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Owner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. • Safety • Assembly • Operation • Maintenance • Parts Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. pRINTED IN U.S.A.

Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

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Page 1: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Owner's Manual

CRAFTSMAN40"- 2 STAGE SNOW THROWER

TRACTOR ATTACHMENT

Model No. 486.24839

CAUTION:Before using this product,read this manual and follow

all Safety Rules and

Operating Instructions.

• Safety• Assembly• Operation• Maintenance• Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

pRINTED IN U.S.A.

Page 2: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

ACCESSORIES ........................................................... 2SAFETY RULES .......................................................... 3FULL SIZE HARDWARE CHART ................................. 4CARTON CONTENTS ................................................. 5ASSEMBLY ................................................................. 5OPERATION ............................................................ 18MAINTENANCE ......................................................... 19

SERVICE AND ADJUSTMENTS ................................ 20STORAGE ................................................................. 21TROUBLESHOOTING ............................................... 21REPAIR PARTS ILLUSTRATION ......................... 22,2zREPAIR PARTS LIST ........................................... 23,25SLOPE GUIDE .......................................................... 27PARTS ORDERING/SERVICE ................ BACK COVER

LIMITED ONEYEAR WARRANTY ON 40" 2-STAGE SNOWTHROWERFor one year from the date of purchase, when this snow thrower is maintained and lubricated according to the operatingand maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge.If this snow thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the date ofpurchase.

This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintainthe equipment according to instructions contained in the owner's manual.

WARRANTY SERVICE iS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENTIN THE UNITED STATES.

This warranty applies onty while this product is in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179

These accessories were available when the unit was purchased. They are also available at most Sears retail outletsand service centers. Most Sears stores can order repair parts for you when you provide the model numbers of yourtractor and snow thrower.

WHEEL WEIGHT TIRE CHAINS DRIFT CUTTER BARSKIT NO. 71-88294

The model number and serial numbers will be found on adecal attached to the snow thrower.

You should record both the serial number and the date ofpurchase and keep in a safe place for future reference.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

486.24839

Page 3: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Any power equipment can cause injury if operated improperly or if the user does not understand hew to operatethe equipment. Exercise caution at all times, when using power equipment.

• Read this owner's manual carefully and know howto operate your snow thrower and how to stop theunit and disengage the controls quickly.

• Never allow children to operate the equipment.• Never allow adults to operate the equipment

without proper instruction.• Keep the area of operation clear of all persons,

especially small children, and pets.• Thoroughly inspect the area where the equipment

is to be used and remove all door mats, sleds,boards, wires and other foreign objects.

• Disengage all clutches and shift into neutral beforestarting engine.

• Do not operate equipment without wearing ad-equate winter outer garments.

• Wear substantial footwear which will protect feetand improve footing on slippery surfaces.

• Check fuel before starting the engine. Do notremove the fuel cap or fill the fuel tank while theengine is running or hot. Do not fill the fuel tankindoors. Gasoline is an extremely flammable fuel.

• Make sure the snow thrower height is adjusted toclear the type surface it will be used on.

• Do not use the snow thrower without the rearweight attached to the tractor.

• Never make any adjustments while the engine isrunning.

• Always wear safety glasses or eye shield duringoperation or while performing and adjustment orrepair.

• Do not place hand or feet near rotating parts. Keepclear of the discharge opening at all times.

• Use extreme caution when operating on or crossinggravel surfaces.

• Do not carry passengers.• After striking a foreign object, stop the engine,

remove the wire from the spark plug and thenthoroughly inspect the snow thrower for damage.Repair any damage before restarting and operatingthe snow thrower.

• If the snow thrower starts to vibrate abnormally,stop the engine immediately and check for thecause. Vibration is generally a warning of trouble.

Stop the engine whenever you leave the operatingposition, before unclogging the snow thrower ormaking any adjustments or inspections.Take all possible precautions when leaving the unitunattended. Disengage the attachment clutch leveror switch, lower the snow thrower, shift into neutral,set the parking brake, stop the engine and removethe key.When cleaning, repairing or inspecting, makecertain all moving parts have stopped. Disconnectthe spark plug wire and keep it away from the plugto prevent accidental starting.Do not run engine indoors except when transport-ing the snow thrower in or out of the building. Openthe outside doors. Exhaust fumes are dangerous.Do not clear snow across the face of slopes.Exercise extreme caution when changing directionon slopes. Do not attempt to clear steep slopes.Refer to the slope guide on page 27 of this manual.Never operate the snow thrower without guards,plates or other safety protection devices in place.Never operate the snow thrower near glass enclo-sures, automobiles, window wells, drop offs etc.without proper adjustment of the snow throwerdischarge angle.Never direct discharge at bystanders or allowanyone in front of the snow thrower.Never run the snow thrower into material at highspeeds.Do not overload the machine capacity by attempt-ing to clear snow at too fast a rate.Never operate the machine at high transport speedon slippery surfaces. Look behind and use carewhen backing.Watch for traffic and stay alert when crossing oroperating near roadways.Disengage power to the snow thrower when trans-porting or when not in use.Use only attachments and accessories approved bythe manufacturer of the snow thrower (such aswheel weights, counter weights, cabs etc.)Never operate the snow thrower without goodvisibility or light.

I

Look for this symbol to point out important safety precautions. It mean--Attention!! IBecome alert!! Your safety is involved. h

Page 4: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

SPARE PARTS BAGStorethese two bolts and nuts In a safeplace until needed. (See page 20.)

SHOWN ACTUAL SIZE

NOT SHOWN ACTUAL SIZE/CC

/ FF.EE

/oo _ KK

REF.

ABCDEFGHIJKLMNOPQR

QTY.

14262422624101412722

DESCRIPTION

Hex Bolt, 1/2" x 1-1/4"Hex Bolt, 3/8" x 1"

, Hex Bolt, 5/16" x 1-3/4"Hex Bolt, 1/4" x 1"Slotted Truss Head Bolt, 3/8" x 1"Carriage Bolt, 3/8" x 1"Carriage Bolt, 5/16" x 1-3/4"Carriage Bolt, 5/16" x 1-1/4"Carriage Bolt, 5/16" x 1"Carriage Bolt, 5/16" x 3/4"

REF.

