PACKAGE WELL - inno-tech Verpackungsmaschinen GmbH

Innovative bag packaging systems

Verpackungsmaschinen GmbH

PACKAGE WELLSAFE · EFFICIENT · FLEXIBLE

www.innotech-gmbh.com2

Innovative thinking has been the “spirit“ of our company ever

since the foundation of inno-tech. To us, to standstill would be regression.

Our machines reflect this conviction.

For years the REVO generation has been representing our convincing offer for

efficient, flexible and modular packaging technology.

With years of experience and extensive product expertise,

we develop and produce turnkey packaging systems according to

customer requirements.

High quality materials and components as well as a solid design all act as

a guarantee for the quality and high availability of our products.

INNOVATIVE · EFFICIENT · INTELLIGENT

THE NAME EXPRESSES IT ALL

3www.innotech-gmbh.com

In 1992, Roland Klein and Rijk Prins founded the inno-tech Ver packungs maschinen Corporation with a staff of 10 employ-ees. The company discovered the ideal accommodation in Holzheim, part of Pohlheim.

The spacious grounds have enabled us to carry out success-fully all production-oriented modifications and extensions that were necessary due to permanent expansion.

Already in summer 1993, a second type of machine, the inno-tech 2500 was added to our product range. This machine was conceived especially for a high performance in a range of small bag formats. Over the years more types of machines followed, so that today a very large range is covered.

Thanks to the modular housing construction concept of the installations, the innovative horizontal jaws drive and not least the microprocessor control, the inno-tech packaging machines have taken their place in the market quickly.

Till this day, the user-friendly application, the low mainte-nance costs and the extreme flexibility of use are represen-tative for the assets of our products.

In autumn 1993, the in-house construction of format shoul-ders was started, which has been extended continuously according to the individual requirements of our clients.

By employing industrial PC with touch screen, the inno-tech packaging machines have procured a respectable market position worldwide. The REVO series is the consequential evolution of the previous models. The benefits of each type of machine, working either in intermittent or continu-ous mode, are summarized in the REVO series. This series is complemented by the horizontal sealing machine HVM which can produce block bottom bags with various head closures.

From the first day, client service has been put first in our philosophy. For decades, availability day and night, fast dis-posability of spare parts, competent consulting and after-sales support have contributed to the continuous success. More than 65 employees and more than 1,500 installations worldwide give a convincing proof of this.


The consistent refinement of our approved high technological standards

has led to the modern and innovative machine concept

of the REVO generation.

This concept that is strictly user-oriented and conceived for maximum flexibility

provides customized solutions even for uncommon requirements.

High quality of welding/sealing seams by virtue of a drive that is reduced in weight and mass, flexible adaptation of construction height as well as innovative control system solutions are some of the significant advantages of the REVO machine concept.

The modular machine construction allows a consistent adap-tation to almost any requirement, in the lower as well as in the upper performance level.

The use of high quality materials and components from re putable suppliers as well as a rock-solid machine structure targeted on high availability are guarantees of the high quality of our products.

We distinguish between the following three construction lines in the REVO generation:> REVO series – for demanding tasks > REVO E series – the beginner model> REVO S series – for high speed

TUBULAR BAGSFORM, FILL AND SEAL MACHINES


The development of the REVO Series aimed at a maximum flexibility regarding the variety of possible bag versions.

Constantly changing requirements of marketing relating to various bag formations require a bag maker machine concept which allows the production of most varying bag types and sizes with very short setup time.

An essential feature of all inno-tech bag maker machines is their high flexibility.

Thanks to the specific reduc-tion of the moving masses we have succeeded in setting new standards in terms of perform-ance. Innovative welding and sealing tools – also with ultra-sound if required – enable the processing of different films.

Besides the REVO machines working in intermittent mode we also offer the REVO S series for continuous mode. They are predestined for the use in high performance range but can also be operated optionally in intermittent mode.

Whether granulated, powdered, liquid, pasty or lumpy. We will pack that!

Pillow bags Pillow bags with Euro slot

Pillow bags with punched hole

Pillow bags with header card

Pillow bags with zip closure

Gusset bags Block-bottom bags

Block-bottom bags with

formed edges


sealed edges


header card

Block-bottom bags with zip closure

Bag chains


carry-handle

Block-bottom bags with 3 hole

carry-handle

Flat top block-bottom

bags


double folded head


clip closure

Tetrahedron bags

4-side-sealed bags

Doy-Style bags


> For all usual bags as well as for special types> Low-wear welding and sealing systems> Heat sealing, permanently heated sealing system or

impulse sealing, ultrasonic sealing (optional)> Safely sealed seams thanks to high sealing jaw pressure –

cross jaw drive with servo motor, variable opening width (storable in the program), welding and sealing pressure adjustable (storage optional)

