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PACKING MATERIALS AND PLASTIC PRODUCTS

PACKING - dplast.ru · · EP-73S GOST 25250-88 for packing of suppositories in a hot state. High processability in welding with aluminum foil makes PVC film indis-pensable in the

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PACKING MATERIALS AND PLASTIC

PRODUCTS

1

PRODUCTION CORPORATION

The company is one of the largest manufacturers of packing materials, containers and other plastic products.

With a wide range of products DPO "Plastik" offers its customers a comprehensive solution for any tasks associ-ated with polymer packaging.

Working with us means:

Continuous quality control, confirmed by the certificates of conformity.

Modern technologies.

Guarantee of uninterrupted supplies.

Fast order processing.

Transportation services for deliveries.

Technical support.

Company's production facilities are equipped with modern European equipment made by “Reifenhauser” (Germany), “Soma” (Czech Republic), “Berstorff” (Germany), “Brampton Engineering” (Canada), “Engel” (Austria) etc.

2

EQUIPMENT

Equipment for flexographic printing up to 10 colors is presented by flexoprinting presses made by “Soma” (Czech Republic) and “Fischer & Krecke” (Germany).

3

PHARMACEUTICALAND MEDICINE

CONSTRUCTION

AUTOMOTIVE INDUSTRY

AGRICULTURE

OIL REFINING INDUSTRY

DAIRY INDUSTRY

FOOD INDUSTRYFIBERGLASS PRODUCTS

VINIL BLENDS

COMPRESSION MOLDED AND EXTRUSION PRODUCTS

AUTOMOTIVE COMPONENTS

INJECTION MOLDED PODUCTS AND CONTAINERS

RIGID PVC FILMS

FLEXIBLE FILMS

POLYMER PRODUCTS

4

- MULTILAYER BARRIER FILMS

- PRINTED FILMS

- LAMINATED FILMS

- RIGID PVC FILMS

- CÐÐ-FILMS

- FILMS FOR DAIRY PRODUCTS

- FILMS FOR MEDICAL PRODUCTS

RANGE OF FILMS

TOP COATING FILMS

5

Effects:ANTIFOG

26.8-47.850-140

1.7-11.4

packaging forpackaging forpackaging for

Used as top coating films for sealing of trays, vacuum packaging and packaging in modified gas atmosphere. Special features: gloss and high optical transparency.

There are:

· High-barrier films for packing in modified gas atmosphere.· Medium-barrier films for packing under vacuum.· Low-barrier films for packing of deep-frozen products.

3 2

Permeabilityпо О2, cm /m /atm./24h

85.8-88.4

Top coating films

PET/ Plastiplen:

- High-barrier films based on PA, EVOH

- Medium-barrier option based on PA

PET/PE

50-140

42-122

Film thickness, microns

FLEX

LOWER THERMOFORMING FILMS

6

Designed for product packaging under vacuum and in modified gas atmosphere on automatic thermoforming lines operating with rigid or soft bottom film.

Film thickness, microns 3 2

Permeabilityпо О2, cm /m /atm./24h

Lower SOFTthermoforming films

Plastiplen:

- High-barrier films based on PA, EVOH

- Medium-barrier films based on PA

120-300

Film thickness, microns 3 2

Permeabilityпо О2, cm /m /atm./24h

0.9-1.8

4.4-18.2

1.7

Lower RIGIDthermoforming films

PVC/PE

PVC/Plastiplen high-barrier films based on EVOH

220-800

200-800

packaging forpackaging for

FLEX

packaging for packaging for

120-300 8.8-22.0

Effects:PEEL

7

PET/Plastiplen high-barrier films based on PA, EVOH

SEALING FILM FOR PP-TRAYS

It is used for packing of products in modified gas atmosphere and vacuum using “Tray Sealers”-type sealing machines.

Features:

· High transparency.· Barrier properties.· Eliminates the formation of condensation, which allows preserving the freshness and product appeal for a long time.

3 2

Permeabilityпо О2, cm /m /atm./24hTop coating films

Film thickness, microns

37-62

50-120

Effects:ANTIFOG

PET/CPP

FLEX

packaging for packaging for packaging for

6.2

85.3-87.6

FLOW-PACK

Designed for the packing of food products using "Flow-pack"-type packing machines.Use of high-barrier packaging materials allows packing of products in modified gas atmosphere, which extends the shelf life of products. Option of individual and group packing of products of various shapes and sizes.

Packaging advantages:

· Cost-effectiveness.· Attractive product appeal.· Air-tightness.· Properties allowing to preserve the freshness and product appeal of the product.

