packaging machines - Cosolma · packaging machines ENGLISH. COMPANY optimized solutions for PACKAGING 2. The activity of Mondo & Scaglione began in 1969 and since 1993 the property

packaging machines

ENGLISH

COMPANY

optimized solutions for PACKAGING

2

The activity of Mondo & Scaglione began in 1969 and since 1993 the property is concentrated in the hands of the family Mondo. The company covers an area of 6000 square meters used in production, technical and commercial offices.

We are able to perform all work in our factory, from the design to the construction of parts, the assembly, the execution of the electrical and pneumatic wiring board, the line harness up to programming software.

Our technical department is highly trained and equipped with advanced equipment.

Mondo & Scaglione is based in Canelli, in the province of Asti, an area renowned for its excellent wines and the presence of many wine-making and mechanical companies.

It’s more than 40 years that we design and manufacture packaging machines entirely in our facility.

The goal is to be abreast with the times to serve in the best possible way our customers.

3

Project and design Working Production

PRODUCTION

We have a post-sale service quick and efficient and we ensure the ready availability and delivery of spare parts of all our equipment.

Mondo & Scaglione works closely with other firms manufacturing machines to complement its own, to provide customers around the world, complete lines for bottling and packaging.

4

The strength of Mondo & Scaglione is recognizable in its flexibility and ability to offer its customers any kind of solution to the problems of the sectors in which it operates (beverage, food, chemical, etc.) ensuring an excellent quality-price ratio.Mondo & Scaglione’s product range includes:•Automaticorsemi-automaticDepallettiserswitha

“pick-up”or“sweep-off”system;•CaseErectorsfor“American”stylecasesortrays

withbottomflapsclosurebymeansofHotMeltglue,adhesivetape,orwiththesimplebendingofflaps;

•“BAG-IN-BOX”ErectorsorSealers;•Insertersofsolidcard-boarddivisions;•CasePackersinto“American”stylecasesorWRAP-

AROUND;•Craters/De-craters;•Casesealerswithtopor/andbottomflapsclosureby

meansofHotMeltglueoradhesivetape;•PackingMonoblock;•Palletisersfor“American”stylecasesorplasticcrates,

shrink-wrappedbundlesanddifferenttypesofpacking;•Automaticorsemi-automaticpalletWrapperswith

rotatingarmorfixedarm;•Robotizedsystemsforpackagingand/orpalletisation.

In addition, Mondo & Scaglione constructs:•Elevatorsand“Lowerators”forbottles,cases,plastic

crates,etc.;•Bottlesdividersfromonetomorerows;•Conveyorsforbottles,cases,plasticcratesandpallets;•In-boxing/De-boxingmachinesofbottlesintobox-pallet;•Caseturners;•Electrical/electronicalmanagementforbottlingand

packaginglines.

5

2500

2500

4400

2500

CARICO PALLETT PIENI

TRASPORTATORE PALLETT

MAGAZZINO FOGLIMAGAZZINO PALLETT

TAPPETO EVACUAZIONEBOTTIGLIE L= 3000mm

ALTEZZA MAX.

12000

4080

4080 3050

3000

1002.5

1200

1000

7350

4100

Mod. MS/DB

Mod. D/2006

Mod. D8/S

7350

4400

2500

2500

2500

1000

1200

12000

30504080

4080

3000

4100

DEPALLETISERS

MAGAZZINO FOGLIPALLET MAGAZINE

CARICO PALLETT PIENI

TRASPORTATORE PALLETT

ALTEZZA MAX.TAPPETO EVACUAZIONEBOTTIGLIE L=3000mmPALLET CONVEYOR

MAX HEIGHT

FULL PALLET LOADING

PALLET MAGAZINELAYER-PAD MAGAZINE

BOTTLES EVACUATIONTABLE L=3000mm

6

•Manualpalletfeedingbytheoperator,afterfilmandlayer-padremovalbetweenthelayersofbottles.•Automaticcyclestartedbytheoperator.•A manipulator with two axis, vertical/horizontal, with inflatable bars, picks up a complete layer

of bottles and transfers it on the evacuation table. The vertical and horizontal translations areelectromechanically controlledwith linear guides that enable to transfer bottles from the pallet totheevacuationtable.

•Centering basket electro-pneumatically controlled, included in the head, to center the layer todepalletise.