S 1T 6U 12V 4W 11X 1Y 3Z 3AA 1BB 2

QTY. DESCRIPTION

Washer, 3/8"Hex Lock Nut, 1/4"Hex Nut, 5/16"Hex Lock Nut, 5/16" (2 pcs. spare parts)Hex Lock Nut, 3/8"Hex Nut, 1/2"Hairpin Cotter, 5/64"Hairpin Cotter, 1/8"Hairpin Cotter, 3/32"Shear Bolt (spare parts)

Shoulder Bolt, 3/8" x 5/8"Lock Washer, 3/8"Lock Washer, 5/16"Lock Washer, 1/2"Washer, 1/2"Washer, 1/4"Washer, 5/16"Bowed Washer

CC 1 Tarp StrapDD 1 SpringEE 3 Chute KeeperFF 1 Chain, TensioningGG 1 TrunnionHH 1 SpacerII 2 Lock PinJJ 1 Plastic CapKK 2 Nylon Tie

Page 5: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

CARTON CONTENTS

1. Cross Brace (Weight Tray)2. Side Brace (Weight Tray)3. Right Hand Side Plate (Stamped "R")4. Left Hand Side Plate (Stamped "L")5. Anti-rotation Bracket6. Engagement Rod (Not used on some models)7. Engine Pulley Keeper8. Chute Crank Rod Assembly9. Support Tube, Crank Rod10. Lift Handle Tube and Cable

11. Cable Bracket12. Plastic Keg13. Left Hand Hanger Bracket (Stamped "L")14. Right Hand Hanger Bracket (Stamped "R ")15. Clutch Idler Assembly16. V Belt, Drive17. V Belt, Auger (Attached to Housing Assembly)18. Chute and Control Cable Assembly

19. Housing Assembly20. Weight Tray

Hardware Package (Stored inside Plastic Keg)

16

Page 6: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

TOOLS REQUIRED FOR ASSEMBLY

(2) 7/16" Wrenches(2) 1/2' Wrenches(2) 9/16" Wrenches(2) 3/4" Wrenches(1) Knife

ADDITIONAL ITEMS REQUIRED

General Purpose Grease

ASSEMBLY OF SIDE PLATES TO TRACTORRight hand (R,H.) and left hand (L.H.) side of the tractorare determined from the operators position while seatedon the tractor.

TRACTORS WITH FRAME MOUNTED FRONTSUSPENSION BRACKETS (See page 7 for tractorswith axle mounted front suspension brackets.)

• Remove two bolts from each side of the tractorframe as shown in figure 1.

REMOVAL OF PARTS FROM CARTON

• Remove all parts and hardware packages from thecarton. Lay out parts and hardware and identify usingthe illustrations on pages 4 and 5.

NOTE: Not all of the supplied parts and hardwarewill be needed for your particular tractor. Unneededitems may be discarded after you have completedassembly.

& CAUTION: Before starting to assemblethe snow thrower, remove the spark plugwire(s), set the parking brake andremove the key from the tractor ignition.

TRACTOR PREPARATION

Before performing these instructions, refer to the Serviceand Adjustments section of your tractor owner's manualfor specific safety instructions.

• Allow engine, muffler and exhaust deflector to coolbefore beginning.

• Remove any front or rear attachment which ismounted to your tractor.

• Remove the mower deck. Refer to your tractorowner's manual for removal instructions. Mark allloose parts and save for re-assembly.

• Remove the tractor hood and grill assembly. Refer toyour tractor owner's manual for removal instructions.

ITEMS REMOVED FROM TRACTOR

Store all parts that you remove from the tractor and donot re-use while assembling the snow thrower.

REMOVE BOLTS FROM THESE HOLES

FRONTSUSPENSIONBRACKET

FIGURE 1 RIGHT SIDE VIEW

Assemble the R.H. Side Plate (marked "R") to thenow empty holes in the right side of the tractor frame.Use two 3/8" x 1" hex bolts and 3/8" lock washers asshown in figure 2. Repeat for the L.H. side.

NOTE: If the side plates are later removed fromthe tractor frame, bolts must be assembled backinto the empty holes in the frame.

3_"LOCKWASHER

3/8"x1"HEXBOLT

\

FIGURE 2

R.H. SIDE

PLATE

,, IRIGHT SIDE VIEW

6

Page 7: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Assemble a shoulder bolt, a 3/8" lock washer and a3/8" hex lock nut to the bottom hole in each sideplate. See figure 3.

Proceed to page 8.

3_" HEX LOCK NUT

_8"LOCKWASHER

R. H. SIDE PLATE

FIGURE 3

3/8" SHOULDER BOLT

RIGHT SIDE VIEW

Attach the R.H. Side Plate (marked "R") to the rightside of the tractor frame as shown in figure 5. For thefront hole use a 3/8" x 1" hex bolt, a 3/8" lock washer,a 1/2" flat washer and a 3/8" hex lock nut. Use the flatwasher as a shim between the frame and the sideplate. For the rear hole use a 3/8" x 1" hex bolt, and a3/8" lock washer. Repeat for the L.H. side.

NOTE: Depending on the tractor model, the boltmay insert freely into the front hole or it may screwinto the hole. If the hole is not threaded, the boltwill form threads as it is screwed in.

3_"LOCK I_"FLATWASHER WASHER

3/8" x 1"HEX BOLT

3/8"HEXLOCK NUT

R.H. SIDEPLATE

TRACTORS WITH AXLE MOUNTED FRONTSUSPENSION BRACKETS

• Remove the bolt from the hole on each side of thetractor frame as shown in figure 4.

FIGURE 5 RIGHT SIDE VIEW

• Assemble a shoulder bolt, a 3/8" lock washer and a3/8" hex lock nut to the bottom hole in each sideplate. See figure 6.

FIGURE 4

REMOVE BOLT FROMTHIS HOLE

FRONTSUSPENSIONBRACKET

RIGHT SIDE VIEW

FIGURE 6

3/8"HEXLOCKNUT

_8"LOCKWASHER

R.H. SlDE PLATE

3/8" SHOULDER BOLT

RIGHT SIDE VIEW

7

Page 8: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

INSTALLING HANGER BRACKETS

For better clearance, lower the tractor's suspensionarms using the attachment lift lever.

On Tractors With Foot Rest Brackets (Figure 7)

• Remove the bolt and nut that fasten the L.H. andR.H. foot rest brackets to the frame. See figure 7.

• Attach the L,H. Hanger Bracket (marked "L') to theinside of the tractor frame using two 3/8" x 1"carriage bolts, 3/8" lock washers and 3/8" hex locknuts. The bolt heads go on the inside of the tractorframe. Repeat for the R.H, side. See figure 7.

3/8" LOCKBOLT REMOVED WASHER /

. FROM THIS HOLE /

--_.,_ 3/8" HEX

!3/8" x 1"CARRIAGEROlL T

FIGURE 7

t

SUSPENSION ARM

L.H. HANGER _BRACKET

LEFT SIDE VIEW

On Tractors Without Foot Rest Brackets (Figure 8)• Find the empty hole beneath the foot rest, Attach

the LH. Hanger Bracket (marked "L") to the insideof the frame using a 3/8" x 1" carriage bolt (head toinside), a 3/8" lock washer and a 3/8" hex lock nut.See figure 8. Repeat for the R,H. side.

3/8" LOC_WASHER _3/8 HEX

LOCK NUT

ISUSPENSION ARM

3/8"x1" L.H. HANGER _

CARRIAGE BRACKET "_BOLT

FIGURE 8 LEFT SIDE VIEW

INSTALLING SHOULDER BOLTS

All Tractors• Remove the bolt, washer and nut which fasten the

sway bar bracket to the L.H. side of the tractorframe. Replace with a shoulder bolt and a 3/8" hexlock nut as shown in figure 9.

