Panasonic Pt60lcx64k [ET]

ORDER NO. MKE0601864CE

Multi Media Display

PT-60LCX64-K

2006 Panasonic Shikoku Electronics Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.

PT-60LCX64-K

CONTENTSPage1 SAFETY PRECAUSIONS 1.1. GENERAL GUIDELINES 1.2. LEAKAGE CURRENT COLD CHECK 1.3. LEAKAGE CURRENT HOT CHECK 1.4. UV-PRECAUTION 2 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES 3 ABOUT LEAD FREE SOLDER (PbF) 4 SERVICE NOTES 5 SERVICE POSITION 6 DISASSEMBLY/ASSEMBLY PROCEDURES 6.1. CABINET SECTION 6.2. PROJECTION SECTION 7 SERVICE FIXTURES AND TOOLS 8 ADJUSTMENT PROCEDURES 1 9 ADJUSTMENT PROCEDURES 2 10 TROUBLESHOOTING HINTS 10.1. TROUBLESHOOTING HINTS FOR BLOCK LEVEL REPAIR 112 4 5 6 28 46 46 72 82 84 87 112 13.6. LCD DRIVE C.B.A. (Model: PT-60LCX64) 3 3 3 3 3 13 CIRCUIT BOARD LAYOUT 13.1. MAIN C.B.A. 13.2. POWER C.B.A. 13.3. BALLAST C.B.A. 13.4. REAR JACK C.B.A

Page215 215 217 218 219

13.5. LCD DRIVE C.B.A. (Models: PT-43LCX64/PT-50LCX64) 221 223

13.7. FRONT JACK C.B.A. / OPERATION C.B.A. / NETWORK C.B.A. 13.8. AUDIO AMP C.B.A. / THERMISTOR 1 C.B.A. / THERMISTOR 2 C.B.A. / COVER SWITCH C.B.A. 13.9. TUNER C.B.A. / DIGITAL TUNER POWER C.B.A. 14 EXPLODED VIEWS (CABINET SECTION) 14.1. MAIN PARTS SECTION 14.2. FRONT AND BASE SECTION 14.3. DISPLAY SECTION 14.4. PROJECTION SECTION 14.5. TV AND TUNER SECTION (1) 14.6. TV AND TUNER SECTION (2) 14.7. BALLAST C.B.A. SECTION 14.8. PACKING PARTS AND ACCESSORIES SECTION 15 REPLACEMENT PARTS LIST (CABINET SECTION) 15.1. REPLACEMENT NOTES 226 227 229 229 230 231 233 234 235 236 237 238 238 239 225

10.2. TROUBLESHOOTING HINTS FOR COMPONENT LEVEL REPAIR 11 BLOCK DIAGRAMS 12 SCHEMATIC DIAGRAMS 12.1. SCHEMATIC DIAGRAM & CIRCUIT BOARD LAYOUT NOTES 12.2. INTERCONNECTION SCHEMATIC DIAGRAM 12.3. MAIN SCHEMATIC DIAGRAMS 12.4. POWER SCHEMATIC DIAGRAMS 12.5. BALLAST SCHEMATIC DIAGRAM 12.6. REAR JACK SCHEMATIC DIAGRAM 12.7. LCD DRIVE SCHEMATIC DIAGRAM (Models: PT43LCX64/PT-50LCX64) 12.8. LCD DRIVE SCHEMATIC DIAGRAM (Model: PT60LCX64) 12.9. FRONT JACK SCHEMATIC DIAGRAM 12.10. NETWORK / THERMISTOR 1 / THERMISTOR 2 / OPERATION / COVER SWITCH SCHEMATIC DIAGRAMS 12.11. AUDIO AMP SCHEMATIC DIAGRAM 12.12. TUNER SCHEMATIC DIAGRAM 12.13. DIGITAL TUNER POWER SCHEMATIC DIAGRAM 12.14. VOLTAGE CHART 203 204 205 206 207 194 202 186 159 160 161 179 181 182 117 141 159

15.2. MECHANICAL REPLACEMENT PARTS LIST

15.3. OPTIONAL ACCESSORY REPLACEMENT PARTS LIST 240 15.4. SERVICE FIXTURES AND TOOLS REPLACEMENT PARTS LIST 15.5. ELECTRICAL REPLACEMENT PARTS LIST 16 EXPLODED VIEWS (PROJECTION SECTION) 16.1. PROJECTION SECTION (1) 16.2. PROJECTION SECTION (2) 16.3. PROJECTION SECTION (3) 16.4. PROJECTION SECTION (4) 17 REPLACEMENT PARTS LIST (PROJECTION SECTION) 17.1. REPLACEMENT NOTES 17.2. MECHANICAL REPLACEMENT PARTS LIST 241 241 265 265 266 267 268 269 269 270

17.3. OPTIONAL ACCESSORY REPLACEMENT PARTS LIST 271 17.4. ELECTRICAL REPLACEMENT PARTS LIST 271

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PT-60LCX64-K

1 SAFETY PRECAUSIONS1.1. GENERAL GUIDELINES1. For continued safety, no modification of any circuit should be attempted. 2. Disconnect AC Plug before disassembling this unit. 3. It is advisable to use an isolation transformer in the AC supply before servicing. 4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers, shield, and isolation R-C combinations etc. are properly installed. 6. After servicing, be sure to restore the wires, leads, insulation barriers, shields, etc. 7. After servicing, make the leakage current checks to prevent the customer from being exposed to shock hazards. Caution: Use a separate Isolation Transformer for this unit when servicing.

not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer.

Figure 1

1.4.

UV-PRECAUTION

1. Be sure to disconnect the AC Plug when replacing the lamp. 2. Since the lamp reaches a very high temperature during its operation, wait until it has completely cooled off when replacing the Lamp Unit. 3. The lamp emits small amounts of UV-Radiation. Avoid direct-eye contact by covering the Lamp and wearing the UV cut protective glass. 4. The high pressure lamp involves a risk of explosion.

1.2.

LEAKAGE CURRENT COLD CHECK

1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. For physically operated power switches, turn power on. Otherwise skip step 2. 3. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the receiver, such as screwheads, connectors, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1 M and 12 M. When the exposed metal does not have a return path to the chassis, the reading must be infinity.

1.3.

LEAKAGE CURRENT HOT CHECK

Figure 2

1. Plug the AC cord directly into the AC outlet. Do not use a isolation transformer for this check. 2. Connect a 1.5 k, 10 W resistor, in parallel with a 0.15 F capacitor, between each exposed metallic part on the set and a good earth ground, as shown in Figure 1. 3. Use an AC voltmeter, with 1 k/V or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 V RMS. A leakage current tester (Simpson Model 229 equivalent) may be used to make the hot checks. Leakage current must 3

PT-60LCX64-K

2 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY SENSITIVE (ES) DEVICESSome semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

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PT-60LCX64-K

3 ABOUT LEAD FREE SOLDER (PbF)

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PT-60LCX64-K

4 SERVICE NOTESLED INDICATIONS FOR ERROR CONDITIONEach LED indication facilitates finding the cause of the error. When an error is detected, the Lamp comes off and the LED on the front will flash.

POWER LEDTV/VIDEO

TEMP LED

LAMP LED (Note 2) (Note 3) LAMP OFF

Error No.1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18)

Error InformationFan1, Fan2 or Fan3 stopped Lamp Cover open Temperature Sensor shorted or open (Thermistor 1 C.B.A.) Abnormal Temperature (Thermistor 1 C.B.A.) Ballast Error (abnormal Lamp or Ballast)

POWER LEDflashes orange once every 5 seconds flashes orange twice every 5 seconds -

TEMP LEDflashes once every 5 seconds flashes twice every 5 seconds -

LAMP LED-

OSD

flashes once every 5 seconds flashes twice every 5 seconds flashes 3 times every 5 seconds flashes 4 times every 5 seconds flashes once every 5 seconds flashes twice every 5 seconds flashes 3 times every 5 seconds flashes 4 times every 5 seconds flashes 5 times every 5 seconds flashes 6 times every 5 seconds -

Ballast Error (abnormal Lamp voltage) Ballast Error (abnormal temperature) Ballast Error (other causes) Abnormal Voltage on 33 V line Abnormal Voltage on 9 V line Abnormal Voltage on 5 V line Abnormal Voltage on 3.3 V line Abnormal Voltage on -5 V line Abnormal Voltage on 6.5 V line Temperature Sensor shorted or open (Thermistor 2 C.B.A.) Abnormal Temperature (Thermistor 2 C.B.A.) Clogged air filter DTV Tuner Power Error

flashes orange 5 times every 5 seconds flashes orange 6 times every 5 seconds flashes orange 7 times every 5 seconds flashes orange 8 times every 5 seconds flashes orange 9 times every 5 seconds flashes orange 10 times every 5 seconds flashes green all the time

flashes once every 5 seconds flashes twice every 5 seconds flashes 3 times every 5 seconds flashes 4 times every 5 seconds flashes 5 times every 5 seconds flashes 6 times every 5 seconds flashes 3 times every 5 seconds flashes 4 times every 5 seconds flashes 5 times every 5 seconds -

Note: 1. When two or more errors have occurred at the same time, the LED will alternate flash patterns as shown above every 5 seconds. 2. Warning OSD appears when the air filter is clogged. 3. LAMP OFF: The LED will flash immediately after the Lamp comes off.

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PT-60LCX64-K

MAIN PARTS LOCATION

Network C.B.A.

Lamp Cover Cover Switch C.B.A.

TEMP LED LAMP LED Network C.B.A.

Optical Cover Front Cover Unit Operation C.B.A. POWER LED

Projection Unit Thermal Fuse Unit Thermistor 1 C.B.A. Air Filter Fan Case Unit (Fan 1) Thermistor 2 C.B.A. Fan 3

Front Jack C.B.A. DTV Tuner Unit Fan 5 Fan 4

Ballast C.B.A.

Air Filter Air Filter

Fan 2 LCD Drive C.B.A.

Main C.B.A. Tuner C.B.A. Digital Tuner Power C.B.A. Audio Amp C.B.A. Power C.B.A.

Rear Cover Rear Jack C.B.A.

TV/Tuner Unit

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PT-60LCX64-K

SERVICE MODE

Service Mode MapIn this mode, the following information can be confirmed on the screen: Service Mode (1/3) Total Lamp elapsed time Current Lamp elapsed time The number of Lamp ON (For reference only) BKSV number read-out Service Mode (2/3) Key detection check Communication check for IIC bus on the Main C.B.A. Communication check for serial bus on the Main C.B.A. EEPROM IC6006 version and build version (For reference only) EEPROM IC6306 version and build version (For reference only) IC6003 software version and build version (For reference only) IC6302 software version and build version (For reference only) Service Mode (3/3) IC6003 Port information IC6302 Port information Note: IC6003: Main Microcontroller on the Main C.B.A. IC6302: Sub Microcontroller on the Main C.B.A.

Enter : VOLUME DOWN button + TV/VIDEO key(on the front) (on the remote)

(for more than 5 seconds in power off condition) Power ONSERVICE LA T C OS LO BK M O U D N S P O TAL RRE DI CO V: Mode PERATION TIME : 12345 NT LAMP: 2000 SP : O UNT : 15 B0 3A 59 CD 6 1/3

h h N 3 6

BKSV number

< Service Mode (1/3) >

CH DOWN keySERVICE IC3 5 5 7 IC5 5 0 8 1 3 0 0 0 0 0 1 5 3 1 2 : : : : : Mode 1 1 1 1 1 3 5 6 7 5 6 0 0 5 3 I 0 0 0 0 0 R 1 9 5 1 6 E F V V : : : : : : : : : : 1 1 1 1 1 1 0 6 0 0 U 3 5 6 8 9 0 0 3 2 N 6 5 0 0 0 7 6 0 0

CH UP key2 : : : : : : 9 0 0 /3 1 1 1 1 1 1

IC6003 IC6302

4 3 0 0

I 0 0 0 0 0 1 6 2 0

T 2 4 6 0 2 6 3 8 5


CH DOWN keySE I P0 P1 P2 I P0 P1 P2 P3 P4 R C : : : C : : : : : V 6 1 0 1 6 0 0 1 I 0 1 0 1 3 0 0 0 1 C 0 1 0 1 0 1 0 1 E 3 0 0 0 2 0 0 0 1 Mode PORT 0110 1110 0110 PORT 1111 -0-1 0111 0111 0011 P P P P P P P P P P P 6 3 4 5 7 8 5 6 7 8 A : : : : : : : : : : : 1 0 1 0 0 1 1 1 1 0 1 0 0 1 1 1 1 0 1 0 0 1 0 1 -

CH UP key0 0 0 0 0 0 1 0 0 0 0 1 1 0 1 1 0 1 1 0 1 1 1 1 0 0 1 1 1 1 0 1 1 1 1 0 0 1 0 1 0 0 0 0 0 0 1 1 1 1 1 3/3


CH DOWN key Exit: Power OFF. (When turning the power on again after once turning off, wait for approx. 10 seconds. Or, the unit can not be released from Service Mode.)Fig. 1-1

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PT-60LCX64-K

1. Press and hold the VOLUME DOWN button on the unit and the TV/VIDEO key on the remote for more than 5 seconds in power off condition. The unit will go into Service Mode. Service Mode (1/3) will appear.

