©2013PanasonicCorporationofNorthAmerica.Allrightsreserved.Changesmaybemadewithoutnoticetospecificationsandappearanceforproductimprovement.EAG024.02

AM100SCALABLE, COST-EFFECTIVESOLUTION FOR HIGH-MIX & NPI Combinesthecapability,flexibility,andreliabilityyouexpectfromPanasonic’saward-winningNPMandPanaCIM®

ManufacturingExecutionSystem(MES)intoacost-effective,high-mixsolution.

Especiallysuitedforhigh-mixandNPIenvironments,theAM100canhelpimprovethroughputandefficicency,whilekeepingyourqualityreliablyhigh.

Featuring

scalable integrated efficient

ABOUT PANASONIC

Panasonicisaglobalmanufacturingleaderknownforinnovation.Weareexpertsinscalable,integrated,andefficientsolutionstomakeyoumoreproductive,profitable,andsuccessful.

Asamanufacturerourselves,weunderstandthechallengestoremaincompetitive.Manufacturersneedsolutionsscalabletothebusiness,integratedtoincorporateavarietyofvendorofferings,andefficienttodeliverhighqualitywhilepreservingprofitability.

Loworhighvolume?Highorlowmix?Regardlessofyourenvironment,Panasonicequipment,software,andserviceswillimproveyourthroughputandefficiencywhilekeepingqualityconsistentlyhigh.

SolutionsfromPanasonicareright-sizedforyourbusiness,andtheAM100isjustoneexampleofhowwehelpOEMsandEMSsalike.

1963 PanasonicFactorySolutionsFounded1968 1stInsertionMachineDeveloped1973 1stAxialMachineDelivered1980 1stSurfaceMountMachineDelivered1988 10,000thMachineDelivered1988 PFSAEstablishedforNorthAmericanMarket1992 MicroelectronicsGroupExpandsOfferings1993 ISOStandardCertifications2000 30,000thmachine2000 PanaCIMEnterpriseEditionReleased2012 TotalSolutionsfor“AnyMix,AnyVolume”2013 78,000thMachineDelivered

Scalable• Matchproductionlevelstolinecapacity• Integratesoftwaremoduleswhenbusinessdictates• Singlelinefacilitiestomulti-nationalcorporations...

over78,000installationsworldwide

Integrated • Foranymachineplatformorbusinesssystem• CommunicateswithvariousPCBAsystems• Multi-leveltraceabilitythroughoutSMTprocess

Efficient • Assetutilizationoptimizedbyzerochangeover• Offlineset-up,teach,andchangeovertools• Highly-accurate,any-timeinventorymgmt:in-product,

in-process,on-floor,in-drybox

YEARS IN PCBA50 1963—2013

Americas Support

Service49

Sales44

Training13

DESIGN CONCEPT

Modularsingle-beamplacementmachinewitha14-nozzleheadcapableofplacinganimpressivecomponentarrayatupwardsof35,800cphwith160reelinputs:• Singleheaddesignfor01005to6”longconnectors• Pneumaticgrippersandcustomnozzles

forodd-shapedparts• Inherentcapabilityforadvancedprocesses

Non-stopchangeoverfeaturingFeederAnywhereandNozzleAnywhereenablesonlinesetupduringproduction.Quality-enhancingfeatureslikea3Dcamera,side-viewcamera,auto-supportpinsetup,boardwarpdetection,andtrayverificationarealsoavailable.

TheAM100combinesourhighstandardsforflexibilityandreliabilitywithacost-effective,modularhigh-mixsolution—providingthefoundationforfuturegrowth&investmentprotectionastechnologiesordemandchanges.

