Pars Marine Industry Co

Pars Marine Industry Co. Company Profile [2018‐R20]

Pars Marine Industry Co (PMC) is a leading company in project performing

and equipment supplying of Industries.

Main Office: Address: 2nd, No.8, Ararat St, Kordestan highway, Niayesh Highway, Tehran, Iran Tel. / Fax: +98 021 880 588 51~2

Factory: Address: No. 67/3, Khordad St, Negarestan Blvd, Shams Abad Industrial City, Tehran, Iran Tel. / Fax.: +98 021 562 334 40 Email: [email protected] Website: www.parsmarineco.com

Pars Marine Industry Co.

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Table of Contents

1. COMPANY INTRODUCTION .......................................................................... 5

2. PHILOSOPHY OF PMC .................................................................................... 6

3. FOUNDATIONS ................................................................................................. 7

4. CULTURE AND LEADERSHIP ....................................................................... 9

5. ORGANIZATION .............................................................................................. 9

6. PMC FACILITIES ........................................................................................... 11

7. MAJOR BUSINESSES: .................................................................................... 16

7.1 Process Packages solutions: .............................................................................. 16

7.2 Electro-Chlorination Packages: ........................................................................ 19

7.3 Upstream Solutions: .......................................................................................... 19 7.3.1 EOR Solutions: ............................................................................................ 20 7.3.2 MOS & MOT Solutions: ............................................................................. 22

7.4 Pumping Solutions: ............................................................................................ 27

7.5 Equipment Supply Solutions: ............................................................................. 28 7.5.1 Valves: ......................................................................................................... 28 7.5.2 Pumps: ......................................................................................................... 29 7.5.3 Mixer: .......................................................................................................... 30 7.5.4 Navigation Systems: .................................................................................... 30 7.5.5 Flare Systems: ............................................................................................. 30 7.5.6 Oilfield Equipment: ..................................................................................... 31 7.5.7 Instruments: ................................................................................................. 32 7.5.8 Modular Pump Skid: .................................................................................... 32

7.6 Construction & Installation Solutions: .............................................................. 33

7.7 Offshore Solutions: ............................................................................................ 34 7.7.1 DMT: ........................................................................................................... 34

8. REFERENCES (summary of main activities) .................................................. 35


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8.1 South Pars Gas Field Development – Phase 14 – Onshore: ............................. 35

8.2 South Pars Gas Field Development – Phase 12 – Onshore –EPC2: ................ 36



8.5 Kharg Island: ..................................................................................................... 39 8.5.1 Main Activities: ........................................................................................... 39

8.6 South Pars Gas Field Development – Phase 12 – Offshore Part: .................... 41

8.7 Siri Oil Field Refurbishment for Drilling Platforms: ......................................... 42

8.8 Khorasan Direct Reduction Plant: .................................................................... 43 8.8.1 Main Activities: ........................................................................................... 43

8.9 South Pars Gas Field Phase 9&10 (SPD 10/11): .............................................. 46 8.9.1 Main Activities: ........................................................................................... 46

8.10 South Pars Gas Field Phase 9&10 (SPD 10/11): ........................................... 47 8.10.1 Main Activities: ........................................................................................ 47

8.11 Salman Offshore Facilities (EPCII): .............................................................. 51 8.11.1 Main Activities: ........................................................................................ 51

8.12 Crude Oil Storage Tanks (3 x 500,000 BBL): ................................................. 52 8.12.1 Main Activities: ........................................................................................ 52

8.13 MTBE Storage Tanks (3 x 100,000 BBL): ...................................................... 53 8.13.1 Main Activities: ........................................................................................ 53

8.14 Crude Oil Storage Tanks (3 x 300,000 BBL): ................................................. 55 8.14.1 Main Activities: ........................................................................................ 55

8.15 Equipment Supply: .......................................................................................... 56

9. QUALITY POLICY ......................................................................................... 58

9.1 COMMITMENT: ................................................................................................ 58

9.2 LEVELS OF RESPONSIBILITY: ....................................................................... 58

9.3 TEAM WORK: ................................................................................................... 58

9.4 BUSINESS EXCELLENCE: ............................................................................... 58


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10. HSE POLICY ................................................................................................ 59

10.1 PURPOSE: ..................................................................................................... 59

10.2 INTRODUCTION: .......................................................................................... 59

11. STANDARDS & SOFTWARES .................................................................... 62

12. AWARDS ....................................................................................................... 63


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1. COMPANY INTRODUCTION

PMC is a fully private Company and comprises of an outstanding professional advisors and project construction team. The Company was established and officially registered in the year 2003 to carryout EPCI (Engineering, Procurement, Construction and Installation) Projects:


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2. PHILOSOPHY OF PMC

The following principles form essential pillars of the corporate philosophy for PMC:

• PMC does not support any unethical business practices, corruption fraudulence etc. in its way to conduct business. All employees are committed to the highest standards in business ethics. Sound co-operation with the customer is essential for the success of a project. For this reason, PMC attaches great importance to reliability and to the strict observance of contract stipulations and target dates.

• PMC focuses on the wishes of its customer in detail and proposes optimal solutions, which correspond to state of the art technology.

• PMC pays special attention to functionality, operation and maintenance, safety and environmental sustainability, as well as economic efficiency and durability of the planned installations.

• PMC places great emphasis on having satisfied employees, and therefore also on long-term job security, and a positive working atmosphere.

• PMC respects the environment protection and social aspects.

• PMC continuously strives to improve quality and efficiency of work and services provided.

