outer Dimensions

STEC-K4 Controller

3개 국어 지원(기본 : 한글/영어) Alarm 이력 기능 외부 비상 정지 입출력 기능 로봇동작 18개 모드 기본 장착 최대 32개의 금형 메모리 기능 TEN-KEY 기능 동작 가능 KEY 추가

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Smart CNC 기술로 편리한 사용자 프로그램 구현 Convenient user-friendly program by smart CNC technology

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| Features

ConvenienceUSER PROGRAM

Easy program management

Send a mail when the alarm rings

Alarm history, operation recordsLanguage support

Take-out robot monitoring

SafeCollision detection

Work limited area setting

Anti-vibration control

Performance(Energy-saving)Servo sleep

Power consumption display

34

Take - Out Robot

| Features

Controller

더욱 향상된 성능과 Energy Saving ! (Max-18%)Enhanced performance and energy saving ! (Max-18%)

ConvenienceUSER PROGRAM

Easy program management

Production monitoring and E-mail sending

Alarm history, operation recordsLanguage support

SafeCollision detection

Work limited area setting

PerformanceServo sleep

power consumption display

35


| Features

Counter

Languages Support USB Memory Download

Alarm Record

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통신기능과 최적화된 조작 성능Optimized control and communication

Convenience1) Alarm records by the hour 2) Mold memory function up to 100 items3) Production quantity set-up function (Convenient

production management)4) Down/Upload by PC and USB memory stick5) Easy control (improve screen switching speed)6) Language support

Performance1) RT1 function controlling each SERVO axis2) Drop location up to 99 points adjustable, which link

to next process easily

36

Take - Out Robot Controller

USB PORT

| Features

| Features

37


벨트 컨베어Belt conveyor

Standard type Belt Conveyor system

(Flat Type) (Slope Type)

| Specifications & Driving Power

LengthWidth 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 15,000 16,000 17,000

200

300

400

500

600

700

800

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1000

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Global Network & Service

YUDO-SUNS Global Network (Domestic sales offices)

U.S.AGA

MEXICO

BRASILSOUTH

AFRICA

THAILANDChonburi

MALAYSIA

INDONESIA

INDIAVasai

BANGLADESHDhaka

SLOVAKIAZeren

CHINAWeihaiKunshanTianjinDongguan

VIETNAMHanoi

Portugal KoreaTokyo

DongguanTaiwan

Hongkong

QingdaoChina

IndiaThailand

Singapore

Indonesia

Vietnam

FranceUK

Brazil

Romania

SuzhouBangladeshSpain

Italy

Malaysia

AustraliaSouth AfricaNew Zealand

Israel

Egypt

Iran

Netherlands

GermanyCzech

Finland

Peru

Chile

Colombia

Argentina

Philippines

Headquarter

Plant

Subsidiary

Sales office

Agency

SlovakiaPoland

Nagoya

JapanOhio

Kunshan

Weihai

U S A

MAXICO

TurkeySyria

Solution BaseChina(Dongguan, Suzhou, Weihai), U.S.A., Portugal

SubsidiariesJapan, Taiwan, Hongkong, India, Bangladesh, Iran, Brasil, U.K.France, Spain, Turkey, Romania, Slovakia

AgenciesSingapore, Malaysia, Thailand, Australia&Newzealand, Israel, Portugal, Germany, Austria, Poland, Denmark, Netherlands, U.S.A, South Africa

YUDO CO.,LTD.Hot runner systems- MODU system - Temperature controller- Manifold system - Sequence timer- Nozzle system

YUDO-SUNS CO.,LTD.Auto-feeding systemAuxiliary system- Mold temp. controllers- Chillers - Dryers- Blenders - Auto loaders- RICH system

39


AMERICA & EUROPE & AFRICAU.S.A. YUDO INC. (Head Office)

TEL : + 1 614 873 1300 FAX : + 1 614 873 6873e-mail : [email protected] Central Territory (Sales Office)TEL : + 1 630 529 7487 FAX : + 1 630 529 7469e-mail : [email protected] Mid-Western Territory (Sales Office)TEL : + 1 440 834 0167 FAX : + 1 440 425 0304e-mail : [email protected] Westem Territory (MEXICO Sales Office)TEL : + 1 805 480 4922 FAX : + 1 805 432 1680e-mail : [email protected] Canada (CANADA Sales Office)TEL : + 1 905 304 1680 FAX : + 1 905 304 9934e-mail : [email protected] WIZ TECH, INCTEL/FAX : +1 334 296 1368e-mail : [email protected] (YUDO-SUNS)TEL : +52 1 664 350 3044e-mail : [email protected]