•Bottlesevacuationtablewithstainlesssteelframe,adjustablesupports,PVCfeet,fixedspeeddrive.•Fourrowsbottlesliningsystemwithdifferentspeedsandanautomaticliningsystem;stainlesssteel

frame,adjustableguidesandPVCsupports.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible

anomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.•Lightbarrierwithphotocellsinthepalletandlayer-padsmanualloading/unloadingarea.

AUTOMATIC DEPALLETISER MOD. “MS/DB - PICK-UP SYSTEM”. Machine suitable to depalletise new bottlesfrompalletswithoverlappedlayers,bymeansofapick-upsystem.

AUTOMATIC DEPALLETISER MOD. “D/2006 - SWEEP OFF SYSTEM”. Machine suitable to depalletise new bottlesfromoverlapped layers transferring thecomplete layerwitha horizontal and vertical movement electromechanicallycontrolled.

AUTOMATIC DEPALLETISER MOD. “D8/S - SWEEP-OFF SYSTEM”. Machine suitable to depalletise new bottles frompalletswithoverlappedlayersbymeansofanelectro-mechanicmovement.

FEATURES

•Palett in-feed by a motorized rollers conveyor with bi-directional control, for the automaticadvancementofthepallettotheDepalletiserorreversemotionifthepalletisnotfinishedattheendofthecycle.

•Perimeter centering basket, electro-pneumatically controlled, to block the layer behind the one inwork.

•Transferofthelayerofbottlestodepalletisebyacarriagewithfourkeepingrails,fromthepallettoan intermediateplatformand then to theevacuation table.Headmovementon twoaxis (vertical/horizontal) electromechanically controlled; motorizations managed by inverter and positioningmanagedbyencoder.

•Bottlesevacuationtablewithstainlesssteelframe,adjustablesupports,PVCfeet,acetalplasticchain,sensorstodetectbottlespresenceandtheoverflow,fixspeedmotor.

•Liningsystemconveyorwithdifferentspeedchainstomaketheliningeasier.Stainlesssteelframe,adjustable rails, supports, acetal plastic chain, towing head, transmission head, variable speedmotorization,sensorstodetectapositivealignmentandtheoverflow.

•“Touch-screen” display to manage machine functions, the changeover and to visualize possibleanomalies.

•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.•Lightbarrierwithphotocellsinthepalletandlayer-padsmanualloading/unloadingarea.

FEATURES

•Palett in-feed by a motorized rollers conveyor with bi-directional control, for the automaticadvancementofthepallettotheDepalletiserorreversemotionifthepalletisnotfinishedattheendofthecycle.

•Perimeter centering basket, electro-pneumatically controlled, to block the layer behind the one inwork.

•Transferofthelayerofbottlestodepalletisebyacarriagewithfourkeepingrails,fromthepallettoan intermediateplatformand then to theevacuation table.Headmovementon twoaxis (vertical/horizontal) electromechanically controlled; motorizations managed by inverter and positioningmanagedbyencoder.

•Bottlesevacuationtablewithstainlesssteelframe,adjustablesupports,PVCfeet,fixedspeeddrive.•Four rows bottles lining system with different speeds controlled by inverter and automatic lining

system;stainlesssteelframe,adjustableguidesandPVCsupports.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible

anomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.•Lightbarrierwith“muting”systemtoenabletheentranceofthepallettobehandledonly.

FEATURES

Output layer/min 1 (2.000÷10.000 bph)

Pallet conveyor - option

Pallet stacker - option

Automatic layer-pad remover - option

Power installed Kw 5

Working pressure bar 5/6

Compressed air nipple Dia 3/8

Air consumption l/min 80

Product out-feed height mm On demand

Pallet max height mm 2300


Pallet conveyor - option



Power installed Kw 5




Product out-feed height mm On demand





Power installed Kw 4/5

Working pressure bar 5


Air consumption l/min 50÷100

Product out-feed height mm 600/2.000


DATASHEETSOFEQUIPMENTARENOTBINDINGDATA 7

SENSO DI MARCIA

945

3300

2300

820

1300

450

1625

620

960

2330

1800

HOT MELT

HOT MELTER

MASSA MACCHINA COMPLETA 1400 KG

2630 1760

1610

1360

4390

400

2130

49030

Mod. 376

Mod. 378/C

Mod. 382/C

3300

2300 960

820

1800

2630 1760

3013

60 1610

2130

490

4390

400

2330

1625 13

00

450

945 620

CASE ERECTORS

DIRECTION

DIRECTION

DIRECTION

GLUE GROUP

GLUE GROUP

8

AUTOMATIC CASE ERECTOR MOD. “376”. Machinesuitable to erect “American” style cases with bottom flapsclosurebymeansofadhesive tape(mod.376/N)orHotMeltglue(mod.376/C).