• PMC handles orders according to the principles of strict confidentiality and secrecy towards third parties.

• PMC’s professional team has been involved in numerous major projects in Iran, working for clients in different organizational structures, as Project Manager responsible for detail design, construction supervision, commissioning and start-up.


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3. FOUNDATIONS

Vision: Pars Marine Industry Co. will be the preferred suppliero f solutions for a regional energy market.

Strategy: To be a trustable company is our strategy to achieve our vision.

PMC Strengths:

A unique team of experts & highly qualified engineers and technicians covering all the disciplines: process, mechanical, piping, electrical, instrumentation, safety, automation, engineering procurement, quality control and project management gives us the ability of executing EPCI Projects and Technical support through the entire life of our products.

Integrated deliveries:

Project Management and Control System Equipment Supply Inspection and Testing Engineering Fabrication Commissioning


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4. CULTURE AND LEADERSHIP


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5. ORGANIZATION

ManagingDirector

BusinessDevelopment

Production Logistics QC / QA

QC

HSE

QA Process

Accounting / HR Engineering

Mechanical

Piping

Electrical & Control

Instrument

Structure

Oil / Gas Wells

R&D

Drafting

Sourcing

Purchasing

Customs

Shipping Coordination

Marketing

Sales

After Sales Services

Adminstration

Accounting

IT

Knowledge & Skills

Development

Supply Chain

Manufacturing

Operation


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6. PMC FACILITIES

PMC owns a two stairs office in one of the best locations of Tehran with the area of more than 400 square meters.

Engineering, marketing, commerce, finance as well as the management departments are located in head office.

Besides a factory of about 5000 Square meters with covering area of more than 1500 m2 very near to the Tehran international airport is acquired by PMC from 2008.fabrication, operation and QC activities are conducted in this facility.

Field equipment:

Item No. Type of Equipment QTY.

1 Compressor 750,950, SAND BLAST SET 4

2 Hydraulic Jack 50t,20t 15

3 Chain block 10t,5t,3t 75

4 Tractor 5

5 Grind Machine (small) 250

6 Drilling Machine (Stationary, Handy) 50

7 Truck Crane 45t 1

8 Truck Crane 10t,5t 4

9 Truck (heavy , light) 5

10 Megger Test, Multi Meter… 10

11 Press Cable Shoe (Manual & Hydraulic) 20

12 Calibration Units (Temp. Press. …) As required

13 Various Gauges 10 Sets

14 Automatic Welding Machine 4

15 Flame cutting Machine 10

16 Welding machine (Rectifier ) and acc. 220

17 Pre-Heat & Post Weld Heat Flame set 6


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18 Plasma cutting machine 4

19 Pipe Bending Machine 8

20 Pipe Cutter Machine 8

21 Welders and Fitters Safety Gear As required

22 Hydro test Equipment 2

23 Container, Movable office 40

• Shop facilities (Joint Member):

Item No. Title QTY.

1 Area of Factory 5000 m2

2 Roofed Area 1300 m2

3 Area of Moving Overhead Crane 1000 m2

4 Office 200 m2

5 Electrical Power 250 Amp

6 Copy Milling 1 Unit

7 Plasma Cutting Machinery 1 Unit

8 Press T 80 1 Unit

9 Saw 500 1 Unit

10 Spark (63,100A) 1 Unit

11 Radial Drill 70 1 Unit

12 Boring 1000 1 Unit

13 Die Cast T 250 1 Unit

14 Injection T 200 1 Unit


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• Factory Area:


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7. MAJOR BUSINESSES:

PMC has developed five major businesses in last 15 years including supplying goods and services:

7.1 Process Packages Solutions (CIP, Electro-chlorination, Filtering, Nitrogen …)

7.2 Upstream Solutions (EOR, MOT, Coil Tubing, Casing)

7.3 Pumping Solutions (Centrifugal, Positive Displacement)

7.4 Equipment Supply Solutions (Valve, Instrument, Mixer, Pump...)

7.5 Construction and Installation Solutions

7.6 Offshore solutions (ROV, Winches)

7.1 Process Packages solutions:

PMC designs and manufactures Chemical Injection Systems and Skid Mounted Packages worldwide.

Offering full responsibility for complete engineered chemical injection systems, PMC incorporates the latest technology in controlled volume metering pumps providing precision dosing at a variety of flows and pressures.

Our specialized industries:

▶ Oil & Refineries

▶ Oil & Gas Topsides

▶ Wellhead Facilities

▶ Petrochemical plant

▶ Power Plants, Boiler


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Positive Metering systems (PMS) is a leading worldwide company supplying

chemical injection systems and skid mounted packages and after over 25 years of

experience and considerable effort PMS systems are now in operation all over the

world and also in Iran it has done projects with well-known companies such as POGC,

IOOC, IOEC, Kala Naft, Tarh o Palayesh and etc.


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PMC & PMS are joined together in design and manufacturing of chemical

injection packages and the split of work between these companies are as below:

• Basic design of the package and the required equipment (pumps, instruments and

…) is provided by PMS and also the package is fully guaranteed by them

• All the fabrication and assembling process is done in PMC’s workshop and this provides the possibility of “Easy Inspection” of the package by the client.

7.2 Electro-Chlorination Packages:

Ti Anode Fabricators Pvt. Ltd. was

incepted with well-equipped latest in- plant facilities & qualified engineers to

offer Quality, Economy & Delivery of electro chemical equipment, Engineering

equipment and Turnkey Projects under single platform to:

• Chlor-alkali & Desalination application.

• Cathodic Protection (Impressed Current) application.

