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SD
15_P213_M
CC
_Ver D_080715
Page 1 of 4 P4/5/6 MCC Series
P4/5/6 MCC N4
Actuator Specifi cations P4 P5 P6Torque “lb/Nm 3500”lbs/400Nm 4400”lbs/500Nm 5750“lbs/650NmSupply Voltage 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60
Max Inrush Current 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4ARunning Current 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6AMotor PolyphaseRuntime (90°@60Hz/vdc) 16 sec 22 sec 28 secRuntime (90°@50Hz) 18 sec 25 sec 31 secDuty Cycle On/Off/Jog: 25%, Proportional: Managed (75% maximum)Motor Starts 1200 per hourWeight 47lbs/22kg (add 12lbs/5.5kg for MCC)Mechanical Connections ISO5211 F10 8pt 35mm
Electrical Entry (2) 3/4” NPT Remote MountField punched/drilled into MCC cabinet for Direct Mount
Electrical Terminations
All applications have Field connections of 12-16ga and 10-14ga inside Motor Control Center. For Remote mount applications: 19 conductors
12-16ga rated for 120vac, 3-conductor shielded signal cable, plus 3 conductors 10-14ga rated for incoming power are required between
the MCC and the Actuator.
Environmental Rating NEMA 4, 4X (Actuator), MCC is NEMA 4 standard or optionally 4X SS or FBG
Manual Override 7.6” HandwheelControl On/Off/Jog or ProportionalActuator Case Material Aluminum Alloy, Powder coated
Motor Protection 230°F/110°C Thermal F* Class*Totally Enclosed Non-Ventilated Motors
Ambient Temperature Operating Range
-22°F to +125°F-30°C to +52°C
Data Sheet
P4/5/6 3 Phase MCCOn/Off/Jog/Proportional
ISO5211 F10 8P35
The three phase P series quarter turn actuators have been designed for dependable performance in rugged industrial applications such as clean water and wastewater treatment, mining, process control, power and damper control. ProMation Engineering has an extensive stock of electric actuators and can ship product very rapidly, worldwide.Several key features increase the reliability: • Motor Control Center with status lights, attached or some
distance away, allows local or remote control • Automatic Phase Monitoring
• Checks for phase reversal, phase loss, and phase imbalance
• Detects low or high voltage to protect the actuator from damage, such as during start-up
• AutoCalibration means less setup time (proportional only)
Also available in three phase without Motor Control Center (XMCC). Separate spec sheets are available for these configurations.
Product Notes:1. The 3 Phase P Series can
be ordered as an on/off (two position) model that can also be used in bump/jog applications.
2. It can also be ordered with a premium internal proportional control card that accepts a wide range of control signals, generates multiple feedback signals, and has look-ahead fault prevention.
3. P Series 3 phase versions are equipped with a Motor Control Center (MCC) which features a built in local control station (LCS), which allows local or remote control of the actuator and is equipped with status indicators.
4. The MCC houses the phase monitor for Automatic phase monitoring. This checks for phase reversal, phase loss, phase imbalance, low voltage or high voltage specifically to protect the actuator from damage during start-up and operating service conditions.
5. Requires 3rd and 4th auxiliary switch set (Option-X) to control MCC indicators.
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Page 2 of 4 P4/5/6 MCC Series
Items within dotted line located inside MCC cabinet
SW5
SW6
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
430-10100 Switch Card
SW1
SW2
SW3
SW4
Switch StackDetail
M410-93483
480V/3Ø
BLK
BRN
RED
NOT OPEN*
OPEN COM*
OPEN*
NOT CLOSED*
CLOSED COM*
CLOSED*
ØB
ØA
480/3/60LINE IN
* CONNECTIONSOPTIONAL
GND
Remote Ind Dry*
Remote Ind Com*
ØC
Fault Out*
Neu
ALL SWITCHESSHOWN WITHACTUATOR IN
FULL OPENPOSITION
120VAC
RUNCLOSED
RUNOPEN
CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS
SERVICE DISCONNECTS!