AUTOMATIC CASE ERECTOR MOD. “382/C”. Machinesuitabletoerect“American”stylecasesorBAG-IN-BOXwithbottomflapsclosurebymeansHotMeltglue.

AUTOMATIC CASE ERECTOR MOD. “378/C”. Machinesuitabletoerect“American”stylecasesorBAG-IN-BOXwithbottomflapsclosurebymeansHotMeltglue.

•Flatcasemagazinemountedhorizontallyonmachinebackcenterzone.•Multifunctioncarriageabletopick-up,openandtransferthecasewithanelectromechanicalcontrol.•Automaticclosureoflowershortflapselectro-pneumaticallycontrolled.•Automaticclosureoflongflapswhencaseismoving.•Tapingunit(orgluegroup)forbottomcaseclosurewithadhesivetape(orHotMeltglue).•Controldevises todetect casepresence intomagazine,during translationand theover-flowat the

out-feed.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible

anomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

FEATURES

•Casemagazineadjustabletodifferentsizes.•Casepick-upbymeansofsuckers.•Anelectro-pneumaticallycontrolledsystem,picksup thecase,opens itand transfers it to theglue

distributionarea.•Caseadvancement electromechanically controlledwithpositioningmanagedby encoder and speed

managedbyInverter.•Automaticclosureoflowershortflaps.•Casesquaringdeviceelectro-pneumaticallycontrolled.•Longlowerflapsclosureandkeepingduringtheautomaticpressing.•Gluedistributionisenabledonlywithmachinemovingandatcasepresence.•Bottomcasepressingunitelectro-pneumaticallycontrolled.•Checking device to detect case presence inside magazine, during translation and the overflow at

machineout-feed.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


FEATURES

•Casemagazinemountedonmachinebackcenterzone.•Casepick-upfromthemagazinebymeansofasuckerssystem.•Casetransfertotheopeningposition,gluedistribution,unloadingofthereadycasebyatravelingcarriage

mountedonlinearguides.•Suckerspositioningandliftingforbottomcaseblocking.•Automaticcaseopeningbymeansofsuckers.•Shortflapsbendingandautomatickeeping.•Gluedistributionatcasepassage.•Automaticsystemforcasesquaringduringpressing.•Longflapsclosureandbottompressingelectro-pneumaticallycontrolled.•Casemagazineandotherspartsadjustmentsbyhand-wheels,handlesandscaleswithnumerationonall

partstobeadjusted.•“Touch-screen”displaytomanagemachinefunctions,thechangeoverandtovisualizepossibleanomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

FEATURES

Output cpm 15/23

Case magazine capacity n. 100/150

Power installed kW 1,5 + glue group (3,5)



Air consumption l/1’ 80/100

Output cpm 14/20


Power installed kW 1,5 + glue group (3,5)



Air consumption l/1’ 150

Output cph 25/42


Power installed kW 2 + glue group (3,5)



Air consumption l/1’ 200/250

CASESDIMENSIONS (mm)

A B C

MIN 150 150 200

MAX 350 300 450


A B C

MIN 150 140 200

MAX 400 400 500


A B C

MIN 150 140 200

MAX 400 400 500

CASESBIB DIMENSIONS (mm)

A B C

MIN 220 90 135

CASESBIB DIMENSIONS (mm)

A B C

MIN 220 90 135


450

160600390

1150

2182

.5

470

1260/2180

960/

1240

960

1920

/220

0

830/1370

1420

4500

12501300

Mod. 2000/E

Mod. 2001 - 2002 - 2003 - 2004*

Mod. 2010

390 600

1150

1250

1260/2180

830/1370

1920

/220

0

960/

1240

960

1300

4500

1420

160

470

2182

,5

450

DIVISIONS INSERTER

(*)Differentmodelsvaryonlyfordimensionsandoutput,machinedescriptionisthesame

10

DIVISIONS INSERTER MOD. “2000/E”. Machinesuitableto pick-up, open and insert automatically solid cartondivisionsintocases.

