Owner's Manual

.1/8HP, (Maximum Developed)5" Pin End Blade1725 S.P.M.

scROLL SAWModel No.137.216160

CAUTION:Before using this Scroll Saw,read this manual and followall its safetyRules and

Operating• Instructions.

" Safety Instructions• Installation• Operation" Maintenance" ,Parts List

•. Customer Help Line

1-800.843.1682,,,i

Sears, Roebuck and Co., Hoffman states, IL 601E .....

Part No, 1372161600001 79USA

SECTION PAGE

Warranty ................................................................ 2Product Specifications ..................................................... 2Safety _nstructions ........................................................ 3Accessories and Attachments ............................................... 6Carton Contents .......................................................... 6Know Your Scroll Saw ..................................................... 7Glossary of Terms ........................................................ 8Assembly and Adjustments ................................................. 9Blade Selection .......................................................... 13Operation .............................................................. t 4Maintenance ............................... ............................. 16Troubleshooting guide .................................................... 17Parts ................................................................... 18Espahol ................................................................ 23

Some dust created by power sanding, sawing, grinding, drilling, and other construction activitiescontains chemicals known [to the State of California] to cause cancer, birth defects or other

reproductive harm. Some examples of these chemicals are:€ Lead from lead-based paints.® Crystalline silica from bricks and cement and other masonry products.¢ Arsenic and chromium from chemically-treated lumber,Your dsk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals:wo.rk in a well ventilated area, and work with approved safetyequipment, such as those dust masks'that are specially designed to filter out microscopic particles.

MOTORPower source .......Horsepower ........Speed ............

120 '7, 60 HZ, 1.0 Amp., AC1/8 HP (Max. Developed)1725 S.P.M.

BLADEType ............. 5" Pin endDepth of Throat ..... 16"Blade Stroke ....... 3/4"Depth of 45° Cut .... 1"Depth of 90" Cut .... 2"

TABLESize .............. I0-1/4" x 17-1/8"Tilt ............... 45 ° Left

SAWDUST BLOWER ... Yes

To avoid electrical hazards, fire hazards, or damage tothe tool, use proper circuit protection.

Your scroll saw is wired at the factory for t20V operation.Connect to a 120V, 15 Amp branch circuit and use a 15Amp time delay fuse or circuit breaker. To avoid shock orfire, replace power cord immediately if it is worn, cut ordamaged in any way.

GENERAL SAFETY INSTRUCT_ONS

BEFORE USING THE SCROLL SAW

Safety is a combination of common sense, staying alertand knowing how to use your scroll saw.

To avoid mistakes that could cause serious injury, do notplug the scroll saw in until you have read and understooathe following:

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1. READ and become familiar with this entire instructionmanual. LEARN the tool's applications, limitations, andpossible hazards. 13.

2. KEEP GUARDS _N PLACE and in working order.14.

3. REMOVE ADJUSTING KEYS AND WRENCHES.Form the habit of checking to see that keys andadjusting wrenches are removed from the tool beforeturning ON. 15.

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KEEP WORK AREA CLEAN. Cluttered areas andbenches invite accidents.

DON'T USE iN A DANGEROUS ENVIRONMENT.Don't use power tools in damp or wet locations, orexpose them to rain. Keep work area well lighted.

KEEP CHILDREN AWAY. All visitors should be kept ata safe distance from the work area.

MAKE WORKSHOP KID PROOF with padlocks, masterswitches, or by removing starter keys.

DON'T FORCE THE TOOL. It will do the job betterand safer at the rate for which it was designed.

USE THE RIGHT TOOL. Don't force tool or theattachment to do a job for which it was not designed.

USE PROPER EXTENSION CORD. Make sure yourextension cord is in good condition. When using anextension cord, be sure to use one heavy enough tocarry the current your product will draw. An undersizedcord wilt cause a drop in line voltage resulting in lossof power and overheating. The table on page 7 showsthe correct size to use depending on cord length andnameplate ampere rating. If in doubt, use the nextheavier gauge. The smaller the gauge number, theheavier the cord.

WEAR PROPER APPAREL. DO NOT wear looseclothing, gloves, neckties, rings, bracelets, or otherjewelry which may get caught in moving parts.Nonslip footwear is recommended. Wear protectivehair covering to contain long hair.

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SAVE THESE

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WEAR_OUR ALWAYS WEAR EYEPROTECTION. Any scrollsaw can throw foreignobjects into the eyes whichcould cause permanent eyedamage. ALWAYS wearSafety Goggles (not glasses)

that comply with ANSI safety standard Z87.1.Everyday eyeglasses have only impact-resistantlenses. They ARE NOT safety glasses. SafetyGoggles are available at Sears. NOTE: Glasses orgoggles not in compliance with ANSI Z87.l couldseriously hurt you when they break.

WEAR A FACE MASK OR DUST MASK.Sawing operation produces dust.

SECURE WORK. Use clamps or a vise to hold workwhen practical. It's safer than using your hand and itfrees both hands to operate tool.

DISCONNECT TOOLS before servicing, and whenchanging accessories, such as blades, bits, cutters,and the like.

