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National Vacuum Equipment Owner’s Manual & Operating Instructions Model 5314 Blower MADE IN USA Visit our web site to download brochures and other technical information.

Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

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Page 1: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

National Vacuum Equipment

Owner’s Manual&

Operating InstructionsModel 5314 Blower

MADEIN USA

Visit our web site to download brochures and other technical information.

Page 2: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

2 | 5314 Blower www.natvac.com | 800.253.5500

Page 3: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

5314 Blower | 3www.natvac.com | 800.253.5500

© 2013 National Vacuum Equipment, Inc. Revision A

No part of this manual may be reproduced without the written permission of National Vacuum Equipment, Inc.

5314 Blower

Owner’s Record Date of Purchase: _________________________ Purchased from: __________________________ Serial Number: ____________________________

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ContentsIntroduction ..................................................................................................6

About National Vacuum Equipment, Inc. ..................................................6

Our History ................................................................................................6

Limited Warranty ..........................................................................................7

Warranty ...................................................................................................7

Warranty Procedures ................................................................................8

Overview .......................................................................................................9

General Blower Operation ........................................................................9

General Blower Construction ..................................................................10

Location of Serial Number ......................................................................10

Specifications ..............................................................................................11

Operating Environment ...........................................................................11

Operating Limits ......................................................................................11

Performance (Reference Only) ................................................................12

Dimensions .............................................................................................13

Air Flow Control ......................................................................................13

Noise Level ..............................................................................................13

Limitations on Use ..................................................................................14

Storage ........................................................................................................15

Unpacking Blower ...................................................................................15

Handling ..................................................................................................15

Preservation ............................................................................................16

Installation ..................................................................................................16

Rotation and Airflow ...............................................................................16

Diesel Engine Precautions .......................................................................17

Direct Coupling........................................................................................17

Recommended Equipment .................................................................17

Installation and Alignment .................................................................17

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Belt Drive ................................................................................................18

Drive Shaft ..............................................................................................18

Hydraulic Drive .......................................................................................19

PTO Drive ................................................................................................19

Plumbing and Piping ..............................................................................19

Recommended Accessories ....................................................................20

Exhaust Silencer ..................................................................................20

Inlet Filter ...........................................................................................20

Four Way Valve and Hoses ..................................................................20

Pressure Relief Valve...........................................................................20

Vacuum Relief Valve ...........................................................................20

Check Valves .......................................................................................21

Primary Shutoff ...................................................................................21

Secondary Shutoff/Moisture Trap ......................................................21

Bag House ...........................................................................................21

Operation ....................................................................................................22

Initial Start Up .........................................................................................22

Operating ................................................................................................23

Stopping the Blower................................................................................23

Cold Weather Operation .........................................................................23

Maintenance ...............................................................................................24

MAINTENANCE SCHEDULE ......................................................................24

Oil Capacities and Recommendations .....................................................25

Rebuilding ...............................................................................................26

Cleanout Procedure If Flooded ...............................................................27

Parts Diagram ..........................................................................................28

Parts List ..................................................................................................29

Troubleshooting ..........................................................................................30

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INTRODUCTION

About National Vacuum Equipment, Inc.

Congratulations! You now own a quality vacuum/pressure blower proudly manufactured in the U.S.A. by National Vacuum Equipment, Inc. You have not only acquired a superior piece of equipment from a qualified dealer, you have hired a team of vacuum experts. We stand ready to work with your dealer to answer your questions and provide you with the information necessary to keep your equipment in peak working condition. Thank you for using National Vacuum Equipment. OUR MISSION: We are dedicated to the manufacture and wholesale distribution of quality vacuum system products at a reasonable price, on a timely basis. We are a “one-stop shop” for manu-facturers and distributors of vacuum equipment.

Our History

National Vacuum Equipment, Inc. was founded in 1980 by Bruce Luoma. The Company started as a retailer of vacuum pumps. Soon after it started, the Company secured the rights to exclusive distribution of the Battioni vacuum pumps in North America. This helped the Company to evolve into its current status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating its own line of components, purchased and developed its own line of vacuum pumps, and began purchasing for resale various valves and accessories. Today, NVE has full service machine and fabrication shops complete with CNC-controlled production equipment designed for close tolerance work. The company has a highly trained staff all of whom are dedicated to quality.

2012

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LIMITED WARRANTY National Vacuum Equipment, Inc. guarantees that the product it provides is free of manufacturer’s defects, including materials and workmanship. Prop-erly installed and maintained NVE product is warranted for a period of one (1) year subject to the following conditions:

1. A properly completed warranty registration card must be received by us within 30 days of sale to end user for pump sales to be considered warrantable. All pumps received for warranty consider-ation must retain the original NVE serial number tag.

2. The one (1) year period shall begin the day the product is shipped from our warehouse, unless we are provided with an authentic copy of the original resale invoice, in which case the one (1) year period shall begin at such invoice date.

3. The covered product must be used in an application for which it was intended. We do not recommend our product for particular uses or applications.

4. Damage caused by improper use or lack of proper maintenance is not warrantable.

5. Manufacturer’s liability under this or any other warranty, whether express or implied, is limited to repair of or, at the manufacturers’ option, replacement of parts which are shown to have been defec-tive when shipped.

6. Manufacturer’s liability shall not be enforceable for any product until National Vacuum Equipment, Inc. has been paid in full for such product.

7. Except to the extent expressly stated herein, manufacturer’s liability for incidental and consequential damage is hereby excluded to the full extent permitted by law.

8. Manufacturer’s liability as stated herein cannot be altered except in writing signed by an officer of National Vacuum Equipment, Inc.