DIVISIONS INSERTER MOD. “2001”. Machinesuitabletopick-up,openandinsertautomaticallysolidcartondivisionsintocases.

DIVISIONS INSERTER MOD. “2010”. Machinesuitabletopick-up,openandinsertautomaticallysolidcartondivisionsintocases.

•Divisions’magazine adjustable to different sizes and with a pitch-to-pitch movement according todivisionthickness.

•Anelectro-pneumaticallycontrolledsystemcompensatesforthethicknessdifferencebetweendivisioncenterandends.

•A carriage with suckers picks up, opens and inserts divisions into cases (this system enables tomaintainthedivisionblockedandsquareduptoitsinsertioninsidethecase).


•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

N.B.Thismachinecanbeequippedofamotorized,vibratingconveyorandofapushingunitelectro-pneumaticallycontrolledtomakeeasierdivisionsloweringbetweenbottlesinsidecase.

FEATURES

•Divisions’magazine adjustable to different sizes andwith a pitch-to-pitchmovement according todivisionthickness.

•Anelectro-pneumaticallycontrolledsystemcompensatesforthethicknessdifferencebetweendivisioncenterandends.

•A carriage with suckers picks up, opens and inserts divisions into cases (this system enables tomaintainthedivisionblockedandsquareduptoitsinsertioninsidethecase).

•Anautomatic centeringbasketenablesaneasy insertionof thedivision inside thecase(only foradivisioninsertionintoanemptycase).


•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.


FEATURES

•Doubledivisionsmagazineadjustabletodifferentsizesandwithapitch-to-pitchmovementaccordingtodivisionthickness.

•A double carriage with suckers, picks up, opens and inserts divisions on bottles inside cases (thissystemenablestomaintainthedivisionblockedandsquareduptoitsinsertioninsidethecase).Caseswithbottlesshouldbepreviouslyturnedoncaseconveyor.

•Amotorized case conveyor feeds cases to themachine,positions them in thedivisionplacingareaandunloadsthecase.

•90°degreescaseturningdevicestobeinstalledoncaseconveyoratmachinein-feed/out-feed.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible



FEATURES

DATASHEETSOFEQUIPMENTARENOTBINDINGDATA

Output dph 750 on 12-pack; 1400 on 6-pack

Installed power kW 1,5




Output dph 1500 on 12-pack; 1800 on 6-pack

Installed power kW 2




2001 2002 2003 2004

Output dph 900/1800 1400/1600 1400/2200 1400/2600

Installed power kW 1,5 2 2 2

Working pressure bar 5 5 5 5

Compressed air nipple Dia 3/8 3/8 3/8 3/8

Air consumption l/min 120 150 150 160

11

A

C

D

E

B

B D

A

E

C

2000

2660

760 1900

2900

600GRUPPO COLLA

Mod. M.I.*

Mod. M.I. E.B.C.*

Mod. MS 10 2660

1900760

2000

2900

600

CASE PACKER

WRAP-AROUND

GLUE GROUP



12

•Amotorizedbottleconveyorfeedsbottlestothepickingarea.•Abottlescountingsystemwithsensordetectionforeachrow,ensuresthepreparationoftheexactnumber

ofbottlestobetaken.•Amotorizedcaseconveyor,completewithgroupsofstoppingpowerandselection,positionsandautomatically

unloadstheproduct.•Acenteringgroupwithelectromechanicalcontrolallowscasecenteringinordertoensureacorrectentryof

bottles.•Head-holdingcarriagesmovementwithtwocontrolledaxis,verticalandhorizontal,withmotorsoperatedby

invertersandpositioningmanagedbyanencoder.•“Touch-screen”displaytomanagemachinefunctions,thechangeoverandtovisualizepossibleanomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