REDUCE THE RISK OF UNINTENTIONAL STARTING.Make sure the switch is in OFF position beforeplugging in.

USE RECOMMENDED ACCESSORIES. Consult theowner's manual for the recommended accessories.The use of improper accessories may cause risk ofinjury to persons.

NEVER STAND ON TOOL. Serious injury could occurif the tool is tipped or if the cutting tool is unintentionallycontacted.

CHECK FOR DAMAGED PARTS. Before further use ofthe tool, a guard or other part that is damaged shouldbe carefully checked to determine that it will operateproperly and perform its intended function. Check foralignment of moving parts, binding of moving parts,breakage of parts, mounting, and any other conditionsthat may affect its operation. A guard or other part thatis damaged should be properly repaired or replaced.

NEVER LEAVE TOOL RUNNING UNATTENDED°TURN THE POWER OFR Don't leave the [ool untilit comes to a complete stop.

DON'T OVERREACH. Keep proper footing andbalance at all times.

MAINTAIN TOOLS W_TH CARE. Keep tools sharpand clean for best and safest performance. Followinstructions for lubricating and changing accessories.

NSTRUCT ONS

23. DIRECTION OF FEED. Feed work into a blade or cutter 15.against the direction of rotation of the blade or cutteronly. 16.

24. WARNING: Dust generated from certain materials canbe injurious to your health. Always operate saw in wellventilated areas and provide for proper dust removal.

SPE( IFIC SAFETY INSTRUCTIONSFOR THE SCROLL SAW

17.

DO NOT USE dull or bent blades.

TURN THE SAW OFF AND UNPLUG THE CORD ifthe blade binds in the saw kerf while being backedout of the workplace, usually caused by sawd0stclogging the kerf. If this happens, turn off the scrollsaw and unplug the power cord. Wedge open thekerf and back the blade out of the workplace.

DO NOT feed the material too fast while cutting. Onlyfeed the workplace at the rate the saw will cut.

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READ AND UNDERSTAND all safety instructionsand operating procedures throughout the manual.

DO NOT operate the scroll saw until it is completelyassembled and installed according to 'theinstructions.

SHOULD any part of your scroll saw be missing,damaged, or fail in any way, or any electrical componentfail to perform properly, shut off the switch and removethe plug from the power supply outlet. Replace missing,damaged, or failed parts before resuming operation.

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TURN THE POWER OFF, remove the switch key andmake Sure the scroll saw comes to a compiete stopbefore installing or removing an accessory, andbefore leaving the work area.

DO NOT START the saw with workplace pressingagainst the blade. Slowly feed the workplace into themoving blade.

WHEN CUTTING a targe workpiece MAKE SUREthe material is supported at table height.

. IF YOU ARE NOT thoroughly familiar with theoperation of scroll saws, obtain advice from yoursupervisor, instructor, or other qualified person.

21. EXERCISE CAUTION when cutting workpieces thatare round or irregularly shaped. Round items will rolland irregularly shaped workpieces can pinch the blade.

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SERIOUS INJURY could occur if the tool tips over oryou accidentally hit the cutting to0t. Do not storeanything above or near the tool.

AVOID INJURY from unexpected saw movement.Place the saw on a fir m level surface where thesawdoes not rock, and bolt or clamp the saw to its support..

YOUR SCROLL SAW MUST BE SECURELYFASTENED to a stand or workbench. !f there is anytendency for the stand or workbench to move duringoperation, the stand or workbench MUST be fastenedto the floor.

THiS SCROLL SAW is intended for indoor use only.

22. ALWAYS release blade tension before loosening theblade holder screw.

23. MAKE CERTAIN table tilting lock is tightened beforestarting the machine.

24. NEVER REACH under the scroll Saw table whenmotor is running.

25. CHECK FOR DAMAGED PARTS before each use.Check for alignment of moving parts, binding ofmoving parts, breakage of parts, mounting or anyother conditions that may affect operation, Parts thatare damaged should be properly repaired orreptaced before using the toot.

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TENSION BLADE PROPERLY before starting thesaw. Recheck and adjust tension as needed.

BLADE TEETH MUST POINT downward toward thetable.

. TABLE MUST BE CLEARED of all debris beforeoperating saw. Do not perform layout, set up orassemble work on the table when the saw is inoperation.

TO PREVENT INJURIES, avoid awkward hand orfinger positions, where a sudden slip could cause ahand to move into the blade when operating the saw.

HOLD WORKPIECE FIRMLY against the table top.

NEVER CUT MATERIAL that is too small to be held

26. THINKSAFETY.

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTORSPECIFICATIONS

To avoid electrical hazards, fire hazards, or damage tothe tool, use proper circuit protection. Use a separateelectrical circuit for your tools.Your saw is wired at thefactory for 120V operation. Connect to a 120V, 15 Ampcircuit and use a 15 Amp time delay fuse or circuitbreaker. To avoid shock or fire, if power cord is worn orcut, or damaged in any way, have it replacedimmediately.

safely. SAVE THESE iNSTRUCTiONS

GROUNDING INSTRUCTIONS

INTHE EVENT OF A MALFUNCTION OR BREAKDOWN,

grounding provides a path of least resistance for electriccurrent and reduces the risk of electric shock. This toolis equipped with an electric cord that has an equipmentgrounding conductor and a grounding plug: The plugMUST be plugged into a matching receptacle that isproperly installed and grounded in accordance with ALLlocal codes and ordinances.