• Semi-conductors, Anodizing, & Metal Finishing application.

• Steel processing & pickling application.

• Instrumentation engineering application.

• Defense, Atomic, Aero & Space, & Ship Building application.,

• Electro-chlorination application.

• Chemical, Paper, Petrochemical & fertilizer application.

• Prawn Hatcheries application.

• Drugs & Pharmaceutical application.

7.3 Upstream Solutions:

The oil and gas industry is usually divided into three major sectors: upstream (or

& Ti Anode Fabricators


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exploration and production- E&P), midstream and downstream. The upstream sector

includes searching for potential underground or underwater crude oil and natural gas

fields, drilling exploratory wells, and subsequently drilling and operating the wells

that recover and bring the crude oil or raw natural gas to the surface.

7.3.1 EOR Solutions:

Enhanced oil recovery (abbreviated EOR) is the implementation of various techniques for

increasing the amount of crude oil that can be extracted from an oil field. Enhanced oil

recovery is also called tertiary recovery (as opposed to primary and secondary recovery).

Enhanced Oil Recovery (EOR) or “Tertiary Oil Recovery”, as the name suggests, is the

third and final stage implemented in recovering all the crude oil possible from an oil

reservoir.

There are a number of techniques currently used for Enhanced Oil Recovery, each of

which has varying implications on cost, efficiency and safety. Of all the techniques,


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Surfactant Water Injection EOR is receiving more attention in recent years, primarily due

to its increasing cost effectiveness against the backdrop of rising oil prices.

Types of Enhanced Oil Recovery

Oil production can be broken down into three phases: Primary, Secondary and Tertiary (or

Enhanced Oil Recovery). Each phase requires an increasing amount of technology and

energy to recover the oil. This, in turn, increases the cost of well production. With

increasing global demand and oil prices the costs associated with more expensive

techniques are fast becoming less of an issue.

Primary & Secondary Recovery

Primary recovery relies on naturally occurring pressure within the oil reservoir to drive oil

to the surface. This method typically leaves around 85%-95% of the oil behind.

Secondary oil recovery introduces external energy to the oil reservoir when naturally

occurring pressure is no longer sufficient to bring oil to the surface. It does this by injecting

water (water-flooding) or by pumping compressed gasses into the reservoir. The success

of secondary oil recovery is limited by the characteristics of the oil reservoir itself and can

become ineffective early on. Secondary oil recovery leaves anywhere between 50% - 80%

of the oil unrecovered.

PMC with its partner Sonnek Engineering is active in WATER INJECTION – EOR with

the best technology for IRAN oil fields, Not Only WATER INJECTION-EOR

SOLUTIONS for increasing oil production is our goal; But Also, WATER DISPOSAL

SOLUTIONS is one of our main targets in IRAN Market.

Having a strong/Flexible/Modular water injection packages besides the comprehensive

water treatment technology and reputable Austrian reservoir engineering company besides

a well-known consultancy company, make us a trustable partner for our clients as EOR

SOLUTION Provider in a firm chain from A to Z, CASE STUDY SCHEMATIC.

Looking to our international track in both EOR and Water Disposal ensure clients that an

experienced partner with global high technology with local manufacturing makes a perfect

selection to cooperate in projects.

PMC is the exclusive partner of SONNEK Company in Iran


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7.3.2 MOS & MOT Solutions:

7.3.2.1 Mobile Oil Separator (MOS) and Mobile Oil Treater (MOT):

In order to avoid burning oil in drilling and work over wells, acidizing and test wells,

MOS and MOT are utilized.

→

→ MOS is used to separate oil and gas in order to be pumped towards cluster and

consists of the following equipment: 2-Phase Separator (can be modified to 3-Phase

Separator), Demulsifier Package, Gas Oil Storage Tank, Nitrogen Package, Diesel

Generator, Instrument Air System Package and Porta Cabin.

→ In MOT, first oil is treated then sand and water are separated and after adding

specific chemicals, oil is transported to the production plant. MOT Unit has to consist

of the following equipment:


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Desander, 3-Phase Separator, Desilter, Dehydrator, and Booster Pumps with

Compressed Air Tank Agitator, N2 Cylinders, Generator Diesel Devices, Fire

Distinguisher Equipment and Porta Cabin.

7.3.2.2 Completion:

→ Completion Equipment and Technology Services

→ Wellhead Equipment and Services

→ Sand Control Services

7.3.2.3 Production Enhancement:

→ Conventional Simulation Technology

→ Positioning Hydro jet Fracturing Technology

→ Coiled Tubing Perforation with Annulus Fracturing Technology

→ Artificial Lift

→ Production Profile Modification and Waste Shutoff

→ Enhanced Oil Recovery


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7.3.2.4 Well Intervention:

→ Workover → Coiled Tubing/Nitrogen → Nitrogen Convertor → Snubbing → Slick line → Swabbing → Wellhead and Xmas-Tree Maintenance


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7.3.2.5 Well Surveillance:

→ Wireline Logging

→ Bond Logging

→ Production Logging

→ Mud Logging

→ Wireline Services

→ Well Testing

→ Drill Stem Test

→ Bottom Hole Pressure / Temperature Survey

→ Bore Hole Sampling and PVT Lab Analysis

→ Permanent Installed Down Hole Monitoring

→ Artificial Lift Behavior Monitoring


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7.3.2.6 For Treating The Oily Water For Re-injection:

The CPF system separate the oil and waste water, this waste water is high salt

pollution for environment, but this kind water is useful for secondary oil

recovery, because the compatibility is suitable for the stratum than the clear

surface water. We can provide the owner all the equipment or construct this

system (EPC).