2. Press the CH DOWN key. Service Mode (2/3) will appear.SERVICE IC3 5 5 7 IC5 5 0 8 1 3 0 0 0 0 0 1 5 3 1 2 : : : : : Mode 1 1 1 1 1 3 5 6 7 5 6 0 0 5 3 I 0 0 0 0 0 R 1 9 5 1 6 E F V V : : : : : : : : : : 1 1 1 1 1 1 0 6 0 0 U 3 5 6 8 9 0 0 3 2 N 6 5 0 0 0 7 6 0 0 I 0 0 0 0 0 1 6 2 0 T 2 4 6 0 2 6 3 8 5 2 : : : : : : 9 0 0 /3 1 1 1 1 1 1

*6 *7

VOL DOWN(on the front) (power off condition)

TV/VIDEO

(on the remote)

Fig. 1-2SERVICE LA T C OS LO BK M O U D N S P O TAL RRE DI CO V: Mode PERATION TIME : 12345 NT LAMP: 2000 SP : O UNT : 15 B0 3A 59 CD 6 1/3

IC6003 IC6302

4 3 0 0

*8 *9 *10 *11 *12

Fig. 1-4-1

h h N 3 6

*1 (Changeable) *2 (Changeable) *3 *4 *5

Fig. 1-3 *1: The total elapsed Lamp operation time (in hours) (changeable) (For reference only) Note: Even when changing the value of *2, it is not effective for the value of *1. *2: The current elapsed "Lamp operation" time (in hours) (changeable) Note: "CURRENT LAMP" can be changed as follows: Select "CURRENT LAMP" by pressing CH UP/DOWN key and press the OK key. Then, press the VOLUME UP/DOWN key to change the value of *2. To release, press the RECALL key. *3: OSD Display ON/OFF mode (Not used for service) Note: Press the OK key to display OFF. To release, press any key. *4: The number of Lamp ON (limit 65535) (For reference only) (When the Lamp time is reset, value of *4 will be 0) *5: BKSV number read-out IC5803 (HDMI IC) on the Main C.B.A. has its own number called BKSV and it is displayed. Note: To display BKSV number, refer to "HOW TO DISPLAY BKSV NUMBER."

*6: Key detection (IR and Unit operation button) check Note: On the remote, first, press the TV key on the remote to go to TV mode. Then, press any operation key except POWER, LIGHT, EXIT, PROG, STOP, REC or PAUSE to detect if a key has been pressed. If a key has been detected by IC6302, 1 will change to 0. On the unit, press any operation button except POWER to detect if a button has been pressed. If a button has been detected by IC6302, 1 will change to 0. *7: Communication check for IIC bus on the Main C.B.A.(Communication check for I2C bus)IC6003 IC3501 IC6003 IC3601 IC6003 IC3602

I C 3 5 5 7

5 0 8 1

0 0 0 0

1 5 3 1

: : : :

1 1 1 1

3 5 6 7

6 0 0 5

0 0 0 0

1 9 5 1

: : : :

1 1 1 1

3 5 6 8

6 5 0 0

0 0 0 0

2 4 6 0

: : : :

1 1 1 1TMR8000

IC6003

U7101

IC6003

IC7501 IC6003

Explanation Communication check for I2C bus (IC6003 IC3501(AUDIO/VIDEO SW)) Communication check for I2C bus (IC6003 IC3601(SOUND PROCESSOR)) Communication check for I2C bus (IC6003 IC3602(AUDIO/VIDEO SW)) NG OK NG OK NG OK

Code No. 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1

Communication check for I2C bus NG (IC6003 IC5005(MAIN VIDEO SIGNAL PROCESS)) OK Communication check for I2C bus NG (IC6003 IC5009(SUB VIDEO SIGNAL PROCESS)) OK Communication check for I2C bus (IC6003 IC5504(A/D CONVERTER)) Communication check for I2C bus (IC6003 IC5803(HDMI INTERFACE)) Communication check for I2C bus (IC6003 IC6005(EEPROM)) Communication check for I2C bus (IC6003 IC6006(EEPROM)) Communication check for I2C bus (IC6003 U7101(ANAGLOG SUB TUNER)) NG OK NG OK NG OK NG OK NG OK

Communication check for I2C bus NG (IC6003 IC7501(MTS/SAP SIGNAL PROCESS)) OK Note: IC7501 includes the DTV Tuner Unit. Communication check for I2C bus NG (IC6003 TMR8000(ANALOG MAIN TUNER)) OK Note: TMR8000 includes the DTV Tuner Unit.

Fig. 1-4-29

PT-60LCX64-K

*8: Communication check for IIC bus on the Main C.B.A.

*14 IC6302 Port information

(Communication check for serial bus)IC6003 IC5302 IC6003 IC5306 IC6003 IC9004

IC6302 Port InformationPort No.: P07 Port No.: P57 P06 P56 P05 P55 P04 P54 P03 P53 P02 P52 P01 P51 P00 P50

I C 5 3 0 2 : 1

5 3 0 6 : 1

9 0 0 2 : 1

Note: The 9002 indicated on the screen is a mistake. It should be "9004." Explanation Code No. Communication check for serial bus (IC6003 IC5302(SCALER)) Communication check for serial bus (IC6003 IC5306(FPGA)) NG OK NG OK 0 1 0 1 0 1

P P P P P

0 1 2 3 4

: : : : :

0 0 1

0 0 0 1

1 0 1

0 0 0 1

1 0 0 0

1 0 1 1 0

1 1 1 1

1 1 1 1 1

P P P P P

5 6 7 8 A

: : : : :

1 1 -

1 1 -

0 1 -

1 0 -

1 1 0 1

0 0 1 1 1

0 0 1 0 1

1 1 1 1 1

Communication check for serial bus NG (IC6003 IC9004(SD/PC CARD SIGNAL PROCESS)) OK

P40

PA0

Fig. 1-4-3 *9: EEPROM IC6006 version and build version *10: EEPROM IC6306 version and build version *11: IC6003 software version and build version *12: IC6302 software version and build version 2. Press the CH DOWN key. Service Mode (3/3) will appear.SE I P0 P1 P2 I P0 P1 P2 P3 P4 R C : : : C : : : : : V 6 1 0 1 6 0 0 1 I 0 1 0 1 3 0 0 0 1 C 0 1 0 1 0 1 0 1 E 3 0 0 0 2 0 0 0 1 M P 1 1 1 P 1 0 1 1 0 o O 1 1 1 O 1 1 1 1 de RT 0 0 0 RT 1 1 1 1 1 P P P P P P P P P P P 6 3 4 5 7 8 5 6 7 8 A : : : : : : : : : : : 1 0 1 0 0 1 1 1 1 0 1 0 0 1 1 1 1 0 1 0 0 1 0 1 0 0 0 0 0 0 1 0 0 0 0 1 1 0 1 1 0 1 1 0 1 1 1 1 0 0 1 1 1 1 0 1 1 1 1 0 0 1 0 1 0 0 0 0 0 0 1 1 1 1 1 3/3

Port No.: P47

Port No.: PA7

Note: 1. The above IC6302 Port information indication means: 1: Hi, 0: Low, -: Port not used Refer to "I/O CHART OF IC6302." 2. There is a possibility that the IC6302 Port information indication (0 or 1) of some pins may not correspond to the actual signal condition. (Sampling cycle: approx. 500 msec.)

Fig. 1-5-3 Note: To release from any service mode, press the POWER button off.

0 1 0 1 0 0 0

*12

*13

Fig. 1-5-1

*13 IC6003 Port information

IC6003 Port InformationPort No.: P07 P06 P05 P04 P03 P02 P01 P00

Port No.: P67 P66 P65 P64 P63 P62 P61 P60

P0:11100110 P1:00001110 P2:11100110P20

P P P P P P

6 3 4 5 7 8

: : : : : :

1 0 1 0 0 1

1 0 1 0 0 1

1 0 1 0 0 1

0 0 0 0 0 0

0 0 0 1 1 0

1 0 1 1 1 1

1 0 1 1 1 1

0 0 0 0 0 0

P80 Port No.: P27 Port No.: P87 Note: 1. The above IC6003 Port information indication means: 1: Hi, 0: Low, -: Port not used Refer to "I/O CHART OF IC6003." 2. There is a possibility that the IC6003 Port information indication (0 or 1) of some pins may not correspond to the actual signal condition. (Sampling cycle: approx. 500 msec.)

Fig. 1-5-2

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PT-60LCX64-K

I/O CHART OF IC6003Pin No. I/O Part No. 1 O P55 2 P54 I 3 O P84 4 5 P53 I 6 O P52 7 8 O P51 9 O P83 10 P50 11 O P82 12 P47 I 13 O P81 14 P46 I 15 P45 16 P44 I 17 O P43 18 P42 19 P41 I 20 21 22 O P80 23 O P40 24 O P37 25 O P77 26 O P36 27 O P35 28 P34 I 29 O P76 30 31 32 I 33 P33 34 35 P32 I 36 37 38 P31 I 39 40 P30 41 I 42 O P75 Signal Name MAIN_LCD_MSDATA VSYNC ATSC_RST NC RST 3.45V_ON_H TEST YS LINE_MUTE_H SYSCLK RGB_L HSYNC AMP_MUTE_L OSDXI OSDXO CPS_L DLL_RESET RGB1/2_H L_ERR VCOI PDO RGB1_H/RGB2_L OSDDT3 OSDDT2 SYNC_SEL OSDDT1 OSDDT0 VREF SYNC_CS IREF COMP AVDD CLL VREFLS CVBS1 NC VSS CVBS0 VREFHS CLH VDD(VPP) RF_SW Description SERIAL DATA 0 V-SYNC DTV MICROCONTROLLER RESET (L) (Not used) RESET (L) 3.45V REGULATOR (IC5015) ON (H) /OFF (L) (Not used) OSD BLANKING AUDIO LINE OUT MUTE (H) (Not used) RGB MODE (L) H-SYNC SPEAKER OUT MUTE (L) OSD CLOCK (Not used) COMPOSITE SYNC IN DETECT (L) FPGA RESET PULSE (Not used) LAMP ERROR PULSE (ON (H) /OFF (L) /ERROR (PULSE) *1 (Not used) (Not used) RGB1 SELECT (H) /RGB2 SELECT (L) OSD DATA 3 OSD DATA 2 MAIN SCREEN SELECT (H) /SUB SCREEN SELECT (L) OSD DATA 1 OSD DATA 0 V-REF FOR IC6003 SYNC SELECTOR (IC5306) CS (L) (Not used) (Not used) VDD(+3.3V) (Not used) (Not used) MAIN COMPOSITE VIDEO (Not used) GND SUB COMPOSITE VIDEO (Not used) (Not used) VDD(+3.3V) RF INPUT SELECT (RF-A (H) /RF-B (L) ) Pin No. I/O Part No. 43 O P74 44 O P27 45 O P26 46 I P25 47 P24 48 O P23 49 O P22 50 O P21 51 I P20 52 O P17 53 P16 I 54 O P15 55 P73 56 I P14 57 I P13 58 O P72 59 O P12 I P11 60 P10 61 I 62 O P71 63 64 O P70 I P07 65 I P06 66 P05 67 I I P04 68 I P03 69 70 O P02 71 I/O P01 72 O P00 73 O P87 74 75 O I 76 I 77 78 O P61 79 O P86 80 I/O P60 81 O P57 I P56 82 83 P85 84 Signal Name CARDM_RESET_L L_ON_H ATSC_SO ATSC_SI MAIN_IC_SCK STBY SUBM_CS CARDM_CS CARDM_RDY HDMI_A_MUTE_H HDMI_HPD H_FREERUN CARDM_POWER_ON_H PC_NC_H S_AFC_IN D_A_SW HDMI_A_MUTE2_L ATSC_INT HDMI_INT AUDIO_SW_CTL2 NC AUDIO_SW_CTL1 FIL_DET COVER_OPEN_H M_AFC_IN I2C_SRV_L_3.3V I2C_SRV_L I2C_SCK1 I2C_DATA1 HDMI_A_PD_L SYS_RET_L VSS OSC2 OSC1 VDD I2C_SCK0 RGB_MW_L I2C_DATA0 MAIN_LCD_SCK MAIN_LCD_LMDATA NC SCALER_CS_L Description CARD PROCESSOR (IC9004) RESET (L) LAMP ON/OFF CONTROL (ON (H) /OFF (L) ) DTV SERIAL DATA 0 DTV SERIAL DATA 1 (Not used) STANDBY (L) /NORMAL (H) SUB MICROCONTROLLER (IC6302) CS (L) CARD PROCESSOR (IC9004) CS (L) CARD READY (L) HDMI AUDIO MUTE (H) HDMI HOT PLUG DETECT H-FREERUN (L) (Not used) RGB IN SIGNAL DETECT (L) /NO DETECT (H) SUB TUNER AFC TUNER SELECT (DIGITAL (L) /ANALOG (H) ) HDMI AUDIO MUTE (H) DTV INTERRUPT REQUEST HDMI INTERRUPT REQUEST *2 AUDIO SWITCHING CONTROL 2 (Not used) *2 AUDIO SWITCHING CONTROL 1 CLOGGED FILTER DETECT (A/D INPUT) LAMP COVER OPEN (H) /CLOSE (L) MAIN TUNER AFC I2C SERVICE MODE (L) I2C SERVICE MODE (L) I2C SERIAL CLOCK 0 I2C SERIAL DATA 0 HDMI AUDIO (IC5805) POWER DOWN (L) RESET (L) GND 4MHz OSCILLATION 4MHz OSCILLATION VDD (+3.3V) I2C SERIAL CLOCK 1 MULTI WINDOW WITH RGB (L) I2C SERIAL DATA 1 SERIAL CLOCK SERIAL DATA 1 (Not used) (Not used)

