Nerf Bar Kit P082088

ApplicationPredator 500, Outlaw 500

Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain these

installation instructions for future reference and parts ordering information.

This kit includes:Item Number Qty. Part Description 1 1 Left Hand Nerf 2 1 Right Hand Nerf3 1 Front Mounting Bracket (1 for Predator, 1 for Outlaw)4 2 Webbing (1 Left) & (1 Right)5 2 ¼-20 X ¾ Button Head Bolt 6 2 3/8-16 X 1 ¾ Hex Head Flange Bolt 7 4 1/4-20 x 1 Button Head Bolt 8 6 ¼ Flat Washer 9 2 3/8 Flat Washer 10 6 ¼-20 Nylock Nut 11 2 3/8-16 Nut12 8 Web Clips 13 1 Instructions

You will need to supply:Standard Socket Wrench SetStandard Wrench set

IMPORTANT: Your Polaris accessory is exclusively designed for your vehicle. Please read the installation instructionsthoroughly before beginning. Installation of any item is easier if the vehicle is clean and free of debris.Approximate Installation Time: 30 minutes

INSTALLATION INSTRUCTIONS WARNING: Gasoline is extremely flammable and explosive under certain conditions. Perform the installation ofthis kit in a well-ventilated area.

1. Position the ATV on a level surface.

2. Place the transmission in gear.

3. Thread the webbing through the left hand nerf bar slots as shown in Figure 1. DO NOT tighten all the way or interference with foot controls will result.

4. Loosely install (1) Item #3 Front Mount Bracket using: (2) Item #5 bolts, (2) Item #10 nuts and (2) #8 washers to the frame as shown in Figure 2 (Predator) or by removing the A-arm attachment nuts and inserting the bracket (Outlaw).

5. Slip the forward end of (1) Item #1 Left Hand Nerf Bar over (1) Item #3 Front Mount Bracket (Steel Weldment) and loosely attach Front Nerf Bar to Bracket using (1) Item #6 bolt, (1) Item #11 nut and (1) #9 washer.

6. Align Item #1 Rear Nerf Bar holes with the Foot Peg holes and loosely install: (2) Item #7 bolts, (2) Item #10 nuts and (2) #8 washers.

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Figure 1

7. Repeat steps 5-6 to install the Right Nerf Bar.

8. Torque all fasteners as shown in Figure 2.

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NOTE:HEEL TUBENOT SHOWN

PREDATOR(1) #3 STEEL WELDMENTINSTALL USING:(2) #5 1/4-20 X 3/4" BOLTS(2) #8 1/4" WASHERS(2) #10 1/4-20 NUTSTorque to 10ft lbs INSTALL:

(1) #6 3/8 X 16 X 1-3/4 BOLT(1) #9 3/8" WASHER(1) #11 3/8-16 NUTTorque to 20ft lbs

INSTALL:(2) ITEM #7 1/4-20 X 1" BOLTS(2) ITEM #8 1/4" WASHERS(2) ITEM #10 1/4-20 NUTSTorque to 10ft lbs

Figure 2

OUTLAW(1) #3 STEEL WELDMENTRemove existing A-arm nuts. Place weldment over bolts and re-install lock nuts.Torque to 30 ft lbs

Predator

Figure 2 Outlaw

P082088

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