•Amotorizedbottlesconveyor,withmotormanagedbyinverter,feedsbottletothepickingarea.•Acountingsystemensuresguaranteethepreparationoftheexactnumberofbottlestobetaken.•Amotorizedcaseconveyor,completeofstopsandselectiongroups,feeds,positionsandunloadsautomatically

theproduct.•Acenteringgroupwithelectromechanicalcontrolallowscasecenteringinordertoensureacorrectentryof

bottles.•Machineequippedwithaheadwithpincersforthehorizontalbottlespacking.•Machinecompleteofacartonlayer-padmagazineandofadevicetoinsertautomaticallythelayer-padon

casebottomandbetweeneachlayerofbottles.•“Touch-screen”displaytomanagemachinefunctions,thechangeoverandtovisualizepossibleanomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

•Motorizedconveyorforproducttransferwithmotorizationmanagedbyinverter.•Automaticsystemtopreparetheproduct.•Cartonmagazineadjustabletovarioussizes.•Cartonpickingsystemwithsuckersreleasingcartonsinthereceiptareaandmakingthefirstbendingofthe

case.•Anelectro-mechanicalshifter transfers theproductand thecarton toflapsclosingareas,gluedispensing

andcartonpressing.•Gluegroupwithmeltingtank,hoses,gluedispensinggunsandacheckingelectro-valve.•Longflapsclosuregroupandpressingwithelectro-pneumaticcontrol.•“Touch-screen”displaytomanagemachinefunctions,thechangeoverandtovisualizepossibleanomalies.•Machinecompleteofelectricalinstallation,electricalpanelandsafetyguards.•MachinemanagedbyaPLCSiemensS7.

AUTOMATIC CASE PACKER MOD. “M.I.” with 2 controlled axis movement. Machine suitable to insert automaticallybottlesinto“American”stylecases,trays,PVCcrates,woodencrates,etc.

Thismachineisavailableindifferentmodels:

AUTOMATIC CASE PACKER MOD. “M.I. E.B.C.” PATENT N. 00243007. Machine suitable to pack automaticallybottles into “American” style cases or wooden crates, witha horizontal bottles configuration, inserting automaticallyacarton layer-padbetweeneach layerofbottles,orwithaverticalbottlesconfiguration.


WRAP-AROUND AUTOMATIC CASE PACKER MOD. “MS 10”. Machinesuitableforfeedingtheproduct(BAG-IN-BOX,bundles,bottles,etc.), for thepreparationof theproduct to be packed, for the picking of the outer cartonfrommagazineerectingandgluingitwithHotMeltglue.

FEATURES

FEATURES

FEATURES

M.I. 1/2: 5/7 cycles/1’= 3.500/5.000 bph on 6 or 12-packM.I. 2/4: 5 cycles/1’=7.200 bph on 6 or 12-packM.I. 3/6: 5 cycles/1’=10.000 bph on 6 or 12-packM.I. 4/8: 4/5 cycles/1’=12.000/14.000 bph on 6 or 12-packM.I. 5/10: 4/5 cycles/1’=14.000/18.000 bph on 6 or 12-pack

M.I. 2 E.B.C.: 2.200 bph horizontal config.; up to 7.000 bph vertical config.M.I. 4 E.B.C.: 3.000 bph horizontal config.; up to 10.000 bph vertical config.M.I. 6 E.B.C.: 4.000 bph horizontal config.; up to 12.000 bph vertical config.

MODELDIMENSIONS (mm)

A B C D EM.I. 1/2 1550 1940 3000 650 1400M.I. 2/4 1550 1940 3000 650 1400M.I. 3/6 1950 1950 4000 650 2200M.I. 4/8 2150 1950 4500 650 2500M.I. 5/10 2500 1950 5000 650 2700


A B C D EM.I. 2 E.B.C. 1550 2300 3000 680 1300M.I. 4 E.B.C. 1950 2400 3500 680 1500M.I. 6 E.B.C. 2150 2400 4000 680 2000

Output cpm 10/15


1800

800

1000

3000

700

950

1170

1400

3000

Mod. C.R.C.E

Mod. C.R.C.