SHOULDER BOLTI \

BOLTREMOVEDFROM THIS HOLE 3/8"HEX

_. \ L_CKNUTSWAY BARBRACKET

FIGURE 9 LEFT SIDE VIEW

Assemble a shoulder bolt and 3/8" hex lock nut tothe R.H. side of the tractor frame, using the firstempty hole to the rear of the R.H. hanger bracket.See figure 10.

Replace the engine pulley keeper on your tractorwith the new pulley keeper supplied with the snowblower. Attach the keeper to the frame using theoriginal bolt, washer and nut. See figure 10.NOTE: Some tractors may already be equippedwith an identical pulley keeper.

ORIGINAL BOLT,NUT AND WASHER

FIGURE 10 RIGHT SIDE VIEW

Page 9: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

INSTALLING CLUTCH/IDLER ASSEMBLYThis section covers the installation of the Clutch/Idlerassembly to tractors with attachment clutches that areeither rod operated (p, 9), cable operated (p. 10) orelectric (p. 12). Use the appropriate instructions foryour tractor.

ROD OPERATED ATTACHMENT CLUTCHES

• Move the attachment clutch lever on the dashpanel to the disengaged (down) position.

Screw the trunnion onto the end of the snow

thrower engagement rod as shown in figure 11.

Locate the clutch arm which is found underneath

the right hand side the tractor, just to the inside ofthe suspension arm. This is the arm that the mowerclutch rod was connected to. The arm movesforward and backward as the attachment clutchlever on the dash panel is moved.

Position the engagement rod to the inside of theclutch arm and insert the drilled end of the rod

through the arm. Secure with a 5/64" hairpin cotter.See figure 11.

ENGAGEMENTROD

TRACTOR'S CLUTCH ARM

/5/64" HAIRPINCOTTER

\SUSPENSION ARM

FIGURE 11 RIGHT SIDE VIEW

Be sure that the loose end of the engagement rodis lifted up toward the front of the tractor (as shownin figure 12) when performing the next operation.You can temporarily support the rod using a rubberband tied to the engine pulley keeper.

Attach the snow thrower's clutch/idler assembly tothe tractor frame by sliding the notched arms at therear of the assembly onto the two shoulder boltsassembled to the inside of the tractor frame. Liftthe front of the assembly, fitting the sides into theR.H. and L.H. hanger brackets. Attach the assem-bly to the brackets using two pivot lock pins and1/8" hairpin cotters. See figure 12.

1/8" HAIRPIN COTTER

PIVOT LOCK PIN

ENGAGEMENTROD

FIGURE 12 RIGHT SIDE VIEW

Make sure the attachment clutch lever on the dashpanel is in the disengaged (down) position.Pivot the upper idler arm so that it rests against thestop bolt and is pointing toward the front as shownin figure 13. Screw the trunnion along the threadsof the engagement rod until it is aligned at the frontend of the idler arm slot. Attach the trunnion to theslot using the 3/8" flat washer and a 5/64" hairpincotter. See figure 13.

FIGURE 13

IDLER ARM

3/8" FLAT

_ WASHER

5/64" HAIRPINCOTTER

RIGHT SIDE VIEW

Page 10: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Assemblethe short "V" belt onto the engine pulleyand then onto the large pulley on top of the clutch/idler assembly. The belt must be placed to theinside of the engine pulley keeper, the idler pulleyand the keeper bolt located beside the large pulley.See figure 14.

IMPORTANT: Do Not assemble the "V" beltaround the outside of the enaine pulley keeper orthe keeper bolt.

Hold this drawing above you while viewing theClutch/Idler Assembly from underneath thetractor, Right and left in the drawing will be thereverse of the viewer's right and left.

ENGINE Left SidePULLEY of TractorKEEPER

ENGINEPULLEY

BOLT

FIGURE 14 VIEWED FROM UNDERNEATH

• Proceed to page 13.

CABLE OPERATED A'n'ACHMENT CLUTCHES

Assemble the cable bracket to the clutch/idlerassembly using two 5/16" x 3/4" carriage bolts,5/16" lock washers and 5/16" hex Iocknuts. Use thetwo front holes in the cable bracket if your tractorhas a 42" mower deck. Use the two rear holes if

your tractor has a 46" mower deck. See figure 15.

5/16" x 3/4"CARRIAGE BOLT

5/16" LOCKWASHER

;/16" HEXLOCK NUT

FIGURE 15

• Move the attachment clutch lever on the dash panelto the disengaged (down) position.

• Lay the clutch/idler assembly beneath the tractor.• Attach the tractor's clutch cable to the cable

bracket. Secure the cable housing guide (groovedown) to the cable bracket using the original collarand retainer spring removed from the mower deck.See figure 16.

• Place a spacer on the welded pin on the idler arm.Hook the end of the ctutch spring over the pin andsecure it with a 1/4" washer and a 5/64" hair cotterpin. See figure 16.

5/64" HAIRCOTTER PIN

/TRACTOR'SCLUTCH CABLE

FIGURE 16

SPACER

10

Page 11: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Attach the clutch/idler assembly to the tractor frameby sliding the notched arms at the rear of theassembly onto the two shoulder bolts assembledto the inside of the tractor frame. Lift the front ofthe assembly, fitting the sides into the R.H. andL.H. hanger brackets. Attach the assembly to thebrackets using two pivot lock pins and 1/8" hairpincotters. See figure 17.

Assemble the short "V" belt onto the engine pulleyand then onto the large pulley on top of the clutch/idler assembly. The belt must be placed to theinside of the engine pulley keeper, the idler pulleyand the keeper bolt located beside the large pulley.See figure 18.

IMPORTANT: Do Not assemble the "V" belt

around the outside of the engine pulley keeper orthe keeper bolt.

1/8" HAIRPIN COTI'ER

PIVOT LOCK PIN

bFIGURE 17

Hold this drawing above you while viewing theClutch/Idler Assembly from underneath thetractor. Right and left in the drawing will be thereverse of the viewer's right and left,

ENGINEPULLEY

KEEPER _

fIDLER

Left Sideof Tractor

ENGINE

_j 4_PULLEY

BOLT

FIGURE 18 VIEWED FROM UNDERNEATH

• Proceed to page 13.

11

Page 12: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

ELECTRIC A'n'ACHMENT CLUTCHES

• Turn the clutch/idler assembly upside down andplace the extra tensioning chain through the leftfront hole as shown in figure 19.

/TENSIONING CHAIN

FIGURE 19

Hook the loose spring through the end of thetensioning chain. See figure 20.

Hook the other end of the spring onto the bottom ofthe bolt and nut which secure the idler pulley to theupper idler arm. Hold the bolt head and assemble a3/8" hex lock nut onto the bolt, leaving it looseenough for the spring to pivot freely between thetwo nuts. See figure 20.

Attach a 3/32" hairpin cotter to the chain, placing itin the fifth link from the spring. See figure 20.

• Attach the clutch/idler assembly to the tractor frameby sliding the notched rear arms of the assemblyonto the two shoulder bolts placed on the inside ofthe tractor frame. Lift the front of the assembly sothat the sides fit inside the R.H. and L.H. hangerbrackets. Attach the assembly to the bracketsusing two pivot lock pins and 1/8" hairpin cotters.See figure 21.

