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electric piston pump
P A I N T S P R A Y I N G E Q U I P M E N T
www.larius.com
OP
ER
AT
ING
AN
D M
AIN
TE
NA
NC
E I
NS
TR
UC
TIO
N
ENGLISH
Edit. 009 - 12/2012
JOLLY
manu
factur
ing in
Italy
sinc
e 196
9Larius S.r.l, founded in 1969, designs and ma-nufactures painting equipment, and transfer and extrusion pumps.
Larius S.r.l is a company with a great industrial tradition and an innovative technological culture.Internal production, based on innovation and re-search, is flexible to industry changes in order to achieve the primary objective of creating value.
Larius S.r.l is the only leading Italian company in the international market. The brand is distributed worldwide, through an extensive network of distri-butors and resellers, and is a guarantee of Total Product Quality in the industrial, plastics, construc-tion, wood and road marking sectors.
INVEST IN LARIUSINVEST IN PRODUCTIVITY
Once againa step ahead...
Each day we strive further to satisfy your work
requirements
P A I N T S P R A Y I N G E Q U I P M E N T
www.larius.com
ELECTRIC PISTON PUMPSReliable and long-lasting performances
PRINCIPLE OF OPERATIONThe electric airless piston pump is a device used to paint with High Pressure without the help of air. The pump is run by an electric motor coupled with a gear reducer. An eccentric shaft and a piston rod allow the “alternative motion” necessary for the operation of the “pump unit” (suction valve, pump piston, material seal gaskets) that supplies the material when the piston is both in the ascending and the descending phase: the pump sucks the material and pushes it towards the outlet.
ADVANTAGE OF USE- Exclusive LARIUS HEAD CONTROL electric system: the steering system protects the
motor and the card in board in case of no grounding cable, or in the event of power surges, overheating, or the use of inappropriate extension cables.
- Motor with power capacity that is suited to the machine’s technical and functional cha-racteristics.
- Ability to work in a “totally efficient” manner with respect to the suctioning and applica-tion of dense and viscous products
- Drying times are significantly reduced due to the lower input of diluent liquids to the product
- Fewer applications to “cover” the surface to be painted- High quality components and raw materials with high resistance to wear - Pressure and spray angle are “constant” during device operation- Easy operation, cleaning and maintenance
INDICATIONS OF USETo ensure correct operation of the airless electric piston equipment the “minimum power requirements” must be respected. The use of power that is less than that indicated may compromise the integrity and the correct operation of the equipment.The use of electric cables with a diameter of at least 2.5mm2 is recommended; ensure system grounding on the motor generator.
- JOLLY minimum 4.0 kW single-phase- JOLLY Top Finish mist-less minimum 4.0 kW single-phase- NEW EXCALIBUR minimum 4.0 kW single-phase- ZEUS minimum 9.0 kW single-phase- DRAGON minimum 9.0 kW single-phase- THOR minimum 9.0 kW single-phase
PAINTUse special paint for airless applications
NOZZLEPair the nozzle with the type of work to be carried out in order to optimise the finishing quality and the speed of application. The nozzle is identified through the numbers prin-ted on it: the first number indicates the diameter of the mouth while the second number indicates the spraying angle.
www.larius.com
Electricpiston pumpsNEW EXCALIBUR
Version on trolley Rif. 18776
DRAGONRif. 30184
JOLLYTop finish version Rif. 18774/1
ZEUS Rif. K35100
THOR 220V/50Hz Long pumping unit Rif. 20705
THOR 220V/50Hz Short pumping unit Rif. 20700
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Electricdiaphragmpumps
VIKINGRif. 18741
MIRO’Rif. 21500
GIOTTORif. 12450
DALI’Rif. 18900
www.larius.com
Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any
damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.
Ediz. 009 - 12/2012
INTRODUCTION .................................................. p.1
WARNINGS .......................................................... p.2
WORKING PRINCIPLE ........................................ p.3
TECHNICAL DATA ................................................ p.4
DESCRIPTION OF THE EQUIPMENT ................. p.5
TRANSPORT AND UNPACKING ......................... p.7
SAFETY RULES ................................................... p.7
Electrical safety precautions ................................. p.8
Conditions of guarantee ....................................... p.8
SETTING-UP ........................................................ p.9
Connection the flexible hose to the gun ........... p.9
Check on power supply .................................... p.9
Connection the equipment o the power supply p.10
Washing of the new equipment ........................ p.10
Preparation of the paint .................................... p.12
OPERATION ......................................................... p.12
Start of the painting operations ........................ p.12
Spray adjustment ............................................. p.14
Procedure to unlock the suction group ball ...... p. 14
Alarms .............................................................. p.14
CLEANING AT THE END OF THE WORK ........... p.15
GENERAL MAINTENANCE ................................. p.16
ROUTINE MAINTENANCE .................................. p.16
Check on the packing unit ................................ p.18
WARNING PLATES .............................................. p.17
TROUBLESHOOTING .......................................... p.18
CORRECT PROCEDURE OF
DECOMPRESSION .............................................. p.19
REPLACEMENT OF THE PUMPING
GROUP’S GASKETS ........................................... p.20
Pit stop maintenance........................................ p.21
Replacing the foot valve seals .......................... p.21
Replacing the pump unit housing gasket ......... p.22
Replacing the pump unit stem gasket .............. p.24
Correct positioning of the pump unit ................ p.28
Replacing the release group seal ..................... p.29
SPARE PARTS
RECIRCULATING-SAFETY VALVE GROUP
REF. 56563 ........................................................... p.32
FRAME REF. 56564 .............................................. p.33
COMPLETE ELECTRO-MECHANICAL GROUP
RIF. 56650 ............................................................. p.34
TROLLEY ............................................................. p.36
COMPLETE HYDRAULIC GROUP
RIF. 56562 ............................................................. p. 37
COMPLETE ELECTRO-HYDRAULIC GROUP
RIF. 56561 ............................................................. p. 38
Gaskets assembly ................................................ p. 40
SUCTION AND RECIRCULATION GROUP
ON FRAME RIF. 56567 ......................................... p. 41
SUCTION AND RECIRCULATION GROUP
ON TROLLEY RIF. 56568 ..................................... p.42
ELECTRIC MOTOR .............................................. p.43
Brushes check ...................................................... p. 43
AIRGUN AT HIGH PRESSURE ............................ p. 45
ACCESSORIES .................................................... p.46
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.As well as the product purchased,
you will receive a range of support servicesenabling you to achieve the results desired,
quickly and professionally.
ELECTRIC PISTON PUMPELECTRIC PISTON PUMP
www.larius.com
JOLLY
1
ABCDE
F
G
H
P
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IL
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Y
Ediz. 009 - 12/2012
Read this operator’s manual carefully before using the equipment.An improper use of this machine can cause injuries to people or things.Do not use this machine when under the influence of drugs or alcohol.Do not modify the equipment under any circumstances.Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully.See the Technical Details for the equipment given in the Manual.Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts.Keep children and animals away from work area.Comply with all safety standards.