AddedValue:• Single-headsolutionwithavastcomponentrange• Commonfeeders&nozzleswithCM-&NPM-series• Commonprogramming&conversiontoolsavailable

TheAM100balancesproductivitywithversatilityinasingleheaddesignusinglineardrives:• Componentrangespanning01005chipsto6”(150mm)

connectorsover1”(28mm)tall• Multi-pitch,multi-widthsmartfeedersareinterchangeable

withourCM-andNPM-Series• MaterialVerificationensureserror-freesetupwithFeeder

Anywhereorquickexchangecarts• 2Dbar-codednozzlesandgripperssimplifysetupwith

addedquick-changenozzleholder• Autocalibrationverifiesaccuracyduringproduction

withoutusingfixtures

Machine Layout& Supply OptionsRearleftandrearright• FixedFeederBase• FeederCart• TrayFeeder• TrayTower

Frontleftandfrontright• FeederBank• FeederCart

Standardfeatures• 14-nozzleHead• NozzleChanger(Frontside)• LineCamera(Frontside)

Options• NozzleChanger(Rearside)• LineCamera• 3DSensor• StadiumLighting• SideViewcamera

PART RANGE

Highlyversatileheadunit

Superbplacementaccuracy

IntelligentFeederAnywhere

Component Size (mm)0100514x1480x80120x90150x25

Com

pone

nt H

eigh

t (m

m)

28mm

Acommonframe,gantry,vision,andheadplacementsystemformthefoundationformyriadconfigurationsdependingonproductionneeds.Moreimportantly,thiscommonalityprovidesaninherentinvestmentprotection,whichallowsonsitemodificationtointegratenewfeaturesandoptionsastechnologiesevolve.

Feeder Cart• Integratedfiducials&tapecutter• Singlebuttonexchangeof40feeders• Supportstape,tube,bulk,

andcustomfeeders

Feeder Bank• Handles40feeders,integratedtapecutter• QuickbanksetupviaFeederAnywhere• Supportstape,tube,bulk,

andcustomfeeders

Tray Elevator• On-the-flyreloadsequence• Magazine-fedsystem• Autoteach20uniquetraylevelsManual Tray Pallet• 2uniquetraylocations• Easilyremovableforaddedfeedercapacity• Autoteachtrayfunction

LINE CONFIGURATIONSOne Machine SolutionGreatversatility,allowingproductiontostartwithasinglemachine

• Mountsentirerangeofcomponentsfromchipstoleadedandarraycomponents

• Fixedfeederbanksreduceinvestment• 120feeders,20trays,35,700cph

General Purpose LineProvidingthebestbalanceofcostandnetproductivity

• Highproductivityandbalanceacrossbothmachines

• Gripnozzlesupported(thechucksizecanchange)

• 280feeders,20trays,71,400cph

High-mix, Low-volume Manufacturing SolutionAgroupofmodulestosupportincreasedproductivityinhigh-mix,low-volumemanufacturing

• Higherfeedercountallowsforfamilysetup

• On-the-flychangeoverduringproduction

• 480feeders,20trays,107,100cph

Cost-effective Total Line SolutionPanasonicSPGprinterboostsproductivityandquality

• CommonProgramming• Onecontactsupport• 280feeders,20trays,

71,400cph

MACHINE CONFIGURATIONS

OPTIONSIntelligent Tape Feeders• CommonwithCM&NPMSeries• 4multi-pitch,multi-widthfeeders

reduceinvestment• Self-adjustingwith

autoteach&splicedetection

• SafelyHotSwapduringproduction• 4x1mmpitchavailable

Nozzles• Long-lifeceramicdesign• Integrated2DbarcodeforNozzle

Anywheresetup• Compatiblewith

quickchange,high-capacitynozzleholder

Component Vision Series• Digital,colorlinescansystem• Front,side,&stadiumlighting• 80x80mm