120vac Control ONLY
M
L
PWR
CLOSED
OPEN
BLK
BRN
ORG
120V
G
120V
R
120V
B
120V
Y RUN
DOOR
GND Screw
1 2
21 22
3 4
5 6
A1 A2MC2
MC1
3
4
5 8
1
2
120VAC
440/480VAC
REV Ø RELAY
T1
120VAC COIL (CLOSE)
120VAC COIL (OPEN)
1 2
21 22
3 4
5 6
A1 A2
WH
T
12
11
6
5
A
B
7
8
9
10
6
5
4
3
2
1
D
E
F
13
14
15
16
17
18
C
26
25
24
23
22
21
BL
U1
4
YE
L1
4
RE
D1
4
RE
D1
4
YE
L1
4
BL
U1
4
ORG
BRN
REDBLU
ORG
RED BLU PUR BLK GRY PUR YEL YEL WHT BLK2
3
4
3
4
BC10BC20
3
4
3
4
BC10BC10
3
4
3
4
3
4
BC10BC10
P4/5/6 480/3/60 MCC
B
Use For:
WD
-85
8-3
81
82
As viewedfrom the back
As viewedfrom the back
L
CLOSE STOP OPEN
M
LOCAL OFF REMOTEPWR
OPEN
120V
G120V
R
120V
B
120V
Y
RUNCLOSE
Cabinet door as viewed from the FRONT
OPEN STOP CLOSE
REMOTE OFF LOCAL
J1
HEATER
SW2
SW1
J2
E1E2J3
112
43
WHT
BLU
RED
RED
BLU
WHT
Items within dotted line located inside actuator housing
12
0va
c C
on
tro
l ON
LY
Field Wiring (by others)
12
BLU14
YEL14
RED14
WH
T
BLU14
YEL14
RED14
A
B
C
A
B
C
6
5
4
3
2
1
12
11
10
9
8
7
F
E
D
10Kohm10W
10Kohm10W
RED
WHT
WH
T
BL
U
SW3
SW4
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
12
11
10
9
8
7
SW5
SW6
RED
ORG
BLK
PUR
YEL
BLU
WHT
BLK
RED
BLU
WHT
BLU
RED
BLU14
YEL14
RED14
GRN
22
C
BA
1A2
2A2
A
B
C
120
B
A
R2
R1
11 10 9 8 6 57 4 3 2 1
UNBALANCE
DISABLE
NOMINAL
480
UNDERVOLTAGE
95%
TIME
TIME
VOLTAGEDELAYRESTART
DELAYOVERVOLTAGE
SEC
80%
460440
240
230220
208
2%4%
6%
8%10%
13
10
30100
300
SEC
0.1
20
SUGGESTED SETTINGSFOR PHASE MONITORFOR 480VAC OPERATION.
DO NOT CHANGE SETTINGSWHEN POWER IS APPLIED.
REFER TO TROUBLESHOOTINGSHEET INCLUDED WITH MCC.
PHASESTATUS
MAX distance between Actuator and Supply (feet)
Actuator P4 P5 P6Voltage 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60
1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A
16 1323 1832 3401 3711 1323 1832 3401 3711 1323 1832 3401 3711
14 2137 2959 5495 5994 2137 2959 5495 5994 2137 2959 5495 5994
12 3268 4525 8403 9167 3268 4525 8403 9167 3268 4525 8403 9167
10 5556 7692 14286 15584 5556 7692 14286 15584 5556 7692 14286 15584
8 8292 11481 21322 23260 8292 11481 21322 23260 8292 11481 21322 23260
WireGage
Amps
Wire Sizing Chart
Wiring Diagrams for P Series
Wire sizing data is provided in the table to assist in the selection of the proper wire size for these actuators using various wire sizes over distance.
Please make sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model.
SAMPLE DIAGRAMRefer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.
• Field Control Device may be relay contact, Switch or Triac type.
• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.
• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.
Field Wiring (by others)
On/Off/Jog Control
*480/3/60 WD shown
SD
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CC
_Ver D_080715
Page 3 of 4 P4/5/6 MCC Series
Items within dotted line located inside MCC cabinet
SW5
SW6
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
430-10100 Switch Card
SW1
SW2
SW3
SW4
Switch StackDetail
M 480V/3Ø
ØB
ØA
480/3/60LINE IN
Remote Ind Dry*
Remote Ind Com*
ØC
Fault Out*
Neu
ALL SWITCHESSHOWN WITHACTUATOR IN
FULL OPENPOSITION
120VAC
CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS
SERVICE DISCONNECTS!