DO NOT MODIFYTHE PLUG PROVIDED. If it will not

fit the receptacle, have the proper receptacle installedby a qualified electrician.

IMPROPER CONNECTION of the equipment groundingconductor can result in risk d electric shock. Theconductor with the green insulation (with or withoutyellow stripes) is the equipment grounding conductor, ifrepair or replacement of the electric cord or plug isnecessary, DO NOT connect the.equipment groundingconductor to a live terminal.

CHECK with a qualified electrician or service person ifyou do not completely understand the groundinginstructions, or if you are not sure the tool is properlygrounded.

USE A SEPARATE ELECTRICAL CIRCUIT for yourtools. This circuit must not be less than #12 wire andshould be protected with a 15 Amp time delay fuse.Before connecting the motor to the power line, makesure the switch is in the OFF position and the electriccurrent is rated the same as the current stamped on themotor nameplate. Running at a lower voltage willdamage the motor.

This tool is intended for use on a circuit that has a

receptacle like the one illustrated in FIGURE A. FIGUREA shows a 3-prong electrical plug and receptacle that hasa grounding conductor. If a properly grounded.receptacleis not available, an adapter (FIGUREB) can be.used totemporarily connect this plug to a 2-contact ungroundedreceptacle. The temporary adapter should be used onlyuntil a properly grounded receptacle can be installed bya qualified technician. The adapter (FIGURE B) has arigid lug extending from it that MUST be connected to apermanent earth ground, such as aproperly groundedreceptacle box. The Canadian Electrical Code prohibitsthe use of adapters.

-CAUTION: In all cases, make certain the receptacle isproperly grounded. If you are not sure have a qualifiedelectrician check the receptacle.

This scroll saw is for indoor use only. Do not expose torain or use in damp locations.

Fig. A3-Prong Plug

_3. g pac

Fig. B Grounding Lug

Adapter

GUIDELINES FOR EXTENSION CORDS

-- Make Sure Thisis Connected to aKnown Ground

2-ProngReceptacle

USE ONLY 3-wire extension cords that have 3-pronggrounding plugs and 3-pole receptacles that acceptthe tool's plug. Repair or replace damaged or worncord immediately.

USE PROPER EXTENSION CORD. Make sure yourextension cord is in good condition. When using anextension cord, be sure to use one t_eavy enough to carrythe current your product will draw. An undersized cord willresult in a drop in line voltage and in loss of power whichwill cause the tool to overheat. The table below shows thecorrect size to use depending on cord length andnameplate ampere rating. If in doubt, use the next heaviergauge. The smaller the gauge number, the heavier thecord.

Ampere Rating

more than t_ol more than

0 6

6 !0

10 12

12 - 16

Be sure your extension cord is properly wired and ingood condition. Always replace a damaged extension cordor have it repaired by a qualified person before using it.Protect your extension cords from sharp objects,excessive heat and damp or wet areas.

This tool must be grounded while in use to protect theoperator from electrical shock.

(when using 120 vofts only)

Total length of cord in feet j

25'. 50' 100' 150' j

18 !6 16 14 !4

18 16 14 12

i16 16 14 12

14 12 Not Recommended J

SAVE THESE INSTRUCTIONS

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RECOMMENDED ACCESSORIESVisit your Sears Hardware Department or see theCraftsman Power and Hand Tools Catalog to purchaserecommended accessories for this power tool.

Do not attempt to modify this tool or create accessories notrecommended for use with this tool. Any such alteration ormodification is misuse and could result in a hazardouscondition leading to possible serious injury.

To avoid the risk of personal injury, do not modify thispower tool or use accessories not recommended bySears.

UNPACKING AND CHECKING CONTENTS

To avoid injury from unexpected starting, do not plug thepower cord into a power source receptacle during unpackingand assembly. This cord must remain unplugged wheneveryou are working on the saw.

If any part is missing or damaged, do not plug the scrol!saw in until the missing or damaged part is replaced, andassembly is complete.

Carefully unpack the scroll saw and all its parts, andcompare against the illustration below.1. Remove the scroll saw from the cartonby lifting the

saw by the back of the upper frame. _!2. Place the saw on a secure surface and examine it

carefully.

CAUTION: Do not ffft this saw by the arm that holds theblade, or the saw will be damaged.

To avoid fire and toxic reaction, never use gasoline,naphtha, acetone, lacquer, thinner, or similar highlyvolatile solvents to clean the scrotl saw.