fieldofview• Onlyone

cameratypeneededforcompletepartrange

Stick Feeder• CommonwithCM&NPMSeries• Panasonic-desginedfeeder

supportsuptothreetubes

• Customguides&optionsavailable

Custom Nozzles• Eliminatemanual

placementwithcustomvacuumandgrippertools

• Localdesignexpertisewithquickturnaround

• Thousandsofspecialdesign

Side-view Camera• CCDcamerameasurespart

thicknesstodetectabnormalpickup

• Verifiesnozzletipstatus

• Idealfor0201andsmallerchips

Support Station Box• Reduceschangeovertimewith

offlinecartsetup• Wirelessscanner

guidesoperatorthroughsetup

• CombinewithPanaCIMMaterialVerificationforcorrectsetup

Material Verification• Providesauthenticatedsetupand

fastchangeover• Managesalternate

componentpartnumbersandsupplytypes

• Operatorlogintracksactions

Board Warp Mapping• Head-mountedlasersystem

measuresboardtopography• Controlspartplacementheight• Measurement

datashareddownstream

Multi-function Transfer Unit• Linearslidewithautoreloadfor

successfulPoPprocess• Supportssolder

andflux• Programmable

squeegeegap

Offline Vision Data System• Easilycreatefiles

offline&savedirectlytoprogram

• Performsdatareliabilitytest• Usessamevisionrecognition

systemasmachineplatform

Automated Board Support• UtilizesDGSdatatopositionpins

forcompletesupport• Eliminatesmanual

pinplacementerrors• Reduceschangeovertime

LINE CONFIGURATIONS

Special Feeders• CommonwithCM&NPMSeries• Tapeupto104mmwide• DeepPocket&

LargeReeloptions• Through-holefeeders• BowlandBulkFeeders

Gripper• Pneumatic,adjustablestroke• Integrated2DbarcodeforNozzle

Anywheresetup• Compatiblewith

nozzleholderforon-the-flychanges

3D Vision Inspection• Industry’sonly3Dlaserreflection

scanningsystem• Simultaneously

combinesX,Y,&Thetaalignmentwithcoplanarity

• Measuresbump&leadheight

NEW PRODUCT INTRODUCTION

Automatic Feeder Teach• Alignsfirstcomponentpick• Adjustscomponentorientation

&indexspeed• Autopickcorrection• Compatiblewithreel,stick,

tray,&striptapepackaging

Offline Component Teach• Createpartslibraryofflineonthe

samesystemasmachine• Minimizemachineidletime• Generatestestedvisionfile

Fiducial Teach and Adjustment• Lightingautomaticallyadjusts

forfiducialrecognition• Changeshape,colors,

dimensions,orlocation• Acceptedchangessyncto

masterdatabaselibrary

Online Component Teach• Automaticallyteachbasicor

complexcomponentshapes• Retrieverecentcomponent

imagesandadjustwith“digitalcalipers”

• Acceptedchangessynctomasterdatabaselibrary

Virtual PCB Inspection• GraphicallyoverlaysDGSProgram

DataonPCBimagetoensureproperalignmentandrotation

• Validateplacementofflinetopreservelivecomponentsforproduction

• EasilyadjustX,Y,&Theta

Changeover Mode• Continueproductionononesideof

themachinewhilechangingoverontheoppositeside

• UsesquickchangecartswithNozzle&FeederAnywhere

• Hotswapableintelligentfeeders

Setup Verfication• MaterialVerificationguidesfeedersetup• Machineconfirmssetup,reels,trays,

partnumbers,anddata• DGSverifiesprogramintegrity

Production

Changeover

Competitivepressures,costchallenges,andincreasedcustomerexpectationsaredrivingimprovementsinthewaymanufacturersdevelopandintroduceproductstothemarket.Whethercultivatinginternally-bornideasasanOEMorrespondingtocustomerrequire-

mentsasanEMS,thenewproductintroductionprocessismission-criticaltospeedup“time-to-market”andyourcompany’ssuccess.Panasonicsolutionsprovidethefollowingcapabilitiesthatareessentialforeffectiveexecutionofnewproductintroduction:

SOFTWARE & PROGRAMMINGDGS(DataGenerationSystem)isourintuitive,PC-basedprogrammingsoftware.Takinglinebalanceintoconsideration,itassignspartsfromCADdata,optimizesthem,andthencreatestheplacementprogramfortheline.