Mod. C.R.C. DP

1800

800

1000

3000

3000

1170

1400

700

950

CASE SEALER

14

•Automaticcasesselectiondeviceatmachinein-feed.•Casetransfertotheclosingandsealinggroup,usingbardrivenbytwoparallelchains.•Frontshortflapclosurebyashapeddeviceatcasepassage.•Rearshortflapclosurewitha“hammer”electro-pneumaticallycontrolled.•Gluegroupwithmeltingtank,hoses,gluedispensinggunsandacheckingelectro-valve.•Casepressingdeviceelectro-pneumaticallycontrolled.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


•Automaticcaseselectiondeviceatthemachinein-feed.•Casetransfertotheclosingandsealinggroup,usingbarsdrivenbytwoparallelchains.•Frontshortflapclosurebyashapeddeviceatcasepassage.•Rearshortflapclosurewitha“hammer”electro-pneumaticallycontrolled.•Gluegroupwithmeltingtank,hoses,gluedispensinggunsandacheckingelectro-valve.•Pressingcasedeviceelectro-pneumaticallycontrolled.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


•Automaticcaseselectiondeviceatthemachinein-feed.•Casetransfertotheclosingandsealinggroup,usingbardrivenbytwoparallelchains.•Frontshortflapclosurebyashapeddeviceatcasepassage.•Rearshortflapclosurewitha“hammer”electro-pneumaticallycontrolled.•Gluegroupwithmeltingtank,doublehose,doublegluedispensinggunanddoublecheckingelectro-

valve.•Doublelongflapsclosureatcasepassage,bymeansofstainlesssteelshapedtubes.•Doublecasepressingdeviceelectro-pneumaticallycontrolled.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


AUTOMATIC CASE SEALER MOD. “C.R.C.E”. Machinesuitabletoclosethetopflapsof“American”stylecardboardcasesthroughtheapplicationofHotMeltglue.

AUTOMATIC CASE SEALER MOD. “C.R.C.”. Machinesuitabletoclosethetopflapsof“American”stylecardboardcasesthroughtheapplicationofHotMeltglue.

This machine is available also with bottom and top caseclosurewithHotMeltglue(mod.“C.R.C.D.”)orwithclosurewithglueandadhesivetape(mod.“C.R.C./N.”).

AUTOMATIC CASE SEALER MOD. “C.R.C. DP”. Machinesuitabletoclosethetopflapsof“American”stylecardboardcases through the application of Hot Melt glue, with casefeedingonadoublerow.

FEATURES

FEATURES

FEATURES

Output cph 1000/2500

Installed power kW 4/5



Air consumption l/1’ 60÷100

Output c/h 2000/5000





Output cph 800/1500






A B C

MIN 150 140 150

MAX 400 450 500


A B C

MIN 150 140 150

MAX 400 450 500


A B C

MIN 150 140 150

MAX 400 450 500


FORMATURA SCATOLA

INCARTONAMENTO

MAGAZZINO SCATOLE

A

B

TRASPORTATORE BOTTIGLIE

1160 1370 800

2430

MAGAZZINOCARTONI MAGAZZINO ALVEARI

ZONA CHIUSURASCATOLA A COLLA

ZONA INCARTONAMENTO

ZONAFORMAZIONE

SCATOLA

TRASPORTATOREBOTTIGLIE

1800

5430

2388

2720

1400

1400

ZONA DI NASTRATURAMAGAZZINO ALVEARI

MAGAZZINO CARTONI

NASTRO BOTTIGLIE

Mod. F/I/I/N 1

Mod. F/I/I/C 2 - F/I/I/N 2 **

Mod. F/I*

13701160 800 1800

5430

2430

272014

00

1400

2388

PACKING MONOBLOCK

CASE MAGAZINE

CASE MAGAZINE

CASE ERECTING

AREA

DIVISIONS MAGAZINE

DIVISIONS MAGAZINE

PACKING AREA

BOTTLES CONVEYOR

BOTTLES CONVEYOR

TAPING AREA

CASE CLOSING AREA

PACKING AREA

CASE ERECTING AREA

BOTTLES CONVEYOR

CASE MAGAZINE


(**)Themachineisthesamebutwithadifferenttypeofcaseclosure,onewithglue,theotherwithadhesivetape.

16

PACKING MONOBLOCK MOD. “F/I/I/N 1”. Machinesuitable to erect the case, to insert bottles and cartondivisions inside it and to closebottomand topflapswithadhesivetape.

CASE ERECTING AND PACKING MONOBLOCK MOD. “F/I”. Machinesuitabletoerectacasebendingbottomflapsandtoinsertbottlesinsideit.


PACKING MONOBLOCK MOD. “F/I/I/C 2”. Machinesuitabletoerectthecasebendingbottomshortflaps,topreparethepack of bottles, to pick up the card-board division and toinsert it onbottles. Theheadwill thenpickupbottles anddivisionstoinserttheminsidethecase.BottomandtopcaseclosurebyHotMeltglue.