TABLE OF LOOSE PARTS

ITEM QUANTITYA. Scroll saw 1B. Blades (Pin type only) 4C. Knob 1D. Dust blower tube 1E. Saddles 2K T-wrench t

UNPACKING YOUR SCROLL SAW

B C

D

E F

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Quick releasetension _ever

%wrench

T-wrenchholder

Arm bearing

Bevel

Bevel scale

Table lock handl,

Bellows seat dust blower

-Dust bJower knobSaddles

Upper blade holder

Blade

Blade guardheld-down

Work table

Table stoplock nut

Warning label

Mounting hole

Lower blade holder

Sawdust port

Table stopadjusting screw

storage

Specificationdata plate

..... Motor

ON/OFF switch Power cordMounting hole

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SCROLL SAW TERMS

BEVEL ANGLE SCALE - Represents the degree oftable angle, from 0 to 45 degrees.

BLADE GUARD HOLD-DOWN - Keeps your work piecefrom raising up from the table While performing cuttingoperations.

BLADE HOLDERS - Retains and positions blades.

BLADE STORAGE - Provides convenient easy accessto extra pin blades or wrencheS.

ON-OFF SWITCH -The switch has a locking featureintended to help prevent unauthorized and hazardoususe by children and others. Insert the key into the switchand push to the ON position to turn the scroll saw on.

QUICK RELEASE TENSION LEVER ' Quickly loosensand retightensthe blade to itS original tension. The tensionleverquickly sets and resets the blade tension whenperforming interior cutting operations or changing blade&

SAWDUST BLOWER - Keeps sawdust from Coveringthe line of sight for more accurate cuts. The best resultsoccur when the blower tube is directed toward the bladeand workpiece.

SAWDUST COLLECTION PORT -Allows vacuumattachments or hose to be used to remove the sawdustfrom under the table and base.

STROKES PER MINUTE (SPM) - Speed of the sawblade measured by the count of its reciprocating actions.

TABLE LOCK HANDLE - Securely locks table at theangle desired for angle or bevel cutting.

TABLE STOP ADJUSTING SCREW -Allows easyadjustment to ensure the table is set perpendicular to theblade.

T-WRENCH HEX KEY - Is used to tighten hex bolts if theybecome loose.

T-WRENCH STORAGE -Allows quick.easy storage ofthe T.wrench when changing blades to avoid loss ormisplacement,

WOODWORKING TERMS (FIG. A)

KERF - The s_ot cut by the blade.

LEADING EDGE-The front edge of the workplacewhich is pushed into the blade.

SAW BLADE PATH - Area or line of sight of theworkpiece moving in line toward the saw blade edge.

BLADE TOOTH SET - The total width the blade will cutbased on the distance from the outside point of one benttooth to the outside point of the next bent tooth establishingset of teeth.

TRAILING EDGE -The end of the workpie.ce edge lastcut by the saw blade.

SURFACE -Top of workpiece being cut.

WORKPIECE - Material on which the cutting operationis being performed,

FEED - Rate of moving material to be cut into the blade.

DEFLECTION - Slight movement of blade in the horizontaldirection while the blade is moving inline during cuttingoperations, This may be caused by the blade followingthe grain orthe path of least resistance,

Fig. A

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Surface

Leading Edge

Saw blade Path

Workpiece

Trailing Edge

ASSEMBLY INSTRUCTIONS

To avoid injury, •make sure all parts are assembled andadjusted properly before plugging into a power sourceoutlet or turning this saw ON.

INSTALLING THE DUST BLOWER (FIG. B)1. Locate the dust blower tubing (1).2. Connect the PVC plastic end of the tube to the

bellows seat (2).

3. Place one saddle (3) on each side of the tubing. Thetube should pass through the holes formed by thesaddles.

4 Thread the dust btower knob (4) through the saddleassembly and screw into the ho_e(5)on the upperarm of the scroll saw. Tighten.For best results, the dust blower tube shoutd beadjusted to direct air at both the blade and theworkpiece.

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Fig. B

BLADE STORAGE (FIG. D)

The right side (1) of the scroll saw body has a tray (2)suitable for storage of saw blades,

Fig. D

SAWDUST COLLECTION PORT (FIG. E)This scroll saw allows a hose or vacuum accessory (notprovided) to be connected to the port (1) on the left sideof base. If excessive sawdust buildup occurs inside thebase use a wet / dry vacuum cleaner or manuatty removesawdust by removing the screws and metal plate (2) onthe left side of saw. Reattach the metal plate and screwsbefore starting the saw, This will keep your saw cuttingefficiently,

Fig. E

STORING THE T-WRENCH (FIG. C) /The left rear side of the body (1) has a U-shaped damp -holder (2) designed to store the T-shaped hex wrench (3).Position the shaft of the T-wrench handie into theU-shaped c_amp holder as shown. "_ e

Fig. C '

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PIN-ENDBLADE REMOVAL AND _NSTALLATION

To prevent personal injury always turn saw OFF anddisconnect the plug from the power source beforechanging blades or making adjustments.

NOTE: This machine uses only pin-end blades.

Pin-end type blades are thicker for stability and for fasterassembly. They provide faster cutting on a variety ofmaterials.