1/8" HAIRPIN COTTER

PIVOT LOCK PIN

FIGURE 21 RIGHT SIDE VIEW

RIGHTSIDE

CHAINL..H.SIDE)

3/32" HAIRCOTTER PIN

LEFTSIDE

Assemble the short "V" belt onto the engine pulleyand then onto the large pulley on top of the clutch/idler assembly. The belt must be placed to theinside of the engine pulley keeper, the idler pulleyand the keeper bolt located beside the large pulley.See figure 22 on page 13..

Place tension on the belt by pulling the left sidetensioning chain out as far as the 5/64" hairpincotter will allow. Secure the chain in this position byinserting a 1/8" hairpin cotter through the chain.See figure 22 on page 13.

IMPORTANT: Do Not assemble the "V" belt aroundthe outside of the engine pulley keeper or thekeeper bolt.

FIGURE 20 VIEW OF BOTTOM

12

Page 13: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

Hold this drawing above you while viewing theClutch/Idler Assembly from underneath thetractor. Right and left in the drawing will be thereverse of the viewer's right and left.

ENGINE Left SidePULLEY of TractorKEEPER

1/8" HAIRPINCOTTER

/

IDLER

L.

KEEPERBOLT

ASSEMBLY OF THE SNOW THROWER

Place the lift handle into the lift bracket on the rightside of the snow thrower. Fasten the handle to thebracket using two 5/16" x 1-3/4" hex bolts, 5/16"lock washers and 5/16" hex nuts. See figure 23.

LIFT HANDLE

\

5/16" HEX NUT "---"_ _'"

/5116"LOCKWASHER

5116" x 1-3/4"HEX BOLT

LIFT BRACKET

FIGURE 23 RIGHT SIDE VIEW

FIGURE 22 VIEWED FROM UNDERNEATHNOTE: Be sure the lift release cable's plastic covering

remains inserted into the trigger assembly whileperforming the next step.

• Push the lift handle down into the locked position.Insert the end of the cable wire into the hole in thelift rod. Place the threaded fitting into the slot in thelift bracket, with one hex nut above and one hexnut and the lock washer below the slot. Tighten thenuts, adjusting them to eliminate slack in the cablewire. See figure 24. Refer also to the Service andAdjustments section on page 20 in this manual.

HINT: For easier assembly of the lift release cable, tiltthe snow thrower forward onto the spiral auger.

LIFT RELEASE

p1,.._ CABLE

_\ WASRER

_'_\ l_r"_ _ _ CABLE

___WIRE

"-------.___LIFTL__ __ - ROD

FIGURE 24 RIGHT SIDE VIEW

13

Page 14: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

• Tilt the snow thrower back down to the ground.

• Remove the nylon tie which fastens the auger drivebelt to the discharge housing, leaving the beltassembled around the pulleys.

• Remove the nylon tie which fastens the chute crankrod to the crank rod support tube.

• Assemble the crank rod support tube to the bracketon the left side of the thrower housing using two5/16" x 1-1/4" carriage bolts, 5/16" lock washersand 5/16" hex nuts. See figure 25.

16"LOCKWASHER

CRANK ROD

5/16"HEX NUT _UPPORTTUBE

FIGURE 25 LEFT SIDE VIEW

Attach the chute tilt control assembly to the topside of the crank support tube using two 5/16" x1-3/4" carriage bolts, bowed washers, 5/16" lockwashers and 5/16" hex nuts. See figure 26.

CHUTE CRANK ROD _._ ,.,_

CRANK SUPPORT TUBE _

TILT CONTROL HANDLE ""_="_'!_ 7

5/16" x 1-3/4" _ll_"%'J__'//_ TILTCARRIAGEBOLT CONTROL

ASSE.B' BOWED WASHER _ ill

5/16" HEX NUT ""

FIGURE 26 LEFT SIDE VIEW

Attach the chute crank rod assembly brackets tothe plastic bracket on the left side of the throwerhousing. Align the chute crank bracket beneath therod support bracket and assemble both to theplastic bracket using two 5/16" x 1" carriage bolts,5/16" flat washers, 5/16" lock washers and 5/16"hex nuts. Do not tighten yet. See figure 27.

CHUTE CRANK 5/16" x I •BRACKET _ CARRIAGE BOLT

' 5/16" HEX NUT

FIGURE 27 LEFT SIDE VIEW

• Coat the top of the ring around the dischargeopening with general purpose grease. See figure 28.

• Place the discharge chute (facing forward) onto thering. Place the anti-rotation bracket on top of thechute flange, aligning it with the holes on the righthand side of the flange. Attach the three chutekeepers (right side up as shown) to the bottom ofthe flange using six 1/4" x 1" hex bolts, 1/4" flatwashers and 1/4" hex lock nuts. Tighten carefullyso that the nuts are snug but do not dig into theplastic chute keepers. See figure 28.

• Place the plastic cap onto the short end of the anti-rotation bracket. See figure 28.

• Position the crank rod spiral so that it does not rubagainst the bottoms of the notches in the chuteflange. Tighten the nuts. See figure 27.

• Check if the crank rod rotates the chute freely. Ifnot, loosen by 1/4 turn each of the six hex boltsholding the chute keepers to the chute flange.

• Secure the control cables to the crank rod supporttube using a nylon tie.

1/4" x 1" / / /HEX BOLT / ANTI-ROTATION

1/4"FLAT BRACKET

PLASTIC CAP .....__GREASED I .- _ .r ,SURFACE

CHUT',KEE,ER

FIGURE 28 RIGHT SIDE VIEW

14

Page 15: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

A'I-rACHING SNOW THROWER TO TRACTOR

NOTE: An additional person's help may be required tomount the snow thrower to the front of the tractor.

• Place the tractor and snow thrower on a flat, levelsurface so that the tractor can be rolled forward toattach the snow blower.

• Remove the Attachment Pin from the snow thrower.

Extend the belt out behind the snow thrower,making sure the belt is still looped over the top ofthe large drive pulley and underneath the two idlerpulleys. The "V" side of the belt must be seated inthe grooves of all three pulleys.

• Roll the tractor up behind the snow thrower, center-ing it between the snow thrower's mounting plates.

Raise the rear of the snow thrower by lifting up onthe lift handle until the notches in the mountingplates align with the shoulder bolts in the tractor'sside plates. Guide the bolts into the notches.

To ease the assembly of the auger drive belt, delaythe installation of the attachment pin shown infigure 29 until you have assembled the belt asinstructed for figures 30 and 31.

A'n'ACHMENT PIN

1/8" HAIRPINCOTTER

- SHOULDER

BOLT

\

MOUNTING PLATE

SIDEPLATE

FIGURE 29 RIGHT SIDE VIEW

INSTALLING THE AUGER BELT

• The auger belt comes preassembled to the pulleyson the snow thrower housing. Make sure the beltpasses over the top of the auger pulley and thentwists 1/4 turn to pass underneath each side idlerpulley. The "V" side of the belt must mate with thegrooves of the pulleys. See figure 30.