> Menu-supported operation via color touch screen, IPC control, memory for 300 programs (optionally up to 1,000), different levels of access (password protected), data backup / transfer via USB, memory card or Ethernet interface optional

> All models with SIEMENS PLC (S7 series)

> Safe film tracking by standard automatic film tracking control> Easy to clean and easily accessible, no painted parts> Cabinet made of stainless steel> Low maintenance, high availability, minimized set-up times> Flexible height adjustment thanks to consistent modular

design> Fast change of film roll by pneumatically actuated clamping

and joining station (option)> Vacuum film transport (option)> Vacuum / evacuation (options)> ZIP, labeler, printer (options)> Edge sealing (option)> Explosion-proof ATEX version (option)> Remote maintenance (optional)

REVOTHE ALL-ROUNDERS

For demanding tasks

REVO

Type REVO 2500 REVO 3200 REVO 3800 REVO 4500 REVO 6000 REVO

Bag width 50 – 250 mm 80 – 320 mm 80 – 380 mm 100 – 450 mm 250 – 600 mm

Bag length 350 mm 500 mm 550 mm 600 mm ≥ 800 mm

Bag types All commercially available bag shapes – Special shapes on request

Films Commercial mono- and multilayer films, polyethylene

Max. mech. performance 100 cycles/min 100 cycles/min 90 cycles/min 60 cycles/min 30 cycles/min

Electrical connection 230/400 V – 50 Hz, 3 phases N/PE

Pneumatic connection 6 bar constant, oil- and condensate-free

Sloping construction � � � � �Clean Design / V2A / Alu �/�/� �/�/� �/�/� �/�/� �/�/�


> For all usual bag types as well as special shapes > Low-wear welding and sealing systems > Heat sealing, permanently heated sealing system or

impulse sealing, ultrasonic sealing (optional)> Safely sealed seams thanks to high sealing jaw pressure –

cross jaw drive with servo motor, variable opening width (storable in the program), welding and sealing pressure adjustable (storage optional)

> Menu-supported operation via color touch screen, IPC control, memory for 300 programs (optionally up to 1,000), different levels of access (password protected), data backup / transfer via USB, memory card or Ethernet interface optional

> All models with SIEMENS PLC (S7 series)

> Safe film tracking by standard automatic film tracking control> Easy to clean and easily accessible, no painted parts> Cabinet made of stainless steel> Low maintenance, high availability, minimized set-up times> Synchronization with multi-head weighers without loss of

performance> Intermittent mode for the production of high-quality

flat-bottom bags> Fast change of film roll by pneumatically actuated clamping

and joining station (option)> Vacuum film transport (option)> ZIP, labeler, printer (options)> Edge sealing (option)> Remote maintenance (optional)

REVO SCONTINUOUS HIGH SPEED

For highest performance up to 250 cycles/min

REVO S

Typ REVO S 2500 REVO S 3200 REVO S 3800 REVO S 4500 REVO S

Bag width 50 – 250 mm 80 – 320 mm 80 – 380 mm 100 – 450 mm

Bag length 350 mm 500 mm 550 mm 600 mm

Bag types All commercially available bag shapes – Special shapes on request

Films Commercial mono- and multilayer films, polyethylene

Max. mech. performance 250 cycles/min 200 cycles/min 180 cycles/min 90 cycles/min

Electrical connection 230/400 V – 50 Hz, 3 phases N/PE

Pneumatic connection 6 bar constant, oil- and condensate-free

Clean Design / V2A / Alu �/�/� �/�/� �/�/� �/�/�


The combination of a horizontal bag closing machine HVM with integrated REVO bag maker(s) allows a multitude of bag types. Thus, the packaging can be adapted to changing marketing requirements without much effort.

The bags are filled either by the forming tube of the bag maker(s) or directly at the downstream HVM closing line. Thus, the machine can easily be adapted to most different products. Powder products can be packaged almost dust free, and fragile products can be carefully passed directly from the weigher into the waiting prefabricated tubular bag. The num-ber and type of the functional modules are dependent on the customer-specific requirements.

The HVM basically disposes of a vibration module and a sealing module for the bag head. Additional modules are available for head folding by 90°, head folding by 270°, head labeling, back labeling, hot glue, clip closure (with

wire or plastic clip) and various dosing and feeding modules. Servo drives allow very short setup times. The corresponding control parameters are stored in the Industrial PC control with 300 programs (optional up to 1,000) and can be accessed via the color touch screen on the HVM.