*1

Pin 19 H ERROR 1 (T=128ms) ERROR 2 (T= 96ms) ERROR 3 (T= 64ms) ERROR 4 (T= 32ms) L

Lamp Status Lamp On The Failure Of Lamp light up Abnormal Lamp Voltage Abnormal Temperature Other Causes Lamp Off "2T"

ERROR PULSE

*2

Pin 62 L L H H

Pin 64 L H L H

INPUT HDMI RGB 2 RGB 1

11

PT-60LCX64-K

I/O CHART OF IC6302Pin No. I/O Port No. 1 PA0 I 2 I PA1 3 I PA2 4 I PA3 5 I PA4 6 I PA5 7 PA6 8 PA7 9 I 10 I 11 12 O I 13 14 I 15 16 O 17 I 18 P27 19 O P00 I 20 P01 21 O P02 22 O P03 I 23 P04 I 24 P05 25 P06 26 O P10 27 P11 28 P12 29 P13 30 P14 31 P20 32 I P21 33 I P22 34 P23 35 P24 36 O P30 37 I P31 38 O P32 39 P33 40 P34 *3 Pin No. 7 60 61 62 63 64 Description Voltage detection for error LED indication when the voltage becomes less than 1.5V. Voltage detection for error LED indication when the voltage becomes less than 2V. Voltage detection for error LED indication when the voltage becomes less than 10V. Voltage detection for error LED indication when the voltage becomes more than 0V. Voltage detection for error LED indication when the voltage becomes less than 1V. Voltage detection for error LED indication when the voltage becomes less than 2V. Signal Name VSS THERMO1_IN THERMO2_IN THERMO3_IN THERMO4_IN FAN_LOCK_H 3.3V_IN AN6 AN7 VREF+ VDD OSC2 OSC1 VSS XI XO MMOD NRST TXD0A/SBO0A RXD0A/SBI0A SBT0A MAIN_SUB_SMDATA MAIN_SUB_MSDATA MAIN_SUB_SCK NDK/BUZZER FAN1_SD_CTL SYS_RST TM2IO TM3IO TM7IO POWER_DOWN_L IR_IN SUBM_CS IRQ3 IRQ4 SDA/SBO2 SBI2 SCL/SBT2 TM4IO/TXD0B/SBO0B TM8IO/RXD0B/SBI0B Description GND TEMPERATURE DATA1 (FROM THERMISTOR 2 C.B.A.) TEMPERATURE DATA2 (FROM THERMISTOR 2 C.B.A.) TEMPERATURE DATA3 (FROM THERMISTOR 1 C.B.A.) TEMPERATURE DATA4 (FROM THERMISTOR 1 C.B.A.) FAN (1,2,3) LOCK (H) 3.3V LINE DETECT *3 (Not used) (Not used) V-REF FOR IC6302 VDD (+5V) 8MHz OSCILLATION 8MHz OSCILLATION GND 32.768KHz OSCILLATION 32.768KHz OSCILLATION (Not used) RESET (L) EEPROM SERIAL DATA 0 EEPROM SERIAL DATA 1 EEPROM SERIAL CLOCK SERIAL DATA 1 SERIAL DATA 0 SERIAL CLOCK (Not used) FAN1 SPEED CONTROL (Not used) (Not used) (Not used) (Not used) (Not used) IR-DATA IC6302 CS (L) FROM IC6003 (Not used) (Not used) SERIAL DATA 0 SERIAL DATA 1 SERIAL CLOCK (Not used) (Not used) Pin No. I/O Port No. P35 41 42 I P40 43 I P41 44 P42 45 P43 46 O P44 47 O P45 48 O P46 49 P47 50 I P50 51 P51 52 P52 53 P53 54 55 P54 56 I 57 O P60 58 P61 59 O P62 P63 I 60 P64 I 61 P65 I 62 P66 I 63 64 P67 I I P70 65 I 66 P71 67 O P72 68 O P73 69 P74 70 O P75 71 O P76 72 O P77 73 I P87 74 I P86 75 O P85 76 O P84 77 O P83 78 O P82 79 O P81 80 O P80 Signal Name SBT0B KEY_IN0 KEY_IN1 KEY2 KEY3 SCAN0 SCAN1 SCAN2 SCAN3 NWE NRE NCS A16 VSS A17 VDD TIMER_ON_H EEP_WE_L 6.5V_IN 33V_IN -5V_IN 5V_IN 9V_IN DONE_FPGA2 INT_FPGA2 PROG_FPGA2 EEP2_CS LOSD_SW_CS DTV_P_ON_H EEP_CS STBY_L/NOMAL_H DONE_FPGA INT_FPGA PROG_FPGA SCALER_CS_L P_LED_G P_LED_R TEMP_LED LAMP_LED Description (Not used) KEY DATA 0 KEY DATA 1 (Not used) (Not used) SCAN 0 SCAN 1 SCAN 2 (Not used) STBY-H/NORMAL-IN (Not used) (Not used) (Not used) GND (Not used) VDD (+5V) LAMP ON (H) /OFF (L) (Not used) EEPROM (IC5802) WRITE ENABLE (L) 6.5V LINE DETECT 33V LINE DETECT -5V LINE DETECT 5V LINE DETECT 9V LINE DETECT DONE FPGA2 (IC5604) PROGRAMING FPGA2 (IC5604) INITIALIZING FPGA2 (IC5604) PROGRAMING COMMAND EEPROM2 (IC6309) CS (L) (Not used) DTV POWER ON (H) EEPROM1 (IC6306) CS (L) STANDBY (L) / POWER ON (H) DONE FPGA1 (IC5306) PROGRAMING FPGA1 (IC5306) INITIALIZING FPGA1 (IC5306) PROGRAMING COMMAND SCALER (IC5302) CS (L) POWER LED (GREEN) ON (L) POWER LED (RED) ON (L) TEMP LED ON (L) LAMP LED ON (L)

*3 *3 *3 *3 *3

12

PT-60LCX64-K

BEFORE REMOVING THE MAIN C.B.A. OR THE TV/TUNER UNIT FROM THE UNIT AT THE USERS LOCATIONNote: The TV/Tuner Unit includes the Main C.B.A. CAUTION: 1. Be sure to make a note of the CURRENT LAMP value (value A) in Service Mode (1/3):SERVICE LA T C OS LO BK M O U D N S P O TAL RRE DI CO V: Mode PERATION TIME : 12345 NT LAMP: 2000 SP : O UNT : 15 4B 7E 3D CA F 1/3

WHEN REINSTALLING THE MAIN C.B.A. OR THE TV/TUNER UNIT INTO THE UNIT AT THE USERS LOCATIONCAUTION: 1. Set CURRENT LAMP value to original value as follows. 1) Select CURRENT LAMP in Service Mode (1/3). 2) Press the VOLUME UP/DOWN key on the remote to change to the original value (value A) that was noted before removing the Main C.B.A. or the TV/Tuner Unit at the users location.SERVICE LA T C OS LO BK M O U D N S P O TAL RRE DI CO V: Mode PERATION TIME : 12345 NT LAMP: 2000 SP : O UNT : 15 48 BF 9D 72 B 1/3

h h N 3 B

Value A (Changeable)

h h N 3 5

Value A (Changeable)

Fig. 2 LAMP OPERATION TIME is stored in EEPROM on the Main C.B.A. Therefore, before removing the Main C.B.A. or the TV/Tuner Unit at the users location, make a note of the CURRENT LAMP value (value A) in Service Mode (1/3). Then, after installing the new Main C.B.A. or the TV/Tuner Unit at the users location, set the CURRENT LAMP value to the original value (value A) in Service Mode. Otherwise, OSD and LED Lamp replacement indications will be displayed at the wrong time. Note: In case it is impossible to make a note of the CURRENT LAMP value because of a defective Main C.B.A., ask the customer their daily average use and the approximate age of the current Lamp. Then, calculate the CURRENT LAMP value as follows and make a note.

Fig. 3

Service Mode MapEnter : VOLUME DOWN button + TV/VIDEO key(on the front) (on the remote)

(for more than 5 seconds in power off condition) Power ONSERVICE LA T C OS LO BK M O U D N S P O TAL RRE DI CO V: Mode PERATION TIME : 12345 NT LAMP: 2000 SP : O UNT : 15 B0 3A 59 CD 6 1/3

h h N 3 6

BKSV number


CH DOWN key

CH UP keyMode : : : : : 1 1 1 1 1 3 5 6 7 5 6 0 0 5 3 I 0 0 0 0 0 R 1 9 5 1 6 E F V V : : : : : : : : : : 1 1 1 1 1 1 0 6 0 0 U 3 5 6 8 9 0 0 3 2 N 6 5 0 0 0 7 6 0 0 I 0 0 0 0 0 1 6 2 0 T 2 4 6 0 2 6 3 8 5 2 : : : : : : 9 0 0 /3 1 1 1 1 1 1

Daily average use X (hours)

Approx. age (days)

=

CURRENT LAMP (hours)

SERVICE IC3 5 5 7 IC5 5 0 8 1 3 0 0 0 0 0 1 5 3 1 2

Note: The TOTAL value can be set to the original value in Service Mode (1/3) by similar method: Before removing the Main C.B.A. at the users location, make a note of the TOTAL value in Service Mode (2/3). Then, after installing the new Main C.B.A. at the users location, set the TOTAL value to the original value in Service Mode.

IC6003 IC6302

4 3 0 0


CH DOWN keySE I P0 P1 P2 I P0 P1 P2 P3 P4 R C : : : C : : : : : V 6 1 0 1 6 0 0 1 I 0 1 0 1 3 0 0 0 1 C 0 1 0 1 0 1 0 1 E 3 0 0 0 2 0 0 0 1 Mode PORT 0110 1110 0110 PORT 1111 -0-1 0111 0111 0011 P P P P P P P P P P P 6 3 4 5 7 8 5 6 7 8 A : : : : : : : : : : : 1 0 1 0 0 1 1 1 1 0 1 0 0 1 1 1 1 0 1 0 0 1 0 1 -

CH UP key0 0 0 0 0 0 1 0 0 0 0 1 1 0 1 1 0 1 1 0 1 1 1 1 0 0 1 1 1 1 0 1 1 1 1 0 0 1 0 1 0 0 0 0 0 0 1 1 1 1 1 3/3


CH DOWN key Exit: Power OFF. (When turning the power on again after once turning off, wait for approx. 10 seconds. Or, the unit can not be released from Service Mode.)

13

PT-60LCX64-K

REPLACEMENT OF LAMPLamp Time Reset Procedure:Be sure to reset the Lamp time to "0" after replacing the new Lamp. 1. Plug in the AC Cord, and turn on the power by pressing the POWER button. 2. Press and hold the VOLUME DOWN button on the unit and the PIP key on the remote together for over 5 seconds in power on condition. When the reset is finished, the display as shown in Fig. 51 appears and the LAMP LED goes out.