BRASIL PAULO ENGENHARIA. LTDA.TEL : + 55 11 3392 5775 FAX : + 55 11 3392 5787e-mail : [email protected] SEIKI BRASIL LTDA.TEL : +55 11 3326 3349 FAX : +55 11 3326 0331e-mail : [email protected]

U.K. YUDO (U.K.) LTD.TEL : + 44 1989 763423 FAX : + 44 1989 566010e-mail : [email protected]

PORTUGAL YUDO HOT RUNNER SYSTEMS LDA.TEL : + 351 244 575 810~3 FAX : + 351 244 575 819e-mail : [email protected]

FRANCE YUDO FRANCETEL : + 33 2 3277 4200 FAX : + 33 2 3253 4655e-mail : [email protected]

SPAIN YUDO IBERICA S. L.TEL : + 34 93 715 81 22 FAX : + 34 93 715 81 25e-mail : [email protected]

ROMANIA YUDO ROMANIATEL : + 40 213 272 115 FAX : + 40 213 272 115e-mail : [email protected]

TURKEY YUDO TURKEYTEL : + 90 212 320 95 63 FAX : + 90 212 320 95 69e-mail : [email protected]

ITALY YUDO MR-TECH S.R.L.TEL : + 39 2 99 551 78 FAX : + 39 2 99 585 74e-mail : [email protected]

SLOVAKIA YUDO Slovakia, s.r.o.TEL : + 421 904 116 944e-mail : [email protected]

GERMANY YUDO GERMANY GMBH.TEL : + 49 2359 50 92 04 FAX : + 49 2359 50 92 05e-mail : [email protected] MOLLENBERG GMBH.TEL : + 49 6162 40 77 FAX : + 49 6162 24 82e-mail : [email protected]

NETHERLANDS INVENT B.V.TEL : + 31 13 5705252 FAX : + 31 13 5705354e-mail : [email protected]

AUSTRIA PROTECTEL : + 43 1 259 5917 FAX : + 43 1 259 5918e-mail : [email protected]

POLAND EUROTECH HOLDING Sp. z o.o.TEL : + 48 22 843 05 79 FAX : + 48 22 339 02 46e-mail : [email protected]

FINLAND YUDO Nordic OyTEL : + 358 3 616 1847 FAX : + 358 3 616 6272e-mail : [email protected]

EGYPT C & C CORPORATIONTEL / FAX : + 20 2 2516 7926e-mail : [email protected]

PERU NOBLE EQUIPMENT & SERVICES CORP.TEL : + 56 2 335 7184 FAX : + 56 2 232 1023e-mail : [email protected]

CZECH ABUKO s.r.oTEL : + 420 724 358 612 FAX : + 420 241 480 226e-mail : [email protected]

RUSSIA CS PLASTECHTEL : + 7 495 737 9575 FAX : + 7 495 236 3221e-mail : [email protected]

SOUTH AFRICA HESTICO PTY. LTD.TEL : + 27 11 786 5228 FAX : + 27 11 885 1693e-mail : [email protected]

CHINA YUDO (HONG KONG) ENTERPRISE CO. LTD.TEL : + 852 2344 5180 FAX : + 852 2344 5018e-mail : [email protected] TRADING CO., LTD.TEL : + 86 769 8539 4466 FAX : + 86 769 8539 4455e-mail : [email protected] TIANJIN OFFICETEL : + 86 22 5839 9351 FAX : + 86 22 5839 9352e-mail : [email protected] (SUZHOU) H.R.S. CO. LTD.TEL : + 86 512 6504 8882 FAX : + 86 512 6504 1221e-mail : [email protected] (SHANGHAI) OFFICETEL : + 86 21 5138 6422 FAX : + 86 21 5138 6433e-mail : [email protected] (NINGBO) OFFICETEL : + 86 574 8711 3033 FAX : + 86 574 8711 8363e-mail : [email protected] (QINGDAO) TRADING CO. LTD.TEL : + 86 532 8765 1698 FAX : + 86 532 8765 1632e-mail : [email protected] (QINGDAO) TRADING CO., LTD (WEIHAI) OFFICETEL : + 86 631 5672 582 FAX : + 86 631 5672 582e-mail : [email protected] (QINGDAO) TRADING CO., LTD (DAILIAN) OFFICETEL : + 86 131 3002 3765e-mail : [email protected]