TWIST1/4 TURN

IDLERPULLEY

AUGER PULLEYTWIST

1/4 TURN

IDLERPULLEY

f-

FIGURE 30

Push the lift handle down to increase slack in thebelt (attachment pin must first be removed).Remove the 1/8" hairpin cotter that secures the endof the idler arm spring to the right side of the clutchidler assembly. Swing the idler arm to the left side.See figure 31.Place the auger belt around the rear pulley andbetween the two pulleys on the idler arm. The "V"side of the belt must be seated in the grooves ofthe "V" pulleys. See figure 31.

Hold this drawing above you while viewing theClutch/Idler Assembly from underneath thetractor. Right and left in the drawing will be thereverse of the viewer's right and left.

1/8" HAIRPINCOFFER

(Removedfrom iend ofspring)

110"_,v

REAR

IDLERARM

LEFT SIDEOFTRACTOR

FIGURE 31 VIEWED FROM UNDERNEATH

15

Page 16: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

INSTALLING THE ATTACHMENT PIN

Lift the front of the snow blower to align the holesin the mounting plates and the side plates. Fromthe left side of the tractor install the attachment pinthrough the holes, securing it with the 1/8" hairpincotter. Refer back to figure 29 on page 15.

SETrlNG THE AUGER BELT TENSION

Pull the tensioning chain until the end of the springis pulled through the hole in the side of the Clutch/Idler assembly. Install the 1/8" hairpin cotterthrough the end of the spring, securing it on theoutside of the Clutch/Idler assembly. See figure 32.

IMPORTANT: For correct belt tension, the 1/8"hairpin cotter must attach to the end of the spring,not to the chain.

Hold this drawing above you while viewing theClutch/idler Assembly from underneath thetractor. Right and left in the drawing will be thereverse of the viewer's right and left.

LEFT SIDEOFTRACTOR

1/8"HAIRPIN

FLATPULLEY

END OFSPRING

FIGURE 32 VIEWED FROM UNDERNEATH

ATTACHING WEIGHT TRAY TO TRACTOR

Loosen the top hex bolt on each side of the tractorframe at the rear. Assemble the slotted end of theside braces down onto the loosened bolts. Do nottighten yet. See figure 33.

NOTE: If there is interference with the hex bolt whenusing tire chains with extra wide tires, assemble theside braces to the tractor frame using the alternateinstructions with figure 35 on page 17.

Place the weight tray on top of the tractor hitch andfasten the side braces to it using two 5/16" x 1"carriage bolts, 5/16" lock washers and 5/16" hexnuts. Do not tighten yet. See figure 33.

• Fasten the weight tray to the tractor hitch using a1/2" x 1-1/4" hex bolt, a 1/2" lock washer and a 1/2"hex nut. Do not tighten yet. See figure 33.

Fasten the cross brace to the side braces usingtwo 5/16" x 1" carriage bolts, 5/16" lock washersand 5/16" hex nuts. See figure 33. Tighten allloose bolts at this time.

ORIGINALHEX BOLT or

CROSS SLOTTED

_BRACE 5 1 " TRUSS HEAD,,,°.= __BOLT

/ CARRIAGE1/2" Lg_,K"_/ __//_/_-_ BOLTWAS_ER W:F--.._"_..÷_.._";=7".-/H (-

/H/ /,'/;.':LOCKWAS.ER

gk"RlAG f S'DEBRAO BOLT |

WEIGHT TRAY

FIGURE 33

16

Page 17: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

• Placethe plastic keg on the weight tray and fill withapproximately 75 Ibs. of dry sand.

• Secure the keg with the rubber tarp strap hookedinto the holes in the cross brace. See figure 34.

!

TARP STRAP

FIGURE 34

USE THESE INSTRUCTIONS IF HEX BOLTINTERFERES WITH TIRE CHAINS

• Block up the rear of the tractor to allow removal ofrear wheels.

Remove the rear wheels from the axle, retainingthe square key and all other parts for reassembly.

• Remove the hex bolt from the top hole in the sideof the tractor frame as shown in figure 35.

• Assemble the notched end of each side brace tothe top hole in the each side of the tractor frame,using the provided 3/8-16 x 1" slotted truss headbolts. See figure 35.

• Reassemble the wheels onto the axle, making sureto reassemble the square keys and all other partswhich were removed.

• Assemble the weight tray to the side braces asinstructed in figure 33 on page 16.

CHECKLIST

Before you operate your snow thrower, pleasereview the following checklist to help ensure thatyou will obtain the best performance from yoursnow thrower.

• All assembly instructions have been completedwith all bolts and nuts properly tightened.

• Check the engine belt and the auger belt. Makesure they are routed properly around pulleys andinside all belt keepers.

• Check discharge chute for proper rotation.

• Check operation of tilt control for upper chute.

• Verify that the lift handle will lock into and releasefrom the raised transport position. (Refer to theService and Adjustments section,)

• Check skid shoe adjustment. (Refer to theService and Adjustments section.)

The following additional items are available fromSears to help enhance the performance of yoursnow thrower.

• Tire chains which can be installed to improvetraction.

• Rear wheel weights which can be installed inaddition to the rear weight tray to improve traction.

• Drift cutter bars which can be installed to help sliceoff the edges of tall drifts.

HOLE WITH HEXBOLT REMOVED

_..,___ 3/8" x 1" SLOTTED

TRUSS HEAD BOLT

.._ SQUARE KEY

'_"_ SIDE BRACE

FIGURE 35

17

Page 18: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

KNOW YOUR SNOW THROWER

Read this owner's manual and safety rules before operating your snow thrower,Compare the illustration below with your snow thrower to familiarize yourself with the various controls and their locations.

CHUTE TILTHANDLE

CRANK ROD

CHUTE TILT HANDLE Pivots the Upper Chute up ordown to control the angle and distance of discharge.

CRANK ROD Rotates the Lower and Upper Chutes tocontrol the direction of discharge.

LIFT HANDLE Used to lift or lower the snow throwerto transport or operating position.

LIFT RELEASE TRIGGER Releases the lock whichholds the snow thrower in the transport position

UPPER AND LOWER DISCHARGE CHUTE Controls

direction and height of snow discharge.SCRAPER PLATE Replaceable plate that absorbswear and impact from contact with ground.

SKID SHOE Controls amount of clearance betweenthe scraper plate and the ground.

SPIRAL AUGER, R.H. & L.H. Feed snow to theimpeller fan at the center of the housing.

BEFORE STARTING• Use the end of assembly checklist to verify that all

instructions have been properly completed.• Make sure the skid shoes are adjusted to maintain

adequate ground clearance between the snowthrower and the type of surface to be cleared.(Refer to the Service and Adjustments section.)

• Make sure the tractor engine has the correct oil forwinter operation (SAE 5W-30). Refer to tractorowner's manual.

HOW TO START YOUR SNOW THROWER

• The tractor should be sitting with the enginerunning at full throttle. Move the attachment clutchto the engaged position, starting the snow throwerbefore the tractor clutch is engaged.