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7.4 Pumping Solutions:

BUNGARTZ CENTRIFUGAL PUMPS – from the submerged pump and magnet-

coupled chemical pumps to horizontal slurry pumps – master difficult and complex

pumping tasks around the world, and are virtually cavitation-free and self-ventilating.

Amongst other things, they are resistant to solids, dry-running, self-regulating, wear-

resistant, low-maintenance, and have a high level of intrinsic safety. Designed for the

application, they are suitable for boiling, polymerising, crystallising and toxic media

in all Atex zones.

CHALLENGE:

Bungartz considers itself a supplier of pumping systems and solutions. Nowadays,

difficult and complex feed tasks appear in nearly all branches of the chemical and

petrochemical industry, in power plant technology and in environmental protection.

Here innovative, tailor-made and robust solutions are in demand. The Bungartz special

centrifugal pumps for extreme operations undertake those jobs, which are too

demanding for others. They are applied to problems which defeat standard pumps.

Bungartz pumps solve problems when dealing with:

shaft seals

poor feed conditions

challenging pumping media

gas containing liquids

liquids close to boiling point

corrosive and / or abrasive pumping media

sophisticated plant technology


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7.5 Equipment Supply Solutions:

PMC is a well-known company in delivering various types of equipment including but

not limited to: pumps, electro motors, valves and instrument for oil, gas and power

industries. Any received enquiry is processed by our commercial/engineering

department to fit the customer's need.

Our scope of supplying is included but not limited to:

7.5.1 Valves:

From Brunnbauer-Armaturen (AUSTRIA)

‐ Pressure Reducing Valves, Check valves, Butterfly Valves, Control and Shut-off

Valves, Globe valves, Ball valves, Diaphragm Valve and Gate Valves

‐ Registered in AVL ICOFC.

‐ In Iran Only For: "Chemical Industry"


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7.5.2 Pumps:

Special Pumps for Special Usage:

7.5.2.1 Bungartz.de:

Special Centrifugal Pumps for Loading & Unloading Trucks, NO Cavitation, Dry Run, Boling Fluids, Magnetic Coupling, Self-Regulating, Submerged

7.5.2.2 Positive Metering Systems Int. (UK) + SONNEK (Austria):

Dosing & Metering Pumps


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7.5.3 Mixer:

Mixers (Static &Dynamic) by FillWorth (UK), GREC (Italy)

7.5.4 Navigation Systems:

Navigation aids for production and living quarter top sides and platforms by Pharos Marine (UK).

7.5.5 Flare Systems:

Complete flare solutions by Prematechnik (Germany)


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7.5.6 Oilfield Equipment:

From PARVEEN (INDIA)

→ Well Heads, X-Mas Trees, Gate Valves & Manifolds

→ Wireline Pressure Control Equipment & Tool String

→ Coil Tubing Pressure Control Equipment, Tubing Heads, Hangers and Tools

→ Treating Irons, Unions, Swivels & Circulating Heads

→ Flanges Studs & Nuts Ring Gaskets Pipe Fitting and Pipes, Butterfly Valve,

Check Valve, Pipeline Valve, Plug Valve, Ball Valve, Mud Valve

→ Tubular, Drilling & Workover Tools, Cementing Equipment

→ Gas Lift Equipment

→ Downhole Flow Control

→ Completion Equipment and Tool

→ Sucker Rod Pressure Control Equipment & Tools

→ Well Testing Equipment

→ Fishing & Milling Tool


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7.5.7 Instruments:

→ Differential and Pressure & Temp. Gauge, Thermowell, RTD:

♦ General Instruments

→ Flow Element


→ Manifold Valves & Fittings


→ Control Valve, MOV

♦ Petrol Valve

7.5.8 Modular Pump Skid:

PMC's proven systems increases oil production by high pressure water injection into onsite flood oil wells.

PMC- SONNEK’s proven systems cover the whole line of produced water on oil and gas fields starting with water treatment after oil production all the way down to high pressure injection into onsite flood wells. Interfacing problems between systems of different suppliers are prevented and all items are delivered as Plug & Pump containerized modules or skid solutions.

An international team supplies from a single source: ♦ Engineering and system design ♦ Production ♦ Factory acceptance test ♦ Commissioning and start-up on site ♦ Service and maintenance

The Plug & Pump approach enables the customer to have the systems ready for use immediately after installation, and to react quickly to unplanned changes on the field by simply moving or exchanging modules. Until today, more than 70 turnkey systems were supplied for produced water, working worldwide and trouble-free.


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7.6 Construction & Installation Solutions:

PMC offers services in different disciplines such as Piping (onshore/offshore), Equipment installation, Electrical & instrumentation, Steel structure, Civil etc.

We offer wide range of construction activities in Industrial Projects:

Refineries, Petrochemical Plants, Steel Complex, Mine and Cement Plants, Power Plants, Water Treatment as EPC contractor or including different disciplines: Piping, Electrical & Instrumentation, Steel Structure, Equipment Installation, …

We do work in Offshore Platforms, Jackets, Services, as construction contractor as well as pre-commissioning & Commissioning Team; besides, providing Well Services like Well Testing, ROV Services.


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7.7 Offshore Solutions: 7.7.1 DMT:

WINCHES - The 100% custom designed DMT winches, are built to withstand the

harshest marine conditions and comply with the most stringent performance criteria in

any desired configuration.