It indicates an accident risk or serious damage to equipment if this warning is not followed.
It indicates important recommendations about disposal and recycling process of products in accordance with the environmental regulations.
WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment.
It indicates a fire or explosion risk if this warning is not followed.Eliminate all ignition sources such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths.Keep work area free of debris.ONLY use this equipment in a well ventilated area.EARTH ALL THE EQUIPMENT LOCATED IN THE WORK AREA.Do not form connections or switch light switches on or off if the air contains inflammable fumes.If electrical shocks or discharges are encountered the operation being carried out using the equipment must be stopped immediately.Keep a fire extinguisher at hand in the immediate vicinity of the work area.
It indicates wound and finger squashing risk due to movable parts in the equipment.Tenersi lontano dalle parti in movimento.Do not use the equipment without the proper protection.Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and prevent any risk of the equipment starting unexpectedly.
Report any risk of chemical reaction or explosion if this warning has not been given.There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMMEDIATELY contact a doctor, indicating the type of product injected.Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.Do not put your fingers in the spray gun nozzle.Once work has been completed, before carrying out any maintenance, complete the decompression procedure explained in this manual.
Report any danger of electric shock if the warning and presence of live electrical parts has not been indicated.Store in a dry place and do not expose to the rain.Check that the cables are in good condition.Switch off the equipment and discharge any electricity before cleaning or maintaining the equipment.
Mark any clamps attached to earth cables.Use ONLY 3-wire extension cords and grounded electrical outlets.Before starting work make sure that the electrical system is earthed and that it complies with safety standards.
It is obligatory to wear suitable clothing as gloves, goggles and face shield.Wear clothing that complies with the safety standards in force in the country in which the equipment is used.Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the equipment during the work, inspection, or maintenance cycles.
www.larius.com
JOLLY
2
Versionon FRAME
Version on TROLLEY
Ediz. 009 - 12/2012
WORKING PRINCIPLE
The LARIUS JOLLY unit is defined “electric piston pump”. An electric piston pump is used for high pressure painting without air (from this process derives the term ”airless”). The pump is controlled by an electric motor coupled with a re-duction gear.A cam shaft and a connecting rod allow to obtain the reciprocating motion necessary to the working of the “pumping group” piston. The piston movement produces a “vacuum”. The product is sucked, pushed towards the pump outlet and then
sent to the gun through the flexible hose. A electronical device placed next to the reduction gear casing, allows to adjust and control the pressure of the material coming out of the pump. When the pump reaches the set value, the motor stops and starts again when the value decreases. A safety valve avoiding overpressure, guarantees the total reliability of the equipment.
A
Lacquer
Waterborne
Acrylic
Primer
Enamels
Fixative
Paints
Emulsions
Impregnants
Antirust
Primer
Indoor
Outdoor
Industrial buildings
Industrial constructions
Redeveloping
Roofing
Fields of application Applications materials
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JOLLY
3
Ediz. 009 - 12/2012
SUPPLY (single-phase)*
MOTORDRIVE SUPPLY
MOTOR POWER
MAX WORKING PRESSURE
MAX. DELIVERY
MATERIAL OUTLET
MA. DIMENSION OF THE GUN NOZZLE
WEIGHT
SOUND PRESSURE LEVEL
LENGTH
WIDTH
HEIGHT
230Vac - 50Hz
min. 4Kw asynchronous
0,65 kW
210 bar
1,8 L/min
M16 x 1,5 (M)
0,019”
15 Kg
≤ 80dB(A)
(A) 450 mm
(B) 460 mm
(C) 550 mm
TECHNICAL DATA
JOLLY
230Vac - 50Hz
min. 4Kw asynchronous
0,65 kW
210 bar
1,8 L/min
M16 x 1,5 (M)
0,019”
16 Kg
≤ 80dB(A)
(A) 580 mm
(B) 540 mm
(C) 995 mm
B
*Available on request with special voltagesPARTS OF THE PUMP IN CONTACT WITH THE MATERIAL Stainless Steel AISI 420B, PTFE, Aluminium
www.larius.com
JOLLY
4
Version onFRAME
Version on TROLLEY
Version on TROLLEYVersion on FRAME
B A
C
C
A
B
Version on FRAME
8
5
3
11710
Ediz. 009 - 12/2012
DESCRIPTION OF THE EQUIPMENTC
POS. Description
1 Recirculation tube2 Output product recirculation3 Safety-recirculation valve4 Suction filter5 Plug filter6 Pumping group7 ON/OFF switch8 Potentiometer for adjusting the operating pressure
POS. Description
9 Suction product pipe10 Coupling for product delivery11 Alarms indicator light12 Airless manual gun13 Trigger safety clamp14 Reduction box15 Handle/Handgrip16 Frame
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JOLLY
5
12
13
1
4
2
510
15
14
16
3
6
23
9 7 8
23
22
Version on TROLLEY
Press here to unlock
19
22
18
Ediz. 009 - 12/2012
POS. POS.
1718192021
222324
TrolleySuction tubeRecirculation hoseWheelProduct delivery tube coupling
Unlocking manual device Electric motorProduct delivery tube
Description Description
www.larius.com
JOLLY
6
20
19
17
23
24
18
21
Ediz. 009 - 12/2012
D
E
TRANSPORTAND UNPACKING
• The packed parts should be handled as indicated in the symbols and markings on the outside of the packing.
• Before installing the equipment, ensure that the area to be used is large enough for such purposes, is properly lit and has a clean, smooth floor surface.
• The manufacturer will not be responsible for the un-loading operations and transport to the workplace of the machine.
• Check the packing is undamaged on receipt of the equipment. Unpack the machine and verify if there has been any damage due to transportation.
In case of damage, call immediately LARIUS and the Shipping Agent. All the notices about possible damage or anomalies must arrive timely within 8 days at least from the date of receipt of the plant through Registered Letter to the Shipping Agent and to LARIUS.
The user is responsible for the operations of unloading and handling and should use the maximum care so as not to damage the individual parts or injure anyone.To perform the unloading operation, use only qualified and trained personnel (truck and crane operators, etc.) and also suitable hoisting equipment for the weight of the installation or its parts. Follow carefully all the safety rules. The personnel must be equipped with the necessary safety clothing.
The disposal of packaging materials is a customer’s competence and must be performed in accordance with the regulations in force in the country where the plant is installed and used. It is nevertheless sound practice to recycle packaging materials in an environment-friendly manner as much as possible.
SAFETY RULES
• THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS USED.
• THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY COMPLY WITH THE ACCIDENT PREVENTION AND ALSO ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY WHERE THE PLANT IS INSTALLED AND USED.
Read carefully and entirely the following instruc-tions before using the product. Please save these instructions in a safe place.
The unauthorised tampering/replacement of one or more parts composing the machine, the use of accessories, tools, expendable materials other than those recommended by the manufacturer can be a danger of accident. The manufacturer will be relieved from tort and criminal liability.
• KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER WHERE YOU ARE WORKING CREATES A POTENTIAL RISK OF ACCIDENTS.
• ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL STANCE.
• BEFORE USING THE TOOL, ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK PRO-PERLY.
• ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY AND THE REGULATIONS IN FORCE.
• KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE EQUIPMENT OUT OF THE WORK AREA.
• NEVER EXCEED THE MAXIMUM WORKING PRESSURE INDICATED.
• NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHER PEOPLE. THE CONTACT WITH THE CASTING CAN CAUSE SERIOUS INJURIES. IN CASE OF INJURIES CAUSED BY THE GUN CASTING, SEEK IMMEDIATE MEDI-CAL ADVICE SPECIFYING THE TYPE OF THE PRODUCT INJECTED. NEVER UNDERVALUE A WOUND CAUSED BY THE INJECTION OF A FLUID.
• ALWAYS DISCONNECT THE SUPPLY AND RELEASE THE PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY CHECK OR PART REPLACEMENT OF THE EQUIP-MENT.
• NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK REGULARLY THE COMPONENTS OF THE SYSTEM. RE-PLACE THE PARTS DAMAGED OR WORN.
• TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNEC-TION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN BEFORE USING THE EQUIPMENT.
• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STAN-DARD KIT. THE USE OF ANY ACCESSORIES OR TOOLING OTHER THAN THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE OPERATOR.
• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT. NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE.
www.larius.com
JOLLY
7
Ediz. 009 - 12/2012
• NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL-VENTS IN CLOSED PLACES.
• NEVER USE THE EQUIPMENT IN POTENTIALLY EXPLO-SIVE ENVIRONMENTS.
The high speed of the product in the hose can create static electricity through discharges and sparks. It is suggested to earth the equipment. The pump is earthed through the earth cable of the supply. The gun is earthed through the high pressure flexible hose. All the conductors near the work area must be earthed.
Always check the product is compatible with the materials composing the equipment (pump, spray gun, flexible hose and accessories) with which it can come into contact. Never use paints or sol-vents containing halogen hydrocarbons (as the methylene chloride). If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALATION AND CONTACT BY USING PRO-TECTION GLOVES, GOGGLES AND PROPER FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE PROTECTION OF HEARING IN CASE OF WORK NEAR THE PLANT.
Electrical safety precautions
• Check the switch is on the "OFF" position before connecting the cable to the mains.
• Never carry a plugged-in equipment.
• Disconnect the equipment before storing it and before perfor-ming any maintenance operation or replacing of accessories.
• Do not carry the equipment neither unplug it by pulling the electric cable.
• Protect the cable from heat, oil and sharp edges.
• Take care when the pumping rod is moving. Stop the machine whenever someone is within its vicinity.
• Repairs of the electrical equipment should only be carried out by skilled personnel, otherwise considerabledanger to the user may result.
Never attempt to tamper with the calibre of in-struments.
• When the tool is used outdoor, use only an extension cable suited for outdoor application which is duly marked.
The conditions of guarantee do not apply in the following situations:
- improper washing and cleaning of components causing malfunction, wear or damage to the equipment or any of its parts;
- improper use of the equipment;- use that does not conform with applicable national
legislation;- incorrect or faulty installation;- modifications, interventions and maintenance that
have not been authorised by the manufacturer;- use of non-original spare parts or parts that do
not correspond to the specific model;- total or partial non-compliance with the instruc-
tions provided.
CONDITIONS OF GUARANTEE
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JOLLY
8
Ediz. 009 - 12/2012
F SETTING-UPCONNECTING THE FLEXIBLE HOSE TO THE GUN
• Connect the high pressure flexible hose (F1) to the pump (F2) and to the gun (F3) ensuring to tighten the fittings (the use of two wrenches is suggested).
NEVER use sealants on fittings’ threads. It is ADVISED to mount a high pressure manometer at the
pump outlet (see on page “Accessories”) to read the product pressure.
• It is recommended to use the hose provided with the standard kit (ref. 18036).
NEVER use a damaged or a repaired flexible hose.
CHECK ON POWER SUPPLY
Make sure that the electrical system is earthed and complies with regulations.
• Check the mains voltage corresponds to 230 Vac - 50Hz.
• The supply electric cable (F4) of the equipment is provided without the plug. Use a plug which guarantees the plant ear-thing. Only a technician or a skilled person should perform the connection of the plug to the electric cable.
Should anyone use an extension cable between the unit and the socket, it must have the same characteristics as the cable supplied (minimum diameter of the wire 2.5 mm2) with a maximum length of 50 mt. Higher lengths and lower diameters can cause excessive voltage falls and a bad operation of the equipment.
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JOLLY
9
F2
F1
F3
F4
Ediz. 009 - 12/2012
• Lift the suction group and dip it into the tank containing the washing liquid.
• Press the equipment main switch (F5) on pos. “ON” (I).
• Open the recirculation-safety valve (F7).
CONNECTING THE EQUIPMENT TO THE POWER SUPPLY
• Check that the switch (F5) is on the “OFF” (0) position before connecting the cable to the mains.
• Place the pressure control knob (F6) on the “MIN” position (turn counterclockwise).
WASHING OF THE NEW EQUIPMENT
• The equipment has already been adjusted at our factory with light mineral oil left inside the pumping group as protection. Therefore, wash with diluent before sucking the product.
• Ensure the gun (F3) is without nozzle.
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JOLLY
10
OFF
F5F6
ON
F5 F6
F3
F7F7
F7
OPENIt re-circulates back into
the tank without spraying
CLOSEDIt sprays out of the spray gun
MIN MAXPRESSIONEPRESSURE
Recirculation and
washing
F6
Ediz. 009 - 12/2012
• Visually check that the washing liquid starts to re-circulate within the tank (F8).
• Turn the pressure adjustment handle (F6) counterclockwise to stop the pump.
• Close the recirculating-safety valve (F7).
• Turn pressure regulating knob (F5) slightly clockwise so that the machine idles.
• Turn the pressure regulating knob (F6) clockwise to the position “RECIRCULATION AND WASHING” (see drops) so that the machine idles.
• Remove the suction pipe and take away the solvent tank.• Point the gun into the solvent tank and press the trigger so
as to recover the residual solvent.• As the pump idles, press the “OFF” (0) switch to stop the unit.
