11
Project Logo Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR Project No. : 242 Form No.: P07-F06 / Rev. 0 / Nov. 2012 Client Consultant Contractor Subcontractor MR. FAHAD ALFARDAN METHOD STATEMENT No: MTS-A-007 REV : 0 ORIGINATOR : AMTC DISCIPLINE: ARCH Title : Method Statement for External Stone Cladding (Marble and Granite). REV DATE STATUS REVISION DETAILS REVIEWER / APPROVER Sub Con Main Con EXTERN AL 0 08-Feb- 15 FA FOR REVIEW & APPROVAL NW Status Code: D : Draf t FI : For Information FC : For Construction P : Preliminary FA : For Approval * External Authorization (Client), where required Method Statement for External Stone Cladding. Form No. P07-F06 / Rev. 0 / Nov. 2012 AEB-CSD Quality Forms Page 1 of 11

P07-F06 Method Statement for External Stone Cladding

Embed Size (px)

DESCRIPTION

mETHOD STATEMENT FOR EXTERNAL STONE CLADDING.

Citation preview

Method Statement Template

Project Logo

Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

Project No. : 242 Form No.: P07-F06 / Rev. 0 / Nov. 2012

ClientConsultantContractorSubcontractor

MR. FAHAD ALFARDAN

METHOD STATEMENT FOR EXTERNAL STONE CLADDING.

.

Project Logo

Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

Project No. : 242Location: PEARL QATAR

ClientConsultantContractorSubcontractor

MR. FAHAD ALFARDAN

METHOD STATEMENT No: MTS-A-007REV : 0

ORIGINATOR : AMTCDISCIPLINE: ARCH

Title : Method Statement for External Stone Cladding (Marble and Granite).

REVDATESTATUSREVISION DETAILSREVIEWER / APPROVER

SubConMain Con EXTERNAL

008-Feb-15FAFOR REVIEW & APPROVAL

NW

Status Code:

D: DraftFI : For InformationFC : For Construction

P: PreliminaryFA : For Approval* External Authorization (Client), where required

Distribution :

Table of Contents

1. Scope /Objectives 2. Reference3. Access/Egress4. Logistics5. Health and Safety Hazards6. Definitions 7. Responsibilities / Supervision8. Procedures /Method to be Employed9. Training10. Working hours11. House keeping12. Manpower Requirement & Supervision13. Material Requirement14. Plant & Equipment Requirement15. Q.C Approvals and other Documentation16. Supporting documentation17. Distribution18. Other information19. Site Safety Engineers Approval

1. SCOPE & OBJECTIVESThe Purpose of this procedure is to ensure that External Stone Cladding work (Marble and Granite) are executed in accordance with the contract requirements, hazards are analyzed, safety procedures implemented all quality assurance/control activities are conducted in a systematic manner, works inspected and conformance is verified and documented for Beach Villa on BVN 55-60 at The Pearl Qatar.

2. REFERENCES2.1 QCS 2010 Section 24 and Section 27 and 29 2.2 Project specification Section 24 and Section 272.3 Project Health, Safety and Environmental Guidelines2.4 Project Quality Plan2.5 Project Inspection and Test Plan Civil Works2.6 Contract Drawing and Specification

3. ACCESS/ EGRESSAdequate access and egress should be provided to the site. Access will be through designated entrance and exit pathways only.

4. LOGISTICSContractor will deploy a dedicated team for the specified work. 5. HEALTH & SAFETY HAZARDS5.1 All workers involved will be trained in hazards recognition and control measures necessary especially in safe manual handling techniques and the need to keep all access clear to work area always. 5.2 Appropriate personal protective equipment (PPE) should be worn at all times.5.3 Secure barricades within the area whenever necessary.5.4 Washing facilities should be provided.5.5 Provision of scaffolding when working at heights and only qualified persons will erect and dismantle the scaffolds.5.6 Working area where objects and debris are falling will be declared as restricted zone and will be barricaded.5.7 Scaffolds will only be used for its intended purpose and capacity. Never used scaffold as blocks storage.5.8 Wearing safety harness when working on heights shall be strictly implemented to not less than 1.8 meter. 5.9 Keep the work place clean and tidy at all times.5.10 Only qualified and trained personnel will do the task. 6. DEFINITIONSAEB Arab Engineering Bureau (Consultant/Engineer)AMTC Abdullah Al Muftah Trading and Contracting Co., w.l.l (Main Contractor)MS Method StatementQCP Quality Control ProceduresITP Inspection and Test PlanITA Independent Testing Agency

7. RESPONSIBILITIES / SUPERVISION7.1 Project Engineer shall be responsible for the execution of this procedure and to ensure that works are undertaken in a safe manner to the requisite quality and to the time agreed timescale. He shall advise and coordinate with other contractors pertaining to access and interface requirements.7.2 Site Engineer shall be responsible for the site implementation of this procedure including control and the safety of the workers.7.3 Surveyor in coordination with Site Engineer has the responsibility to perform all survey works according to the approved shop drawings.7.4 QA/QC Inspector shall be responsible for the supervision of tests and inspection, control approvals for testing and inspection plan and to arrange documentation required.7.5 Safety Officer shall be responsible for the strict implementation of safety procedure during work commencements.

