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TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEMTRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM
1. 1. RequestRequest 2. 2. Processing Palm Oil Mill at NowProcessing Palm Oil Mill at Now 3. 3. Flowchart Of Processing CPOFlowchart Of Processing CPO 4. 4. Reception StationReception Station 5. 5. SterilisationSterilisation Station Station 6. 6. Threshing StationThreshing Station 7. 7. Pressing StationPressing Station 8. 8. Clarification Station (Screening)Clarification Station (Screening) 9. 9. Clarification Station (Clarifying)Clarification Station (Clarifying) 10. 10. Clarification Station (Oil Recovery)Clarification Station (Oil Recovery) 11. 11. Clarification Station (Purifying)Clarification Station (Purifying) 12. 12. Clarification Station (Moisture Removal)Clarification Station (Moisture Removal) 13. 13. Storage of CPOStorage of CPO 14. 14. PKS PT. Surya Hutama Sawit – BuyerPKS PT. Surya Hutama Sawit – Buyer 15.15. Kernel Recovery Station (Depericarping)Kernel Recovery Station (Depericarping) 16. 16. Kernel Recovery Station (Nut Cracking)Kernel Recovery Station (Nut Cracking) 17. 17. Kernel Recovery Station (Winnower)Kernel Recovery Station (Winnower) 18. 18. Kernel Recovery Station (Hydro Clay bath)Kernel Recovery Station (Hydro Clay bath) 19. 19. Kernel StorageKernel Storage
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TRADITIONAL CRUDE PALM OIL PROCESSING
2. PROCESSING AT NOW2. PROCESSING AT NOW
3. Flowchart Of Processing CPO
Storage Tank Effluent Treatment Plant
Sludge
PALM OIL MILL
Weight bridge Loading Ramp
FFB Truck
4. Reception Station4. Reception Station
Grading FFB
Unripe Bunch
Under ripe bunch
Ripe bunch
Over Ripe Bunch
Empty bunch
Old Crop
Long stalk bunch
PALM OIL MILL
View FFB Grading
Receive
5. Sterilisation5. Sterilisation Station Station
Sterilizer
•Function•To Release Nut from Bunches•Prevention of any further rise in FFAi•Preparation of the fruit mesocarp for subsequent Processing
PALM OIL MILL
6. Threshing Station6. Threshing Station
Thresher
Mulching at field Empty Bunches
Function•Separately Fruit lets from Bunches
PALM OIL MILL
Screw Press
7. Pressing Station7. Pressing Station
Digester
Kernel Recovery Plant
Oil Recovery Plant
Function:• to digest the fruit lets•Maximize oil extraction with minimize broken nut •To break press cake before depericarping
PALM OIL MILL
8. Clarification Station (Screening)8. Clarification Station (Screening)
FunctionSeparately crude oil from dirt
Oil have been screen
Waste screen
Vibrating Screen
PALM OIL MILL
9. Clarification Station (Clarifying)9. Clarification Station (Clarifying)
Clarifier Tank
Underflow Sludge
CPOPurifying
Oil Recovery
Function:•To collect oil from crude Oil using Continuous Settling Tank
PALM OIL MILL
10. Clarification Station (Oil Recovery)10. Clarification Station (Oil Recovery)
Underflow Sludge
DECANTERSludge
Recovered Oil
Clarifier
Effluent Treatment
Plant
Function:•To collect oil from sludge using decanter
PALM OIL MILL
11. Clarification Station (Purifying)11. Clarification Station (Purifying)
Purifier
Dirt < 0.02%
CPO
Function:•To purification CPO.
PALM OIL MILL
12. Clarification Station (Moisture Removal)12. Clarification Station (Moisture Removal)
Moisture < 0.18%
Vacuum Dryer Function :•Decrease moisture of CPO using vacuum
Effluent Treatment Plant
Sludge
PALM OIL MILL
13. Storage of CPO13. Storage of CPO
Storage Tank
Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%
Effluent Treatment Plant
Sludge
Function :•To keep CPO with controling of Quality
PALM OIL MILL
Buyer
14. PT. Surya Hutama Sawit POM - Buyer14. PT. Surya Hutama Sawit POM - Buyer
CPO Storage Tank
Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%
•Function•To keep CPO before delivery to Buyer
PALM OIL MILL
Palm Oil Mill
Buyer
15. Kernel Recovery Station (Depericarping)15. Kernel Recovery Station (Depericarping)
Fibre Cyclone
Nuts
Polishing Drum
Depericarper
Function :•Separately fiber and nut•To clean up nut from fiber
Fibre
PALM OIL MILL
16. Kernel Recovery Station (Nut Cracking)16. Kernel Recovery Station (Nut Cracking)
Secondary Depericarper
Nut Cracker
Function:•To crack Kernel with minimize broken kernel
PALM OIL MILL
17. Kernel Recovery Station (Winnower)17. Kernel Recovery Station (Winnower)
Winnower Cyclone Function:
•Separately shell from kernel with pneumatic system
Winnower
Kernel&
Shell
Nut
Shell
PALM OIL MILL
18. Kernel Recovery Station (Hydro Clay bath)18. Kernel Recovery Station (Hydro Clay bath)
Hydro Clay bath
Shell Cyclone
Kernel
Heating
Function:•Separately Shell and Kernel using Hydro clay bath
Shell
PALM OIL MILL
19. Kernel Storage19. Kernel Storage
Kernel Despatch Silo
Admixture< 6%Moisture < 7%FFA < 5%
Heater
Cyclones
Shell&
Fiber
Boiler Turbine
•Function•To dry and Keeping The kernel
PALM OIL MILL