• Now the machine is ready. Should you use water paints, beside washing with the solvent, it is suggested to wash with soap and and clean water.
• Insert the gun trigger lock and fix the nozzle.
Never spray solvents indoor. In addition, it is re-commended to keep far from the pump in order to avoid the contact between the solvent fumes and the electric motor.
• Point the gun (F3) into a collecting tank (F8) keeping the trig-ger pressed (so as to drain the oil inside) till a clean solvent comes out. Now, release the trigger.
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JOLLY
11
F6
F6
Recirculation and
washing
F6
F3
F9
F8
Version on FRAME
Ediz. 009 - 12/2012
PREPARATION OF THE PAINT
• Make sure the product is suitable to be used with a spray gun.
• Mix and filter the product before using it. For filtration, use CLOSE-MESH (ref. 214) and LARGE-MESH (ref.215) LA-RIUS METEX braids.
G
Never use products containing halogen hydrocarbons (as methylene chloride). If these products come into contact with aluminium parts of the equipment, they can cause dangerous chemical reactions with risk of explosion.
Make sure the product to be used is compatible with the materials employed for manufacturing the equipment (stainless steel and aluminium). For further information, please contact the supplier of the product.
OPERATION
START OF THE PAINTING OPERATIONS
• Use the equipment only after performing all the SETTING UP operations described above.
• Dip the suction pipe (G1) into the product tank.
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JOLLY
12
Version on TROLLEY
G1
MIN MAXPRESSIONEPRESSURE
Ediz. 009 - 12/2012
• Open the recirculating-safety valve (G2) (turn clockwise so as the pin slides on the cam track).
OPENIt re-circulates back into
the tank without spraying
CLOSEDIt sprays out of the spray gun
• Close the recirculating-safety valve (G2) (turn clockwise to release the valve).
• Press the switch “ON” (I) of the equipment and turn slightly the pressure control knob clockwise (G3), so as the machine works at the idle speed.
• The machine will continue to suck the product till the flexible hose is full up to the set pressure.
Then it will automatically stop.• Adjust the operation pressure with the knob (G3).
• Make sure the product recycles from the recirculation tube (G4).
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JOLLY
13
G2G2
G2
G3
G2
G4
Ediz. 009 - 12/2012
PROCEDURE TO UNLOCK THE SUCTION GROUP BALL
Should the ball of the suction group be blocked, the unit does not suck the product anymore. Procedere to manually release the ball as follows:
• Press several times the suitable device (G6).
ALARMS
• Flashing lamp (G4) for alarms:
NEVER point the spray gun towards yourselves or other people. The contact with the casting can cause serious injuries.In case of injuries caused by the gun casting, seek immediate medical advice specifying the type of the product injected.
Recirculating-safety valve: when working at the maximum pressure available, releasing the gun trigger can cause sudden increases of pressure. In this case, the recirculating-safety valve opens automatically discharging part of the product from the recirculating tube. Then it closes so as to go back to the previous working conditions.
SPRAY ADJUSTMENT
• Slowly turn clockwise the pressure control knob to reach the pressure value in order to ensure a good atomization of the product.
• An irregular and marked spray on the sides indicates a low working pressure. On the contrary, a too high pressure causes a high fog (“overspray”) and waste of product.
• In order to avoid overthickness of paint, let the gun advance sideways (right-left) when spraying.
• Always paint with regular parallel bands coats.
• Keep a safety and constant distance between the gun and the support to be painted and also keep yourselves perpendicular to it.
PRESS
ALLARMI - ALARMSWARNMELDUNGEN - ALARME
CORRENTE MASSIMA SUPERATAMAXIMUM CURRENT EXCEEDEDMAX. STROM ÜBERSCHRITTEN
MAXIMUM COURANT DÉPASSÉE
SURRISCALDAMENTO HEAD CONTROLOVERHEATING HEAD CONTROLÜBERHITZUNG HEAD CONTROL
SURCHAUFFAGE HEAD CONTROL
MOTORE IN CORTO CIRCUITOMOTOR SHORT CIRCUIT
MOTOR IN KURZSCHLUSSMOTEUR COURT-CIRCUITÉ
TENSIONE DI ALIMENTAZIONE ALTAHIGH VOLTAGE FEEDING CURRENTHOHE VERSORGUNGSSPANNUNG
TENSION D’ALIMENTATION À L’ENTRÉE TROP ÉLEVÉE
TENSIONE DI ALIMENTAZIONE BASSALOW VOLTAGE FEEDING CURRENT
NIEDRIGE VERSORGUNGSSPANNUNGTENSION D’ALIMENTATION À L’ENTRÉE TROP FAIBLE
LED
1
2
3
4
5
For all alarms, the machine shuts down and signals the type of abnormality by means of a series of flashes. As for alarm No. 6, light signalling through a se-ries of uninterrupted flashes is provided without machine shut-down. The operator must, however, immediately connect the unit to an adequate grounding system. LARIUS assumes no responsibility for failure to comply with this requirement.
www.larius.com
JOLLY
14
G5
G6
Ediz. 009 - 12/2012
• Lift the suction pipe and replace the product container with the solvent tank (ensure it is compatible with the product being used).
• Unscrew the gun nozzle (remember to clean it with solvent).
• Press the switch (H2) ON and slightly turn the pressure control knob (H1) clockwise so as the machine works till the motor starts.
• Make sure the solvent recycles the washing liquid from the recirculation tube.
• Close the recirculating-safety valve (H3).
• Point the gun (H4) into the product container (H5) and, keeping the trigger pressed, release the remaining product till a clean solvent comes out. Now, release the trigger.
H CLEANING AT THE END OF THE WORK• Reduce pressure to the minimum (turn counterclockwise the
pressure control knob) (H1).
• Press the switch (H2) placed on the box of the electric motor, to stop the equipment.
• Release the residual pressure by holding down the trigger of the gun and pointing it into a container.
• Open the recirculating-safety valve (H3) to release the pressure in the circuit.
Follow the washing procedure before using again the equipment.
• Lift again the suction pipe and remove the solvent tank.
• Now point the gun into the solvent tank and press the trigger so as to recover the residual solvent.
• As the pump starts idling, press the switch OFF (0) to stop the equipment.
• In case of long storage, we recommend you to suck and to leave light mineral oil inside the pumping group and the flexible hose.
SENSORE DI PRESSIONE GUASTOPRESSURE SENSOR FAULT
DRUCKKNOPFANSCHLUSS DEFEKTCAPTEUR DE PRESSION EN PANNE
BLOCCO RICIRCOLO (DOPO 15 MIN.)RECYCLING STOP (AFTER 15 MIN.)
ABSCHALTUNG DES RUCKLAUFS (NACH 15 MIN.)ARRET RECYCLAGE (APRÈS 15 MIN.)