Lamp Replacement Procedure:1. Press the POWER button on the remote to turn off the power. 2. Wait for about 1 minute until the cooling fan stops. Note: The lamp cooling fan will continue to operate for about 1 minute after the power is turned off. Do not unplug the AC Cord from the outlet until the fan has stopped. Avoid interrupting the power by using circuit breakers or switchable power strips. 3. After the cooling fan has stopped, unplug the AC Cord from the outlet. Note: Please wait more than one hour before replacing the lamp. [ Forced cooling function ] If you need to replace the lamp more urgently: The Projection display has a forced cooling feature. After the POWER button is turned OFF, and sometime during about the first minute of the normal cooling fan operation, press the VOLUME UP button on the unit and CH UP key on the remote at the same time for more than 5 seconds. The cooling fan will operate for about 10 minutes. (LAMP LED will flash 5 times every 5 second and POWER LED will flash red for 10 minutes.) 4. Remove the Front Cover Unit from the latches. 5. Remove the Lamp Cover by loosening the Screw.

Fig. 5-1 Note: 1. The unit will detect when the Lamps end of life is approaching and the following message will be displayed. And the LAMP indicator light will be lit when the Lamps end of life is approaching.

Lamp Cover Screw

Fig. 5-2 2. Influences of frequent lighting, continuous light use for over 24 hours, the number of times lit, the length of time between lightings, etc. may shorten lamp life. (Because of this, we recommend having a replacement lamp on hand.) WARNING: The lamp could rupture if dropped and lamp fragments could cause injury. Because the lamp unit is hot immediately after its use, touching it may cause burns. Please allow the lamp to cool before handling or replacing the lamp unit. If replacement of the lamp unit becomes necessary during the operation of the Device Display, follow the procedure to turn off the power and wait until the lamp unit cools completely. Cautions for Lamp Unit Replacement: Do not disassemble the Lamp. The lamp may be hot. Be careful when handling. Wear gloves. Under no circumstance should you touch the actual bulb. At this high operating temperature the natural oil on your finger can cause the glass to weaken where touched and the bulb can crack or explode.

Fig. 5-3 6. Loosen the Screw on the Lamp. Then, pull the Lamp. Note: Because the Lamp may still be hot, use caution when handling.Lamp Screw

Fig. 5-4 7. Install the new Lamp, and tighten the Screw. 8. Install the Lamp Cover securely, and tighten the Screw. 9. Install the Front Cover Unit. Note: After replacing the Lamp, use caution to reset the Lamp time.14

PT-60LCX64-K

CLEANING METHODTHE SCREEN UNIT AND THE MIRROR THE SCREEN UNIT (Lenticular Screen, Fresnel Lens) It is strongly recommended that the Lenticular Screen surface (outside) and the Fresnel Lens surface (inside) should be wiped gently with a clean, soft, dry cloth to remove the dirt. Note: 1. If the dirt cannot be removed by wiping with a clean, soft, dry cloth, use a clean, soft, dry cloth moistened with diluted neutral pH liquid cleanser or a lens cleaner (usually containing a small amount of ethyl alcohol) and wipe lightly. Take care not to leave any streaks. Do not use cleaning materials containing methyl alcohol, acetone, or dichloromethane. 2. Use an air blower to clean the inner surface of the Lenticular Screen and the outer surface of the Fresnel Lens (the surfaces that one another). These surfaces must not be wiped with a cloth. THE MIRROR Remove any dirt with an air blower or wipe with a clean, soft, dry cloth. If wiped too forcefully, the surface of the Mirror can be damaged. If wiping with a clean, dry cloth does not remove the dirt, the Mirror must be replaced.Mirror

THE FILTER ON THE PROJECTION UNIT CAUTION: Operating with torn or damaged Air Filter may cause damage to the Projection unit. Remove the Projection Unit from rear. Then, clean the filters on the Projection Unit. Gently remove any accumulated dust from filter with a vacuum cleaner.

Air Filter Air Filter

Air Filter

Screen Unit

Fig. 6-3 THE PROJECTION LENS Use lens cleaning paper and cleaner available at your local camera shop, etc. Dampen the cleaning paper with cleaner and gently wipe the surface of the lens from the center outward to remove dust. LensLenticular Screen surface (outside)

Fresnel Lens surface (inside)

Fig. 6-1 THE LAMP Gently wipe the surface of the glass of the Lamp with cleaning paper or soft cloth.Surface of glass

Fig. 6-4 THE POLARIZER UNIT, THE FIELD LENS, THE RELAY LENS, THE CONDENSER LENS, THE DICHROIC MIRROR, THE FULL MIRRORS, THE INTEGRATOR AND THE P/S CONVERTER Make sure that no dust gets on the optical components such as the Polarizer Unit, the Field Lens, the Relay Lens, the Condenser Lens, the Dichroic Mirror, the Full Mirrors, the Integrator and the P/S Converter. Clean these optical components with cleaning paper moistened with pure ethyl alcohol or a lens cleaner which contains no water or oil. THE LCD PANEL OF THE LCD/PRISM UNIT 1) Clean the surface of the LCD Panel of the LCD/Prism Unit with an air blower or wipe with a clean, or soft blush lightly. 2) If any dirt remains, lightly wipe the surface with a cotton swab moistened with pure ethyl alcohol or a lens cleaner which contains no water or oil. Use a new swab after each wiping so that dirt will not be re-deposited on the surface.15

Fig. 6-2

PT-60LCX64-K

TO DISTINGUISH THE PROJECTION LENS UNIT OR THE PROJECTION UNITThe only difference between the 43 inch model and the 50 inch model of the Projection Unit is the Projection Lens. To distinguish, see marking (Z or A) on the Projection Lens. And the 60 inch model of the Projection Unit is placed label on the Projection Lens.43/50 inch model as shown

And also, see the stamp on the Lamp Wall of the Projection Unit. (The stamp has been added on a running change basis.)

X X X A

Z or A

Stamp 43"LSXA0571 50"LSXA0572 60"LSXA0573 Z with red: for 43 inch model A with black: for 50 inch model 60 inch model as shown

: for 43 inch model : for 50 inch model : for 60 inch model

LSDL0248

LSDL0248 with Yellowish green label: for 60 inch model

Note: LSDL0248 is not the part numbers of the Projection Lens as a replacement part.

16

PT-60LCX64-K

RESET USERS MEMORY FUNCTIONSBe sure to reset the users memory: After replacing the DTV Tuner Unit (included in the TV/ Tuner Unit) If the secret code of V-chip is forgotten. When moving the unit to a new location. 1. Turn on the power. 2. Press and hold the VOLUME DOWN button on the unit and the OK key on the remote for more than 5 seconds. When reset is finished, power shuts off automatically (the users memory is reset).

DO NOT UNPLUG AC CORD DURING COOLING OPERATIONThe lamp cooling fan will continue to operate for approximately 1 minute after the power is turned off. At the same time, the POWER LED will flash red. Do not disconnect the AC Cord from the power outlet and do not open any circuit breakers while the cooling fan is still operating.

HOT CIRCUITPrimary circuit exists on the Audio Amp C.B.A., the Ballast C.B.A. and the Power C.B.A. This circuit is identified as "HOT" on the C.B.A. and in the Service Manual. Use extreme care to prevent accidental shock when servicing.

CLOGGED AIR FILTER DETECTIONWhen a dirty or clogged air filter is detected, the OSD display appears for 1 minute. And then the Lamp is turned OFF. When this OSD display appears, remove the Projection Unit from rear, and clean the air filters gently on the Projection Unit.AIR FILTER CLEANING IS RECOMMANDED AT THIS TIME. FIRST TURN THE UNIT OFF. PLEASE CALL FOR SERVICE. UNIT WILL BE TURNED OFF AFTER 1 MINUTE.

MODEL NO. IDENTIFICATION MARKUse Marks shown in the chart below to distinguish the different models included in this Service Manual.

MODEL PT-43LCX64 PT-50LCX64 PT-60LCX64 NOT USED

MARK A B C PT

BEFORE REMOVING THE PROJECTION UNIT FROM THE UNIT AT THE USERS LOCATION1. When removing the Projection Unit, remove the Lamp from the Projection Unit and keep it. Then, reinstall this Lamp into the new Projection Unit. 2. When removing the Projection Unit, remove the Fan 3 Unit, the Top Duct 3 Unit and the 20-pin Cable from the Projection Unit and keep them. Then, reinstall the Fan 3 Unit, the Top Duct 3 Unit and the 20-pin Cable into the new Projection Unit.21 Projection Unit

Note: Refer to Item 3 of Schematic Diagram Notes of Schematic Diagram and Circuit Board Layout Notes, for mark "PT."

Screw for lamp

Lamp

Clamper

Fan 3 Unit

P2904402

GND Wire

421

402

421

Top Duct 3 Unit

17

PT-60LCX64-K

WORK MODE AND FACTORY ADJUST MODE Work Mode MapEnter: VOLUME DOWN button + RECALL key(on the front) (on the remote)

(for more than 5 seconds in power on condition)

C-COR/GAM/W-BAL PUSH RECALL 5SEC WORK MODE

< Work Mode > VOLUME DOWN button + MOVE key(on the front) (on the remote)M: V S F O P E 0 I O A T A D F 0 D U N H R I A 3 E N CTORY ADJUST 028 S:0020050 O ADJ D

RECALL key (on the remote)1/1

(for more than 5 seconds)

ER TIAL D

DEFAULT SET (SELF CHECK)

(Not used for service)

< Factory Adjust Mode > (Main menu) RECALL key(on the remote)

OK key(on the remote)

(RGB Input level adjustment)VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6 1/6 6 3 2 2 2 7 S B B A T A T B B U B B G N G N B B R E E C R C R E E E P C B B T T B T F R O a a r r a r SOUND F O N s s e e s e E C T s s b b s b CT ESS OUR I I I I I I N N N N N N I I I I I I

(Not used for service)1/2 0 0 0 0 0 0 0 0 F 4 E 0 0 0 1 3 0 A FAN FAN CHECK WAIT DEFAULT TIME1 DEFAULT TIME2 T T T T H H H H E E E E R R R R M M M M O O O O A A A B L H S S OW I TOP TOP T T T T e e e e m m m m p p p p 1/2 0A 1E D2 4 2 2 3 C B B E O O F F G P P I P C T HP T VP LTER :630 :040 Other

(For Picture Position adjustment)1/1

le le le

OSI OSI DET 663 PROT 716

0 0 3 E

7 3 0 C

< Factory Adjust Mode > (Video ADJ menu 1/6) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (Video ADJ menu 2/6~6/6)

< Factory Adjust Mode > (Sound menu 1/2) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (Sound menu 2/2)

< Factory Adjust Mode > (FAN menu 1/2) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (FAN menu 2/2)

< Factory Adjust Mode > (Other menu 1/1)

Exit: VOLUME DOWN button + RECALL key(on the front) (on the remote)

(for more than 5 seconds in Work Mode) Alternatively, Power OFF Fig. 8 Factory Adjust Mode This mode is required when: Performing Mechanical Picture Position, Focus and Electrical Picture Position adjustment (Other menu). Performing Electrical Adjustment for the Main C.B.A. (Video ADJ menu). To enter the Factory Adjust Mode: 1) In Work Mode, press and hold the VOLUME DOWN button on the unit and the MOVE key on the remote together for m than 5 seconds. The unit will go into Factory Adjust Mode. (FACTORY ADJUST will appear on the screen.) 2) Press CH UP/DOWN key to select and press the OK key to set the item to be adjusted. 3) After completing adjustments, press RECALL key twice to return to Work Mode. Then the adjustment data will be written to the EEPROM IC (IC6005) on the Main C.B.A. Note: Do not unplug the AC Cord in Factory Adjust Mode or the adjustment data will not be written to the EEPROM IC.

18

PT-60LCX64-K

HOW TO DISPLAY BKSV NUMBERCAUTION: Whenever IC5803 is replaced, record the BKSV number in the BKSV list along with the serial number of the set. BKSV list (example) Date 1/15/2006 Serial number H4AA50050 BKSV number B03A59CD66

HOST ID OF DTV TUNER UNITAfter servicing the DTV Tuner Unit, rewrite the new Host ID using the tool (supplied from PAVCA). Record the new Host ID in the list. For more detail, please refer to PTV P9 service manual, etc.

e.g., Indication of Host ID

POD DIAGNOSTIC MODE1. Press and hold the VOLUME UP button on the unit and the VOLUME UP key on the remote for more than 5 seconds in power on condition. The unit will go into POD Diagnostic Mode. To display the BKSV number: 1) Press the TV/VIDEO key on the remote to select the HDMI input in power on condition. Then, turn off the power. 2) Enter the Service Mode. 3) Connect the HDMI interface to the HDMI input terminal. Note: When using the DVI interface, a DVI-HDMI conversion cable (e.g., TY-SCH03DH: sold by Panasonic) can be used. 4) Input signal from the HDMI interface. Then, the BKSV number will be displayed and switched to new one.SERVICE LAMP CUR OSD LON BKSV MODE TIME 2000 O 15 CA F h N 3 B 1/3

Enter: VOLUME UP button + VOLUME UP key(on the front) (on the remote)


OPERATION RENT LAMP: DISPLAY : COUNT : : 4B 7E 3D

BKSV number

< POD Diagnostic Mode > Exit: EXIT key (on the remote) Alternatively, Power OFF

CAUTION: The BKSV number will not be displayed correctly if no signal has been input. Therefore, be sure that you are reading the new number that was switched to with the input signal in power on condition. Be sure to record the BKSV number in the BKSV list after switching, and ignore the BKSV number displayed before switching.