DECK EQUIPMENT - Besides the main activity, winch production, DMT offers a wide

range of Mooring Equipment like Chocks, Warping Rollers, (double) Bollards and Fair

leads.

OFFSHORE SOLUTIONS - DMT Offshore Solutions combine our top quality winches

with state of the art monitoring and control systems. Delivered on a turnkey basis we

provide complete mooring systems offshore companies can rely on.

SPECIAL PROJECTS - In our business activity SPECIAL PROJECTS we serve a wide

variety of companies with project based assignments in steel manufacturing.

PMC is the partner of DMT for winches and marine equipment.


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8. REFERENCES (summary of main activities)

8.1 South Pars Gas Field Development – Phase 14 – Onshore:

Methanol, Anti Foam, Demulsifier, Corrosion, PH control, (QTY. 19) Project Start: June 2011, Iran, Project in Progress

Owner: NIOC (POGC) , IDRO Client: IPMI

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the 19 Numbers of Demulsifier, Corrosion, PH control, Anti Foam injection packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will be installed on Onshore Facilities. The fabrication of these packages are being done by PMC in IRAN and the engineering and the pumps and the instruments will be provided by the PMS and PMC all the activities are done under the supervision of the PMS and the whole packages are guaranteed by the PMS as well.

& Pars Marine Industry Co.

Positive Metering System


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8.2 South Pars Gas Field Development – Phase 12 – Onshore –EPC2:

Demulsifier, Corrosion, PH control, Anti Foam (QTY. 10) Project Start: April 2011, Iran, Project Delivered

Owner: NIOC (POGC) , Petro Pars Client: DAELIM-KOREA

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the 10 Numbers of Demulsifier, Corrosion, PH control, Anti Foam injection packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will be installed on Onshore Facilities. The fabrication of these packages are being done by PMC & PMS and the engineering and the pumps and the instruments will be provided by the PMS all the activities are done under the supervision of the PMS and the whole packages are guaranteed by the PMS as well.




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Phosphate, Oxygen scavenger, Amin Dosing, Hypochlorite, Biocide, Potable water (QTY. 5)

Start: April 2011, Iran, Project Delivered Owner: NIOC (POGC) , Petro Pars

Client: SAZEH

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the 5 Phosphate, Oxygen scavenger, Amin Dosing, Hypochlorite, Biocide, Potable water packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will be installed on Onshore Facilities. The fabrication of these packages are being done by PMC & PMS and the engineering and the pumps and the instruments will be provided by the PMS all the activities are done under the supervision of the PMS and the whole packages are guaranteed by the PMS as well.




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Chemical, Corrosion, MEG, Anti Foam (QTY. 20) Start: April 2011, Iran, Project Delivered

Owner: NIOC (POGC) , Petro Pars Client: NARGAN

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the 20 Chemical, Corrosion , MEG, Anti Foam Injection packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will be installed on Onshore Facilities. The fabrication of these packages are being done by PMC & PMS and the engineering and the pumps and the instruments will be provided by the PMS all the activities are done under the supervision of the PMS and the whole packages are guaranteed by the PMS as well.




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8.5 Kharg Island:

NGL- Slug Catcher Project Start: Aug 2009, Iran, Project Delivered

End User: IOOC Client: IRASCO-IRITEC

8.5.1 Main Activities:

8.5.1.1 Piping:

Description: Spool Fabrication, Spool Erection, Installation of Sliding & fix support, Hydro Test & Pipe Flushing, NDT, Painting and, Shop Engineering, Fix Support Manufacturing, Pre-com, Commissioning, Major Materials: API 5L Gr. X52, ASTM A333Gr.6, ASTM A860 WPHY52, ASTM A420 WPL6, ASTM A 694 F52 (about 8000 inch.dia) Size: 40’, 32”, 12” Foundation had been handed over and the Sliding and Fix support were installed and erected on them for laying spool and pipe. According to shop drawing and ISO drawing whole supports, pipes and spools shall be slag copper blasted and then settled on their position with zero tolerance.


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8.5.1.2 QA / QC:

• Generating Welding, Painting, PWHT, I.T. P …. Procedures • Supervision of Welder Qualifying Tests • Supervision during dimension hand over, Painting, welding, …


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8.6 South Pars Gas Field Development – Phase 12 – Offshore Part:

Chemical Injection & Corrosion Inhibitor Injection Packages Project Start: October 2009, Iran, Assalouyeh Project Delivering

Owner: NIOC (POGC) , Petro Pars Client: IOEC

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the 3x2 chemical & Corrosion Inhibitor injection packages for the Phase 12 of South Pars Gas Field Area. These packages will be installed on three Wellhead Platforms SP12A & SP12B SP12C Well Head platforms. The fabrication of these packages are being done by PMC and the engineering and the pumps and the instruments will be provided by the PMS all the activities are done under the supervision of the PMS and the whole packages are guaranteed by the PMS as well.

& Pars Marine Industry Co. Positive Metering System


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8.7 Siri Oil Field Refurbishment for Drilling Platforms:

Chemical Injection Packages Project Start: Feb 2009, Iran, Siri Project Delivered

Owner: IOOC

Are joined together in this project and by combining and sharing their experiences and individual field of expertises has made an ultimate solution for injection package design projects. The objective of this project is to design, manufacture, test, supply, install and pre-com of the seven chemical injection packages for the Siri island “C” & “D” oil filed developments. These packages will be installed on DP-A, DP-B, DP- C, DP-D, DP-E, DP-F and NOSRAT drilling platforms. This venture has been participated in several tenders and hope to extend it’s attendance for this field.