Thismachinecanbeequippedwithatapingunitinsteadofaglueunit(mod.”F/I/I/N2”).

•Flatcasemagazineadjustabletodifferentsizes.•Flatcasepickupgroupmountedonamotorizedaxeelectromechanicallycontrolled,withpositioning

managedbyencoder.•Cartondivisionsmagazinepositionedontopofthecasemagazine,withacetalplasticchain,pitch-to-

pitchadvancementelectro-pneumaticallycontrolled.•Movementofthedivisionsheadontwocontrolledaxiselectro-pneumaticallycontrolled.Thedivision

isinsertedonthepackofbottlespreviouslyprepared.•CaseanddivisionpickupwithanairdepressionsystemmanagedbyVenturi.•Motorizedbottlesconveyorthatfeedsbottlestothemachineonasinglerow.•Bottles pushing unit electro-pneumatically controlled that prepares bottles on a layer as per the

requestedconfiguration.Thissystemallowstohandleshapedbottlestoo(truncatedcone,rectangular,squared,etc.)avoidingobstructionissues.

•Bottlespickupbymeansofapickupheadwithaverticalmovementelectromechanicallycontrolled.Thissystemenablesbottlespickupandliftingand,afterthetranslationofthelowerplatform,productunloadinginsidethecasepreviouslyerectedinalowerposition.Flapscaseopeningismanagedbyacenteringbasketelectro-pneumaticallycontrolled.

•Transferofthefilledcasefromthepackingareatothebottomandtoptapingarea,withthenextcaseunloadingonanelectromechanicallycontrolledaxis.

•Bottomandtoptapingunits.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


FEATURES

•Casemagazineadjustabletodifferentsizes.•CasepickupgroupwithanairdepressionsystemoperatedbyVenturi.Thissystemenablestopickup

andopenthecase,closingshortbottomflapsandpositioningitonacaseconveyor.•Transferoftheopencasetothepackingareaonaconveyorwithmotorizedbars.•Motorizedconveyortofeedtheproductonasinglerow.•Acenteringbasketenablescasecenteringforacorrectproductentry.•Head-holdingcarriageontwocontrolledaxis,verticalandhorizontal,withmotorizationmanagedby

inverterandpositionsmanagedbyencoder.•Bottomcaseclosureatcaseadvancementatpackingareaout-feedwithbottomflapsbendingand

pressing.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


FEATURES

•Flatcasemagazineadjustabletodifferentsizes.•Flatcasepickupgroupmountedonamotorizedaxeelectromechanicallycontrolled,withpositioning

managedbyencoder.•Cartondivisionsmagazinepositionedontopofthecasemagazine,withacetalplasticchain,pitch-to-

pitchadvancementelectro-pneumaticallycontrolled.•Movementofthedivisionsheadontwocontrolledaxiselectro-pneumaticallycontrolled.Thedivision

isinsertedonthepackofbottlespreviouslyprepared.•CaseanddivisionpickupwithanairdepressionsystemmanagedbyVenturi.•Motorizedbottlesconveyorthatfeedsbottlestothemachineonasinglerow.•Bottles pushing unit electro-pneumatically controlled that prepares bottles on a layer as per the

requestedconfiguration.Thissystemallowstohandleshapedbottlestoo(truncatedcone,rectangular,squared,etc.)avoidingobstructionissues.

•Bottlespickupbymeansofapickupheadwithaverticalmovementelectromechanicallycontrolled.Thissystemenablesbottlespickupandliftingand,afterthetranslationofthelowerplatform,productunloadinginsidethecasepreviouslyerectedinalowerposition.Flapscaseopeningismanagedbyacenteringbasketelectro-pneumaticallycontrolled.

•Transferofthefilledcasefromthepackingareatothebottomandtoptapingarea,withthenextcaseunloadingonanelectromechanicallycontrolledaxis.