8
7
MANCANZA CONNESSIONE A TERRANO EARTHING
KEINE ERDUNGPAS DE MISE À TERRE
6
Continuous flashing indicates a lack of grounding connection while the machine continues to work. The operator must, however, immedia-tely connect the unit to an adequate grounding system. LARIUS assumes no responsibility for failure to comply with this requirement.
ALLARMI - ALARMSWARNMELDUNGEN - ALARME
LED
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15
H4
H5
H1H2
H3
Ediz. 009 - 12/2012
GENERAL MAINTENANCE
DAILY
• Clean the filters;• Clean the nozzles;• Clean the painting circuit with a suitable product.
PERIODICALLY • Check the pumping gaskets tightening (if the product draws,
replace the gaskets);• Clean the mobile parts from the varnish deposits (spray guns,
etc.); • Check that the tubes and all the fittings are correctly tightened.
Before performing any maintenance operation, discharge the pressure in the pumping unit (open the drain valve).
I
L ROUTINE MAINTENANCE
CHECK ON THE PACKING NUT
Daily check the packing nut is tight in order to avoid wastes but not excessively to prevent the piston from seizing and the gaskets from wearing.
• For tightening, use the wrench supplied (ref. 11503).
• Use the lubricant supplied (ref. 16325) to allow an easy sliding of the piston inside the gasket group.
Daily top up the packing nut.
ALWAYS DISCONNECT THE POWER SUPPLY AND RELEASE THE PRESSURE IN THE PUMPING GROUP (open the drain valve) BEFORE TIGHTE-NING THE PACKING NUT.
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16
Rif. 11503Adjusting
wrench
Oil ring
OILRif. 16325
Ediz. 009 - 12/2012
WARNING PLATES
Art. 16801
Art. 16858
Art. 16859
Art. 16854
Art. 16852
M
MODELLO
MATRICOLA
ANNO DICOSTRUZIONE
MADE IN ITALYWWW.LARIUS.EU
Art. 56524
Art. 8079Art. 18677
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Ediz. 009 - 12/2012
TROUBLESHOOTINGN
Always disconnect the equipment and discharge the pressure before performing any check or replacement of pump parts (see "correct procedure of decompression").
• The equipment does not start
• The equipment does not suck the product
• The equipment sucks but does not reach the pressure desired
• When pressing the trigger, the pressure lowers considerably
• The pressure is normal but the product is not atomized
• The atomization is imperfect
• When releasing the trigger of the gun, the equipment does not stop (the motor runs slowly and the piston rod moves up and down)
• Lack of voltage;
• Considerable drops in mains voltage;• On/Off switch disconnected;
• Breakdown of pressure transmitter;• Breakdown of motor electric control box;• The line of material coming out of the
pump is already under pressure;• The product is solidified inside the
pump;
• Suction filter clogged;• Suction ilter too fine;
• The equipment sucks air;• Ball is blocked;
• Lack of product;• The equipment sucks air;• The recirculating-safety valve is open;• The gaskets of the pumping group are
worn;• Suction or delivery valve dirty;
• Nozzle too big or worn;• The product is too dense;• The filter of the gun-butt is too fine;
• The nozzle is partially clogged;• The product is too dense;• The filter of the gun-butt is too fine;
• The nozzle is worn;
• The gaskets of the pumping group are worn;
• Suction or delivery valve dirty;
• Recirculating-safety valve defective;
• Check the correct connection to the power supply;
• Check the extension cable;• Ensure the On/Off switch is on the
“on” position and turn clockwise the pressure control knob;
• Verify and replace it, if necessary;• Verify and replace it, if necessary;• Open the drain valve to release
pressure in the circuit;• Open the drain valve to release
pressure in the circuit and stop the machine. Disassemble the pumping group and the pressure transmitter and clean;
• Clean or replace it;• Replace it with a larger-mesh filter
(with very dense products, remove the filter);
• Check the suction pipe;• Press the manual unlocking device;
• Add the product;• Check the suction pipe;• Close the recirculating-safety valve;• Replace the gaskets;
• Disassemble the pumping group;
• Replace it with a smaller one;• Dilute the product, if possible;• Replace it with a larger-mesh filter;
• Clean or replace it;• Dilute the product, if possible;• Replace it with a larger-mesh filter;
• Replace it;
• Replace the gaskets;
• Disassemble the pumping group and clean;
• Verify and replace it, if necessary;
SolutionCauseProblem SolutionCauseProblem
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Ediz. 009 - 12/2012
O CORRECT PROCEDURE OF DECOMPRESSION
• Insert the gun clamp (O1).
WARNING : If the equipment is still under pressure after per-forming the operations above described because of the nozzle or the flexible hose clogged, proceed as follows:• Loosen very slowly the gun nozzle.• Release the clamp.• Point the gun into the container of the product
and press the trigger to release pressure.• Loosen very slowly the fitting of connection
from the flexible hose to the gun.• Clean or replace the flexible hose and the
nozzle.
• Move the switch (O2) to the OFF position to stop the equip-ment.
• Reduce pressure to the minimum (turn counterclockwise the pressure control knob (O3)).
• Disconnect the power supply cable (O4).
• Release the gun clamp (O1), point the gun into the tank of the product and press the trigger to release pressure. At the end of the operation, insert the gun clamp.
• Open clockwise the recirculating-safety valve (O5) to release the residual pressure.
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19
O4
O1
O3O2
OFF
O5
Clamp inserted
Clamp released
Ediz. 009 - 12/2012
P REPLACEMENT OF THE PUMPING GROUP’S GASKETS• It is recommended to perform this operation after having
cleaned the equipment.
• Use a screwdriver (P3) to turn the motor(P4) until the piston stem is at the bottom of its stroke and then move the rod accordingly to remove it.
• Remove the locking pin (P5) using pliers (P6).
• Unscrew the fixing ring nut (P7), to the end of the thread using a 45 mm spanner.
• Unscrew the suction casing using a 32 mm spanner as illu-strated. If necessary, remove the suction pipe (P8) by means of a 19 mm spanner before performing other operations.
• Use a 19 mm spanner to unscrew the ring nut (P1) on the feeding pipe in order to make the operation easier.
Always disconnect the power supply and discharge pressure before performing the following opera-tions (follow the “correct procedure of decom-pression”).
• Release the plastic covering (P2).
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20
P1
P6P5
P7
P8
P2
P4
P3
Ediz. 009 - 12/2012
• Disconnect the pumping group by unscrewing the fastening nut (wrench 45).
• Unscrew the pumping group from the housing.
You can now work easily as the pump casing has been freed.
• Grip the complete pump unit (P9) in a vice (P10) (as shown).
• Slacken the ring nut (P11) by two full turns using the special pin (P12) supplied.
Turn anticlockwise as shown.
