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Modern HMI Concepts AndEngineering / Documentation Tools For Nuclear Power Plants

Peter PapajewskiIAEA Technical Meeting Chatou, FranceSeptember 2005



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Contents

ÃSingle Window To The Processµ

S ophisticated Power Plant Engineeringand Online Documentation Tool



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S ingle Window To The Process

Actual S ituation

± Analogue, hard wired I & C technologies ± R udimentary proprietary digital control systems ± H ybrid control rooms ± Existing systems are obsolete and expensive to

maintain ± L imited expandability



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Advanced Control Room Approach:

± O ne type of VDU for the whole plant

± Full access to all plant data and controllers ± B ased on an open system architecture, total

integration of specific, diverse subsystems ± More effective training ± process oriented ± Interoperability between H SI, DCS and specific

subsystems ± Plant life-time support philosophy




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B asics ± CO TS (Commercial O ff The Shelf) Product ± Truely open system architecture

3 rd party subsystems easy to interface andintegrate

± H SI/DCS based on H ardware, Software &Communication Standards

Solaris and/or MS-Windows XP O SSun Workstations and/or Standard PCµsEthernet 100 M B it / 1 G B it MES H network




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AlarmsOnline

Alarm Printer

Intelligent Transmitter

Remote I/OFieldbus Moduls

Migration

FoxComm HART Foundation FieldbusProfibus DP/PA

Modbus

PLCRemote I/O

PLC

High S peed Ethernet Fieldbus (100M B it) Fibre

FB M200

TriconexTMR FS- PLC(TÜV AK6 / NRCS ER)

MobileWorkstation

ControlProcessor

(redundant)

Applikation -Workstation

Workstation

Applikation -WorkstationS erver

Workstation

S erver/Computer Unix / VMSetc.

o p

t i o n a

l

Personal Computer -W95/98,2000,NT,XPX-TerminalTerminal S erver ClientWeb -S erver Office -ClientData analyser

Internet / IntranetClient

Internet /Intranet

HistorianS erver/Client

2nd Ethernet - TCP/IP, Novell, DECnet, NF S , S NA, X.25, OS IOffice Network

Alarm Management

S ystembus / ME S H Ethernet 100 M B it/1Gbit Fibre(redundant)

(redundant)

(redundant)(redundant)



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Advantages & B enefits ± Easy integration of existing subsystems by a wide set of

standard interfaces (library of more than 100 differentinterfaces available)

± Single point of plant information ± Whole DCS application suite available for all subsystems

reporting, alarming, historical data archiving,Unique and plantwide data validationMonitoring of safety and safety-related subsystemsO ne common database distributed over the system

± Plant Focused O perator Training ± Plant lifetime support strategy




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Reference

± Lungmen project - GE A B WR

± 3 0 diverse subsystems are integrated by standardinterfaces into one H MI SystemR eactor ProtectionO ther Safety Systems

Neutron Flux Monitoring SystemTurbine Protection and Turbine Controller Many other systems




9Lungmen Advanced Control Room




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Engineering / Documentation ToolFor Plant Life Cycle Information Management

S ophisticatedPower Plant Engineering andOnline Documentation Tool

for Life Cycle Asset

Information Management



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LCAIM (n. abbr.)Life Cycle Asset Information Management

³Ensuring that the documents and plant information of all physical assets professional managed during the lifecycle of the capital facilities, from the Front EndEngineering Design to the de-commissioning.´

Engineering / Documentation ToolFor Plant Life Cycle Management



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S tructured Data ± The Information Format neededfor Life Cycle Asset Information Management

Requirement: Consistent structured plant data

Hard Copy

Electronic Image

Native File

S tructured Data

Filing &

Retrieval

Tracking &

Monitoring

Workflow for

Creation

Life CycleAsset

InformationManagement

I n c r e a s

i n g s o p

h i s t i c a

t i o n o

f

I n

f o r m a

t i o n

F o r m s

a n

d c o s

t

o f c o n v e r s

i o n

f r o m

h a r d c o p y

Increasing sophistication in Information Management andbusiness benefit

As B uilt3 D

WordExcel

AutoCAD

TIFFPDF

S tructuredData Model

Content

Management

IS O 15926XML



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Q u a

l i t y a n

d q u a n

t i t y o

f e n g i n e e r i n g

i n f o r m a

t i o n

sales EPC2-4 years

commisioning6 month

O peration and maintenance25- 4 0 years

H a n

d o v e r

f r o m

E P C

t o O & M

Documentdriven

Data erosion

EPC

Informationdriven

DXF / DWG

Intelligentstandards DXF / DWG e PLAN

Contr. S ys.

Comos ®

XML

Data erosion



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Life Cycle Management -Where you are ?

2D Floorplans

3D Piping Techn. Data S heetsPiping CLasses

Maintenance

Hook-Ups

Loops

Electric Docum.

Ressourcen -management

Process Data S heets

Functions Plans

S imulation

Circuit Diagrams

3D Floorplans

P & ID

PFD

??



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Engineering / Documentation Toolfor Plant Life Cycle Management

R eality:

EPC and Owner Information and Knowledge ManagementApproach is still document driven

The EPC documents and drawings handed over from the EPC toOwner and O&M does not reflect the actual plant.