& Pars Marine Industry Co. Positive Metering System


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8.8 Khorasan Direct Reduction Plant:

Modules 1 Done - Module 2 Done Project Start: April 2008, Iran, Neyshabour Project Delivering

Owner: IMPADCO-IRITEC Client: PAMICCO


8.8.1.1 Piping, Ducting:

Description: Spool Fabrication, Spool Erection, Hydro Test & Pipe Flushing, NDT, Painting and Insulating, Designing Secondary Supports, Support Manufacturing, Pre-com, Commissioning, Duct Fabrication. Major Materials: CS – SS – Alloy Steel (about 280,000 ID) Size: ½” to 64”

In this field of activity QC department designs and issues all the welding procedures (WPS) by considering the specification and standards requirements, then destructive and non-destructive tests will be done to support the prepared WPS’s. After this Engineering department will find the best way of spool generation by using the PDMS software, at this time the execution department will play its role by beginning the fabrication and installation of spools. After solving some unavoidable problems and closing the loops they will be ready for hydro_ testing. This activity is one of the time-consuming and important parts of the project performance. Hydrostatic

and pneumatic testing is the way to ensure that the qualification of the execution is satisfactory.


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8.8.1.2 Equipment Installation:

Description: Handling, surveying and leveling of all of the Blower Area, Stack Area, Furnace Area and Recuperation Area equipment.


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8.9 South Pars Gas Field Phase 9&10 (SPD 10/11):

Commissioning Project Start: Jan 2008, Iran, Persian Gulf Project Finalized

Owner: P.O.G.C Client: I.O.E.C


8.9.1.1 Piping Hook Up:

Description: Erection of shore prefabricated spools, on the Installed deck in Persian Gulf (OFFSHORE), Punch Clearing, Pre-commissioning, Commissioning, Well-Head Facilities Installation. Major Materials: CS – SS – CuNi – Inconel Size: ½” to 72”


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8.10 South Pars Gas Field Phase 9&10 (SPD 10/11):

Commissioning Project Start: May 2006, Iran, Khoram Shahr Project Completed: Nov 2007

Owner: P.O.G.C Client: I.O.E.C


8.10.1.1 Piping, HVAC:

Description: Spool Fabrication, Spool Erection, Hydro Test & Pipe Flushing, NDT, Painting and Insulating, Designing Secondary Supports, Support Manufacturing, Onshore Pre-com, Offshore Commissioning. Duct Fabrication (stainless steel & galvanized), Installation, Damper and other related parts manufacturing. Major Materials: CS (18000 ID), S.S (25000 ID), Inconel (45000 ID), Cu-Ni (25000 ID) Size: ½” to 36”

All the materials and joints has been taken into Consideration for designing the welding procedure (WPS) to full fill the specification requirements and after finalizing the NDT, the sample sent to lab for doing the DT to ensure passing all the tests(PQR).


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By using the appropriate gages, the restricted tolerances are maintained in range. Engineering department is then responsible for issuing the best way to dividing the shop and field part to achieve maximum speed and reliable way to doing the Fabrication activity by using the PDMS software. Quality Control (QC) department will play a very important role to lead the whole team towards doing the best by checking the documents, issuing the NDT requisition for performance check, inspection of any activity before, after and during execution; besides is responsible to be sure of quality Satisfaction of Third Party and Client.

Execution department is the main Department in this project and is responsible to move the project align. The QC and the Engineering advises to be completed in time, after taking some progress in the fabrication step the erection of the fabricated spools and valves is started and more personnel will face in the new line of action. After solving some unavoidable problems and closing the loops they will be ready for hydro_ testing. This activity is one of the time-consuming and important parts of the project performance. Hydrostatic and pneumatic testing is the way to ensure that the qualification of the execution is satisfactory. Sandblast and Painting are another row of execution to complete the job.


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8.10.1.2 Equipment Installation:

Description: Handling, Surveying and Leveling of all topside Equipment like: Drums, Chemical Packages, Tanks, Filters, Hydraulic Units, Safety equipment, Pig launchers, Valves etc. (about 2000 Tons)


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Handling, Surveying and Leveling of All Topside

Equipment


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8.11 Salman Offshore Facilities (EPCII):

Project Start: Feb 2005, Iran, Bandar Abbas Project Completed: Oct 2007 Owner: Petro Iran

Client: Sadra-Saff Consortium


8.11.1.1 Electrical & Instrument:

Decks: Living Quarter LQ3 - Wellhead 2SKA - Wellhead 2SKB - Wellhead 2SKC Description: Shop Engineering (PDMS), Support Manufacturing, Ladder-Tray, Cabling, Connection, Equipment Installation, Pre-com, Navigation, DCS, Offshore Commissioning

8.11.1.2 Piping:

Deck: Living Quarter LQ3 Description: Shop Engineering (PDMS), Issuing all Isometrics, Designing Secondary Supports, Support Manufacturing, Spool Fabrication, Spool Erection, Hydro Test and pipe flushing, Onshore Pre-com, Offshore Commissioning. Major Materials: Cu-Ni, CS, SS, Inconel, CS-Inconel Clad, Galvanized Size: ½” to 24”


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8.12 Crude Oil Storage Tanks (3 x 500,000 BBL):

Project Start: Feb 2005, Iran, Isfahan Project Completed: Dec 2005 Owner: Isfahan Refinery