HOW TO STOP YOUR SNOW THROWER

• To stop the snow thrower, disengage the tractor'sattachment clutch lever for manual clutches or the

clutch switch for electric clutches. Refer to yourtractor owner's manual

HOW TO USE YOUR SNOW THROWER

& CAUTION: Never direct dischargetowards bystanders or windows. Do notallow anyone in front of unit.

CONTROLLING SNOW DISCHARGE• To control the direction snow is thrown, the dis-

charge chute has 180 degrees of rotation. Turn thecrank rod clockwise to rotate the chute to the right.Turn the crank rod counterclockwise to rotate thechute to the left.

To control the distance snow is thrown, the uppersection of the discharge chute pivots up and down.Push forward on the chute tilt handle to pivot thechute down, decreasing the distance snow isthrown. Pull back on the handle to pivot the chuteup, increasing the distance snow is thrown.

18

Page 19: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

RAISING AND LOWERING

• To raise, push down on the lift handle until thesnow thrower locks in the raised transport position.

• To lower, push down slightly on the lift handle andpull the trigger. With the trigger pulled, slowly lowerthe snow thrower until it reaches the ground.

& CAUTION: Do not operate the snowthrower without the rear weight attachedto the tractor to provide extra tractionand stability.

REMOVING SNOW

Snow removal conditions vary greatly from light fluffysnowfall to wet heavy snow. Operating instructionsmust be flexible to fit the conditions encountered. The

operator must adapt the lawn tractor and snow throwerto depth of snow, wind direction, temperature andsurface conditions.

• Before beginning operation, thoroughly inspect thearea of operation and remove all door mats, sleds,boards, wires and other foreign objects.

• The spiral auger speed is directly related to enginespeed. For maximum snow removal and discharge,maintain high engine r.p.m. (full throttle). It isadvisable to operate the lawn tractor at a slowground speed (1st gear) for safe and efficient snowremoval.

• In deep, drifted or banked snow it will be necessaryto use full throttle and a slow ground speed (1stgear). Drive forward into the snow, depress thetractor's clutch-brake pedal and allow the spiralauger to clear the snow. Repeat this method until apath is cleared. On the second pass, overlap thefirst enough to allow the snow thrower to handlethe snow without repeated stopping and starting offorward motion.

CUSTOMER RESPONSIBILITIES

• In extremely deep snow, raise the snow throwerfrom the ground to remove the top layer and driveforward only until the tractors front tires reach theuncleared bottom layer of snow. Depress thetractor's clutch-brake pedal and allow the spiralauger to clear the snow. Reverse the tractor andlower the snow thrower to the ground. Drive thetractor forward until the snow again becomes toodeep. Repeating this process into and out of driftswill eventually clear even the deepest of snowpiles.

• If the snow thrower becomes clogged with snow orjammed with a foreign object, disengage the snowthrower immediately and shut off the tractor engine.Unclog the snow thrower before resuming opera-tion.

DANGER: Shut off engine anddisengage snow thrower beforeunclogging discharge chute. Unclogusing a wooden stick, not your hands.

OPERATING TIPS

e Discharge snow down wind whenever possible.• To help prevent snow from sticking to the snow

thrower, allow the snow thrower to reach outdoor

temperature before using it. A light coat of wax mayalso be applied to the inside surface of the snowthrower housing and discharge chute.

• Use tire chains to improve traction.• Use rear wheel weights to improve traction.• Before the first snowfall, remove all stones, sticks

and other objects which could become hidden bythe snow. Permanent obstacles should be markedfor visibility.

• Overlap each pass slightly to assure completesnow removal.

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE

Fill in dates as youcomplete regular service.

Check for loose fasteners

Check scraper and shoes for wearCleanin 9Lubrication Section

XX X

XX

Service Dates

LUBRICATION

• Oil all pivot points on the snow thrower.• Oil the pivot points of the two idler arms on the

clutch/idler assembly., Apply penetrating oil to the control cables of the

discharge chute.• Apply a good grade of spray lubricant to the trigger

assembly and the chute tilt control assembly.

CHECK SCRAPER AND SHOES FOR WEAR

(Refer to figures 36 and 37 on page 20.)• The scraper plate and skid shoes on the bottom of

the snow thrower are subject to wear. To preventdamage to the spiral auger housing, replace plateand shoes before wear is excessive.

19

Page 20: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

&CAUTION: Before servicing or adjustingthe snow thrower, shut off the engine,remove the spark plug wire(s), set theparking brake and remove the key fromthe tractor ignition.

REPLACING AUGER BELT• Disengage the tractor's attachment clutch.• Lower the snow thrower to the ground.• Remove the attachment pin.• Lock the snow thrower's lift handle in the down

position to decrease belt tension.• Release the spring tension from the auger belt idler

arm on the bottom of the clutch/idler assembly.• Remove the auger drive belt from the clutch/idler

assembly and from the spiral auger housing.• Install new belt over top of large auger drive pulley

and under the two side idler pulleys. Twist the belt1/4 turn to seat the "V" of the belt in the groove ofeach idler pulley. Refer to figure 30 on page 15.Assemble the belt onto the clutch/idler assembly.Refer to figures 31 and 32 on pages 15 and 16.

SKID SHOE ADJUSTMENT• The skid shoes are mounted on each side of the

spiral auger housing. They regulate the distancethe scraper plate is raised above the plowingsurface. When removing snow from a graveldriveway or and uneven surface, it is advisable tokeep the scraper plate as high above the surfaceas possible to prevent possible damage to thespiral auger, On blacktop or concrete surface, keepthe scraper plate as close to the surface as pos-sible.

• Raise the snow thrower off the ground and place ablock under each end of the scraper plate. Loosenthe six hex nuts securing the skid shoes to thehousing. Adjust the skid shoes up or down andretighten the nuts securely. Adjust both skid shoesto the same height to keep the housing and thescraper plate level. See figure 36.

SKIDSHOE

FIGURE 36

LIFT RELEASE CABLE ADJUSTMENT• If the lift red does not lock the snow thrower

securely in the transport position, loosen the upperhex nut on the lift bracket a few turns and tightenthe lower hex nut. Refer to figure 24 on page 13.

• if the lift rod fails to unlock completely to lower thesnow thrower, loosen the lower hex nut on the liftbracket a few turns and tighten the upper hex nut.Refer to figure 24 on page 13.

CLUTCH DISENGAGEMENT ADJUSTMENT

(Only tractors with clutch engagement rods.)If the spiral auger on the snow thrower does not stopwhen the attachment clutch lever on the tractor isdisengaged, then adjustment is necessary. Proceed asfollows. Refer back to figure 13 on page 9.• Place the attachment clutch lever in the disen-

gaged position.• Remove the hairpin cotter from the engagement

rod trunnion and lift the trunnion out of the hole inthe idler arm.

• Screw the trunnion a few turns towards the frontend of the rod.

• Replace the trunnion into the hole in the idler armand secure it with the hairpin cotter.Check the operation of the snow thrower. If thespiral augers still do not stop, repeat the abovesteps unti_ the augers stop when the attachmentclutch lever is placed in the disengaged position.

SPIRAL AUGERS

• The spiral augers are secured to the auger shaftwith two shear bolts and hex lock nuts. If you hit aforeign object or if ice jams the augers, the snowthrower is designed so that the bolts will shear.