For more detail, please refer to PTV P9 service manual, etc.

WARNING In case of failure of Digital Tuner, it is required by law to return the defective board to PANASONIC CANADA INC. 5770 AMBLER DRIVE MISSISSAUGA ONTARIO L4W-2T3.19

PT-60LCX64-K

WIRE AND LEAD POSITION DIAGRAM OF THE UNIT

After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following.

Clamper Clamper Antenna A, B terminal Fan 5 Thermal Fuse Unit

Fan 3

Fan 4 GND Wire AC CordFig. 9-1

20

PT-60LCX64-K


P2303 (From Thermistor 1 C.B.A.)

Thermistor 2 C.B.A.

P2902 (From Fan 1) Lamp Cable

Lamp Sockets

P2501 (From Main C.B.A.)

P2901 (From Main C.B.A.)

P2904 (From Fan 3)

P2502 (From Cover Switch C.B.A.)

Clamper P2304 (From Thermistor 2 C.B.A.)

P2903 (From Fan 2)

Clamper

Ballast C.B.A. P1306 (From Thermal Fuse Unit)Fig. 9-2

21

PT-60LCX64-K

After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. P7002 (From Digital P5501 Tuner Power (From Front C.B.A.) Jack C.B.A.) P7008 P6305 (From Fan 5) (From Operation No connection C.B.A.) Speaker Connector Leads No connection

Clampers

P3604 (From Tuner C.B.A.) P3503 (From Tuner C.B.A.) P3502 (From Front Jack C.B.A.) Clamper No connection P3603 (From Audio Amp C.B.A.)

P4503 (Speaker)

P4501 (From Power C.B.A.)

Clamper

P6002 (From Ballast C.B.A.) P6003 (From Tuner C.B.A.) P5601 (From Tuner C.B.A.)

P3401 (From Power C.B.A.)

Clampers

Fig. 9-3

22

PT-60LCX64-K


P1001 (To Ballast C.B.A.)

P805 (To Ballast C.B.A.)

P807/P808 (To Digital Tuner Power C.B.A.) P4501 (To Audio Amp C.B.A.)

P1009 P1010 P1011

Clampers

P1006 (To Fan 4)

P3401 (To Main C.B.A.) P1008 P1007 P804 P2901 (To LCD Drive C.B.A.)

AC Cord

Fig. 9-4

23

PT-60LCX64-K


Lamp Connector (To Lamp Socket)

Clamper

Clamper P1306 (To Thermal Fuse Unit)

P1302 P1303

P1301

P1305

Ballast C.B.A. P6002 (To Main C.B.A.) P804 (To Power C.B.A.) P1001 (To Power C.B.A.)

Fig. 9-5

24

PT-60LCX64-K

IC INFORMATION IC2001, IC2002, IC2003, IC2505, IC5803 LOCATIONMake sure to install IC in the correct position on the CBA as shown.

Main C.B.A.

Head Mark IC5803

(Component Side)

LCD Drive C.B.A. (PT-60LCX64)Head Mark 1 Pin Index IC2505 Head Mark Head Mark IC2002

LCD Drive C.B.A. (PT-43LCX64/PT-50LCX64)Head Mark 1 Pin Index IC2505 Head Mark Head Mark IC2002

IC2003

IC2001(Foil Side)

IC2003

IC2001(Foil Side)

Fig. 10-1

25

PT-60LCX64-K

IC2001, IC2002, IC2003 on the LCD Drive C.B.A.The area as indicated with 1 is connected with the LCD Drive C.B.A. with solder for conductive heat sink.

1

(IC Removal hint) Use the Blower (heat up) from the top to remove. (IC Installation hint) Solder the 1 area of IC. If can not solder, make the solder remained on PC board where

1 area is connected with as flat as possible.

TEMPERATURE PROFILE FOR HEAT RESISTANCEOF THIS IC

260 217

255 + 5 - 0 C

Temperature (C)

150

150 25 C 60~120 sec. 217 C over 60~150 sec.

50 MIN 3.5 min. Time (sec.)

Fig. 10-2

IC2505 (CSP IC) on the LCD Drive C.B.A.


10 3 sec. 260 255

Temperature (C)

230 180 160 160 ~ 180 C 90 30 sec. 1.5 ~ 2.1 C/sec. (heat up) Time (sec.) 230 C 30 ~ 42 sec.

Fig. 10-3

26

PT-60LCX64-K

IC5803 on the Main C.B.A.The ePad of this IC, located on the bottom of the IC, is connected on the Main C.B.A. with solder.

ePad

(IC Removal hint) Use the Blower (heat up) from the top to remove. Note: This IC (HDMI IC) which was removed must be disposed of. (IC Installation hint) It is necessary to connect the ePad erea with the solder.


245 + 0 - 5 C 10 ~ 30 sec. 245 217Temperature (C)

200 150

150 ~ 200 C 217 C 60~150 sec. 60~80 sec. 3 C/sec. (heat up)

25 MAX 8 min. Time (sec.)

Fig. 10-5

27

PT-60LCX64-K

5 SERVICE POSITIONService Position Service Position (1) Purpose Main C.B.A. check & electrical adjustment Tuner C.B.A., Power C.B.A., Digital Tuner Power C.B.A., Rear Jack C.B.A., Audio Amp C.B.A. check LCD Drive C.B.A. check & electrical adjustment Full Mirror Adjustment and Polarizer Adjustment of Projection Unit Ballast C.B.A. check

Service Position (2) Service Position (3) Service Position (4)

SERVICE POSITION (1)MAIN C.B.A. CHECK & ADJUSTMENTIIt is possible to check/adjust the Main C.B.A. and also to check the Power C.B.A., the Digital Tuner Power C.B.A., the Rear Jack C.B.A. the Tuner C.B.A. and the Audio Amp C.B.A. by using the Monitor P.C.B. without connecting the Projection Unit and the Ballast C.B.A. (It is not necessary to connect the Audio Amp C.B.A., the DTV Tuner Unit or the Tuner C.B.A.)The following service tool is required: Monitor P.C.B. (LSEP3102A) Signal Extension Cable (LSUA0037) The following equipment is required: XGA Color PC Monitor D-Sub 15 Pin RGB Cable (for connecting the Monitor P.C.B.) PC (2) for Test Pattern Signal D-Sub 15 Pin RGB Cable (for connecting the RGB Input 1 Terminal)P7005 D-Sub 15 Pin RGB Cable

P7002 P7003 P7007 P7004

P7006

Note 2: Audio Amp C.B.A.

PC (2) for Test Pattern Signal

P4501 Tuner Terminal DTV Tuner Unit P1011/P1010/P1009 Power C.B.A. P4505 XGA Color PC Monitor

Tuner C.B.A. P7002 P3401

P807/P808 Digital Tuner Power C.B.A. D-Sub 15 Pin RGB Cable P5302 P1203 Note 1: TP5309 P5601 P1201

P6003

P1

RGB Terminal P2 Note 4: Monitor P.C.B.

Main C.B.A. P6305 Rear Jack C.B.A. Note 3: Screw RGB Input 1 Terminal P3603 P3505 P1008

AC Cord Signal Extension Cable or 20-pin Cable

Operation C.B.A.

P3604

P1007

P804

Fig. S1-128

PT-60LCX64-K

Note for Service Position (1): 1. To reduce the jitter noise on the XGA Color PC Monitor in this Service Position, connect the Clip to TP5309 and GND on the Main C.B.A.

Clip

TP5309 Clip GNDMain C.B.A. (Component Side)

Fig. S1-2 2. When inputting TV, VIDEO or COMP in this Service Position, connect the Audio Amp C.B.A. with Connectors P3603 and P4501. Or, connect a jumper to C3601(-) (or Pin 2 of P3603), and conenct the Clip to it and the Rear Jack Grounding Plate on the Rear Jack C.B.A. GND (Rear Jack Grounding Plate) Pin 2 of P3603 C3601 (-)

jumper wire

Clip

Rear Jack C.B.A. (Foil Side) Fig. S1-3 3. When servicing, tighten a screw on the Rear Jack Grounding Plate to secure with the Audio Jack Socket on the Main C.B.A. for stability. 4. Any error detect functions such as Fan stop, temperature, etc. are defeated on the Monitor P.C.B.

29

PT-60LCX64-K

POWER C.B.A. CHECKIt is possible to check the Power C.B.A. only with no load.To AC outlet No connection AC Cord

TP810 jumper wire TP1015

No connection

No connection

RL801

No connection Relay: RL801

Power C.B.A. (Component Side)

Refer to "CHECKING THE POWER C.B.A." in "TROUBLESHOOTING HINTS FOR COMPONENT LEVEL REPAIR." Fig. S1-4

Note: To turn on the relay (RL801), connect a jumper between TP810 and TP1015 by soldering. Then, plug in AC Cord (snap sound).Note: After servicing the Power C.B.A., be sure to connect the Connector P1006 on the Power C.B.A. to install the Fan 4.

DIGITAL TUNER POWER C.B.A. CHECKIt is possible to check the Digital Tuner Power C.B.A. only with no load. P1201 Digital Tuner Power C.B.A.

No connection

AC Cord

Refer to "CHECKING THE DIGITAL TUNER POWER C.B.A." in "TROUBLESHOOTING HINTS FOR COMPONENT LEVEL REPAIR."Fig. S1-530

PT-60LCX64-K

SERVICE POSITION (2)LCD DRIVE C.B.A. ADJUSTMENTIt is possible to adjust the LCD Drive C.B.A. with connecting the Signal Extension Cable, the Power Extension Cable, the RS232C I/F Tool and the Cover Switch Defeat Cable.The following service tools are required: Signal Extension Cable (LSUA0037) Power Extension Cable (LSUA0038) RS232C I/F Tool (LSUA0043) Cover Switch Defeat Cable (LSUA0041) The following equipment is required: PC (1) for LCD Drive C.B.A. Adjustment D-Sub 9 Pin Serial (RS232C) Cable (for connecting the RS232C I/F Tool) PC (2) for Test Pattern Signal D-Sub 15 Pin RGB Cable (for connecting the PC Input Terminal)

D-Sub 15 Pin RGB Cable


For more details, See Fig. S2-3. LCD Drive C.B.A. Cover Switch Defeat Cable P2302 Projection Unit

IR Receiver on the Main C.B.A. TV/Tuner Unit P2501

P2901 P2502

RGB Input 1 Terminal

Signal Extension Cable Video Input 1 Terminal AC Cord

Ballast C.B.A.

For more details, See Fig. S2-9.

Operation C.B.A.

RS232C I/F Tool D-Sub 9 Pin Serial (RS232C) Cable

Power Extension Cable PC (1) for LCD Drive C.B.A. Adjustment The following original parts are not connected: 20-pin Cable Cover Switch C.B.A. Cabinet

Fig. S2-1 Note: When changing the input mode, point a remote at IR receiver on the Main C.B.A.

31

PT-60LCX64-K

Cabinet For more details, See Fig. S2-3.

PC (2) for Test Pattern Signal LCD Drive C.B.A. D-Sub 15 Pin RGB Cable IR Receiver on the Main C.B.A. Signal Extension Cable P2501

Cover Switch Defeat Cable or Connector Cable from Cover Switch C.B.A.

P2502

P2302

P2901

Ballast C.B.A. RGB Input 1 Terminal Projection Unit For more details, See Fig. S2-9. Power Extension Cable Video Input 1 AC Cord D-Sub 9 Pin Serial Terminal (RS232C) Cable

TV/Tuner Unit PC (1) for LCD Drive C.B.A. Adjustment

Operation C.B.A.

RS232C I/F Tool

The following original parts are not connected: 20-pin Cable

Fig. S2-2 Note: When changing the input mode, point a remote at IR receiver on the Main C.B.A.

32

PT-60LCX64-K

Detailed View for Service Position (2)LCD Drive C.B.A. RS232C I/F Tool

P2302

P2501

P2901

P2502

Signal Extension Cable Cover Switch Defeat Cable or Connector Cable from Cover Switch C.B.A.