Client: NeyrPerse


8.12.1.1 Piping:

Civil: Shop Engineering and execution the concrete pipe sleepers, Valve Boxes, road crossing and stands for pipes. Equipment: Installation and erection Pumps, MOVs, Mixers, Valves, strainer. Engineering: Issuing all the Isometrics, Test Packages, As built drawing. Description: support Manufacturing, Spool Fabrication, Spool Erection, Hydro Test, Painting and Sand Blasting. Major Materials: CS (API 5L) Size: ½” to 32”


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8.13 MTBE Storage Tanks (3 x 100,000 BBL):

Project Start: March 2004, Iran, Isfahan Project Completed: Nov 2005 Owner: Isfahan Refinery

Client: NeyrPerse



Cabling: Shop engineering, Cabling for MOVs, MIXERs, Lighting system, Earthing system and … from substation to JBs, Arranging, Tagging, Termination and all related works for Electrical and Instrument systems. MCC Boards: Installation, erection, Termination, Glanding and all related works. Civil: Doing all trenches and execution of PLP and FLP foundation, JBs and Panels foundation, Road crossing and any related activities. Equipment: Installation and erection of any equipment PLP, FLP, JB, Local Control Panels and Tank Lightings.

Most of the so-called works are in Hazardous Area and using explosion proof materials and equipment.

8.13.1.2 Piping:

Civil: Shop Engineering and execution the concrete pipe sleepers, Valve Boxes, Hydrant Boxes, road crossing, Pump Housing and stands for pipes. Equipment: Installation and erection Pumps, Hydrants, MOVs, Mixers, Valves, strainer. Engineering: Surveying and modifying the drawings according to site and Issuing all the Isometrics, Test Packages, As built drawing. Description: Support Manufacturing, Spool Fabrication, Spool Erection, Hydro Test, Sand blast, Painting Major Material: CS (API 5L) Size: ½” to 12”


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8.14 Crude Oil Storage Tanks (3 x 300,000 BBL):

Project Start: Jan 2003, Iran, Isfahan Project Completed: Feb 2005 Owner: Isfahan Refinery

Client: NeyrPerse 8.14.1 Main Activities:


Cabling: Shop engineering, Cabling for MOVs, MIXERs, Lighting system, Earthing system and … from substation to JBs, Arranging, Tagging, Termination and all related works for Electrical and Instrument systems. MCC Boards: Installation, erection, Termination, Glanding and all related works. Civil: Doing all trenches and execution of PLP and FLP foundation, JBs and Panels foundation, Road crossing and any related activities. Equipment: Installation and erection of any equipment PLP, FLP, JB, Local Control Panels and Tank Lightings.

Most of the so-called works are in Hazardous Area and using explosion proof materials and equipment.

8.14.1.2 Piping:

Doing some complementally activities for pre-commissioning of the previously done piping.


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8.15 Equipment Supply:

Row Projects Name Owner Client Main Activities Start - Finish

Place

1

South Pars Gas Field Development – Phase

17&18 (Onshore Facilities)

POGC IDRO-IPMI

supply of transmitters –

Utility Area "Rosemount"

2013-2014

Iran, Assalouyeh – Phase 17&18

2

South Pars Gas Field Development – Phase

17&18 (Onshore Facilities)

POGC IDRO-IPMI

supply of transmitters– Flare Area

"Rosemount"

2013-2014

Iran, Assalouyeh – Phase 17&18

3

South Pars Gas Field Development – Phase12 – Gas

Processing (EPC 3)

POGC Petropars-

Nargan

Supply of Two years spare part for

chemical injection packages

2015-2015

Iran, Assalouyeh –

Phase 12

4

South Pars Gas Field Development – Phase12 – Gas

Processing (EPC 3)

POGC Petropars-

Nargan

Supply of Instruments - "Rosemount, Fisher,E&H"

2015-2015


Phase 12

5

South Pars Gas Field Development –

Phase12 – Liquid Processing And

Utilities Project (EPC 2)

POGC Petropars-

Daelim

Supply of Two years spare part pertinent to


2015-2015


Phase 12

6




POGC Petropars-

Sazeh

Supply of Two years spare part pertinent to


2015-2015


Phase 12

7




POGC Kayson Supply of Two years spare part pertinent to

Dosing Pumps

2016-2016


Phase 12

8 Kavian Olefin Plant Kavian

Petrochemical Plant

Kavian Petrochemical

Plant

Supply of "Rosemount"

Transmitters (Qty.40)

2015-2015

Iran, Assalouyeh – Pars Special Economic

Energy zone


Petrochemical Plant


Plant

Supply of "Rosemount" RTD &

Thermocouple (Qty.135)

2015-2015


Energy zone


Petrochemical Plant


Plant

Supply of "E&H" Transmitter & Sensor

(Qty.48)

2015-2015


Energy zone


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Petrochemical Plant


Plant

Supply of "E&H" Transmitter & Sensor

(Qty.23)

2015-2015


Energy zone

12 Fire Pump Panel West Ethylene West Ethylene Supply of Fire Pump

Panel- "Tonotech-Canada"

2016-2016

Iran-Ahwaz

13 Pressure Safety valve West Ethylene West Ethylene Supply of Pressure

Safty Valve (Qty.3)- "EFS Spain"

2016-2016

Iran-Ahwaz

14 Annubar Flow

Element

Marun Petrochemical

Plant

Marun Petrochemical

Plant

Supply of Flow Ement "Simer-Italy"

2015-2015

Iran-Mahshahr

15 Micro Motion

Transmitter

Marun Petrochemical

Plant

Marun Petrochemical

Plant

Supply of "Emerson" Parts For Micro

Motion Transmitter

2012-2013

Iran-Mahshahr

16 Piston Injection Pump NIOC IOOC Supply of "Dousero"

Piston Injection Pump (Qty.4)

2015-2015

-

17 South Pars Gas Field

Development – Phase12

POGC PetroPars-

IOEC

Supply of Electro Motor Pump &

Pulsation Damper & PCV & Pressure

Gauge

2014-2014


Phase 12


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9. QUALITY POLICY

9.1 COMMITMENT:

• Pars marine industry is committed to challenging goals for controlling quality and ensuring that customer expectations are met. Conformance with contractual requirements and statutory regulations is a minimum requirement for all areas of work.