• ff the augers will not turn, check to see if the shearbolts have sheared. See figure 37. Two replace-ment shear bolts and hex lock nuts have beenprovided with the snow thrower. For future useorder part number 710-0890A shear bolt andnumber 43064 hex rock nut.

GEAR HOUSING

/SHEAR BO_ AND SCRAPERHEX LOCK NUT PLATE SKID

SHOE

FIGURE 37

I2O

Page 21: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

STORAGE RECOMMENDATIONS

• Lower the snow thrower to the ground.• Remove the snow thrower from the tractor.• Clean the snow thrower thoroughly. Wash off any

salt deposit which may have dried on the throwerand housing.

• Any bare metal that has become exposed shouldbe painted or coated with a light oil to prevent rust.

• Store in a dry place.

REMOVING THE SPIRAL AUGER HOUSING

• Lower the snow thrower to the ground.• Remove the attachment pin. See figure 29 on page

15.• Lock the snow thrower's lift handle in the down

position to decrease belt tension.• Release the spring tension from the auger belt idler

arm on the bottom of the clutch/idler assembly,• Remove the auger drive belt from the clutch/idler

assembly. See figure 31 on page 15.• Pull the spiral auger housing assembly off of the

tractor.

ADDITIONAL PARTS TO REMOVE AT ENDOF SEASON

• Remove the clutch/idler assembly. (The two hangerbrackets and the two shoulder bolts may be leftattached to the tractor frame.)

• Remove the drive belt from the engine pulley.• Remove the engine pulley keeper and replace it

with the tractor's original engine pulley keeper (rodor cable operated attachment clutches only).

• Remove the engagement rod from the tractor'sclutch arm (rod operated attachment clutches only).See figure 11 on page 9.

• If a rear mounted attachment is to be used, removethe rear weight tray by removing the bolt from thetractor hitch and loosening the two bolts fasteningthe tray's side braces to the tractor. Be sure toretighten the two bolts in the side of the tractor.See figure 33 on page 16.

e If a front mounted attachment is to be used,remove the side plates from the tractor. Be sure toassemble bolts back into the empty holes in thetractor frame. See figures 1 and 2 on page 6.

PROBLEM

Spiral augers don't turn

Clogged discharge chute

Snow thrower stalls tractor engine

Front wheels slide instead of steering

Snow thrower rides up over snow

CAUSE

1. Upper or lower V belt too loose2. Upper or lower V belt broken3. Shear bolts are sheared.

1, Tractor ground speed too fast2. Tractor throttle set too low3. Snow too deep4. Snow melts during contact with

the snow thrower

1. Object jammed in spiral auger

2. Hard or heavy snow

Not enough traction at front wheels

1. Tractor ground speed too fast2. Bottom snow is icy or hard packed

CORRECTION

1. Increase tension on V belt2. Replace V belt3. Replace shear bolts

1. Use lower tractor gear2. Increase to full throttle3. Raise the snow thrower

,4. Allow snow thrower to cool tooutdoor temperature before using

1. Stop engine, disengage the snowthrower clutch and clear the auger

2. Increase to full throttle anddecrease ground speed

1. Increase scraper plate clearanceby lowering skid shoes

2. Pull down on lift handle toincrease weight on front wheels

1. Reduce ground speed2. Lower the skid shoes so that fTont

of skid shoe is lower than the rear

21

Page 22: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

REPAIR PARTS FOR MODEL 486.24839 40" SNOW THROWER

74

17

1633

!8 30

23_-

78

77 28

21

94

19

34 1221

/

3431

91

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98 92

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84

Page 23: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

REF.NO.

123456789!011121314151617181920212223242526272829303132333435363738394O4142434445464748495051525354

REPAIR PARTS FOR MODEL 486.24839 40" SNOW THROWER

PARTNO.

0593163562

618-0161A635796376824278

703-2734703-2735A703-2736705-5226705-5269705-5270

431824495044917443264308046703

710-0890A43088430644301343083

715-0114750-0437

731-1379A43086

736-0188736-0231

4308147615

741-0309741-0475

741-0493A2427924294

784-561824393242816390424286637624157647600

756-040543015

711-0242469814308246982

738-0680750-0456750-0660

43003

QTY._ DESCRIPTION REF.NO.

1 Housing, Bearing 551 Housing Assembly 561 Gear Assembly 571 Chute Crank Rod Assembly 581 Impeller Assembly 591 Scraper Plate 601 Bracket, Housing Brace 611 Bracket, Chute Crank 621 Cover, Belt 631 Chute Reinforcement 641 Spiral Assembly, L.H. (not shown) 651 Spiral Assembly, R.H. 662 Hex Bolt, 5/16-18 x 3/4" Lg. 675 Carriage Bolt, 1/4-20 x 3/4" 681 Palnut, 3/8" 694 Carriage Bolt, 5/16-18 x 1" Lg. 7013 Carriage Bolt, 5/16-18 x 3/4" Lg. 716 Bolt, Self-Tap 5/16" x 3/4" 722 Bolt, Shear 5/16-18 x 1-1/2" 735 Washer, 1/4" 74

35 Hex Lock Nut, 5/16-18 Thd. 755 Hex Lock Nut, 1/4-20 764 Hex Nut, 5/16-18 772 Spiral Pin, 1/4" x 1-1/2" Lg. 782 Bushing 791 Chute Adapter 80

22 Lock Washer, 5/16" 816 Washer, .76" x 1.49" x .06" 821 Washer, .344" I.D. x 1.125" O.D. 8316 Washer, 5/16" Std. WrL 842 Bearing, Flange 851 Bearing, Ball 862 Bushing, Plastic 3/8" 874 Bearing, Split, 3/4" 882 Skid Shoe 891 Frame Clutch and Pulley 902 Housing, Bearing 911 Bracket, Chute Crank 921 Bracket, Idler 931 Idler Arm Assembly 941 Spacer, Pivot 951 Idler Bracket Assembly 962 Hex Bolt, 3/8-16 x 1-3/4" 971 Hex Bolt, 5/16-24 x 1" (Locking) 982 Pulley, Flat 3-3/4" 991 Hex Nut, 3/8-16 1001 Spacer 1011 Pulley, V Type 9" 102

17 Nut, Hex Lock, 3/8-16 1031 Pulley, V Type 5-1/2" 1041 Shaft 1051 Spacer 1061 Spacer 107

13 Lock Washer, 3/8"

PART QTY. DESCRIPTIONNO.