M
L
PWR
CLOSED
OPEN
BLK
120V
G
120V
R
120V
B
120V
Y RUN
DOOR
GND Screw
1 2
21 22
3 4
5 6
A1 A2MC2
MC1
3
4
5 8
1
2
120VAC
440/480VAC
REV Ø RELAY
T1
120VAC COIL (CLOSE)
120VAC COIL (OPEN)
1 2
21 22
3 4
5 6
A1 A2
WH
T
12
11
6
5
A
B
7
8
9
10
6
5
4
3
2
1
D
E
F
13
14
15
16
17
18
C
26
25
24
23
22
21
BL
U1
4
YE
L1
4
RE
D1
4
RE
D1
4
YE
L1
4
BL
U1
4
ORG
BRN
REDBLU
ORG
BLU BRN RED ORG WHT BLK2 YEL YEL
3
4
3
4
BC10BC20
3
4
3
4
BC10BC10
3
4
3
4
3
4
BC10BC10
P4~6-480/3/60 PN4-MCC - Remote
A
Use For:
WD
-85
8-3
82
92
As viewedfrom the back
As viewedfrom the back
L
CLOSE STOP OPEN
M
LOCAL OFF REMOTEPWR
OPEN
120V
G120V
R
120V
B
120V
Y
RUNCLOSE
Cabinet door as viewed from the FRONT
OPEN STOP CLOSE
REMOTE OFF LOCAL
J1
HEATER
SW2
SW1
J2
E1E2J3
112
43
WHT
BLU
RED
RED
BLU
WHT
Items within dotted line located inside actuator housing
12
0va
c C
on
tro
l ON
LY
Field Wiring (by others)
12
BLU14
YEL14
RED14
WH
T
BLU14
YEL14
RED14
A
B
C
A
B
C
6
24
4
21
2
1
12
11
10
9
8
7
F
E
D
10Kohm10W
10Kohm10W
RED
WHT
WH
T
BL
U
SW3
SW4
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
12
11
10
9
8
7
SW5
SW6
BLU
WHT
BLU
RED
BLU14
YEL14
RED14
22
C
B
A
1A2
2A2
A
B
C
120
B
A
R2
R1
11 10 9 8 6 57 4 3 2 1
RED
WHT
BLK
BLU
YEL
GRY
RED
TO
J4
CO
NN
EC
TO
RO
N
MO
D
CA
RD
G
R
B
Y
15 14 13
S
T
U
V
WHTBLKVIOVIO GRN
Signal OUT+
Signal IN+
Signal COM
FB OUT
IN
COM
UNBALANCE
DISABLE
NOMINAL
480
UNDERVOLTAGE
95%
TIME
TIME
VOLTAGEDELAYRESTART
DELAYOVERVOLTAGE
SEC
80%
460440
240
230220
208
2%4%
6%
8%10%
13
10
30100
300
SEC
0.1
20
SUGGESTED SETTINGSFOR PHASE MONITORFOR 480VAC OPERATION.
DO NOT CHANGE SETTINGSWHEN POWER IS APPLIED.
REFER TO TROUBLESHOOTINGSHEET INCLUDED WITH MCC.
PHASESTATUS
BLK
BRN
RED
4
3
2
1
600v14ga
300v 16ga
Auxswitches
can bedirect
wired tothe
actuator.
NOT OPEN*
OPEN COM*
OPEN*
NOT CLOSED*
CLOSED COM*
CLOSED*
* CONNECTIONSOPTIONAL
Distanceas required
Wiring Diagrams for P Series
• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.
• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.
Field Wiring (by others)
Proportional ControlSAMPLE DIAGRAM
Refer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.
The Premium controller offers a full array of features - such as various control and feedback signals, alphanumeric readout, several fault indicators for operational diagnostics, extensive data logging that provides full proportional control for all industrial applications. ModBus communications are also an option on this controller.
ProMation Premium Controller: Full Proportional Control Featuring:• Autocalibration• Programmable• High resolution• Alarm Outputs• Data logging• Simple User Interface• Field Selection Friendly• Thermal Management
Control Signal Inputs(selectable using program menu):0-10vdc, 1-5vdc, 2-10vdc, 4-20mA
Factory set with common isolated from ground. Ground reference is possible.
Feedback Signal Output (Can be different than input): 0-10vdc, 1-5vdc, 2-10vdc, 4-20mA
Max Load: 250 ohms
Proportional Control
Signal Input Impedance Sensitivity
0-10vdc 140k ohms 50mV 1-5vdc 250k ohms 20mV 2-10vdc 140k ohms 40mV 4-20mA 250 ohms 80µA
*480/3/60 WD shown
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Page 4 of 4 P4/5/6 MCC Series
P4/5/6 Series Dimensional Data
1
1
2
2
A A
B B
Drawn By
Finish
Promation Engineering Inc.16138 Flight Path Drive
Brooksville, Fl 34604Phone: 352-544-8436Fax: 352-544-8439
This Document is the property of ProMation Engineering,Inc. Distribution of this document without the written
consent of the owner is Strictly forbidden. Failure to comply will incur a liability for Damages.
