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IMPORTANT SAFETY INFORMATION FORCUSTOMERS AND PERSONS PERFORMING

MAINTENANCE

The “Blue Book” provides information concerning spare parts for

refuse trucks manufactured by McNeilus Truck and Manufacturing, Inc., as

well as for refuse trucks manufactured by other original equipment

manufacturers.

In performing maintenance on your refuse truck, you should carefully

review and thoroughly understand the recommended and required

maintenance procedures in any manuals provided by the original

manufacturer of your refuse truck, including, but not limited to, parts books,

owner manuals, operator’s manuals, maintenance manuals, and/or service

manuals. Such publications should be carefully checked for the original

equipment manufacturer’s recommended and required maintenance

procedures and instructions as well as all applicable DANGER, CAUTION,

AND WARNING NOTICES. For example, if you are going to perform

maintenance on a refuse truck manufactured by McNeilus Truck and

Manufacturing, Inc., be sure to review the appropriate manuals for your

refuse truck. Similarly, you should check the manuals supplied by the

original equipment manufacturer for any other brand of refuse truck on

which you are going to perform maintenance or service.

In addition to manufacturer-supplied manuals or publications, you

should also review and thoroughly understand all procedures, including but

not limited to, safety procedures, required by the United States Occupational

Safety and Health Administration (O.S.H.A.) and those of any other

governmental regulatory body that may pertain to the work that you are

intending to perform.

Ordering Parts for your McNeilus Refuse Truck

Original McNeilus parts are specially engineered and designed with carefully specifiedsteels. These steels are tested for quality and consistency in both chemistry and strength.They meet exacting requirements for each particular application. Welding processes aremonitored and tested for quality and integrity. Each type of weld is carefully andconsistently applied to insure the least amount of steel texture change for maximumstrength. Even the type of welding wire is specially ordered to meet the requirements ofthe particular application. There are many imitators out there without design analysis,engineering or CAD-CAM capabilities of McNeilus. Often times their parts lookidentical. However, without the same steel specifications, welding procedures and exactdesign requirements, these imitations are not the same as McNeilus original parts. Insome cases, in addition to not lasting as long, they can cause genuine safety hazards.They may expose you, your employees or your customers to injury or worse. Our partsare designed with safety and long life as our top priority.

Keep your McNeilus Refuse Trucks all McNeilus!! The parts on your refuse truck havebeen selected from what we feel are the best quality parts available. We’re proud of thequality built into your McNeilus Refuse Truck! Protect your McNeilus Refuse Truck andit’s warranty by using the top value quality parts supplied by your conveniently locatedMcNeilus Factory Direct Branch.

When ordering parts for your McNeilus Refuse Truck we will need your refuse truck’sModel and Serial Number. If the component is a cylinder, hydraulic pump, etc., theremay be model and serial numbers on the component that will help identify the correctparts.

Give your McNeilus Parts Department Professional all of the information you can. Be asspecific possible when ordering replacement parts. Your McNeilus Parts DepartmentProfessional ships orders the same day as they are received whenever possible.

If you have a UNIT DOWN situation and require special shipping of parts, just let usknow! We’ll expedite the parts to you. We offer UPS, FEDERAL EXPRESS, andnearly any air or land freight company you require to get you the parts FAST!! WithMcNeilus there are no special handling charges to expedite an order.

Anytime McNeilus finds a way to improve their products they introduce the improvementinto production as soon as possible. For this reason we may have an improvedreplacement part which will retrofit your refuse truck. Check with McNeilus first for allof your refuse truck replacement parts requirements for all makes and models.

SAFETY FIRSTOnly Use Original McNeilus Parts

Protect your investment in McNeilus equipment. Do not jeopardize yourwarranty. Use only genuine McNeilus replacement parts. Original McNeilusparts insure the finest quality, the longest life and proper, reliable operation.

High-Tech ManufacturingLooking to the future, McNeilus continually reinvests in technology to assist

production and performance like submerged arc welding. Computercontrolled parts manufacture and assembly help operators generate a higher

volume while assuring uniform structure, quality and strength.

The Best MaterialsCraftspeople take pride in producing the best products on the market. Usingonly top grade materials, McNeilus refuse trucks are constructed throughout

with high abrasion wear resistant steel.