NOTE: When installing pin-end blades, the slot must beslightly wider than the thickness of the blade. After theblade is installed, the blade tension mechanism will keepit in place.

PIN-END BLADE REMOVAL (FroG.F, G, and H)1. To remove the blade (1), loosen the tension on it by

first lifting up the quick release tension lever (2).(FIG. F)

Fig. F

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To view lower blade holder (5), level the table (3) to a0 degree horizontal angle and lock the bevel lockhandle (4). (FIG, G)Remove the blade from the upper (6) and lowerblade holder (5) by pUlling and liftingthe bladeforward to release it fromthe upper and lower pinrecesses, If the blade was installed for side-cutting,lift the blade to the side to remove it from the sideblade recesses.

Fig. G

4. Lift the blade through the table access hote (7).(FIG. H)

NOTE: Apply slight downward pressure against theupper arm when removing the blade from the upperblade holder.

Fig. H

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PIN-END BLADE INSTALLATION(FIG. I, J, K, L, AND M)

CAUTION: In order to avoid uncontrollable lifting of theworkpiece, the teeth of the blade should ALWAYS pointdownward.

1. To install the blade (1), loosen the tension on it by firstliftingup the quick release tension lever (2). (FIG. 1)

Fig. I

2. Level the table (3) to a 0 degree horizontal angle toview the lower blade holder (5), and lock the bevellock handle (4). (FIG. J)

3. Notice that the blade holders have blade slots and pinrecesses for both forward and side cutting positions. -Decide which position you will be using.

NOTE: Cutting from the side is necessary if yourworkpiece exceeds 16 inches in length.

CAUTION: For side-cutting, the table must be used ata 0° bevel angle.

Fig.J

4. Insert one end of the blade through the table accesshole (7). (FIG. K)

Fig. K

, Hook the lower blade pin in the pin recess of thelower blade holder (5) first, and then the upper bladeholder (6). (FIG. L)

NOTE: Apply slight downward pressure against theupper arm when installing the blade in the upperblade holder.

Fig. L

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. Lower the quick release tension lever (2) to tensionthe blade. If the tension is too tight, turncounterclockwise, ff too loose, turn the leverclockwise. (FIG. M)

Fig. M

ADJ USTMENT INSTRUCTIONS

SQUARING THE TABLE (FIG. N, O, and P)

NOTE: Your scroll saw has 'been adjusted but should berechecked prior to use for best operation.

1. Remove the hold-down blade guard (1) by pulling theside pegs (2) out of the holes in the scroll saw body.(Fig. N)

Fig. N

2

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2. Loosen the table bevel lock handle (3) and move thetable (4) until it is or at a right angle to the blade (5).(Fig. O)

3. Loosen the locking nut (6) on the adjusting screw (7)under the table by turning counterclockwise.

4. Lower the adjusting screw by turning clockwise.5. Use a small square (8) on the table and against the

blade, as shown. Set the table at 90 degrees to theblade. If there is space between the square andblade, adjust the table angle until the space is removed.

6. Lock the table bevel lock handle (3) under the tableto secure movement. Raise the adjusting screw (7)by turning counterclockwise untit the top end of thescrew touches the table.

7. Tighten the locking-nut (6) by turning clockwise.

NOTE: Avoid setting edge of table against top ofmotor which could cause noise when saw is running.

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Loosen the screw holding the bevel scale pointer (9)and adjust the pointer to 0 degrees. Tighten thescrew.

Reattach the hold-down blade guard (2) by placingthe pegs into the side holes in the saw body. (Fig. N)

NOTE: Remember the bevel scale is a convenientguide but should not be relied upon for precision.

Fig. O5

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SAWDUST BLOWER (FIG. P)Adjust the sawdust blower tube (1) to point to the bladeand workpiece:1. Loosenthe knob (2)2. Move the tube through the saddles (3) to aim the

nozzle at the blade and hold-down foot (4).

NOTE: The tube's function is to blow the sawdust offthe line of sight when cutting, It is not designed to blowall of the sawdust off the table.

Fig. P

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MOUNTINGTHE SCROLL SAW (FIG. Q)1. To-mount your scroll saw in a permanent location

such as a sturdy workbench, bolt the scroll saw base toa solid workbench top. The'scroll saw base (1) has 4mounting holes.

2. Place the Scroll Saw on the work surface (5), markthe holes on the work surface and drill 3/8" holes.Use bolts, washers, nuts to secure.

3. if the workbench moves or shakes during operation,it must be fastened to the floor.

4., Your scrofl saw is designed to be used on horizontalsurfaces only.Motor damage may result when mountedon a non-horizontal surface.

Fig. Q

1. Scroll saw2. Hex head bolt3. Rubber washer4. Flatwasher5. Workbench6. Flatwasher7. Lockwasher8. Hex nut9. Jamb nut

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3LADE SELECTION (FIG. R)

To avoid injury from accidental starting, always turn switchOFF and unplug the scroll saw before moving, replacingthe blade or making adjustments.

This scroll saw accepts 5" length pin end blades with awide variety of b_ade thicknesses and widths. The type ofmaterial and intricacies of cutting operations (size of radiusor curves) will determine the number of teeth per inch.