CHINA WEIHAI YUDO-SUNS CO.,LTD.(YUDO-SUNS) TEL : +86 631 597 2588 FAX : +86 631 597 2589

E-mail : [email protected] YUDO-SUNS CO LTDTEL : + 86 512 5791 0286 FAX : + 86 512 5791 0285E-mail : [email protected]

KUNSHAN YUDO-SUNS CO.,LTD. (TIANJIN REP OFFICE.)TEL : +86 22 5839 9351 FAX : +86 22 5839 9352E-mail : [email protected] YUDO-SUNS CO.,LTD. (DONGGUAN REP OFFICE.)TEL : +86 769 8155 7622 FAX : +86 769 8155 7522

JAPAN YUDO JAPAN CO., LTD.TEL : + 81 3 6400 4071 FAX : + 81 3 6400 4072e-mail : [email protected] Osaka OfficeTEL : + 81 6 6338 9571 FAX : + 81 6 6338 9572e-mail : [email protected] Nagoya OfficeTEL : + 81 52 745 0361 FAX : + 81 52 745 0362e-mail : [email protected] JAPAN CO., LTD.TEL : +81 568 63 5511 FAX : +81 568 63 5000e-mail : [email protected]

TAIWAN YUDO CO., LTD. (TAIWAN BRANCH)TEL : + 886 2 2205 6677 FAX : + 886 2 2205 0151e-mail : [email protected]

INDIA YUDO HOT RUNNER INDIA PVT. LTD.TEL : + 91 250 245 1155 FAX : + 91 250 245 1158e-mail : [email protected] / [email protected]

BANGLADESH YUDO (BD) PVT. LTD.TEL : + 88 2 9014 632 FAX : + 88 2 9014 609e-mail : [email protected]

SINGAPORE WANCO INDUSTRIAL PTE. LTD.TEL : + 65 6264 1166 FAX : + 65 6268 5645e-mail : [email protected]

THAILAND WANCO INDUSTRIAL (THAILAND) CO., LTD.

Tel : +66 2 174 7236-40 Fax : +66 2 174 7235e-mail : [email protected] YU ENGINEERING THAI CO.,LTDTEL : +66 38 311911 e-mail : [email protected]

MALAYSIA MAWANCO SDN BHD.TEL : + 60 3 8945 2127 FAX : + 60 3 8945 2133e-mail : [email protected]

VIETNAM WANCO INDUSTRIAL CO., LTD. (VIETNAM REP. OFFICE)TEL : + 84 8 9351207 FAX : + 84 8 8439409e-mail : [email protected]

INDONESIA PT. GAYA STEELTEL : + 62 21 89832277 FAX : + 62 21 89834477e-mail : [email protected]

AUSTRALIA STM AUSTRALIA PTY. LTD.TEL : + 61 3 9885 9795 FAX : + 61 3 9885 2756e-mail : [email protected] STM SALES LTD.TEL : + 64 9 820 6454 FAX : + 61 3 9885 2756e-mail : [email protected]

SYRIA SAWAS TRADING GROUPTEL : + 963 21 2254756 FAX : + 963 21 9885 2756e-mail : [email protected]

ISRAEL ASI-AFASPEM ISRAEL LTD.TEL : + 972 4 6802770 FAX : + 972 4 6802770e-mail : [email protected]

IRAN YUDO.irTEL : + 98 21 22066506~7 FAX : + 98 21 22361214e-mail : [email protected]

ASIA & OCEANIA

YUDO-STAR AUTOMATION CO.,LTD.Take-out robot FA system- Automobile FA system- Mobile FA system- Optical FA system- In-mold labeling system

Factory automation for machine tools- Gantry loader system- AGV system (Automatic guided vehicle)- Stock system- Bar feeder system- Shuttle system

PETONE CO.,LTD.PET mold & PET solution

www.yudosuns.comWe supply Take-out Robot, Factory Automation, Auxiliary Equipment, Auto Feeding system as an Integrated Engineering Solution provider.

Documents

Part 1 Take-Out Robot - The Machinery Centermachinerycenter.com/pix/25063.pdf · 2016-12-28 · Take - Out Robot 사출공정은 다양한 요소들이 필요합니다. YUDO는 현재