Power Extension Cable

To P5302 on Main C.B.A.

Connect with Connector Cable from P1008 on Power C.B.A.

Fig. S2-3

33

PT-60LCX64-K

LCD DRIVE C.B.A. CHECK & ADJUSTMENTIt is possible to check and adjust the LCD Drive C.B.A.The following service tools are required: LCD Panel Flat Extension Cable (LSUA0042) X3 Relay P.C.B. (LSEP3112A) X3 Fan1,3 Extension Cable (LSUA0039) X2 Fan2 Extension Cable (LSUA0040) Signal Extension Cable (LSUA0037) Power Extension Cable (LSUA0038) Thermistor 1 Defeat Cable (LSUA0003) Thermistor 2 Defeat Cable (LSUA0013) Cover Switch Defeat Cable (LSUA0041) RS232C I/F Tool (LSUA0043) The following equipment is required: PC (1) for LCD Drive C.B.A. Adjustment D-Sub 9 Pin Serial (RS232C) Cable (for connecting the RS232C I/F Tool) PC (2) for Test Pattern Signal D-Sub 15 Pin RGB Cable (for connecting the PC Input Terminal)

D-Sub 15 Pin RGB Cable


For more details, See Fig. S2-6. LCD Panel Flat Extension Cables Relay P.C.B.s TV/Tuner Unit


Ballast C.B.A. For more details, See Fig. S2-8, S2-9, S2-10. AC Cord

Video Input 1 Terminal Signal Extension Cable

LCD Drive C.B.A.

Operation C.B.A.

Power Extension Cable RS232C I/F Tool For more details, See Fig. S2-7. PC (1) for LCD Drive C.B.A. Adjustment The following original parts are not connected: Thermistor 1 C.B.A. Thermistor 2 C.B.A. 20-pin Cable Cover Switch C.B.A. Cabinet

D-Sub 9 Pin Serial (RS232C) Cable

Fig. S2-4

34

PT-60LCX64-K

Cabinet D-Sub 15 Pin RGB Cable PC (2) for Test Pattern Signal For more details, See Fig. S2-6. LCD Panel Flat Extension Cables Relay P.C.B.s LCD Panel Flat Extension Cables


Ballast C.B.A. For more details, See Fig. S2-8, S2-9, S2-10.

AC Cord Video Input 1 Terminal


LCD Drive C.B.A.

Operation C.B.A.

TV/Tuner Unit

For more details, See Fig. S2-7. RS232C I/F Tool Signal Extension Cable D-Sub 9 Pin Serial (RS232C) Cable PC (1) for LCD Drive C.B.A. Adjustment

The following original parts are not connected: Thermistor 1 C.B.A. Thermistor 2 C.B.A. 20-pin Cable Cover Switch C.B.A.

Fig. S2-5 CAUTION: When disconnecting/reconnecting the LCD Panel Flexible Cables, be sure to unplug the AC Cord. Because when disconnecting/reconnecting with AC plugged in, the LCD/Prism Unit may be damaged or broken.

35

PT-60LCX64-K

Detailed View for Service Position (2)Note: Take care not to apply excessive pressure to the LCD Panel Flexible Cables when servicing.

Relay P.C.B.

LCD Panel Flexible Cables

Relay P.C.B.

LCD Panel Flat Extension Cable


Relay P.C.B.


LCD Panel Flexible Cable

Connecting terminal is up

Relay P.C.B. Connecting terminal is up


Fig. S2-6

36

PT-60LCX64-K

Detailed View for Service Position (2), (3)(PT-60LCX64) LCD Panel Flat Extension Cables

P2003

P2001

Thermistor 1 Defeat Cable P2303

P2902 P2002 P2304 P2502 P2302 P2501 Signal Extension Cable P2901 Power Extension Cable Fan 2 Extension Cable Connect with Connector Cable from P1008 on Power C.B.A. P2903 P2904 Cover Switch Defeat Cable Fan 1,3 Extension Cable Fan 1,3 Extension Cable Connect with Connector Cable from Fan 1

RS232 I/F Tool Connect with Connector Cable from Fan 3


Connect with Thermistor 2 Connector Cable Defeat Cable from Fan 2

(PT-43LCX64/PT-50LCX64)

LCD Panel Flat Extension Cables

P2003

P2001 P2303 P2902 Thermistor 1 Defeat Cable

P2002 P2304 P2502

Fan 1,3 Extension Cable P2302

P2501

P2901

P2904

Signal Extension Cable


Cover Switch Defeat Cable P2903 RS232 I/F Tool Thermistor 2 Defeat Cable

Connect with Connector Cable from Fan 1

Fan 2 Extension Fan 1,3 Extension Cable To P5302 Connect with Connect with Cable on Main C.B.A. Connector Cable Connector Cable from Fan 3 from P1008 on Connect with Power C.B.A. Connector Cable from Fan 2

Fig. S2-737

PT-60LCX64-K

Detailed View for Service Position (2), (3)

Connector Cable from Fan 1

Fan 1,3 Extension Cable

To 2902 on LCD Drive C.B.A.

Fan 3 Unit


Fan 1,3 Extension Cable

To 2904 on LCD Drive C.B.A. Fig. S2-8

38

PT-60LCX64-K

Detailed View for Service Position (2), (3), (4)P5302 Signal Extension Cable

Connector Cable from Power C.B.A

To P2501 on LCD Drive C.B.A.

To P2901 on LCD Drive C.B.A. Power Extension CableFig. S2-9

Detailed View for Service Position (2), (3)


Fan2 Extension Cable

To P2903 on LCD Drive C.B.A.Fig. S2-10

39

PT-60LCX64-K

SERVICE POSITION (3)FULL MIRROR ADJUSTMENT & POLARIZER ADJUSTMENT OF PROJECTION UNITIt is possible to adjust the Full Mirror and Polarizer of Projection Unit.The following service tools are required: LCD Panel Flat Extension Cable (LSUA0042) X3 Relay P.C.B. (LSEP3112A) X3 Fan1,3 Extension Cable (LSUA0039) X2 Fan2 Extension Cable (LSUA0040) Signal Extension Cable (LSUA0037) Power Extension Cable (LSUA0038) Thermistor 1 Defeat Cable (LSUA0003) Thermistor 2 Defeat Cable (LSUA0013) Cover Switch Defeat Cable (LSUA0041) The following equipment is required: Screen PC (2) for Test Pattern Signal D-Sub 15 Pin RGB Cable (for connecting the PC Input Terminal)

Note: Connections are the same as Fig. S2-4 (However, the RS232C I/F Tool is not used in this service position)The following original parts are not connected: Thermistor 1 C.B.A. Thermistor 2 C.B.A. 20-pin Cable Cover Switch C.B.A. Cabinet

For more details, See Fig. S3-2. Projection Unit Relay P.C.B.s File, etc. LCD Panel Flat Extension Cables

PC (2) for Test Pattern Signal D-Sub 15 Pin RGB Cable TV/Tuner Unit


Ballast C.B.A.

LCD Drive C.B.A.

For more details, See Fig. S2-8, S2-9, S2-10.

Video Input 1 Terminal AC Cord Operation C.B.A.


Power Extension For more details, See Fig. S2-7. Cable

Fig. S3-1

40

PT-60LCX64-K

Detailed View for Service Position (3)LCD Panel Flat Extension Cable

Relay P.C.B.

Relay P.C.B.

LCD Panel Flat Extension Cable Relay P.C.B.

Note: Take care not to apply excessive pressure to the LCD Panel Flexible Cables when servicing.Fig. S3-2 Note: 1. Project the picture onto the Screen so that the picture be within the limits of the Screen as shown. 2. Use the white screen as a screen.

Projection U

Ballast C.B.A.Approx. 40

Fig. S3-341

PT-60LCX64-K

SERVICE POSITION (4)BALLAST C.B.A. CHECKIt is possible to check the Ballast C.B.A. with connecting the Signal Extension Cable, the Power Extension Cable and the Cover Switch Defeat Cable.The following service tools are required: Signal Extension Cable (LSUA0037) Power Extension Cable (LSUA0038) Cover Switch Defeat Cable (LSUA0041)

Note: Connections are the same as Fig. S2-1 (However, the RS232C I/F Tool is not used in this service position)The following original parts are not connected: 20-pin Cable Cover Switch C.B.A. Cabinet Ballast Hold Plate Ballast Shield Case Top Ballast Shield Case Bottom CAUTION: Make sure that the Thermal Fuse Unit (F001) does not touch any metallic parts when the Thermal Fuse Unit is not installed to this original position. LCD Drive C.B.A. Cover Switch Defeat Cable P2501 P2502 Signal Extension Cable Holder Thermal Fuse Unit

P2901

AC Cord

No connection Lamp Connector Power Extension Cable

TV/Tuner Unit Operation C.B.A.

Ballast P.C.B. For more details, See Fig. S4-2.

For more details, See Fig. S2-9.

Refer to "CHECKING THE BALLAST C.B.A." in "TROUBLESHOOTING HINTS FOR COMPONENT LEVEL REPAIR."

Fig. S4-1

42

PT-60LCX64-K

Detailed View for Service Position (4)

Ballast P.C.B.

TP1301

P1303 P1302

Thermal Fuse Unit must be connected to P1306. No connection Lamp ConnectorP1301 P1305

TP1303

To P804 on Power C.B.A.

P1306 TP1302 TP1304

(Foil Side)

To P1001 on Power C.B.A.


Note: R1321

(Component Side)

Note: When servicing the Ballast C.B.A., do not turn the Variable resistor (R1321) on the Ballast C.B.A.Fig. S4-2

43

PT-60LCX64-K

LSEP3112A LSUA0042

Relay P.C.B. LCD Panel Flat Extension Cable

LCD Panel Flat Extension Cable (LSUA0042) Relay P.C.B. (LSEP3112A)

Note: 1) 3 of each are required for servicing. 2) Extension Cable-5 which was included in the 2002 model checker can be used for Relay P.C.B. and LCD Panel Flat Extension Cable.

LSUA0037


LSUA0038


LSUA0039

Fan1,3 Extension Cable

LSUA0040

Fan2 Extension Cable

Note: 2 of each are required for servicing.

44

PT-60LCX64-K

LSEP3102A

Monitor P.C.B.

LSUA0041

Cover Switch Defeat Cable

Note: A replacement part (LSJA0476), which is shorted, can be used for this service tool.

LSUA0003

Thermistor 1 Defeat Cable

LSUA0013

Thermistor 2 Defeat Cable

47k ohm

68k ohmNote: Replacement part (LSJA0477), to which a 68k ohm resistor has been attached, can be used for this service tool. Note: Replacement part (LSJA0533, LSJA0478), to which a 47k ohm resistor has been attached, can be used for this service tool.

LSUA0043

RS232C I/F Tool

RS232C Connecting tool (For 2002 models (PT-40LC12/45LC12))

Connect D-Sub 9 Pin Serial (RS232C) Cable to RS232C I/F Tool

female

female

D-Sub 9 Pin Serial (RS232C) Cable: Purchase locally

Note: RS232C Connecting tool which was included in the 2002 model checker as shown above can be used for both RS232C I/F Tool (LSUA0043) and D-Sub 9 Pin Serial (RS232C) Cable.

45

PT-60LCX64-K

6 DISASSEMBLY/ASSEMBLY PROCEDURES6.1. CABINET SECTIONCABINET SECTIONDISASSEMBLY METHOD OF CABINET SECTIONCabinet section contains following removal procedures:REMOVAL OF THE BALLAST C.B.A. AND THE TV/TUNER UNIT FROM THE CABINET REMOVAL OF THE PROJECTION UNIT FROM THE CABINET REMOVAL OF THE TUNER C.B.A., THE DTV TUNER UNIT, THE MAIN C.B.A., THE DIGITAL TUNER POWER C.B.A., THE REAR JACK C.B.A., THE AUDIO AMP C.B.A., THE POWER C.B.A. FROM THE TV/TUNER UNIT REMOVAL OF THE SCREEN UNIT AND THE SPEAKER FROM THE DISPLAY REMOVAL OF THE MIRROR FROM THE BACK COVER REMOVAL OF THE FRONT JACK C.B.A. AND THE OPERATION C.B.A. FROM THE CABINET REMOVAL OF THE COVER SWITCH C.B.A. FROM THE CABINET REMOVAL OF THE BALLAST HOLD PLATE, THE BALLAST SHIELD CASE TOP, THE BALLAST SHIELD CASE BOTTOM

DISASSEMBLY FLOWCHARTThis flow chart indicates the disassembly steps of the cabinet parts and the P.C.Boards in order to gain access to item (s) to be serviced. When reassembling, perform the step (s) in the reverse order. Bend, route and dress the wires as they were originally.REAR COVER LAMP COVER FRONT COVER UNIT SPEAKER

OPTICAL COVER NETWORK C.B.A.