HVMHORIZONTAL BAG CLOSING MACHINE

Ideal complement

HVM

Type REVO HVM bag closing line

Bag width 40 – 200 mm

Bag depth max. 100 mm

Bag height (bag upright) min./max. 90 – 320 mm

Performance (in single or double stroke) 60 / 120 cycles/min

Filmshot sealable

composite films

Block-bottom bags

Block-bottom bags with formed edges

Block-bottom bags with sealed edges

Block-bottom bags with header card

Block-bottom bags with zip closure

Block-bottom bags with carry-handle

Block-bottom bags with 3 hole

carry-handle

Flat top block-bottom bags or block-bottom

bags with double folded head

Block-bottom bags with clip closure


Perfectly matched to the machine and task

Besides high-performance packaging machines, we also offer additional accessories, such as volumetric dosing systems.

DOSING SYSTEMSVOLUMETRIC AND GRAVIMETRIC

inno-tech screw feeders are used for precise dosing of a variety of powdery and fine granulated products. The servo- motor screw drive and the separately driven stirring unit in the hopper ensure maximum weight accuracy. The two-part metering funnel allows for quick and easy cleaning by quick access to the “guts”. Depending on the filling and packaging machine, the screw feeder has an autarkic SPS control with separate display or is integrated in the control of the packag-ing machine.

Our accessories range also includes volume cup dosing system, horizontal feeding auger and belt feeder.

Screw feeder / Loss in weight

Schneckendosierer

Volume dosing system


From development – design, engineering and software solutions – to manufacturing and service, we have all the expertise in-house; highly motivated and technically experienced staff who go all out for our customers. So we are able to realize almost any conceivable packaging line, from the definition of the project through the idea to the ready-made solution, either with the meaningful combination of technical modules or accompanied by specific developments.

System components> Format / Film carriage> Formats of all types, also for machines from other

manufacturers> Format hoppers, also in special versions> Zip applicator> Valve applicator> Labeling and printer systems> Pump tubes and closures

> Cutting knives, heating cartridges, Teflon strips and all usual wear parts

> Evacuated systems> Header card application with ultrasonic technology> CIP Cleaning in Place> Bucket / box filling> Remote maintenance> Conveyor belts > Welding jaws systems> Vertical dosing screws

Expertise and service> Planning and engineering> 2D and 3D construction> Software development> Connection to host computer > Special-purpose solutions> Realization ATEX versions

COMPLETE INSTALLATIONSFROM ONE SOURCE

All in-house


At the customers request we will do what is technically possible. For new projects we can bring a wealth of knowledge & experience and draw on our root experience in dealing with innovative solutions from previous contracts, such as:

Vacuum machines > Intermittent construction> Performance without vacuum depending on machine size

of 50 – 100 cycles> Performance with vacuum depending on size / residual

pressure of 10 – 25 cycles> Vacuum up to 200 mbar> All usual bag types

Filling liquids in a tubular bag> Either continuous or intermittent> 150 cycles possible (single / double / triple) > Bag size up to 600 mm depending on the machine type> Pump tube and closure in special versions> CIP Cleaning in place possible> Hot and cold filling

High speed machines> Continuous working mode> Up to 500 bags per minute possible> Single and double filling pipe version> Bag width from 30 – 320 mm, depending on the machine type> Bag length up to 500 mm

Clean Design> Special round pipe construction> Completely in stainless steel V2A (optional V4A)> IP 65 construction of the mounting parts> Wash down> Bag widths up to 600 mm depending on the type> Bag lengths up to 800 mm

Header-Card-Machine in single and double filling pipe construction> Intermittent construction> Performance with online header card about 50 – 100 cycles> Performance without header cards about 80 – 100 single cycles

up to 160 double cycles> Bag width 30 – 320 mm, Bag length up to 500 mm> All usual bag types

SPECIAL MACHINE CONSTRUCTIONACCORDING TO CUSTOMER’S SPECIFICATION

Many things are possible

Bucket / box filling

REVO / header card application

A45

Gießen

Wetzlar

Butzbach

Lich

GambacherKreuz

Frankfurtam Main

A45

A5

A5Reiskirchener

Dreieck

Ausfahrt 9Reiskirchen

Our service with in-house technicians or authorized tech-nicians under contract ensures the constantly high availability of our machines. Whether on call or in continuous contract mode – you can rely on us!

SERVICEWORLDWIDE

Verpackungsmaschinen GmbHBersröder Straße 2335447 ReiskirchenGermanyTel.: +49(0)6408 91999-0Fax: +49(0)6408 [email protected]

www.innotech-gmbh.com

Visit us

On-site service within 24 hours

> Telephone support 24 hours standby> Remote maintenance 24 hours standby> On-site service on call (Europe within 12 – 24 hours,

other countries within shortest possible time)> Spare parts delivery and service (Europe within 24 hours,

other countries within shortest possible time)

Reiskirchen

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PACKAGE WELL - inno-tech Verpackungsmaschinen GmbH