• The quality system shall meet the requirements of ISO 9001 and similar standards.

9.2 LEVELS OF RESPONSIBILITY:

• The company president is responsible for establishing company quality policy and quality objectives

• Vice presidents are responsible for local quality objectives and conditions which allow people to effectively progress the work and the check the quality.

• Personal responsibility lies with each individual to check their work, report quality problems and seek improvement opportunities.

9.3 TEAM WORK:

• Stakeholders such as employees, clients and subcontractors shall be encouraged to cooperate in identifying quality problems and making improvements.

• Open discussion of problems shall be rated as high value in our organization engagement of our people in team work; learning and improvement shall be recognized and supported.

9.4 BUSINESS EXCELLENCE:

• Pars Marine Industry Co. shall develop competent organization a “Zero defects Mindset “, supported by quality specialist and effective quality system.

• Our aim is conformance with customer equipment and expectations. • Defects are not and acceptable product of our work.


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10. HSE POLICY

10.1 PURPOSE:

• The purpose of this document is to give all companies within the Pars Marine Industry’s useful guidance related to managing health, safety and environmental matters.

• Our position is that all our companies must have a certifiable HSE management system in place.

10.2 INTRODUCTION:

• The principles and management practices which provide the basis to manage health, safety and the environment effectively the important issues we need to look at continual improvement arrangements, benchmarking opportunities and details of the feedback process.

• How far your company can put these principles into practice will depend on the size, dangers, and product or services you provide and how good your current arrangements are.

• The parts of the health, safety and environment system, you must carry out an initial review of your existing arrangement for health, safety and the environment.

• You should review your existing system against the information in this document. This review process will give you a benchmark from which you can assess measure future improvement.

• This review should compare your current arrangements with: The specific requirements of this document, Legal requirements, the effectiveness of your resources related to managing health, safety and the environment

• Putting the requirements into practice and effective they are; you could use the information gathered from this status review as the “base information”, which you should use in the planning process. All our companies must use the following three-level approach.


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Level ONE: The Zero Mindset.

Level TWO: Health, Safety and the Environment policy statement.

Level THREE: How you will achieve your own and corporate aims.

The Zero Mindset

Our commitment:

We believe that all injuries, occupational illnesses, material loss and

damage to the environment are preventable.

We shall continuously reduce the health and environmental impact of

business nothing takes priority over safety.

To achieve zero, we shall:

Demonstrate through action that HSE is prioritized.

Create a good and stimulating work environment.

Think, plan, observe and evaluate as we proceed.

Recognize those that proactively contribute to HSE improvement.

Leadership:

HSE attitudes, behavior and performance are continually measured.

Sharing of experience and learning are achieved through benchmarking,

best practice identification, networking, training and proactive

participation.

The HSE staircase – where are you?

On what step are you and your team?

How are you and your team going to improve your HSE performance?

Excellent HSE performance

HSE in heart” Demonstrate HSE”

HSE in mind” Talk HSE”

HSE on paper

Unaware

Level One


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Standard Corporate

Our business is distinguished by trust, openness and long – term

relationships with customers, employees, suppliers and society as a

whole.

We plan our work and carry it out in a safe way, which protects human

life and health, the environment and equipment.

We maintain our position on the market through learning, continuous

improvement and the excellent quality of our products and services.

Level Two

Company Specific

You need identify the director or key senior manager who will have

overall responsibility for creating the policy and putting it into

practice.

Explain the responsibilities of managers and staff.

Recognize and encourage the involvement of employees and

safety representatives.

Outline the basis for effective communications.

Show how you will allocate resources.

Make sure the leaders plan and regularly review and develop

the policy.

Make sure all employees are involved and provide any

necessary specialist advice.

Make sure we consider legal requirements.

Level three provides the arrangement for each principal

company. It shows the criteria for successfully putting into

practice the requirements.

Level Three


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11. STANDARDS & SOFTWARES

Using the various worldwide standards let us be able to perform the engineering tasks in an excellent way.

Being up to date is us in front window to success in all of us engineering disciplines.

For modeling purposes we use: Solid Works, Pro-E, Unigraphics, PDMS.

For analyzing purposes, we use: Cosmos, Cesar II, Auto Pipe, Ansys, Pipe Net.

Common Using Standards: DIN, ASTM, NFPA, API, AWWA, JIS, ASME, IPS.

For planning purpose, we use Primavera Project Planner.

Target Corporate

And Finally

The planning process involves the following:

Prepare a list of aims and choose your main aims from reviews and risk

assessments.

You should be to trace your aims to the policy statement and the criteria

for success.

Look at one main aim at a time and choose your outcome indicators to

decide if you have achieved your main aims and the plan has been

effective.

Develop a plan to achieve your main aim. You should draw up planning

targets. You can use the targets later to check whether you have fully

put the plan into practice.

Put the plan into practice.

Measure separately and review the plan.

Level Four


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12. AWARDS


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Documents

Pars Marine Industry Co