714-0161 2 Key741-0919 2 Bearing, Ball08253B 1 Housing, Bearing15296A 1 Housing, Open Bearing14088B 1 Spacer, Spindle44377 2 Hex Bolt, 3/8-24 x 1"

736-0247 2 Washer,43063 3 Hex Bolt, 5/16-18 x 1"46989 1 Belt, V Type Drive47278 1 Belt, V Type Auger47044 3 Pulley, V Type 4"47026 1 Pulley, V Type47025 1 Hex Bolt, 5/16-18 x 3-1/2"43432 1 Hex Bolt, 3/8-16 x 2-1/2"

731-0851A 3 Chute Keeper43661 6 Hex Bolt, 1/4,20 x 1"43054 3 Hex Bolt, 3/8-16 x 2"

731-1300A 1 Chute, Lower710-0896 1 Screw, 1/4-14 x 5/8"

43681 1 Carriage Bolt, 5/16-18 x 1-1/2"24571 1 Spacer

731-1320 1 Chute, Upper731-1313B t Guide, Cable784-5594 1 Bracket, Cable

24472 1 Spacer, Pivot746-0929 1 Cable, Chute Control With Clip746-0928 1 Cable, Chute Control

43070 7. Washer, 3/8"46959 1 Spring46963 2 Chain43055 1 Pin, Hair Cotter, 3/32"43038 2 Pin, Pivot Lock23727 1 Spacer43088 7 Washer, 1/4"43343 4 Pin, Hair Cotter #4 (1/8")43350 4 Carriage Bolt, 3/8-16 x 1"47134 3 Pin, Hair Cotter 5/64"

711-0198 1 Trunnion24394 1 Bracket, Chute Anti-rotation

1643-60 1 Plastic Cap63566 1 Hanger Bracket Assembly, R.H.63567 1 Hanger Bracket Assembly, L.H.47043 1 Keeper, Engine Pulley46948 1 Rod, Engagement

738-0234 4 Bolt, Shoulder24466 2 Bracket, Down Stop47620 1 Spring47607 1 Spring, Torsion23625 1 Spacer43509 1 Hex Bolt, 3/8-16 x 2-3/4" Lg.47598 6 Hex Lock Nut, 1/4" Wash. Face47605 1 Washer, Flat 3/8"24558 1 Cable Bracket47721 1 Owner's Manual

23

Page 24: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

REPAIR PARTS FOR MODEL 486.24839 40" SNOW THROWER

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Page 25: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

REF.

2345689

1012

13141516171819202122232425262728293031323334

135_36i

37383940

REPAIR PARTS FOR MODEL 486.24839 40" SNOW THROWER

PARTNO.

QTY. DESCRtPTION REFNO.

63764 1710-0865 2710-0367 2711-0332 2712-0261 2

43262 6142 4

43093 1IR19171616 6741-0192 2783-0380 2783-0381 2

24476 224311 147599 243086 1624298 1

683-0130 1747-3248A 1

47277 1732-0306 1

_19131316 1736-0400 1

43080 143182 2

_1911111_ 247338 146954 143343 124654 124653 147326 147555 1

712-0127 1710-1233 1

46446 147027 1

741-0475 2

Lift Shaft Assembly 41Hex Bolt, 1/2-13 x 1" 42Hex Bolt, 5/8-11 x 1-1/4" 43Pin, Bracket Lift 44Nut, Hex Lock 5/8-11 Thread 45Nut, Hex Lock 1/2-13 46Pin, Cotter 1/8" x 3/4" 47Pin, Cotter 1/8" x 1-1/2" 48Washer, 17/32" x 1" 49Bearing, Flange With Flats 50Link, 15.80" Long 51Link, 11.75" Long 52Link, 4.88" Long 53Rod, Spacer 54Hex Bolt, 5/16-18 x 1" (Locking) 55Lock Washer, 5/16" 56Bracket, Lift 57Assembly, Handle Uft Bracket 58Rod, Index Lift 59Screw, Hex Slotted #10 60Spring, Compression 61Washer, 13/32" x 13/16" 62Washer, .218" x ,62" 63Carriage Bolt, 5/16-18 x 3/4" 64Hex Bolt, 5/16-18 x 3/4" 65Washer, 11/32 x 11/16 x 3/64 66Pin, Spring 1/4" x !-1/2" 67Pin, Attachment 68Pin, Haircotter #4 (1/8") 69Plate, Side (R.H.) 70Plate, Side (L.H.) 71Tube, Uft Handle 72Cable, Lift 73Nut, Flat Weld #10-24 74Screw, Oval #10-24 x 1" 75Grip, Handle 76Tube, Crank Rod Support 77Bushing, 3/8" Plastic 78

798081

PART QTY. iNO.

703-2735A 1720-0201A 1

44917 143850 163579 1

784-5604 1720-0232 1603-0302 1

731-1313B 1746-0928 1746-0929 1

43064 343081 224285 124284 147093 123812 224288 124289 147631 443003 643082 443083 1043084 244326 443351 143353 143682 243790 144215 244695 2

712-0206 1738-0234 2726-0! 78 3

63755 147317 143601 147336 147361 247554 1

R19172410 2

DESCRIPTION

Bracket, Chute CrankKnob, CrankPalnut, 3/8"Pin, Roll 1/8" x 5/8"Assembly, Chute Crank RodHandle, Chute TiltKnob

Assembly, Chute Tilt BracketGuide, CableCable, Chute Control

Cable, Chute Control with ClipNut, Hex Lock 5/16-18Washer, 5/16"Plate, Mounting (LH.)Plate, Mounting (R.H.)Keg, PlasticBrace, Side (Weight Tray)Brace, Cross (Weight Tray)Tray, WeightHex Bolt, 3/8-16 x 1" Serf TapLock Washer, 3/8"Nut, Hex Lock 3/8-16Nut, Hex 5/16-18Hex Bolt, 5/16-18 x 1-3/4"Carriage Bolt, 5/16-18 x 1"Hex Bolt, 1/2-13 x 1-1/4"Lock Washer, 1/2"Carriage Bolt, 5/16-18 x 1-1/4"Strap, Tarp 25" LongCarriage Bolt, 5/16-18 x 1-3/4"Washer, BowedNut, Hex 1/2-13Bolt, ShoulderTie, NylonAssembly, Cable Release TriggerPlastic CapWasher, 1.59" x 1.032" x .060"Pin, Spring 5/32" x 1-1/2"Slotted Truss Hd. Bolt, 3/8-16 x 1"Housing, TriggerWasher, 1/2"

25

Page 26: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

NOTES

'26

I

Page 27: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

I

10 °

&CAUTION: DO NOT OPERATE YOUR TRACTOR AND SNOWTHROWER ON A SLOPE IN EXCESS OF 10 DEGREES. BE SURE OFYOUR TRACTOR'S TOWING AND BRAKING CAPABILITIES BEFOREOPERATING ON A SLOPE. AVOID ANY SUDDEN TURNS OR MA-NEUVERS WHILE ON A SLOPE.

0

Page 28: Owner's Manual CRAFTSMANdl.owneriq.net/3/3f8071d2-7504-4d24-8721-e4173ede8071.pdfOwner's Manual CRAFTSMAN 40"- 2 STAGE SNOW THROWER TRACTOR ATTACHMENT Model No. 486.24839 CAUTION:

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME" 0-800-469-4663)

Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811

In Canada for all your service and parts needs call- 1-600-665-4455

Au Canada pour tout le service ou les pi_ces

For the repair or replacement parts you need:

Call 7 am - 7 pm, 7 days a week

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreementor to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

I

TheServiceSideof Sears"

PRINTED IN U.S,A. FORM NO. 47721 (REV. 11/99)