More then 60% of the information in data sheets, drawings and

other documents are inaccurate or incomplete or not consistent!O&M Engineers spend more then 50% of their time looking for

documentation and information ± a very costly misuse of resources!



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Unifiedobject orientedDatabase

O bjectDatabase


Process GraphicsO verlays

P & IDs

CabinetsH ook-Ups

VGB 17 0CFunction Plan

H istorian Alarming

Field



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Concurrent Engineering

B asicEngineering

DCS SystemConfiguration

DetailEngineering

Improved Accuracy

Improved ProductivityR educed Engineering CostsSimplified Maintenance




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DeviceDeviceInstallationInstallation

Comos ® PT - I/AS eriesConcept

P& IDP& ID

Engineering New Solenoid-ValveD_NAA30AA02

KKS-Unit-Structure



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ControlEngineering


P& IDP& ID

Engineering


FUPFUP--VGBVGB

LoopLoop--P lanP lan

Field ConnectionsField Connections

New Solenoid ValveD_NAA 3 0AA02

New Solenoid ValveD_NAA30AA02



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P& IDP& ID

ProcessEngineering


FUPFUP--VGBVGB


Device connectionsDevice connections

ControlEngineering

I/AI/A--I/O CabinetI/O Cabinet

DCS

Cabinet -Layout



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P& IDP& ID

Process Engineering


FUPFUP--VGBVGB


Device connectionsDevice connections

Control Engineering

I/AI/A--I/OI/O--CabinetCabinet

DCS CabinetLayout

I/A FoxCAE TAGI/A FoxCAE TAG-- ListList



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Comos®

PT

FoxCAE I/A System

Toolkit

Export

Import

CPDatabase

TAG-List B ack -Navigation/

Dynamic Processdata



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GenerateDatabase

with FoxCAE

TAG-ListProject

(Comos ® PT)

ToolKITLibrary

Download

in CP

Faceplates

from AW/WPToolKit

Process Displayfrom AW/WP

FoxDraw

Objects are known in the whole System




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Valve module



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Valve module



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COMOS ® PT - I/AS eriesInterface

clickFUP

Get the related FUP detail



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Dynamic



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LCAIMworld class EPC

LCAIMworld class O/O

Plant Information for O /O without LCAIM Approach

Plant Information for EPCwithout LCAIM Approach

O ption 1

L CAIM R equirementsB efore signing EPCContract

O ption 2L CAIM Start

during EPC

O ption 3

L CAIM Startafter H andover during O &M

Tender Commission O peration & MaintenanceE P C R efurbishment O &M

Q u a

l i t y , Q u a n

t i t y o

f P l a n t A s s e

t I n f o r m a

t i o n

B u s

i n e s s

B e n e

f i t

LCAIM Requirements defined before signing the EPC Contract



3 0

COMOS PT ³Virtual ProjectRoom´

COMOS PT ±Integration Platform for the EPC and O/O

a real ³Virtual Project Room´ for global Project Execution

EngineeringFunctionalities

Viewing & Web-Navigation(Virtual Project Room)

IntegrationNavigation

CentralizedCOMOSDatabase

3 rd PartyInterfaces

3 rd PartyApplicationIntegration

IntegratedDocument Management Systemand Project Quality Control

DataImportExport(Excel)

Web-enableddocument checking-in



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I/AS eries Interface - B enefitsData consistencyData transparency (process eng.,meas. & control strategy,PCS)Complete electronic documentation (basic-eng.,detail-eng.,startup, commissioning and maintenance)

Complete plant and site documentationO pen and flexible interfaces (API, Visual B asic, etc.)Concurrent engineering conceptMulti-user capabilityCustomer specific documentationreduced engineering timeGraphical configurationR e-useable engineering (prototyping, typicals, ToolKit)Complete documentation is available on every DCS WS

User can manoeuvre within the complete documentation



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AlarmsOnline

Alarm Printer

Intelligent Transmitter

Remote I/OFieldbus Moduls

Migration

FoxComm HART Foundation FieldbusProfibus DP/PA

Modbus

PLCRemote I/O

PLC

High S peed Ethernet Fieldbus (100M B it) Fibre

FB M200

TriconexTMR FS- PLC(TÜV AK6 / NRCS ER)

MobileWorkstation

ControlProcessor

(redundant)

Applikation -Workstation

Workstation

Applikation -WorkstationS erver

Workstation

S erver/Computer Unix / VMSetc.

o p

t i o n a

l

Personal Computer -W95/98,2000,NT,XPX-TerminalTerminal S erver ClientWeb -S erver Office -ClientData analyser

Internet / IntranetClient

Internet /Intranet

HistorianS erver/Client

2nd Ethernet - TCP/IP, Novell, DECnet, NF S , S NA, X.25, OS IOffice Network

Alarm Management

S ystembus / ME S H Ethernet 100 M B it/1Gbit Fibre(redundant)

(redundant)

(redundant)(redundant)

COMOS S erver



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Questions ? ?

Thank YouFor Your Attention

Contact:Peter PapajewskiInvensys S ystems GmbH, Duesseldorf, Germanyphone.: +49 211 5966 343Mobile: +49 163 5966 343e-Mail: [email protected]

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