As a general rule, always select the narrowest blades forintricate curve cutting and the widest blades for straightand large Curve cutting operations. The following tablerepresents suggestions for various materials. Whenpurchasing blades, refer to the back of the package forbest use of blades on various materials. Use this table asan example, but practice and your own personal preferencewill be the best selection method.

Fig. R

9.5-15 15-28 30 48

TEETH/ BLADEINCH WIDTHTPI INCH

10-15 0.110

15-28 .055-.110

30-48 ..024-,041

BLADE BLADE/THICKNESS SPM MATERIALCUT

INCH

Mediumturns on0.018 400-1200 t/4" to 1-3/4" wood,

Isoft metal, hardwood

iSmalt turns on 1/8" to.010-.018 800-I800 1-1/2" wood, soft metal

hardwood

Non-ferrous.012-.019 Varies metals/hardwoods

lusing very slow speeds

NOTE: Thinner blades will have more possibilities for _blade deflection when cutting angles are not perpendicularto the table, Read BASIC SCROLL SAW OPERATIONfor more suggestions.

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Toavoidinjuryfrom.accidenta!starting,alwaysturnswitchOFFandunplugthescrollsawbeforemoving,.replacingthebladeor makingadjustments.A scroll saw is basically a curve cutting machine. It_an also be used for Straight cutting and beveling orangle cutting operations. Please read and understand

the following items abou t your scroll saw beforeattempting to use the saw.

_.!ECOMMENDATIONS FOR CUTTING

T When feeding the workpiece into the blade do notforce the leading edge of the workpiece into the bladebecause the blade will deflect, reducing the accuracyof cut and possibly breaking the blade. Allow the sawto cut material by guiding the workpiece into the bladeas it cuts.

2. The blade teeth cut matedal ONLY on the down stroke.

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You must guide the wood into the blade slowly becausethe teeth of the blade are very small and they canonly remove wood when they are on the down stroke.

There is a learning curve for each person who wantsto use this saw. During that period of time it is expectedthat some blades will break until you learn how to usethe saw and receive the greatest benefit from the blades.

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Best results are achieved when cutting wood less thanone inch thick.

when cutting wood thicker than one inch the usermust guide the wood very, very slowly into the bladeand take extra care not to bend or twist the bladewhile cutting in order to maximize blade life.

• Teeth on scroll saw blades wear out and must bereplaced frequently for best cutting results. Scroll sawblades generally stay sharp for 1/2 to 2 hours ofcutting.

To get accurate cuts be prepared to compensate forthe blade's tendency to follow the wood grain as youare cutting.

This scroll saw is intended to cut wood or woodproducts. Precious and non-ferrous metals performwell on scroll saws that have very slow speedcapebi!ity, and should be lubricated with machine oilor beeswax.

10. When choosing a blade to use with your scroll saw,consider very fine, narrow blades to scroll cut in thinwood 1/4" thick or tess. Use wider blades for thickermaterials but this will reduce the ability to cut tightcurves.

11. This saw uses 5 inch long pin type btaae._ only.

12. Blades wear faster when cutting plywood or particleboard which is very abrasive. Angle cutting inhardwoods reduces blade set faster due to the bladedeflection.

FREEHAND CUTTING (FIG. S)

To avoid injury from accidental starting, always turn switchOFF and unplug the scroll saw before moving, replacingthe blade or making adjustments.

1. Draw your design on the workpiece or secure adesign to the workpiece (1).

2. Raise the blade guard assembly (2) by lifting.3. Position the workpiece against the blade (3) and

place the blade guard hold-down foot against the topsurface of the workpiece.

,

5_

.

CAUTION: In order to avoid uncontrollable lifting ofthe workpiece and reduce blade breakage, do notturn the switch ON while the workpiece is against theblade.

Before turning the Scroll saw ON, position a piece ofscrap wood (4) against and ahead of the workpiece.Cut the scrap before-cutting into the leading edge ofthe workpiece (1).Slowly feed the workpiece into the blade, guiding andpressing the workpiece down against the table.

CAUTION: Do not force the leading edge ofworkpiece into the blade because the blade willdeflect, reducing accuracy of cut and possiblybreaking the blade.

When the cut is complete, move the trailing edge ofthe workpiece beyond the hold-down foot beforeturning the scroll saw OFR

Fig. S

2

4

ANGLE CUTTING (BEVEL CUTTING) (FiG.T)

To avoid injury from accidental starting, always turn theswitch OFF and unplug the scroll saw before moving,replacing the blade or making adjustments.

1. Draw your design on the workpiece or secure a designto the workpiece (i).

2. Loosen the bevel lock handle (2) and move the tableto the proper angle, using the degree scale (3) andthe pointer (4).