• Remove the pump unit (P13) from the foot valve (P14) as shown.
Inspect the two parts separately.
PIT STOP MAINTENANCEThe replacement of upper and lower will take about 25 minutes.
REPLACING THE FOOT VALVE SEALS• Replace the PTFE gasket (P15) located under the ball housing
(P16).
• Check that the surfaces of the ball housing (P16) and the ball (P17) are not damaged. If necessary, replace them both.
• Fit them again using the component sequence as shown.
• Use a 36 mm spanner to unscrew the pump unit as shown.
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21
P10
P9
P11
P12
P13
P14
Ediz. 009 - 12/2012
REPLACING THE PUMP UNIT HOUSING UPPER GASKET
• Remove the piston stem (P18) from the pump unit housing (P19) as shown.
• Unscrew the gasket ring nut (P20) completely. All the gaskets in the unit must be replaced at the same
time to ensure a correct operation of the equipment.
• Remove the upper stainless steel female ring (P21) as shown.
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22
P15
P18
P19
P20
P21
P21
P16P17
Ediz. 009 - 12/2012
• Remove the kit of gaskets contained inside the pump unit housing, as shown.
• Remove the lower stainless steel male ring (P22) as shown.
• Fit the new gasket kit according to the component sequence shown in the picture.
Upper whitePTFE
Grey polyethylene
Waxed leather
Grey polyethylene
Lower white PTFE
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23
1
P22
2
3
4
5
U P P E R
Ediz. 009 - 12/2012www.larius.com
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24
P23
P24
P19
• Remove the PTFE O-ring (P23) and replace it with a new one (P24).
REPLACING THE PUMP UNIT STEM GASKET
• Secure the stem (P19) in a vice as shown.
Waxed leather Code16155
Steel male ringCode 16108
Polyethylene grey Code 16124
PTFE whiteCode 16107
Steel female ringCode 16106
Polyethylene grey Code 16124
PTFE grey Code 16107
L O W E R
Ediz. 009 - 12/2012 www.larius.com
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25
P19P25
P19
• Fit the new gasket kit according to the component sequence shown in the picture.
Check the scraper for wear (Ref. 18648). Replace if necessary.
• Use a 10 mm spanner to unscrew and remove the stem (P19) as indicated.
• Remove the complete gasket kit (P25) from the stem (P19), as shown, in order to replace it.
Steel male ringCode 18644
Steel female ringCode 18645
PTFE white Code 16117
Polyurethane red Code 16114
PTFE White Code 16177
Polyethylene grey Code 16136
PTFE scraper ringCode 18648
Ediz. 009 - 12/2012
• Insert the stem (P19) into the housing (P18) while rotating it in order to allow it to slide more easily and to avoid damaging the upper gaskets.
• Lubricate the O-ring (P30) (Ref. 16126) with grease, as shown. Vaseline is recommended for this task.
• Replace the scraper ring (P26) of the valve piston, as shown in the picture.
• Check the surfaces of the ball (P27) and ball housing (P28), and replace both if damaged.
• Assemble the components as shown.
• Lubricate the gaskets (P29) and the stem. Vaseline is recommended for this task.
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26
P19P18
P28P26 P27
P29
P30
Ediz. 009 - 12/2012
• Put liquid PTFE on the first two spirals (P31) and (P32) to avoid the two components coupled as shown from unscrewing.
• Use a 36 mm spanner to screw the pump unit (P10).
• Make the piston stem (P19) completely slide.
• Use the pin (P12) supplied to tighten the gasket ring nut (P11). Close until it is completed tightened, without forcing.
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27
P32
P31
P19
P11
P12
P10
Ediz. 009 - 12/2012
CORRECT POSITIONING OF THE PUMP UNIT
Once the unit has been refitted, proceed as follows:
• Check the position of the rod, which should be positioned at its lower stopping point.
• Put the pump unit (P10) inside the reduction cover (P33) as shown.
• Screw the pump unit (P10) inside the reduction cover.
The reference value (see drawing) must be 18 mm.The maximum tolerance accepted for correct ope-ration is 21 mm maximum and 16 mm minimum.
• Use a gauge to measure the gap between the base of the template and the tightening groove.
• Screw the pump unit onto the front template, making sure that the end of the stem is aligned with the rod groove (P34).
• Align the two holes (rod + stem) and insert the stopping pin (P35) inside the rod (P34).
• Check that the closing spring (P36) in the rod (P34) is aligned with the pin housing when closed (as shown).
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28
18m
m
Refe
renc
e
min
. 16m
mm
ax. 2
1mmP36 P35 P34
P10
18 mm
P10
P33
Ediz. 009 - 12/2012
REPLACEMENT OF THE BALL RELEASE GROUP SEAL
In case there is a loss of material from the ball release group (P39), it is necessary to replace the gasket (X1) as shown.
• For correct reassembly, see the drawing of the pump unit, and follow disassembly operations in reverse order.
• Once the unit has been correctly positioned, tighten the lock nut (P37) hard against the front template.
To tighten, use a 45 mm spanner.
• Close the inspection cover (P2) again.
• Fit the suction pipe (P38). Put PTFE tape or liquid PTFE over the threaded part before
screwing it onto the foot valve.
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29
P37
P2
X1
P39
P38
APPLYPTFE
Ediz. 009 - 12/2012
SPARE PARTS Version on FRAME
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30
R V
S
W
QU
Z
Complete electro-hydraulic control deviceRef. 56561Page 38
Complete electro-mechanical grouppage 34
Recirculating-safety valve group ref. 56563Page 32
Complete hydraulic grouppage 37
Electric motorpage. 41
Accessoriespage 43
Frame Ref. 56564pag. 33
Ediz. 009 - 12/2012
SPARE PARTS Version on TROLLEY
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T V
S
W
QU
Trolleypage 36
Complete electro-hydraulic control deviceRef. 56561Page 38
Complete electro-mechanical grouppage 34
Recirculating-safety valve group ref. 56563 page 32
Complete hydraulic grouppage 37
Electric motorpage 41
Z Accessoriespage 43
Ediz. 009 - 12/2012
Pos. Code Description
- 56563 Recirculating-safety valve group
1 4033 OR 2062
2 16415 Valve housing
3 53007/3 OR 2018
4 16419 Ring BK 2018
5 16420 Complete rod
6 16410 Spring
7 16409 Clamping ring
8 16408 Pin
9 16405 Knob
Q RECIRCULATING-SAFETY VALVE GROUP REF. 56563FOR ALL VERSIONS
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1 2
3 4 5
7 8 96
WARNING: Always indicate code and quantity for each part required.
Ediz. 009 - 12/2012
Pos. Code Description
- 56564 Frame unit
1 21654 Handle
2 50526 Handgrip
3 56527 Right frame-tube
4 56528 Left frame-tube
5 37406 Screw
6 34009 Washer
7 37403 Foot
8 37177 Screw
R FRAME REF. 56564WARNING: Always indicate code and quantity for each part required.