3 2

Permeabilityпо О2, cm /m /atm./24hTop coating films

Film thickness, microns

1.7-11.4

85.8-88.4

PET/Plastiplen high-barrier films based on PA, EVOH

PET/PE

50-120

42-122

8

FLEX

packaging for packaging for packaging for

9

FLEX

packaging for

FILMS FOR VACUUM POUCHES

Designed for the manufacture of pouches for further packaging under vacuum and in modified gas atmosphere of meat and fish products, cheese, nuts etc.

3 2

Permeabilityпо О2, cm /m /atm./24h

Film thickness, microns

29.1-72.7

1.7-11.4

85.8-88.4

Designation of the film

Plastiplen Medium-barrier films based on PA

60-150

PET/Plastiplen High-barrier films based on EVOH

PET/PE 42-122

50-120

packaging for packaging for

SKIN-PACKAGING

10

It provides the effect of the "second skin" due to the precise repetition of the natural shape and contours of the product. It allows the user to create a package with the most attractive appeal providing longer shelf life throughout the sale cycle.

Features:

· Possibility of vertical layout on displays.· Easy opening.· Ability to preserve flavor.

packaging for packaging for packaging for

11

packaging for packaging for packaging forpackaging for

GROCERY PRINTED FILMS

Used for packing of bakery and grocery products. Laminated CPP, PE, BOPP-films and various combinations thereof, consisting of two or more layers are used.

Material characteristics:

· High barrier properties (restrain light and have higher barrier to oxygen and water vapors, preserve fats in the package).· High slipping properties.· Excellent base for the interlayer print up to 10 colors, displaying the perfection of design and richness of colors.· Perfect seal strength with fine dust particles of the product in the sealing zone.

FLEX

CPP-FILMS

Allow packaging of freshly baked bread, as they have high melting point compared to other polymers. CPP-films do not let the odor pass through; do not interact with foods and are highly resistant to puncture and wide window sealing.

· High mechanical strength.· High gloss.· Transparency.· Reliable seals.

Thickness, microns

from 25

Corona treatment level of surface,

dyne/cm

Tensile strength, MD, kgf/cm

38-42 40 МPа 20 МPа

Features of CPP-films

2

Tensile strength, TD, kgf/cm

12

2 2

FLEX

packaging for

13

Layer 3

Layer 2

Layer 1

Protects against UV rays. Prolongs shelf life.

Saves the organoleptic properties of the product.

Emphasizes saturation of printed colors.

packaging for

FLEX

packaging for

Designed for packing of dairy products and the soils on high-speed machines of local and foreign manufacturers.

· These films are analogues of the foreign materials.· The structure of three-layer co-extruded polyethylene films contains black/gray and white materials.· Maintain thermal effects in the process of pasteurization and sterilization.· Have excellent properties of heat sealability allowing the user to create high-strength seal.

The use of modern materials allows to reduce the thickness of the film in obtaining additional benefits on physical and mechanical characteristics and aesthetic properties and leads to savings in the packaging film.

Properties:

- High strength.- Good slip.- Provides the shelf life of the product.

FILMS FOR DAIRY PRODUCTS

14

FILMS FOR DEEP-FROZEN PRODUCTS

They are used for packing of frozen and ready-to-eat meat and fish products and various semi-finished products with the use of laminated materials BOPP/PE and PET/PE.Packaging for deep-frozen products features reliable seals, withstands severe temperature drop, even shock freezing, and does not become brittle at sub-zero temperatures. The packaging material possesses good heat sealability and puncture resistance.

FLEX

packaging for

15

packaging forpackaging forpackaging for

Withstands all types of sterilization

MEDICAL FILMS

Used in the medical industry together with medical paper for packing of disposable syringes and other medical instruments using automatic thermoforming lines followed by sterilization.

This film allows achieving gas-tightness effect and single use possibility.

Film thickness, micron from 70

Specific gravity, g/m² 67,3

Yield, m²/kg 14,9

“Plastiplen 09111” film

packaging for packaging for for industrial sector

For food industry / Intended for thermoforming:

· P-74EM GOST 25250-88 - for manufacture of food containers for packing of hot and cold products.· P-73EM GOST 25250-88 - for manufacture of containers for food products, dairy products for packing in a cold state.· "Correx" TU 6-02-49-92 - for making liners, containers for confec- tionery and consumer goods.· "For packing of confectionery products" TU 05761910-307-93 - the basis for metal coating and thermoforming of liners for confectionery, food and consumer goods.

packaging for packaging for

For medical industry:

· EP-73 GOST 25250-88 for packing of drug preparations in a cold state.· EP-73S GOST 25250-88 for packing of suppositories in a hot state.

High processability in welding with aluminum foil makes PVC film indis-pensable in the manufacture of packaging for drug preparations in a cold state.

Used in various segments of food, construction and medical industry due to its high transpar-ency, chemical resistance, excellent sealability and thermoformability.