Checked By4/8/2015
P4~P6 with MCC Dim Data Rev.
B
NO SCALE Sheet Number: 1
Material
ProMation Engineering, Inc.KHL
KHL
12/12/2014
P4_6 with MCC F10 8P35 DimData.idw
Created:
Last Checked:
Part No.
Dwg. Name
Dimensional Data for P4~P6 Actuators with MCCs
Engineering Change NoticeChange Date Description Name
12.12.2014 New Document KHL
04.08.2015 Added Isometric view of Drive Coupling and "Depth" tag for clarity KHL
REVA
B
C
D
E
F
Dimensional Tolerances (Unless Otherwise Noted):X ± 2.5mm [X.X ± .1]
X.X ± .3mm [X.XX ± .01"]X.XX ± .13mm [X.XXX ± .005"]
ALL TOLERANCE FEATURES IN mm
(4) M10x1.5
20mm0.8"
F10 ISO Flange
Drive Coupling Fabrication Data102 mm
4.0 inBHC
35.00 mm1.378 inSquare
125 mm4.9 in
194 mm7.6 in
334 mm13.1 in
306 mm12.1 in
220 mm8.7 in 321 mm
12.6 inAdd 257mm [10.1"]
for cover removal
185 mm7.3 in
184 mm7.3 in
110 mm4.3 in
254 mm10.0 in
203 mm8.0 in
126 mm4.9 in
168 mm6.6 in
275 mm10.8 in
132 mm5.2 in
71 mm2.8 in
458 mm18.0 in
R206 mm8.1 in
35.00 - .13.00+ mm
1.378 - 0.0050.000+ in
35.00 - .13.00+ mm
1.378 - 0.0050.000+ in
40.00 mm1.575 inDepth
48.00 mm1.890 in
(Typical)
Easily distinguishable yellow/red position
indicator
Worm Drive
Heavy Duty Drive Motor
Easily accessible switch &
cam stacks
Modular ControlCards
Clutchless OverrideHandwheel
Aluminum Casting4X Protection
Aluminum Casting4X Protection
Epicyclic Gearing
NEMA 4Cover Seal
P Series Exploded View
Switch Logic Map and Switch/Cam Arrangement
Term
inal
ID#
12
11
10
9
8
7
-5° 0°CW CCW
85°5° 90° 95°
SW3 CCW AUX(Factory Set - Adj)
SW4 CW AUX(Factory Set - Adj)}
}Closed Common
Open Common
}Used by Controller
Open
Not Closed
Closed
Not Open
Switch sequencing data is provided in the table below to show the change-of-state points during the rotation of the actuator from OPEN to CLOSED and back again. The red bar indicates when that terminal makes with its respective common.
SW1 and SW2 are set at the factory and should NOT be changed. The INCLUDED auxiliary switches SW3 & SW4 are for terminals 7 thru 12 and those setpoints may be modified if need be. When so optioned, SW5 & SW6 auxiliary switches are initially set to function the same as auxiliary switches SW3 & SW4.
On/Off Switch/Cam arrangement shown
Installation Notes:1. These actuators are to be mounted ONLY between a horizontal and upright position.2. When installing conduit, use proper techniques for entry into the actuator. Use drip loops to prevent
conduit condensate from entering the actuator. 3. Both NPT conduit ports MUST use proper equipment to protect the NEMA 4x integrity of the housing. 4. The anti-condensate heater is to be used in ALL applications. 5. Do not install or store the actuator outdoors or in humid environments without power to the heater.6. Use proper wire size to prevent actuator failure (see wire sizing chart). 7. Mechanical travel stops exist to prevent over-rotation for manual override only. They are not intended
to stop motor driven rotation.8. Do not parallel wire multiple on/off actuators together without utilizing isolation relays! If this is
your intention, please contact ProMation Engineering for a multiple actuator parallel wiring diagram.
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Page 5 of 4 P4/5/6 MCC Series
Motor Control Center Features:Exterior View
Interior View
Phase Monitor Calibration:
At the heart of the ProMation Engineering Motor Control Center (MCC) is the Phase monitor relay. Unlike other three-phase industrial actuators, the ProMation Phase monitor utilizes a microprocessor-based design to provide protection against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage as well as unbalanced voltages or single phasing regardless of any regenerative voltages.
The relay is energized when the phase sequence and all voltages are correct. Any one of five fault conditions will de-energize the relay. As standard, re-energization is automatic upon correction of the fault condition.
The Phase monitor not only protects the motor, but the process as well. Phase disruption can cause the motor to run in an unintended direction.