Table of Contents

DESCRIPTION PAGE #

Rear Vision Systems………………………………………………………………………………...1Tailgate Seals………………………………………………………………………………………..2Rubber Wipers & Belting…………………………………………………………………………...3Oil Filters……………………………………………………………………………………………4-5Oil Reservoirs……………………………………………………………………………………….6-7Hydraulic Accessories……………………………………………………………………………… 8Hydraulic Components……………………………………………………………………………...9-10Cart Dump Systems…………………………………………………………………………………11McNeilus Rear Loader Square Tailgate……………………………………………………………. 12-13McNeilus Rear Loader (Thru Model Year 1993)…………………………………………………...14-15McNeilus Rear Loader (Standard & Heavy Duty)…………………………………………………. 16-17McNeilus Rear Loader (High Compaction)………………………………………………………... 18-19McNeilus Rear Loader (Tag Axle)………………………………………………………………….20-22Proximity Switch Tester……………………………………………………………………………. 23McNeilus Rear Loader (Metro-Pak)……………………………………………………………….. 23-25McNeilus Rear Loader Wiper Panels……………………………………………………………… 26McNeilus Rear Loader Tipper Guides & Latches…………………………………………………. 27McNeilus Rear Loader Reeving Assembly………………………………………………………… 28McNeilus Rear Loader Tailgate Turnbuckles……………………………………………………… 29Hydraulic Test Kit………………………………………………………………………………….. 29McNeilus Rear Loader Valve Control Linkages…………………………………………………… 30McNeilus Rear Loader In Cab Controls…………………………………………………………….31McNeilus Front Loaders (Pre Serial # 807)………………………………………………………... 32-33McNeilus Front Loaders (Post Serial # 806)………………………………………………………. 34-36Pneumatic Controls and Accessories………………………………………………………………..36McNeilus Front Loaders In Cab Controls…………………………………………………………. 37McNeilus Front Loaders (West Coast)…………………………………………………………….. 38-39McNeilus Front Loaders Valves…………………………………………………………………… 40McNeilus Refuse Water Tank Assembly…………………………………………………………... 41McNeilus Manual Side Loader (94 Model)…………………………………………………………42-43McNeilus Manual Side Loader (95 Model)…………………………………………………………44-45McNeilus Manual Side Loader (97&99 Model)…………………………………………………… 46-48McNeilus AutoReach……………………………………………………………………………… 49McNeilus AutoReach Grabber……………………………………………………………………... 50-51McNeilus AutoReach (99 Model)………………………………………………………………….. 52McNeilus Refuse Light Assemblies………………………………………………………………... 53McNeilus Bucket Loader Recycler……..………………………………………………………….. 54-56Weather-Pak Kit……………………………………………………………………………………. 56McNeilus Bucket Loader (99 Model)……………………………………………………………… 57McNeilus Bucket Loader Recycler (99 Model)……………………………………………………. 58-62McNeilus Bucket Loader and Recycler Controls…………………………………………………...63McNeilus Roll-Off…………………………………………………………………………………. 64-65Throttle Advance & Switches……………………………………………………………………… 66Heil 5000 & Heil H4……………………………………………………………………………….. 67Heil, Dempster, & Leach Replacement Parts……………………………………………………….68-69Leach Packmaster & Leach Alpha…………………………………………………………………. 70-71Packer Warranty Period and Extended Warranty Periods from McNeilus………………………… 72-75

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PACKER WARRANTY PERIOD AND EXTENDED WARRANTY PERIODS OFFERED BYMCNEILUS VENDORS

Packer Units: 180 days (six months) from date of delivery.

Chassis Unit: All warranty should go through your local chassis dealer.

Commercial Intertech Hydraulic Pump and Valves:

1. Installed at factory on new packer: One year from delivery date. Excludes damage due tooverheat or contamination. You must send an oil sample for evaluation. Limited torepairing and replacing if material or workmanship is deemed defective uponexamination.

2. New Replacement Pump Purchased: One year from purchase date. Excludes damage dueto overheat or contamination. You must send an oil sample for evaluation. Limited torepairing and replacing if material or workmanship is deemed defective uponexamination.

CCI Cylinders:

1. Installed at factory on new packer on or after 6/1/96: Five years from delivery date.Limited to repairing and replacing if material or workmanship is deemed defective uponexamination.

2. New Replacement Cylinder Purchased: Two years from purchase date. Limited torepairing and replacing if material or workmanship is deemed defective uponexamination.

Replacement Parts Purchased from McNeilus:

1. 180 days (six months) from date of purchase. (This includes any shelf life at yourfacility).

ORDERING A PART FOR WARRANTY CONSIDERATION

When calling McNeilus to order a replacement part, you must inform the sales person that it is for possiblewarranty. The following information must be readily available when placing the order:

A. The serial number of the packer unit and the delivery date, or, the invoice numbershowing when the failed part was purchased from McNeilus.

B. Description of the part to be replaced and McNeilus part number (if available).

C. Complete description of the problem.

D. If one of the following parts is being replaced, you will need to supply the serial numberand model number of the part:

i. Hydraulic Pumpii. Hydraulic Valve Sectionsiii. Hydraulic Cylinders

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If the parts being ordered fall within the warranty guidelines, you will receive an orange WarrantyConsideration Notice. This notice will show the Return Goods Authorization (RGA) number and thedescription of the parts being considered for warranty. The notice will show the value of the parts andfreight charge. No payment is due at this time.

RETURNED GOODS POLICY

A. All parts being considered for warranty must be returned within 30 days from the date you orderedthe replacement part. The parts must be returned to the McNeilus warranty department in order tobe considered for possible warranty. The address is as follows:

McNeilus Truck and ManufacturingAttn: Warranty

P.O. Box 70Highway 14 East

Dodge Center, MN 55927

B. You cannot return parts without an RGA number. If parts are returned without the McNeilusRGA number attached, they will not be considered for warranty and will be discarded. If youreplace a failed part with one from your stock, you must call the McNeilus warranty departmentfor a RGA # to return the failed part. The phone number of the warranty department is (507) 374-6321.