PanaCIMintegratescooperatingsoftwaremodulestosolvekeyproductionproblemsbyaddressingthetopobjectivesforsuccessfulelectronicsmanufacturing.

CustomizableTheninePanCIMmodulesweredevelopedbasedonuserfeedbacktoprovideacompleteportfolioofelectronicsassemblysoftwarewhilestillallowingyoutopickandchoosethebestmodulesforyourcurrentbusinesssituationandeasilyaddcapabilitywhenneeded.

Eliminate IT infrastructure costs with PanaCIM ExpressAself-contained,completelypre-configured,ready-to-godistributionsystemespeciallyforsmallerinstallationsrequiringdigitaldatacollection,yetdonothaveadedicatedITstaff.

DGS　

PT200

Multi-CAD Importretrievesdataand

allowsforpropertieslikepolaritytobecheckedinadvance

Simulatorprovideson-screenconfirmationin

advance

Component LibraryRegistersandunifiesthecomponentdataofallplacement

machines

Setup

Production volume (number)

without MJSChangeover 2

Changeover 1

Production time (hour)

with MJS

Production 1Production 3

Mix Job Setter (MJS)Optmizesproductiondatatocommonlyarrangecomponent

feederunits

Off-line Component Data Creator (option)Createscomponentdatausingastore-boughtscanner

Machine-level

Line-level

Facility-level

Enterprise-level

Cloud-level

SPECIFICATIONS FEATURES

Panasonic Factory Solutions Company of AmericaUnitofPanasonicCorporationofNorthAmerica5201TollviewDrive,RollingMeadows,IL60008USA(847)637-9600panasonicfa.comPFSAmarketing@us.panasonic.com

©2013PanasonicCorporationofNorthAmerica.Allrightsreserved.Changesmaybemadewithoutnoticetospecificationsandappearanceforproductimprovement.EAG024.02

ModelName(Number) AM100(NM-EJM4D)Concept ScalableSingleGantryHyrbridDrivePlatformDriveSystem HighlyAccurarateLinearMotorHybridDriveComponentAlignment DigitalColorLineScanCamera,FixedPositionHeadDesign 14-spindleUltraHighFlexHeadBoardDimensions 510x460mm(20x18”)Standard

1,200x460mm(47x18”)Optional

BoardThickness upto8mmPlacementAccuracy ±40micronCpk≥1.0Chip

±30micronCpk≥1.0QFPThroughput Ideal 35,800cph

IPC9850 22,000cphComponentRange Minimum 01005(0402M)

Maximum 120x90mm(4.7x3.5”)&150x25mm(6x1”)Height Upto28mm(1.1”)Bumps 0.15mmdiameter,0.3mmpitch

FeederCapacity Reels upto160reelsTubes upto60tubesTrays upto40trays

Facilities Electric 3PhaseAC200/220V±10V,AC380/400/420/480V±20V2.0kVA400V2KVA

Pneumatic Min0.5MPatoMax0.8MPa,200L/min(A.N.R.)Mass 2370Kg(MainBodywith4FeederBanks)Dimensions W1,970xL2,019xH1,450mm

14-nozzleHighlyVersatilyHead

HighResolutionLineCamera

NozzleChanger

CADDataImportUtility

Pre-definedPartLibray

AdaptiveComponentPick

AutoPlacementCalibration

Multi-jobProductionScheduling

AutoFeederTeach

FiducialTeachwithAutoAdjust

VirtualPCBInspection

PoPProcessCapable

NPISoftwareToolSet

FeederBanks(FixedBase)

FeederCarts(QuickChange)

TrayTower(20positions)

ManualTrayFeeder

RearLineCamera

RearNozzleChanger

IntelligentNozzleAnywhere

IntelligentFeederAnywhere

3DVisionInspection

SideViewComponentCamera

BoardWarpMapping

AutomaticBoardSupport

AutoLoadSplicelessFeeder

LEDBinningSoftware

StandardAvailablePending