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5
6
2
1
7
4
3
56
6 8
7
Ediz. 009 - 12/2012
COMPLETE ELECTRO-MECHANICAL GROUP REF. 56560FOR ALL VERSIONS
S
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34
2
3
4
55
6 6
7
89
9
10
1112
13 1415
16
1718
18
20
2021
22
1
23C
OM
PL
ET
E P
ISTO
NR
IF. 1
8650
CO
MP
LE
TE
SL
EE
VE
RIF
. 565
62
CO
MP
LE
TE
CO
NN
EC
TIO
N T
UB
ER
EF.
187
90
EL
EC
TR
O-H
YD
RA
UL
IC G
RO
UP
RE
F. 5
6561
COMPLETE HYDRAULIC GROUPREF. 56562
WARNING: Always indicate code and quantity for each part required.
Ediz. 009 - 12/2012
Pos. Pos.Code CodeDescription Description
0 56560 Complete electro-mechanical group
1 56566 Electric motor 220V 50Hz
2 56520 Motor flange
3 56521 Motor shaft
4 18663 Reduction cover
5 18667 Bushing
6 4233 Pin
7 18672 Complete cam
8 18680 Complete transmission
9 18681 Transmissione bushing
10 18665 Spring
11 18664 Rod bushing
12 18685 Ring
13 34020 Rivet Ø 2 mm
14 18666 Pin
15 18674 Safety cover
16 5378 Screw
17 18673 Complete coupling rod
18 8029 Screw M6x30
19 8029 Screw M6x30
20 34009 Washer
21 56522 Motor cover
22 33024 Nut
23 56572 Nut Cover
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35
Ediz. 009 - 12/2012
TROLLEY REF. 56555
Pos. Code Description
1 21654 Handle
2 50526 Handgrip
3 37406 Screw
4 34009 Washer
5 91047 Wheel washer
6 37218 Wheel
7 18635 Frame
8 95159 Caps
9 37177 Screw
T
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36
WARNING: Always indicate code and quantity for each part required.
134
5
6
8
7
2
49
34
Ediz. 009 - 12/2012
COMPLETE HYDRAULIC GROUP REF. 56562 FOR ALL VERSIONSU
0 56562 Complete hydraulic group 1 16109 Ring packing 2 16127 Locking nut 3 16105 Upper gaskets kit 4 96208/1 Fitting 5 18640 Sleeve 6 16126 OR 2112 7 18642 Ball guide 8 33028 Ball 9 91018 Ball housing 10 18675 Seal 11 56536 Foot valve body
12 18553 OR 2012 13 56540 Disk 14 9288 Spring 15 56547 Releasing rod 16 56538 Guiding bushing 17 56541 Rod rubber 18 18652 Piston rod 19 16130 Ball 20 18651 Lower gaskets kit 21 18648 Scraper ring 22 18655 Complete rod valve
Pos. Pos.Code CodeDescription Description
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37
1
2
4
5
6
7
8
9
10
12
13
15
16
17
11
23
18
19
21
22
3
1420
COMPLETE CONNECTION TUBEREF. 18790
CO
MP
LE
TE
HY
DR
AU
LIC
RO
DR
EF.
186
50
CO
MP
LE
TE
HY
DR
AU
LIC
SL
EE
VE
RE
F. 5
6565
WARNING: Always indicate code and quantity for each part required.
Ediz. 009 - 12/2012
COMPLETE ELECTRO-HYDRAULIC DRIVING GROUP REF. 56561FOR ALL VERSIONS
V
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38
1
2 34 5 6789
1011
121415
1617
18
19
2021
19
2423
22
13
25
26
29 2829 27
WARNING: Always indicate code and quantity for each part required.
WA
RN
ING
Long
scr
ew
16 m
m
WA
RN
ING
shor
t scr
ew
8 m
m
Ediz. 009 - 12/2012
Equipped with:
MATERIAL HOSE 1/4" - M16x1,5 Art. 18007: 15 mt
For a 1/4” fitted gun, you need:
ADAPTERArt. 3276
Pos. Pos.Code CodiceDescrizione Descrizione
0 56561 Complete electro-hydraulic group
1 56533 Electro-hydraulic box
2 56532 Box cover
3 18625 Gasket
4 56563 Valve
5 56530 Electronic card
6 56534 Filter cap
7 16205 Filter sieve
8 18627 Sieve support
9 56535 Gasket
10 96206 Fitting
11 18614 Fitting
12 5933 Switch
13 95210 Dowel
14 18684 Gasket
15 18692 Pressure sensor
16 18693 Potentiometer
17 18682 Plug
18 18687 Pressure label
19 18871 Cable fastener
20 18870 Power cable
21 96208/1 Fitting
22 18694 Adjusting knob
23 5737 Washer
24 4019 Screw
25 18657 Pressure label
26 34020 Rivet
27 5727 Screw M6x8
28 54004 Screw M6x16
29 32005 Rondella ø6
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Ediz. 009 - 12/2012www.larius.com
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40
GASKETS ASSEMBLY
Steel male ringCode 18644
Steel female ringCode 18645
PTFE white Code 16117
Polyurethane red Code 16114
PTFE White Code 16177
Polyethylene grey Code 16136
Code 16132
Code 16105
PTFE scraper ringCode 18648
Waxed leather Code16155
Steel male ringCode 16108
Polyethylene grey Code 16124
PTFE whiteCode 16107
Steel female ringCode 16106
Polyethylene grey Code 16124
PTFE grey Code 16107
U P P E R S E A L S
L O W E R S E A L S
Code 16133
Code 18651
Ediz. 009 - 12/2012
SUCTION AND RECIRCULATION KIT ON FRAMEW
56567 Complete suction-recirculation kit 1 56569 Suction tube 2 8058 Nipple 1/2” 3 8071 Gasket 1/2” 4 20811 Elbow M-F 5 16802 Filter 6 56542 Filter fitting 7 56573 Reciculation hose 8 18054 Spring 9 96206 Nipple
Pos. Pos.Code CodeDescripton Description
56571 Suction-recirculation group 1 56569 Suction tube 5 16802 Filter 6 56542 Filter fitting 7 56573 Recirculation hose 8 18094 Spring 9 96206 Nipple
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41
WARNING: Always indicate code and quantity for each part required.
8
1
2
4
3
9
56
7
Ediz. 009 - 12/2012
SUCTION AND RECIRCULATION GROUP ON TROLLEY RIF. 56568X
Pos. Code Description
0 56568 Complete suction-recirculation group
1 18170 Rilsan hose
2 16066 Nut with spring
3 8046 Tube
Pos. Code Description
4 4011 Fitting
5 16802 Filter
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42
WARNING: Always indicate code and quantity for each part required.