8. PROCEDURE / METHOD TO BE EMPLOYED:8.1 INSTALLATION METHOD FOR HORIZONTAL SURFACES8.1.1 MIXING AND INSTALLATION 8.1.1.1 Cool clean water added to Cement and sand mixture (1:3) and mixed to a uniform lump free consistency. 8.1.1.2 The use of chilled mixing water will extend open wet time in high ambient temperatures to control setting time.8.1.1.3 Full bed mortar method will be used for installing the stone. Setting out is done keeping in mind the required pattern.8.1.1.4 Mortar is laid on the substrate horizontally to a thickness of 30-50 mm (as per level) just enough to cover a few pieces of stone.8.1.1.5 The mortar is additionally buttered on the backside of stone to ensure full contact.8.1.1.6 The stones are then set on the mortar with a twisting action and tapped to ensure correct level and slope.8.1.1.7 Pieces of stones are fixed in a temporary way (with mortar) to ascertain required Levels.8.1.2 GROUTING 8.1.2.1 Premixed grout of approved sample will be used.8.1.2.2 The grout material has to be laid with the correct consistency and then work the grout into the joint with a flat or squeegee, pulling off the excess grout as much as possible.8.1.2.3 When the grout has firmed but is still slightly humid, wipe the tiles clean with a damp sponge.8.1.2.4 Do not let the grout residue dry on the surface of the marble or granite.8.1.3 FINAL INSPECTION AND HANDING OVER 8.1.3.1 The floors will be submitted for inspection area by area in the required format and comments if any will be attended.8.1.4 PROTECTION 8.1.4.1 After the floor, have been installed, must keep all traffic off the floors for at least 48 hours. After the completion of work, the floor shall be protected from staining or damage by covering of polythene sheet / and 3mm ply board panels.

8.2 INSTALLATION METHOD FOR VERTICAL SURFACES (MECHANICAL FIXING)8.2.1 SURFACE PREPARATION8.2.1.1 It is ensured that the surfaces to be cladded are sound, dimensionally stable, level, clean and free from laitance, paint, oil, grease and mould release agent and residual curing compound. 8.2.1.2 All corners are thoroughly checked for right angles.8.2.2 INSTALLATION8.2.2.1 Holes are drilled in the stone and the wall for the pin and expansion bolt respectively at locations marked as per the panel size.8.2.2.2 Alternative slots may be made in the stone while using body anchor fixing of fixtures.8.2.2.3 Anchor bolts are fixed to the holes in the wall and tightened.8.2.2.4 The stone panel is placed on the fixtures to check alignment. Once the alignment is confirmed, adhesive is smeared in the pin hole/slot and the panel is fixed in place.8.2.2.5 Final adjustments are done by tightening the bolts in the expansion shell.8.2.3 GROUTING8.2.3.1 Joint filler is applied between panels with a rubber spatula. 8.2.3.2 The grout is compacted into the joints.8.2.4 CLEANING8.2.4.1 Final cleaning is carried out with a wet sponge/cloth after 48 hrs. of grouting.8.2.4.2 Upon completion of a substantial area, inspection is carried out for approval.

8.2.5 FINAL INSPECTION AND HANDING OVER8.2.5.1 The walls will be submitted for inspection area by area in the required format and comments if any will be attended. 9 TRAINING Relevant trainings and orientations have been provided to person who will perform the specified task.

10 WORKING HOURSAs scheduled.

11 HOUSE KEEPING Working Areas will be kept clean by disposing the waste materials at the designated areas. At the end of days work, installation supervisor will ensure that the debris are disposed off.

12 MAN POWER REQUIREMENT ForemanMasonLaborers

13 MATERIAL REQUIREMENTMarble and Granite Marble and Granite Grout Marble and Granite Adhesive Sand Gravel Water 14 PLANT & EQUIPMENT REQUIREMENT a. Leveling instrumentsb. Compressorc. Scrabblerd. Sand Blasting Machinese. Gauge Boxesf. Mixer Machineg. Wheelbarrow for transporting materialsh. Hilti Gun with fixing nailsi. Notched Trowelj. Flat Trowelk. Tile Cutterl. Wood or Rubber Malletm. Mechanical Fixing Accessories

15 QC APPROVAL AND OTHER DOCUMENTRY REQUIREMENTS:All works shall be done with accordance to Approved Method Statement and Project Specifications. Request for inspection shall be submitted for Engineers approval prior to the works commencement. 16 SUPPORTING DOCUMENTATION: This MS to be read in conjunction with the below referenced documents Contract Specification & approved drawings. Project Quality Plan Project HSE Plan

17 DISTRIBUTIONCopies of this MS will be circulated to the following for Information & action Sr. Construction Manager Site Engineer QA/QC Engineer HSE Engineer18 OTHER INFORMATION

Ensure that all the activities have been carried out to suit the site conditions and involvedWith Site in charge

19 MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL

APPROVAL STATUSSIGNATURE

Approved

Approved subject to compliance with the following notes

Not Approved with reason

Method Statement for External Stone Cladding. Form No. P07-F06 / Rev. 0 / Nov. 2012AEB-CSD Quality Forms Page 1 of 9

Method Statement for External Stone Cladding. Form No. P07-F06 / Rev. 0 / Nov. 2012AEB-CSD Quality Forms Page 9 of 11