•Gluegroupwithmeltingtank,hoses,gluedispensinggunsandacheckingelectro-valve.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


FEATURES

CASE CLOSING AREA

F/I 1: 3.000 bphF/I 2: up to 7.000 bphF/I 4: up to 10.000 bph


A BF/I 1 2725 3000F/I 2 2725 3000F/I 4 3500 3000

Output B/h 1.800 into 6-pack cases2.500 into 12-pack cases


Division magazine capacity n. 100/120

Power installed kW 2



Air consumption l/1’ 300

Output B/h 3.000 into 6- or 12-pack cases


Division magazine capacity n. 100/120

Power installed kW 3





2800

4350

1450

6400

MAGAZZINO PALLET

TRASPORTATORE PALLETA RULLI

ALIMENTAZIONEPRODOTTO

6250

5700

4200

3200

Mod. P6

Mod. COMPACT 20075700

4200

3200

6250

4350

1450

2800

6400

PALLETISER

PALLET MAGAZINE

PRODUCT FEEDING

PALLET ROLLERS CONVEYOR

MACHINE DIRECTION CAN BE MODIFIED AS PER PRODUCTION LINE EXIGENCIES

MACHINE DIRECTION CAN BE MODIFIED AS PER PRODUCTION LINE EXIGENCIES

18

AUTOMATIC PALLETISER MOD. “P6”. Machinesuitabletopalletise“American”stylecases,PVCcratesorbundleswithproductfeedingfrommachinelowpart.

AUTOMATIC PALLETISER MOD. “COMPACT 2007”. Machinesuitabletopalletise“American”stylecases,PVCcratesorbundleswithproductfeedingfrommachinelowpart.

FEATURES

FEATURES

Output cpm 25/40

Product feeding - automatic

Layer programming - automatic

Empty pallet feeding - Automatic destacker

Layer-pad feeding - Automatic group (option)





Output cpm 15/25

Product feeding 1 automatic

Layer programming - automatic

Empty pallet feeding 2 Automatic destacker (option)

Layer-pad feeding - Automatic group (option)





•Caseconveyorwithmotorizedrollersatmachinein-feed.•Spacers mounted between rows preparation rollers, pneumatically controlled, to create spaces

betweencaseswhenrequestedbytheconfiguration.•90°caseturningdeviceelectro-pneumaticallycontrolledtoorientateproductwhenrequestedbythe

configuration.•Electromechanicallycontrolledpushingunit,totransfertherowsofproductandtotransferthelayer

intothepalletisationhead.•Intermediatetabletocontaintherowsofcasesbeforetheirpushinginsidethepalletisationhead.•Palletisation headwith side compacting guides electromechanically controlled and lower platform,

withtwowaysopening,electromechanicallycontrolled.Thissystemenablestopositionproductontheouterperimeterleavingemptyspaceswhennecessary.

•Mainframewithadoublecolumnonastrongbasewithsupportsadjustableinheight.Thecolumncontainscounterweightsforbalancing.

•Innerpalletconveyorwithmotorizedrollers.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


•Preparationoftherowofcasesonamotorizedrollersconveyoratmachinein-feed.•Anelectro-pneumaticallycontrolledselector,atmachinein-feed,enablescasesselectionintherow

preparationarea.•90°caseturningdeviceelectro-pneumaticallycontrolledtoorientateproductwhenrequestedbythe

configuration.•Apushingunittransfersthecompleterowofcasespositioningitonanintermediatemovingplatform.•Verticalmovementoftheintermediateplatform,tobringthepreparedrowatamaximumheight.•A second pushing unit electromechanically controlled, built-in machine frame in a high position,

transferstherowsofcasesonaplatformpositionedatmaximumheight.•Atwowaysopeningplatform,electromechanicallycontrolledcontainingthewholelayer,enablesthe

unloadingofcasesonthepallet.•Emptypalletverticalliftatmaximumheightandpitch-to-pitchloweringateachlayerunloaded.•Strong painted steel frame, lifting axes with sliding guides in tempered steel and sphere recycle

carriageswithcounterweightforbalancing.•Innerpalletconveyorwithmotorizedrollers.•“Touch-screen” display to manage machine functions, the changeover and to visualize possible


DATASHEETSOFEQUIPMENTARENOTBINDINGDATA

19

MONDO & SCAGLIONE srlRegione San Giovanni, 19 - 14053 CANELLI (AT) Italia

Tel +39 0141 824206 - Fax +39 0141 [email protected]

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Documents

packaging machines - Cosolma · packaging machines ENGLISH. COMPANY optimized solutions for PACKAGING 2. The activity of Mondo & Scaglione began in 1969 and since 1993 the property