1
45
3
2
DISCONNECT THE POWER SUPPLY BEFORE CHE-CKING OR REPLACING THE BRUSHES.
Ediz. 009 - 12/2012
• Periodically check the wear of the brushes (at least every 250 working hours).
• Periodically check the perfect connection among all the electrical components (at least every 250 working hours).
• The length of the brush contact must be higher than 7 mm to guarantee a good working of the rotary group.
• To access the brushes proceed as follows: “A - B - C - D - E”.
ELECTRIC MOTORY
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43
BRUSHES CHECK
B
C
A
D
E
WARNING: Always indicate code and quantity for each part required.
*Length of the new brush **Minimum length of the brush REPLACE0
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JOLLY
44
11 m
m*
7 m
m**
BRUSHRef. 56570
Components Pos. 5 - 11023 - Linkage 11005/3 Ball 11204/1 Ball housing 11205/2 Spring 11205/4 Linkage 11205/5 Sleeve 11205/6 Manifold sleeve 11205/7 Bush
Pos. Pos.
Super Fast Clean nozzle
Super Fast Clean body
Super Fast Clean gasket
Sleeve
Hand guard +
3 TSP 3x8 screws
Complete linkage rod
Complete trigger
Safety lever
Brake washer
Trigger
Pin
Pin
Pin
Spray gun body
Plug
Plate
M5 self-locking nut
Copper gasket
Filter
Handgrip
Spring
Copper gasket
M16X1.5 articulated joint
1/4” articulated joint
See table*
18270
18280
11004
11006 +
11032
11203
11008
11010
11011
11014
11012
11013
11034
11206
11207
11208
11209
11020
-
11018
11017
32010
11015
11155
A
1
2
3
4
5
6
6a
6b
6c
6d
6e
6f
7
8
9
10
11
12
13
14
15
16
Code Description Code Description
A
1
2 3
4
6
12
5
116a
6b
6c 6d6e
7
89
10
13
14
15
16
6f
Ediz. 009 - 12/2012
HIGH PRESSURE GUN AT 250Z
* Nozzle codes are listed in the chapter “Accessories”.
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45
WARNING: Always indicate code and quantity for each part required.
ACCESSORIES
Ediz. 009 - 12/2012
PISTON GUNSTOCK FILTERSArt. 11039: Green (30M)Art. 11038: White (60M)
Art. 11037: Yellow (100M) Art. 11019: Red (200M)
HIGH PRESSURE HOSE 3/8" M16x1,5 max pressure 425 bar
Code 18063: 7,5 mtCode 18064: 10 mtCode 18065: 15 mt
ANTISTATIC HOSE 3/16"M16x1,5 max pressure 210 bar
Code 6164: 5 mtCode 55050: 7,5 mtCode 35018: 10 mt
ANTIPULSATIONS HOSE 1/4" - M16x1,5 max pressure 250 bar
Code 35013: 5 mtCode 35014: 7,5 mtCode 35017: 10 mtCode 18026: 15 mt
Art. 147: HIGH PRESSURE MANOMETER M16x1,5
Art. 150: HIGH PRESSURE MANOMETER GJ 1/4"
Art. 270: FILTER 100 MESHArt. 271: FILTER 60 MESH
Art. 16205: FILTER 60 MESHArt. 16204: FILTER 100 MESHArt. 16203: FILTER 200 MESH
Art. 21801: MANUAL GUN MIST-LESS L400 complete with Mi-st-Clean base for Super Fast Clean or Top Spraying Clean tip.Max pressure:140 bar
Art. 40107: COMPLETEREPAIRINGKIT
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ACCESSORIES
ELECTRICMIXERS:
Art. 217550: MX 850 Power 850WArt. 217560: MX 1100 Power 1080WArt. 217570: MX 1100E Power 1080W
Ediz. 009 - 12/2012
Art. 16780:
TELESCOPIC PAINT ROLLER
complete with:
n. 1 Roller with extra-long fiber
n. 1 Roller with long fiber
n. 1 Roller with medium fiber
Flexible hose mt. 2 3/16 " M16x1,5
GUN EXTENSIONArt. 153: cm 30 Art. 153: cm 40 Art. 155: cm 60 Art. 158: cm 80
Art. 156: cm 100
PLA 1/4” + BASE SUPER FAST-CLEAN Art. K11420-K11425-K11430: cm 130-180-240
PLA M16x1,5 + BASE SUPER FAST-CLEAN Art. K11421-K11426-K11431: cm 130-180-240
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TOP-SPRAYING CLEAN
SUPER FAST-CLEAN
ACCESSORIES
Ediz. 009 - 12/2012
Art. 18270: SUPER FAST-CLEAN base UE 11/16x16
Art. 18280: GASKET
SUPER FAST-CLEAN TIP
NOZZLES CODES
TOP-SPRAYING CLEAN TIP
TSC 7-20TSC 7-40TSC 9-20TSC 9-40
TSC 11-20TSC 11-40TSC 13-20TSC 13-40TSC 13-60TSC 15-20TSC 15-40TSC 15-60TSC 17-20TSC 17-40TSC 17-60
TSC 19-20TSC 19-40TSC 19-60TSC 21-20TSC 21-40TSC 21-60TSC 23-20TSC 23-40TSC 23-60TSC 27-20TSC 27-40TSC 27-60TSC 31-40TSC 31-60
Art. 18270: SUPER FAST-CLEAN base UE 11/16x16
Art. 18280: GASKET
NOZZLES CODES
SFC07-20SFC07-40SFC09-20SFC09-40SFC11-20SFC11-40SFC13-20SFC13-40SFC13-60SFC15-20SFC15-40SFC15-60SFC17-20SFC17-40SFC17-60SFC19-20SFC19-40
SFC19-60SFC21-20SFC21-40SFC21-60SFC23-20SFC23-40SFC23-60SFC25-20SFC25-40SFC25-60SFC27-20SFC27-40SFC27-60SFC27-80SFC29-20SFC29-40SFC29-60
SFC29-80SFC31-40SFC31-60SFC31-80SFC33-40SFC33-60SFC33-80SFC39-40SFC39-60SFC39-80SFC43-40SFC43-60SFC43-80SFC51-40SFC51-60SFC51-80
www.larius.com48
PAINT SPRAYING EQUIPMENT
L’innovazione.Quella vera.
DIRECT LINE
CUSTOMERS TECHNICAL SERVICE
Tel. (39) 0341.621256 - Fax (39) 0341.621234
P A I N T S P R A Y I N G E Q U I P M E N T
MANUFACTURER:
23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43E-mai l : lar ius@lar ius.com - Internet ht tp: / /www.lar ius.com