C. When you order a replacement part under warranty consideration, the part being shipped will beaccompanied by a packing slip, a return mailing label (see Exhibit A), and a RGA tag (see ExhibitB) for each part ordered under warranty consideration. If you do not receive the RGA tags, pleasecall your local branch and request them. If you replace the failed part with a part from stock, theRGA tag and return label will be mailed to you. Please follow these procedures when returningthe failed part.

i. Attach the RGA tag to each part being returned. (Exhibit B)

ii. Attach the return label to the outside of the package you are returning. (Exhibit A) Thistag does not prepay your return freight. You will need to coordinate the return of allwarranty parts with your freight company.

D. The parts being considered for warranty must returned to McNeilus freight prepaid. Any partshipped freight collect will not be accepted and will be returned to you.

E. You will receive a “Parts Received for Warranty Consideration” notice once the parts are returnedto McNeilus in Dodge Center, MN.

F. If the parts are not received at McNeilus within 30 days of the claim date, a written reminder willbe sent to you. This is called an “URGENT WARRANTY NOTICE”, and allows you 10additional days to return the failed part. Warranty consideration will be denied if parts are notreturned prior to the end of the ten day period.

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NOTE: ALL RETURNED PARTS MUST BE CAREFULLY WRAPPED OR BOXED BY THECUSTOMER BEFORE SHIPMENT. ALL RETURNED PARTS SUCH AS PUMPS,HYDRAULIC CONTROL BLOCKS, VALVE ASSEMBLIES, AND CYLINDERS MUSTHAVE THE SERVICE PARTS PLUGGED AND SEALED TO PREVENT CONTAMINATIONFROM WATER OR OTHER FOREIGN MATERIAL DURING SHIPMENT. UNITSARRIVING WITH “OPEN” PORTS WILL BE DENIED WARRANTY.

APPROVED / DENIED WARRANTY

When McNeilus or a supplier has decided the warranty, you will either receive a notice that states“Warranty Approved Notice” or “Warranty Denied Notice”. If the warranty is approved, nofurther actions are necessary. If the warranty if denied, the replacement parts and any freightcharges will be invoiced to you on your “regular” parts account for payment.

McNeilus, Inc. Warranty Policy

McNeilus Truck and Manufacturing, Inc., hereinafter referred to as McNeilus, warrants theequipment manufactured by McNeilus to be free from defects in material and workmanshipunder normal use and service. McNeilus’ obligation under this warranty is limited torepairing and replacing, at McNeilus’ option, if upon examination by McNeilus, parts arefound to be defective in material and workmanship. Transportation charges for returnedparts must be prepaid by the customer. McNeilus shall be under no further liability inrespect to such warranty.McNeilus’ warranty shall not apply to equipment that has been subject to misuse,negligence, or accident, or which has been repaired or altered without McNeilus’ priorknowledge and consent. McNeilus will not be responsible for in-warranty repairs made inthe field by personnel other than from McNeilus. In no case shall McNeilus be liable forconsequential, incidental, special or indirect damages of any kind.

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Your packer is designed to operate only with the OEM products used by McNeilus. Thislimited warranty will be void if the McNeilus products are modified other than as done atMcNeilus’ factory or its branches unless authorized by McNeilus in writing. Use of partsand assemblies from another manufacturer as substitutes for OEM products will also voidthe limited warranty. There will be no warranty on used parts.

McNeilus disclaims any responsibility for transportation, loss time, or use of the parts orvehicle in which the parts are installed. The warranty does not cover, and McNeilus will notpay for or provide the labor or materials, which may be necessary to remove a defective partor install a replacement part. The warranty is limited to the exchange of the part only ifdeemed defective by McNeilus.

Accessories purchased from other manufacturers may be warranted against defectsin materials and workmanship under normal use by McNeilus’ supplier for a periodexceeding the McNeilus standard 180-day warranty set out earlier. Therefore, if afailure occurs and the accessory is returned to McNeilus, McNeilus will send thiscomponent to the supplier for its inspection and possible warranty consideration.The supplier’s warranty will be based on the supplier’s investigation of the failure.McNeilus assumes no obligation or liability with respect to accessories purchasedfrom other manufacturers, except as expressly set forth herein.

MCNEILUS MAKES NO OTHER IMPLIED WARRANTIES OF FITNESS OFMERCHANTABILITY OR ANY OTHER WARRANTIES. ANY IMPLIED WARRANTYOF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICHEXCEEDS THE FOREGOING WARRANTY IS HEREBY DISCLAIMED BY McNeilus.The customer’s exclusive remedy for breach of warranty as a result of defects in materialand workmanship shall be as set forth herein. Any action for breach of warranty must becommenced within one year after the cause of action shall accrue, and no such action may bemaintained which is not commenced within such period. McNeilus neither assumes norauthorizes any other person to assume for it any liability in connection with its equipment.

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Packer Replacement Parts Catalog

DATE: OCTOBER 2000 P/N: 780.129800

McNeilus Truck

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