PROJECTION UNIT BALLAST C.B.A. THERMISTOR 2 C.B.A. FAN 3 UNIT

SCREEN UNIT

MIRROR

OPERATION C.B.A.

TV/TUNER UNIT TUNER C.B.A.

THERMAL FUSE UNIT

TOP DUCT 3 UNIT

BACK PANEL (DISPLAY)

FRONT JACK C.B.A.

DTV Tuner Unit MAIN C.B.A. Digital Tuner Power C.B.A. AUDIO AMP C.B.A. REAR JACK C.B.A. POWER C.B.A.

THERMISTOR 1 C.B.A. (LCD/PRISM UNIT, LIGHT IN POLARIZER, ETC) COVER SWITCH C.B.A.

Note : a. Place a cloth or some other soft material under the P.C. Boards or Unit to prevent damage. b. When reinstalling, ensure that the connectors are connected firmly and electrical components have not been damaged. c. Do not supply power to the unit during disassembly and reassembly.

46

PT-60LCX64-K

REMOVAL OF THE BALLAST C.B.A. AND THE TV/TUNER UNIT FROM THE CABINET1. (PT-43LCX64/PT-50LCX64) Remove the Rear Cover by removing the 18 Screws (401).

Rear Cover

401

Fig. D1-1-1 1. (PT-60LCX64) Remove the Rear Cover by removing the 20 Screws (401, 464).

Rear Cover

401

464

Fig. D1-1-2

47

PT-60LCX64-K

2. Remove the Rear Support Plate by removing the 4 Screws (401, 452).

Rear Support Plate401

401Fig. D1-2

452

48

PT-60LCX64-K

3. 1) 2) 3) 4) 5)

Remove the 5 Screws (402) and remove Clamper-1. Remove the 2 Screws (451) on the Lamp Socket. Disconnect the Lamp Connector. Avoiding the Ballast C.B.A., disconnect Connector P1306 (Thermal Fuse Unit) inside of the Ballast C.B.A. Remove the Clamper from the Ballast C.B.A.

Clamper-1402

Lamp Socket

451

Lamp Connector Note: Do not remove the Thermal Fuse Unit. Ballast C.B.A. Clamper-1451

Clamper

P1306Fig. D1-3

402

Replacement Note of Ballast C.B.A.: These parts will be necessary when replacing the Ballast C.B.A. Set aside, and keep and re-use. The Clamper on Ballast C.B.A. The Thermal Fuse Unit

49

PT-60LCX64-K

4. 1) Disconnect Connector P2901and release them from the clamper. 2) Disconnect Connector P2501 (20-pin Cable) and release it from the clamper. CAUTION: Take extreme care not to damage the 20-pin Cable when disconnecting. 5. 1) Disconnect Connectors P3502, P5501, P4503, P6305 and release them from the clampers. 2) Remove the Screw (452) on the GND Plate A. 3) Remove the Screw (401) on the TV/Tuner Assy. 4) Lift up and slide the TV/Tuner Assy by releasing the 7 Guide Tabs. CAUTION: Do not slide the TV/Tuner Unit before removing the 20-pin Cable.

GND Plate A452

P2501 P2901

CAUTION: 20-pin CableP6305 P5501

452

TV/Tuner Assy Clamper P3502 P4503 Clampers401Fig. D1-4

Slot holes

holes

TV/Tuner Ass'yGuide Tabs (X5)

Guide Tabs (X2)

Rear VOLUME DOWN button + MOVE key(on the front) (on the remote)M: V S F O P E 0 I O A T A D F 0 D U N H R I A 3 E N CTORY ADJUST 028 S:0020050 O ADJ D

RECALL key (on the remote)1/1

(for more than 5 seconds)

ER TIAL D

DEFAULT SET (SELF CHECK)

(Not used for service)

< Factory Adjust Mode > (Main menu) RECALL key(on the remote)

OK key(on the remote)

(RGB Input level adjustment)VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6 1/6 6 3 2 2 2 7 S B B A T A T B B U B B G N G N B B R E E C R C R E E E P C B B T T B T F R O a a r r a r SOUND F O N s s e e s e E C T s s b b s b CT ESS OUR I I I I I I N N N N N N I I I I I I

(Not used for service)1/2 0 0 0 0 0 0 0 0 F 4 E 0 0 0 1 3 0 A FAN FAN CHECK WAIT DEFAULT TIME1 DEFAULT TIME2 T T T T H H H H E E E E R R R R M M M M O O O O A A A B L H S S OW I TOP TOP T T T T e e e e m m m m p p p p 1/2 0A 1E D2 4 2 2 3 C B B E O O F F G P P I P C T HP T VP LTER :630 :040 Other

(For Picture Position adjustment)1/1

le le le

OSI OSI DET 663 PROT 716

0 0 3 E

7 3 0 C

< Factory Adjust Mode > (Video ADJ menu 1/6) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (Video ADJ menu 2/6~6/6)

< Factory Adjust Mode > (Sound menu 1/2) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (Sound menu 2/2)

< Factory Adjust Mode > (FAN menu 1/2) CH UP/DOWN key (on the remote) < Factory Adjust Mode > (FAN menu 2/2)

< Factory Adjust Mode > (Other menu 1/1)

Exit: VOLUME DOWN button + RECALL key(on the front) (on the remote)

(for more than 5 seconds in Work Mode) Alternatively, Power OFF Factory Adjust Mode This mode is required when: Performing Mechanical Picture Position, Focus and Electrical Picture Position adjustment (Other menu). Performing Electrical Adjustment for the Main C.B.A. (Video ADJ menu). To enter the Factory Adjust Mode: 1) In Work Mode, press and hold the VOLUME DOWN button on the unit and the MOVE key on the remote together for more than 5 seconds. The unit will go into Factory Adjust Mode. (FACTORY ADJUST will appear on the screen.) 2) Press CH UP/DOWN key to select and press the OK key to set the item to be adjusted. 3) After completing adjustments, press RECALL key twice to return to Work Mode. Then the adjustment data will be written to the EEPROM IC (IC6005) on the Main C.B.A. Note: Do not unplug the AC Cord in Factory Adjust Mode or the adjustment data will not be written to the EEPROM IC.

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PT-60LCX64-K

HOW TO ENTER SUB MENU FOR FACTORY ADJUST MODEHow to enter VIDEO ADJ menuVOLUME DOWN button + RECALL key(on the fornt) (on the remote)

CH UP/DOWN key

Video S S S S U U U U B B B B B P C T R I O I I C L N GHT HD TURE HD OR HD T HD


3/6 RGB1 0818 0342 22 00

Do not adjust

< Factory Adjust Mode > (Video ADJ menu 3/6)C-COR/GAM/W-BAL PUSH RECALL 5SEC WORK MODECH UP/DOWN key

VOLUME DOWN button ( on the front) + MOVE key (on the remote) (for more than 5 seconds)

Video S S S S U U U U B B B B B P C T R I O I I C L N GHT C TURE OR CA T CAR ARD CARD RD D

M: V S F O P E

0 I O A T A D

F 0 D U N H R I

A 3 E N

CTORY ADJUST 028 S:0020050 O ADJ D

1/1

4/6 RGB1 080D 0323 17 03

Do not adjust

Not used for service Not used for service< Factory Adjust Mode > (Video ADJ menu 4/6)CH UP/DOWN key

ER TIAL D

DEFAULT SET Not used for service (SELF CHECK)

Video SUB COLOR TNR SUB TINT TNR B GAIN NT R ANGLE NT B GAIN HD R ANGLE HD

Select VIDEO ADJ + OK key

VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6

1/6 6 3 2 2 2 7

5/6 RGB1 OFFSET FE OFFSET 00 40 1A 3A 00

Do not adjust

For RGB Input Level Adjustment

< Factory Adjust Mode > (Video ADJ menu 5/6)CH UP/DOWN key

< Factory Adjust Mode > (Video ADJ menu 1/6)CH UP/DOWN key

Video G R B G R B G R B L L L L L L L L L e e e e e e e e e v v v v v v v v v e e e e e e e e e l l l l l l l l l

Video S S S S U U U U B B B B B P C T R I O I I C L N GHT NT TURE NT OR NT T NT

2/6 RGB1 0813 0344 1E 03

Do not adjust

L L L H H H

6/6 RGB1 80 7E 7E FA 02 F0 FE FC 05

Do not adjust

< Factory Adjust Mode > (Video ADJ menu 6/6)

< Factory Adjust Mode > (Video ADJ menu 2/6)90

PT-60LCX64-K

TEST EQUIPMENTTo do all of these electrical adjustments, the following equipment is required. 1. Dual-Trace Oscilloscope Voltage Range: 0.001 V to 50 V/Div. Frequency Range: DC to 50 MHz Probes: 10:1, 1:1 2. NTSC Video Pattern Generator 3. Plastic Tip Driver and Non-Metal Driver 4. (+) Screwdriver and (-) Screwdriver 5. DVM (Digital Volt Meter) 6. Color Temperature Meter 7. PC REQUIREMENTS The following PCs and Cables are required for Service Position. Prepare the following equipment locally.PCs Cables Illustration Specification

XGA Color PC Monitor for Main C.B.A. Adjustment

D-Sub 15 Pin RGB Cable for connecting the Monitor P.C.B. (LSEP3102A)

D-Sub 15 Pin RGB Cable Monitor: 17 inch XGA (1,024 X 768) Color PC Monitor or higher

(For Monitor P.C.B. side)

Note: PC (1) can be used for monitoring. D-Sub 9 Pin Serial (RS232C) Cable Type: Desk Top PC or with 10-key keyboard (Desk Top recommended)

PC (1) for LCD Drive C.B.A. Adjustment

D-Sub 9 Pin Serial (RS232C) Cable for connecting the RS232C I/F Tool (LSUA0043)

Monitor: 17 inch XGA (1,024 X 768) Color PC Monitor or higher OS: Windows 95,98,2000

female-female Note: PC (1) must have a 10-key keyboard. D-Sub 15 Pin RGB Cable for connecting the RGB Input 1 Terminal D-Sub 15 Pin RGB Cable

Port:

D-Sub 9 Pin Serial (RS232C)

Type: D-Sub 15 Pin RGB Cable


OR OS:

For VCOM Adjustment, PC output should be 720p resolution. Therefore, PC which has a 720p video graphics card is recommended. Windows 95,98 or later

male-male

Port:

RGB output

8. Test Pattern Signal : testptnmmd2002.exe 9. Application Software for LCD Drive C.B.A. AdjustmentApplication software Software (1): LCD Drive Adjustment Software (2): Sce2 LCDDrv1.CAB LCDDrv4.CAB SCE2.EXE GAMMA_USUAL.sce SCE2.HLP iromura mmd2002.exe MMD2003001_2data.csv MMD2003002_2data.csv MMD2004Checker.CAB setup.exe files LCDDrv2.CAB setup.exe SCE2.CNT Command.log LCDDrv3.CAB SETUP.LST Sce2.GID README.TXT

Software (3): Iromura

MMD2003000_data.csv MMD2003001_3data.csv MMD2003002_3data.csv SETUP.LST

MMD2003001_1data.csv MMD2003002_1data.csv

Software (4): LCD Checker

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HOW TO READ THE ADJUSTMENT PROCEDURESConnecting Point (Test Point) of Oscilloscope Adjustment componentSupply NTSC COLOR BAR SIGNAL to the Video Input Connector

INPUT TERMINAL INFORMATION

TP TP3602 TP3603

ADJ. R3662

INPUT(Video input Connector) NTSC Color Bar Signal

RGB Input 1 terminal

EQUIPMENT Oscilloscope, NTSC Video Pattern Generator

SPECIFICATION A=0.2 V 0.06 V DC

Equipment required for adjustment

Specification for Adjustment

Video Input 1 Terminal

Fig. E2-1

CH1

CH2

CH1: TP3603 2V1 2

CH2: TP3602 10 s 16 4 5 2 Volts/DIV (CH1) 4 Connecting Point 6 Trigger Channel of the Scope 1 : CH1 2 : CH2

1V3

1 Connecting Point 3 Volts/DIV (CH2) 5 Time/DIV

Fig. E2-2

75 % White

100 % White

75 % Color Bar Signal (Standard)Fig. E2-3

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FULL MIRROR ADJUSTMENTPurpose: To set the Full Mirror in the proper position. Symptom of Misadjustment: The non-uniformity color will appear.