16

For construction and other industries:

· For manufacture of wall panels.· For lamination of window sills.· For manufacture of toys, etc.

RIGID PVC FILMS

INJECTION MOLDED PRODUCTS AND

CONTAINERS

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- POLYMER BOXES- CONSUMER GOODS- CUSTOM-MADE PRODUCTS- CAR COMPONENTS

18

The range of plastic parts for car exterior and interior:

· Bumpers and fenders.· Air intakes and grilles.· Sleeves, covers and plugs.· Fender holders.· Profiles and pipes.· Pillar linings etc.

interior detailsWe are trusted by leading manufacturers of automotive vehicles and special-purpose machines

exterior details

CAR COMPONENTS

DPO "Plastik" possesses a unique production base for processing and manufacture of plastic products: more than 100 injection molding machines and presses with clamping force from 28 to 3,200 tons for manufacture of products of all sizes: from stopper plugs to bumper; 28 extrusion machines for manufacture of profiles used in the automotive industry.

ANYCOLOR

packaging for packaging for packaging forpackaging for packaging forpackaging for

POLYMER CRATES

Designed for transportation and storage of vegetables, fish, meat, sausages, dairy products, bakery and confectionery products:

· Feature long service life.· Equipped with comfortable handles/sides.· Stable during transportation.· Stackable, which saves useful space.

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Mushrooms crate 400 x 300 x 126.5 mmCapacity - 9.6 liters. Weight - 0.286 kg

Cottage cheese crate (equipped with a lid)480 (502 with a lid) x 310 x 145 mmCapacity - 26 liters. Weight - 1.2 kg (2.05 kg with a lid)

Crate for dairy products, "fin-pack"-type396 x 296 x 270 mmCapacity - 20 liters. Weight - 1.4 kg

Food crates600 (611 with handles) x 400 x 180 mmCapacity - 30 liters. Weight - 1.56 kg

ANYCOLOR

BUILDING MIX

packaging forpackaging forpackaging forpackaging for packaging for

20

LEAK-TIGHT CONTAINER

Designed for packing of food and non-food products. Container design ensures required rigidity, enables it to withstand significant vertical loads at stacking during transportation and storage, thus saving useful space.

Container characteristics:

· Leak-tightness.· Wide range of operating temperatures.· Resistance to corrosive environment and mechanical stress.· Anti-static properties.· Possibility of 100% recycling.· Hygienic certificate.

30150

15248,5288,6

194

Capacity, l Diameter, mm Height, mmQuantity in packing, pcs..

0,8

1

3

12

132 840107

142 123 980

for a gardenfor a house

21

CONSUMER GOODS

The range of injection molded products:· Buckets.· Basins.· Plastic cookware.· Toilet seats equipped with inserts for children.· Scoops.· Grilles for kitchen sinks.· Clothes hangers.· Bulk stock cans.· Conservation lids.· Seedling cups etc.

All these products are in steady demand and are widely used in everyday life and agriculture.

22

Production equipment stock includes injection molding machines with clamping forces from 28 to 3200 tons, allowing to make small and large-sized products.

Injection molding machines are equipped with CNC, computer-assisted command system, which allows to quickly adjust production processes and maintain maximum quality control of manu-factured products.

CUSTOM-MADE PRODUCTS

We are able to manufacture injection molded products of any shape, size and profile according to customer requirements.

23

COMPRESSIONMOLDED AND

EXTRUSION PRODUCT

- PROFILES AND TUBES- BUSHES AND INSERTS- POWERBOATS PRODUCT- RAILROAD PRODUCTS- EXTRUSION NET- PLATES AND SHEETS MADE OF THERMOPLASTICS

EXTRUSION NET

for manufacturing

packaging for membranes

packaging forpackaging forpackaging forpackaging for

“EXTRA-PLAST” fine-meshed net

The net is made of polypropylene using IRS-45 production line (Italy). Supplied in rolls (500 and 1000 m.) with cores 50 mm diameter, packed in PE-bags.

This net is designed for:

· Packing of toys.· Packing of fruit and vegetables.· Making of bath sponges.· Packing of Christmas trees.

Name Diameter, mm

EXTRA-PLAST type T (Toys)

EXTRA-PLAST type S (Bath Sponge)

450; 650; 770

300

EXTRA-PLAST type V (Vegetables)

Large-meshed for sausage casing

Large-meshed for furniture

Large-meshed for vegetables

170; 250; 340

40-60; 60-90; 90-120

18; 35

200; 300

24

Large-meshed net

Designed for packing of:

· Corrugated sausage casings.· Glassware and furniture during transportation.· Vegetables, fruit, and root crops.