A multi-color LED indicates normal condition and also provides specific fault indication to simplify troubleshooting. The Phase monitor offers a variety of user-adjustable settings. The percent phase unbalance is adjustable from 2-10%, and also has a “Disable” setting for those applications where poor voltage conditions could cause nuisance tripping. The undervoltage drop-out can be set at 80-95% of operating voltage (overvoltage setting is fixed at 110% of nominal). The adjustable time delay drop-out on undervoltage (0.1-20 seconds) eliminates nuisance tripping caused by momentary voltage fluctuations. There is also an adjustable time delay (1-300 seconds) on both power up and restart after a fault has been cleared.
Automatic Phase Protection
● Universal voltage range of 208-480V provides the flexibility to cover a variety of applications with one unit
● Protects against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage
● Variety of user-selectable and adjustable settings for the ultimate in three-phase protection
● Automatic or Manual Reset
● Multi-Color LED indicates normal condition and defines fault to simplify troubleshooting
● Compact plug-in case utilizing industry-standard 8 pin octal socket
● 10A SPDT output contacts
ON when actuator is fully CW
ON when actuator is RUNNING
ON when actuator is fully CCW
Access Latch(quarter-turn)
ON when POWER is present AND Mode switch is not “OFF”
Mode Switch(selects between LOCAL and
REMOTE operation)
Main 3 Phase Power Block
Connections
Field Connection terminals
Phase Monitor
Actuator interconnect terminals
Actuator MOTOR
connections
120v control transformer
ReversingMotor Starters
Positioning control switch when MCC is in LOCAL mode
ProportionalSignalCable
WARNING!The Mode switch does NOT function as a
service disconnect!Power is still present inside the enclosure
when the mode switch is OFF.
Use your smart phone barcode scanner app here.
16138 Flight Path Drive Brooksville, FL 34604
Phone (352) 544-8436 Fax (352) 544-8439email: [email protected]
ProMation Engineering follows a policy of continual product updates and enhancements. Our website is the best place to obtain the latest product documentation, including the wiring diagrams for these controllers. Visit us at www.promationei.com or use the QR code below to link to the site.
PL SeriesLinear Drive
Up to 4400lbs down/up force and up to 100mm
(4”) stem travelFor globe valves, gate valves and linear travel devices. With override handwheel. Available with On/Off/Jog or Proportional
control for 24vac, 24vdc, 120vac & 230vac supplies.
P SeriesNon-Spring Return
55”lbs through 40,000”lbs.Quarter-Turn,
with Manual OverrideAvailable with On/Off/Jog or
Proportional control. For 12vac/dc, 24vac/dc, 120vac, 230vac, 230v/3 phase, 380v/3 phase &
460v/3phase supplies.
PA~PD Series Spring Return
445”lbs through 2300”lbs.Quarter-Turn, both with and w/o
manual override handwheel. Spring either CW or CCW.
Available with On/Off control for 24vac/dc and On/Off or
Proportional control for 120vac & 230vac supplies. Stepdown
for 3phase available.
PBU Battery Back-Up Systems
Provides powersuffi cient to drive P Series actuators
to fi eld-selectable fail-safe positions. For P Series & PL
Series actuators in On/Off and Proportional control modes.Available for 24/120/230vac
actuators. 120vac/230 vac supply.
ProMation Product Line
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Page 6 of 4 P4/5/6 MCC Series
• Premium Proportional Controller Option. Converts 2 position to proportional control. • Mechanical Torque Switch Assembly• IP68 Protection (actuator only), tested to 0.7kgf/cm2 for 72 hours. P2~P8 only.• 1k ohm position feedback potentiometer.• 5k ohm position feedback potentiometer.• 10k ohm position feedback potentiometer.• 4-20mA feedback generator for On/Off/Jog actuators.• Integral Thermostat for Heater Control - turns on at 32°F, turns off at 50°F.• Cold weather auxiliary heater option. Thermostatically controlled, On 32°F, Off at 50°F,
auto reset, hermetically sealed. 175W Internal Heater, 2A power consumption.
• Chain wheel override for applications where an actuator is mounted some distance from the floor. (Use with LCS).
• Epoxy coating (actuator) for increased environmental protection.
• Nylon coating (actuator) for increased environmental protection.
• Stainless Steel (actuator) enclosure. P2~P6 Only.
• Fiberglass (MCC) enclosure for NEMA 4X protection.
• Stainless Steel (MCC) enclosure for NEMA 4X protection.
AVAILABLE OPTIONS (Factory Installed)
NEMA 4X Stainless Steel enclosure
NEMA 4X Fiberglass enclosure