DICHROIC MIRROR GREEN ADJUSTMENT 1. Loosen 2 Screws (A) of the Mirror Holder of the Dichroic Mirror Green as they can be moved slightly. 2. Insert a Screwdriver (-) into Portion (a) and/or (a) and turn it to move the Mirror Holder of the Dichroic Mirror Green as indicated by the arrow. Stop moving at the point where there is no shadow around the screen. If there is shadow somewhere on the screen, repeat the above process. Then, tighten 2 Screws (A) securely (0.2-0.3 Nm).

No shadow (out of color) at all sides of the screen

Portion (a') Screws (A)

TP

ADJ. Dichroic Mirror Green Full Mirror Red Full Mirror Blue

INPUT No signal input (White Screen is displayed.) (SET UP 1) or (VIDEO Input 1 Terminal) White Signal (100%) (SET UP 2) SPECIFICATION Refer to Description below

Dichroic Mirror Green

Mirror Holder

Portion (a)

Fig. E3-1

EQUIPMENT NTSC Video Pattern Generator, Screwdriver (+) (-)


Note: This adjustment should be done in a darkroom. SET UP 1: 1. Place the unit into Service Position (3). 2. Set to a desired mode except TV mode by pressing TV/ VIDEO key on the remote. 3. Turn off the unit power and unplug the AC Cord. 4. Disconnect the LCD Flat Panel connectors to be no signal input. Then, plug in the AC Cord and turn on the power. CAUTION: When disconnecting/reconnecting the LCD Flat Panel connectors, be sure to unplug the AC Cord. 5. Perform Full Mirror (Green, Red, and Blue) Adjustment as follows in order. OR SET UP 2: 1. Place the unit into Service Position (3). 2. Connect the NTSC Video Pattern Generator to the VIDEO Input 1 Terminal. 3. Supply 100 % White Signal and set to VIDEO 1 mode by pressing TV/VIDEO key on the remote. 4. Perform Full Mirror (Green, Red, and Blue) Adjustment as follows in order.

Fig. E3-1-a

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FULL MIRROR RED ADJUSTMENT 1. Loosen 2 Screws (B) of the Mirror Holder of the Full Mirror Red as they can be moved slightly. 2. Insert a Screwdriver (-) into Portion (b) and/or (b) and turn it to move the Mirror Holder of the Full Mirror Red as indicated by the arrow. Stop moving at the point where there is no shadow around the screen. If there is shadow somewhere on the screen, repeat the above process. Then, tighten 2 Screws (B) securely (0.2-0.3 Nm).

FULL MIRROR BLUE ADJUSTMENT 1. Loosen 2 Screws (C) of the Mirror Holder of the Full Mirror Blue as they can be moved slightly. 2. Insert a Screwdriver (-) into Portion (c) and/or (c) and turn it to move the Mirror Holder of the Full Mirror Blue as indicated by the arrow. Stop moving at the point where there is no shadow around the screen. If there is shadow somewhere on the screen, repeat the above process. Then, tighten 2 Screws (C) securely (0.2-0.3 Nm).

Full Mirror Red Portion (b)

Full Mirror Blue Portion (c)

Portion (b') Screws (B) Mirror Holder

Portion (c') Screws (C) Mirror Holder

Fig. E3-2 Fig. E3-3



Fig. E3-2-a

Fig. E3-3-a

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POLARIZER ADJUSTMENTNote: Be sure to perform this adjustment after Full Mirror Adjustment are completed. Purpose: To set the polarizer in the proper position. Symptom of Misadjustment: The picture will become bluish or reddish or greenish.TP ADJ. Light IN Polarizer Green Light IN Polarizer Red Light IN Polarizer Blue INPUT No signal input (Black screen is displayed.) (SET UP 1) or (RGB Input 1 Terminal) Black Signal (SET UP 2) or (VIDEO Input 1 Terminal) Black Signal (SET UP 3) SPECIFICATION

LIGHT IN POLARIZER GREEN ADJUSTMENT 1. Loosen a Screw (A) of the Light IN Polarizer Green Unit. 2. Move the Light IN Polarizer Green Unit to the right and left so that there is no green tint on the whole screen, and then tighten a Screw (A) (0.20-0.23 Nm).

Screw (A)

Light IN Polarizer Green Unit

Fig. E4-1 LIGHT IN POLARIZER RED ADJUSTMENT 1. Loosen a Screw (B) of the Light IN Polarizer Red Unit. 2. Move the Light IN Polarizer Red Unit to the right and left so that there is no red tint on the whole screen, and then tighten a Screw (B) (0.20-0.23 Nm).

EQUIPMENT

Screwdriver (+), PC(2), Test Pattern Signal, Refer to Description below (NTSC Video Pattern Generator)

Note: This adjustment should be done in a darkroom. Test Pattern Signal: Black Signal: "8 Black" in "1 Color" SET UP 1: 1. Place the unit into Service Position (3). 2. Set to a desired mode except TV and Card mode by pressing TV/VIDEO key on the remote. 3. No signal input. 4. Perform Light IN Polarizer (Green, Red and Blue) Adjustment as follows in order. OR

Light IN Polarizer Red Unit

Screw (B)

Fig. E4-2 SET UP 2: 1. Place the unit into Service Position (3). 2. Connect the PC (2) to the RGB Input 1 Terminal with the RGB cable. 3. Supply Black Signal and set to RGB 1 mode by pressing TV/VIDEO key on the remote. 4. Perform Light IN Polarizer (Green, Red and Blue) Adjustment as follows in order. OR SET UP 3: 1. Place the unit into Service Position (3). 2. Connect the NTSC Video Pattern Generator to the VIDEO Input 1 Terminal. 3. Supply Black Signal and set to VIDEO 1 mode by pressing TV/VIDEO key on the remote. 4. Perform Full Mirror (Green, Red, and Blue) Adjustment as follows in order. Note: Confirm that the picture will become black (not become bluish or reddish or greenish) after adjustment.95

LIGHT IN POLARIZER BLUE ADJUSTMENT 1. Loosen a Screw (C) of the Light IN Polarizer Blue Unit. 2. Move the Light IN Polarizer Blue Unit to the right and left so that there is no blue tint on the whole screen, and tighten a Screw (C) (0.20-0.23 Nm).

Light IN Polarizer Blue Unit

Screw (C)

Fig. E4-3

PT-60LCX64-K

RGB INPUT LEVEL ADJUSTMENTPurpose: To set the optimum RGB signal level. Symptom of Misadjustment: The picture will be too light or too dark.TP TP4 TP1 TP5 ADJ. BRIGHT G LEVEL G BRIGHT R LEVEL R BRIGHT B LEVEL B EQUIPMENT Oscilloscope, Monitor P.C.B., XGA Color PC Monitor, PC(2), Test Pattern Signal SPECIFICATION Refer to Description below INPUT (RGB Input 1 Terminal) Gray Scale Pattern Signal (3 scales) or Gray Scale Pattern Signal (16 scales)

8. Press CH UP/DOWN key on the remote to select Level G in the Video ADJ menu of Factory Adjust Mode. OSD White will appear automatically.VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6 1/6 6 3 2 2 2 7

OSD White

Fig. E7-2 9. Adjust LEVEL G by pressing VOLUME UP/DOWN key on the remote so that the White Level becomes the same as OSD White Level.(Before Adjustment)

White Level OSD White Level

Note: TP1, TP4, TP5: Monitor P.C.B. Test Pattern Signal: Gray Scale Pattern Signal (3 scales): 4 3 Division in Bar Reverse Gray Scale Pattern Signal (16 scales): 1 White 16 grade (Horiz) in Bar Reverse 1. Set the unit into Service Position (1). 2. Connect the PC(2) to the RGB Input 1 Terminal with the RGB cable. 3. Set to RGB 1 mode by pressing TV/VIDEO key on the remote. 4. Supply Gray Scale Pattern Signal (3 scales). 5. Connect the Oscilloscope to TP4 on the Monitor P.C.B. 6. Press CH UP/DOWN key on the remote to select BRIGHT G in the Video ADJ menu of Factory Adjust Mode. 7. Adjust BRIGHT G by pressing VOLUME UP/DOWN key on the remote so that the Black Level becomes the same as Blanking Level. (Before Adjustment)(After Adjustment)

Fig. E7-3

Black Level Blanking Level

9. Connect the Oscilloscope to TP1 on the Monitor P.C.B. 10. Press CH UP/DOWN key on the remote to select BRIGHT R in the Video ADJ menu of Factory Adjust Mode.

(After Adjustment)

Fig. E7-1

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PT-60LCX64-K

10. Adjust BRIGHT R by pressing VOLUME UP/DOWN key on the remote so that the Black Level becomes the same as Blanking Level.(Before Adjustment)

12. Adjust LEVEL R by pressing VOLUME UP/DOWN key on the remote so that the White Level becomes the same as OSD White Level.

(Before Adjustment)

White Level OSD White LevelBlack Level Blanking Level

(After Adjustment)

(After Adjustment)

Fig. E7-4 11. Press CH UP/DOWN key on the remote to select LEVEL R in the Video ADJ menu of Factory Adjust Mode. OSD White will appear automatically.VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6 1/6 6 3 2 2 2 7

Fig. E7-6 13. Connect the Oscilloscope to TP5 on the Monitor P.C.B. 14. Press CH UP/DOWN key on the remote to select BRIGHT B in the Video ADJ menu of Factory Adjust Mode. 15. Adjust BRIGHT B by pressing VOLUME UP/DOWN key on the remote so that the Black Level becomes the same as Blanking Level. (Before Adjustment)

OSD White

Fig. E7-5

Black Level Blanking Level

(After Adjustment)

Fig. E7-7

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PT-60LCX64-K

16. Press CH UP/DOWN key on the remote to select LEVEL B in the Video ADJ menu of Factory Adjust Mode. OSD White will appear automatically.VIDEO B L B L B L R E R E R E I V I V I V G E G E G E HT L HT L HT L R R G G B B 4 6 4 6 4 6 1/6 6 3 2 2 2 7

OSD White

Fig. E7-8 17. Adjust LEVEL B by pressing VOLUME UP/DOWN key on the remote so that the White Level becomes the same as OSD White Level.

(Before Adjustment)

White Level OSD White Level

(After Adjustment)

Fig. E7-9

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1. FAN2, FAN3, VCOM, WHITE BALANCE ADJUSTMENTSET UP for LCD Drive Adjustment software (Software (1)): 1. Place the unit into the Service Position (2). Note: Connect the PC (1) and P2302 on the LCD Drive C.B.A. with the RS232C I/F Tool and the D-Sub 9 Pin Serial (RS232C) Cable. 2. Install the software (1) into the PC (1). Note: The PC (1) must have a 10-key keyboard. 1) Copy the "LCD Drive Adjustment software (6 items)" folder to any drive.Application software Software (1): LCD Drive Adjustment files LCDDrv1.CAB LCDDrv2.CAB LCDDrv3.CAB LCDDrv4.CAB setup.exe SETUP.LST

Press

2) Execute the "setup.exe" to install. 3) Press the buttons in the following dialog boxes as shown.

Press4) The following files will be created on "C:\Program Files\Projector Checker." Software (1) installation is complete.

Press

Press3. Turn on the unit power. 4. To start up the software (1), select the "LCD Drive Adjustment" on Program in Start menu. The start-up menu will appear.

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PT-60LCX64-K

5. To turn the remote on, press DEL key.

CAUTION OF IC2301 REPLACEMENT:EEPROM IC (IC2301) is supplied with the data written for 2004 models. After replacing IC2301, Do not press Self-Chk and Rom Core.

Do not press "Manu" indication will change to "Auto" indication, and "Remote ON" indication will appear. 6. Confirm NUMLOCK is on. If not, turn on NUMLOCK by pressing the NUMLOCK key on the 10-key keyboard.

7. Perform the necessary adjustment for the LCD Drive C.B.A.

(Not used for service) Select it for each adjustment (Not used for service) Select it for each adjustment8. After completing adjustments, turn the remote off by pressing DEL key. Then, end the software (1).

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FAN 2 VOLTAGE ADJUSTMENTPurpose: To set the optimum rotation speed of the Fan 2. Symptom of Misadjustment: Temperature of the unit becomes too high or sound of the Fan 2 becomes loud.

FAN 3 VOLTAGE ADJUSTMENTPurpose: To set the optimum rotation speed of the Fan 3. Symptom of Misadjustment: Temperature of the unit becomes too high or sound of the Fan 3 becomes loud.TP TP2913 ADJ. Fan3 Volt Adjust EQUIPMENT SPECIFICATION (PT-43LCX64/PT-50LCX64) +7.0 VDC0.05 VDC (PT-60LCX64) +7.75 VDC0.05 VDC INPUT

TP TP2908

ADJ. Fan2 Volt Adjust

INPU

Documents

Panasonic Pt60lcx64k [ET]