PE-net is manufactured in a form of a sleeve with diamond-shaped mesh. It is supplied in coils 3 kg (300 m), packed in PE-bags (3 coils in a bag).Wrapping paper, strapping tape, adhesive tape, etc. is not required when using extrusion net.

Compression molded products powerboats and railroad equipment

Used in production of special-purpose vehicles. Made of plastic and fiberglass using presses with clamping force of 100 to 2000 tons.

25

for industrial sector

for manufacturing

for manufacturing

for industrial sector

for industrial sector

PROFILES, TUBES AND COMPRESSION MOLDES PRODUCTS

Profiles:

1) Construction sealing profiles. Used for sealing of seams and joints of building structures.

2) Thick-walled profiles. Used as guides in construction, military industry, in the manufacture of snowmobiles and tracked vehicles.

Tubes:

1) PVC tubes, grade TV-40 for insulation.

Designed for protection and additional insulation of current-carrying elements in a variety of electrical devices. Available in two colors, black and natural.

2) Oil-and-petrol resistant tubes, grade PB-2.

Intended for manufacture of low pressure fuel lines for supplying gasoline, diesel fuel and for supplying the brake fluid, industrial oil for tractors and vehicles. The tubes filled with diesel withstand ambient temperature of 90°C for 90 minutes.

26

for cookingfor industrial sector

PLATES AND SHEETS MADE OF THERMOPLASTICS

Plates made of thermoplastics are intended for:· Manufacture of small-scale non-standard products for constructional purposes sleeves, nuts etc.).· Use when cutting meat and fish.· Use as cladding and finishing material for finishing production facilities, interior decoration of public buildings and residential buildings.

Name Width, mm Thickness, mm

Polycarbonate Sheet

Name Size, mm Thickness, mm

Polypropylene plate 1051х651 10; 20; 27

10; 20; 27 Polyethylene plate 1051х651

Length, mm

550-1400 550-6000 2-10

The polycarbonate sheet is used in:· The construction of public buildings, industrial and administrative facilities.· Creation of protective structures (windscreens, crossings etc..).· Creation of advertising structures, traffic signs and pointers.

27

VINYLBLENDS

- SOFT CABLE COMPOUNDS- PLASTICIZED MATERIALS IN SHEET FROM- SPECIAL-PURPOSE VINYL BLENDS

Large cable factories cooperate with us on a long-term basis

28

VINYL BLENDS

Used in various industries, such as electronic, furniture, construction, footwear, automotive, mechanical engineering and nuclear industries. The company has about 100 active formulations of vinyl blends.

Soft cable compounds:

· I-40-13A recipe 8/2.· OM-40 black/pure white.· ON-M40 natural/light gray/gray/black.· NGP 30-32.· ON-M20 light gray/gray.

Plasticized materials in sheet form:

· PH-2 black pellets/black sheet.· 57-40 KE rolls, natural/brown.

Special-purpose vinyl blends:

· PL-1 natural.· PL-1 (T) black.· Vinyl blend, grade V-60, V-70, V-80, V-90.· For refrigerator seals.· Developed according to the customer requirements.

for industrial sector

for manufacturing

for manufacturing

for industrial sector

for industrial sector

for industrial sector

29

FIBERGLASSPRODUCTS

- PRODUCTS OF NATIONAL ECONOMY- MILITARY EQUIPMENT PRODUCTS- CUSTOM-MADE PRODUCTS

30

FIBERGLASS PRODUCTS

500400300

union joint

10

Connection

Pipeline laying depth, m, not more than

50Service life, years, not less than

TSBNK-1-500-1,0

TSBNK-1-400-1,0

TSBNK-1-300-1,0

6,55,04,5

Parameters TSBNK-1-200-1,0

Inner diameter, mm

Wall thickness, mm

200

4,2

882(100 000)

784(80 000)

686(70 000)

Material density, g/cm³

Breaking load of head joint under compression in axial direction, MPa (kgf), not less than

Breaking load at pipe compression in circumferential direction, MPa (kgf/cm²), not less than

Water absorption, %, not more than

1060

588(60 000)

0,98 (10)

0,1

All operational advantages of fiberglass products are due to unique physical characteristics contributing to the strength and stability of the product and significantly facilitating installation.A small weight of the product reduces the cost of its installation; it is especially vital in the construction of large diameter pipelines.

The range consists of:· Products of national economy.· Military equipment products· Custom-made products

Fiberglass pipes are one of the products of high demand made by DPO "Plastik".

Characteristics of pipes for non-pressure sewage and drainage:

for housing sector

for industrial sector

for industrial sector

Industrial zone, Dzerzhinsk, Nizhny Novgorod region, Russia 606000

Tel.: +7 800 550-09-05 Fax: +7 (8313) 27-27-12

E-mail: [email protected]: www.dplast.ru