3. Tighten the bevel lock handle securely.4, Lift the blade guard (5).5. Position the workpiece on the right side of the

blade (6) and lower the blade guard hold-down footagainst the surface,

6. Follow items 4-6 under FREEHAND CUTTINGOPERATIONS.

Fig. T

5

@

1. Measure from the inside tip of the blade (1) to thedesired distance and position scrap wood (2) parallelto the blade.

2. Clamp the scrap wood to the table (3).3. Recheck your measurements, using the workpiece (4)

to be cut, and make sure the scrap wood is secure.4. Position the workpiece against the blade, placing the

hold-down foot (5) against the top surface of theworkpiece.

6. Remove the workpiece from the blade prior toturning the scroll saw ON.

.

g.

!0.

CAUTION: In order to avoid uncontrollable lifting ofthe workpiece and reduce blade breakage; do notpull the control knob ON while the workpiece isagainst the blade.

Position the workpiece against the scrap wood (2)prior to touching the leading edge of the workpieceagainst the blade (1).Slowly feed the workpiece into the blade, guiding theworkpiece against the straight edge of the scrapwood. Press the workpiece down against the tablewhile cutting.

CAUTION: Do not force the leading edge ofworkpiece into the blade because the blade willdeflect, reducing accuracy of cut and possiblybreaking the blade.

When the cut is complete, move the trailing edge ofthe workpiece beyond the hold-down foot.Turn the scroll saw switch OFR

NOTE: When cutting a narrow workpiece use pushsticks.

Fig. U

2

RiP OR STRAIGHT LiNE CUTTING (FIG. U)

To avoid injUry from accidental starting, always turn theswitch OFF and unplug the scroll saw before moving,replacing the blade, or making adjustments.

Tools Needed

QUANTITY DESCRIPTION

2 Small C-clamps

t Ruler or measuring tape

I 12=''Siiaight scrap OfW00d(Thickness to match workpiece)

3

iJ

INTERIOR CUTTING (FIG.V)

To avoid injury from accidentaf starting, always turnswitch OFF and unplug the scroll saw before moving,replacing the blade, or making adjustments.

1. Draw your design or secure a design to aworkpiece (1). Drill a 1/4 inch hole in the workpieceto perform inside cutting."

2. Raise the quick release tension lever (2) and removethe blade (3). Refer to BLADE REMOVAL ANDINSTALLATION (page 11).

3. Place the workpiece on the saw table with the hole (4)in the board over the access hole in the table.

4. Install the blade (3) through the hole in the board (4)and lower the quick refease tension lever (2).

CAUTION: To avoid uncontrollable lifting of theworkpiece and to reduce blade breakage, do not turnthe scroll saw ON while the blade is against the wood.

5. Position the workpiece so the blade is not touchingthe wood and turn the scroll saw ON.

6. Slowly feed the workpiece into the blade, guidingand pressing the workpiece down against the table.

CAUTION: Do not force the workpiece into theblade. The blade will deflect, reducing accuracy ofcut and possibly breaking the blade,

7. When finished making the interior scroll cuts simplyturn the scroll saw OFF, remove the blade from theblade holder, and remove the workpiece from thetable.

Fig. V

2

4

For your own safety, turn the switch .OFF and remove theplug from the power source before maintaining orlubricating your saw.

GENERALAn occasional coat of paste wax on the work tame willallow the wood being cut to glide smoothly across thework surface.

MOTOR1. If the power cord is worn, cut_ or damaged in any

way, have it replaced immediately.2. Do not attempt to oil the motor bearings or service

the motor internal parts.

ARM BEARINGS (FIG.W)Lubricate the arm bearings after every 50 hours of use.1. Turn the saw on its side.2. Squirt a generous amount of SAE 20 (lightweight)

oil (1) around the shaft end.and bronze bearing (2),3. Let the oil soak in overnight, keeping the saw in this

position.4. The next day repeat the above procedures for the

opposite side of the saw.

Fig. W

1

2

i

I

TROUBLESHOOTBNG GUIDE

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power sourcebefore making any adjustments.Consult your Sears Service Center if for any reason the motor will not run.

PROBLEM

Breaking blades.

Motor will not run.

PROBABLE CAUSE

Excessive vibration.

NOTE: There will alwaysbe some vibration presentwhen the saw is runningbecause of motor operation.

Blade run out.Blade not in line with armmotion.

1. Wrong tension.2. Overworking blades.3. Wrong blade application.4. Twisting blade in wood.

!. Defective cord or plug.

2. Defective motor.

3. Blown overload breaker.

t. Improper mounting of saw.

2. Unsuitable mounting surface.

3. Loose table or table restingagainst motor.

4. Loose motor mounting.

1, Blade holders not aligned.

REMEDY SUGGESTED

1. Adjust blade tension.2, Reduce feed rate.3. Use narrow blades.

4. Avoid side pressure on blade.

I. Replace defective parts before using sawagain,

2, Call Sears Service Center. Any attempt torepair this motor may create a HAZARD unlessrepair is done by a qualified service technician.

3. Push the power switch to the OFF position.Let the motor cool.

1, See mounting instructions in this manual forproper mounting technique.

2. The heavier your work bench is the lessvibration will occur, A plywood workbench willnot be as good work surface as the samesize solid lumber, Use common sense inchoosing a mounting surface,

3, Tighten table lock knob.4. Tighten motor mounting screws,

.

........ , ............... ,,,,, ,. .......

•Loosen cap screws holding blade holders toarms. Adjust position of blade holders.Retighten cap screws.

FULL ONE YEAR WARRANTY

If this product fails due to a defect in material or workmanship within one year from the date of purchase, Searswill repair it free of charge.

Contact a Sears Service Center for repair.

If this product is used for commercia! or rental purposes, this warranty appties only for 90 days from the date ofpurchase.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

::)

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CRAFTSMAN SCROLL SAW 137,216160

When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or causeproduct damage.Any attempt to repair or replace electrical parts on this scroll saw may create a HAZARD unless repair is done by aqualified service technician. Repair service is available at your nearest Sears Service Center,

Order by PART NUMBER, not by key number

SCHEMATIC A

Key No. PART NUMBER Description Size Qty.

12345678910

17100101 Base17100206 Plate cover2608BBLA32 Truss head screw17107029 Warning label17100407 Body17100501 Bumper18506616 Caution label2608BBLA32 Truss head screw17100801 Hex soc. head cap bolt2502NBC406 Spring washer

M5x0.8-10

M5x0.8-10

1/4

II3IiII32I

11 2701FBD106 Hex nut M6xl T=512 17101301 Bush13 2701FBD106 Hex nut M6xl T=514 2536MBE603 Spring pin 3-1615 17109901 Knob16 18109301 Shaft-pivot17 2501NBDN27 Flat washer 5116x718-516418 18112501 Bush

12111I!1

19 18109201 Spacker . 1_£......................._£_o_ ............................................_.!_m_.b£!_...............................................................................................................................!.........21 17101901 Segment spring 122 2602BBLA09 Hex soc. head cap bolt M4x0,7-12 223 2502NBC402 Spring Washer 5/32 224 14706601 Set plate 225 17102302A1 Upper arm rocker assembly 126 26600PBCK12 Truss head tapping screw M4x18-10 227 17103201 Baffle plate 128 2602BBLA07 Hex soc. head cap bolt M4x0.7-8 229 17102601 Blade holder 1.39.........................2. 0.4.gzc.00.4.................................... ....................................................................4................................................................31 15802103 Blade 632 2602BBLA28 Hex soc. head cap bolt M5x0.8-25 133 17103401AI Bottom arm rocker assembly I34 17104401 Blade holder I35 14701101 Washer I36 17104001 Bearing seat I37 2617BBLC15 Hex soc head cap screw M5x0.8-16 I38 15808001 Bearing protector I39 2660MBCE10 Pan head tapping screw M4x16-8 I40 2701FBDI05 Hex nut M5x0,8 T=4 I

41 2502ABC408 Spring washer 5 142 2001ZZ0625 Ball bearing 625ZZ 243 14704901 Shaft sleeve !44 2705FBD106 Nut chuck M6 T=6 145 14706902 Clamp bolster 146 18102102 Lingager bar 147 2615BBDC26 Hex head screw & washer M8x1.25-30 248 2615BBDC20 Hex head screw & washer M6x1-25 349 2615NBDC01 Hex head screw & washer 1/4x20-3/4 4

CRAFTSMAN SCROLL SAW

SCHEMATIC A

5

i,J

27

46-..

44

137.216160

:i

CRAFTSMAN SCROLL SAW

SCHEMATmCB137.216160

CRAFTSMAN SCROLL SAW

SCHEMATIC 1f3

!37.216160

Key No. PART NUMgER Description Size Qty.

50 2602BBLA28 Hex soc. head cap bolt M5x0.8-25 151 2668BBDA39 Pan head screw M6x1.0-12 1

52 15805401 Needle pointer 153 17106303 Support 154 2506MBN606 Wave washer 255 270t Fi3D105 Hex nut M5x0.8 T=4 156 2701FBD106 Hex nut M6xl T=5 1

57 2602BBLB44 Hex soc head cap bolt M6x1.0-35 t58 14703601 Spring 1.59 2501NBDN 12 Flat washer 1t4x518-1/16 360 17105304 Table 1

61 17103302 8lade guard 1Clamp handle 162 17106901

63 17106001 Saddle64 17105602 Brasstube65 17116017 Trade mark label66 2637BBDA23 Truss head screw67 17111703 Hex wrench68 17107902 PVC hose69 2660MBCE15 Pan head tapping screw70 19611501 Bellows seat

M5xO,8-8

M4x16-16

2I241121

71 18! 23803 Bellows !72 17120502 Rocker arm cover 173 2608BBLA32 Pan head screw M5x0,8-10 174 2501MBDN05 Flat washer 5x10-1 t75 17!08902 Safe cover 176 8337D24304 Motor 177 2606BDLA52 Hex soc set screw M6x1,25-8 178 14700901 Eccentric 179 2502NBC406 Spring washer 1/4 1

81 17105503 Bracket-tilt 182 2668BBDA23 Pan head screw M5x0.8-8 283 18504202A1 Handle 1* 137216160001 Owner's manual 1

* Not shown

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71

66

73

. 65_

61

60

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