9. Certain products provided by National Vacuum Equipment, Inc. are covered by their respective manufacturer’s warranties (e.g., engines used in the NVE engine drive packages). These products are not covered by the National Vacuum Equipment, Inc. Manufacturer’s Warranty.

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Warranty Procedures

Should a potential warranty situation arise, the following procedures must be followed:

· Contact your dealer immediately upon the occurrence of the event and within the warranty period.

· Customer must receive a Return Material Authorization (RMA) before returning product.

· All serial-numbered products must retain the NVE serial number tag to be qualified for warranty.

· Product must be returned to NVE intact for inspection before war-ranty will be honored.

· Product must be returned to NVE freight prepaid in the most eco-nomical way.

· Credit will be issued for material found to be defective upon our inspection, based upon prices at the time of purchase.

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OVERVIEW

General Blower Operation

The NVE BLOWERS are severe duty vacuum pumps, designed to be used in liquid waste pumping systems where extended operation is desired. The pump incorporates a ballast air cooling system to provide superior cooling, allowing for extended operation.

The air enters the intake under vacuum or at atmospheric pressure. As the rotors rotate, a fixed volume of air is moved along the wall of the cylinder towards the exhaust where the pressure and temperature of the volume of air increases. If the intake air is below atmospheric pressure, cooling air will be drawn in when the rotor tip passes the ballast port.

The airflow capacity of the machine (in ACFM) is nearly proportional to the speed of the machine and is nearly constant with changes in inlet or outlet pressures.

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General Blower Construction

Location of Serial Number

Each blower should have a brass colored tag with an embossed serial num-ber. In addition, the serial number and blower direction as assembled at the factory are stamped into the top of the housing as shown:

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SPECIFICATIONS

Operating Environment

The 5314 blower is designed to move atmospheric air. Do not use to move explosive or corrosive gasses or operate the blower in an area with explosive gases. Any materials in the intake air must be filtered and separated from the air by means of an intake filter, moisture trap and/or a cyclonic filter.

The ballast inlet must be positioned and protected from ingesting debris, fluid or explosive gases.

Operating Limits

The blower must be operated within all limits at all times. This typically means the blower performance is limited by the exhaust temperature and temperature rise over ambient for the blower.

Size

RPM

Inlet Vac

(in Hg)

Press.Rise†

(psig)

Exh. Press.

(psig)

Inlet Temp (°F)

Exh.Temp

(°F)

Temp Rise‡

(°F)

Ballast Inlet Temp (°F)

Max Min Max Max Max - Max Max -

5314 3600 900 FULL VAC

14 10 * 380 260 *

*Exhaust temp and temp rise limited, †Pressure rise is from inlet to outlet, ‡Temperature rise is exhaust minus ambient temperature surrounding blower (note if enclosed)

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Performance (Reference Only)

VACUUM - INCHES OF MERCURY

Press

PSI

RPM 0 9 15 18 21 24 27 10

1500HP 1.5 14.3 22.8 27.0 31.3 - - 30.4

ACFM 661 394 253 161 37 - - 326

2000HP 2.0 19.0 30.3 36.0 41.7 47.4 - 40.5

ACFM 882 615 474 382 257 62 - 546

2500HP 2.5 23.8 37.9 45.0 52.1 59.2 - 50.6

ACFM 1102 835 694 602 478 283 - 767

3000HP 3.0 28.5 45.5 54.0 62.5 71.0 79.5 60.7

ACFM 1323 1056 915 823 698 503 B.O. 987

3500HP 3.5 33.3 53.1 63.0 73.0 82.9 92.8 70.8

ACFM 1543 1276 1135 1043 919 724 B.O. 1207

3600HP 3.6 34.2 54.6 64.8 75.0 85.2 95.4 72.9

ACFM 1587 1320 1179 1087 963 768 B.O. 1252 ACFM - Actual CFM generated on the vacuum or pressure side of the machine

B.O. - Blanked Off

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Dimensions

Generic Cross SectionMAT'L:

QTY: X - REQ'DSCALE: 1

136-5314-LSBCCW BLOWER

136-5314-LDBCW BLOWER

CHANGE OIL IN BOTH DRIVE AND NON-DRIVE OIL TANKS

136-5314-LDB (CW) SHOWN

C

C

BALLAST INJECTION

BALLAST INJECTION

EXHAUSTINTAKE

136-5314-LDB (CW) SHOWNDIMENSIONS FOR LSB (CCW) MIRRORED

8.500

4.250

7.250 BC

.422 1.0001/2-13 UNC - 2B

4X

(3.712)

5.000

6.250 9.687

12.250

6.125

5.826

2.910 SHAFT

13.000

6.201

9.500 BC

8.125 BC6.000

27.073

17.000

8.500

.656 1.3753/4-10 UNC - 2B 1.2504X

.313 1.1253/8-16 UNC - 2B 1.00012X

1 5/8" SHAFT1/2" SQ KEY

6.500

OIL FILL

OIL LEVEL WITH BLOWER SHUT DOWN

OIL DRAIN

OIL LEVELSIGHT EYES

DRIVE END

NON-DRIVE END

8.500PILOT

Air Flow Control

The airflow rate on the blower can be adjusted by changing the speed of the blower. This can be accomplished by changing the PTO ratio, gearbox ratio, belt drive pulley diameters or engine speed.

Noise Level

The noise level of the blower increases significantly with higher levels of vacuum and RPM. To minimize noise, operate the blower at the minimum speed and vacuum level to achieve the desired performance results.

It is recommended the operator monitor the blower while running and listen for resonances (increased levels of noise) that may occur at certain RPM’s and operate the blower at speeds above or below the resonance speeds to reduce excess noise.

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Limitations on Use

Limitation on Use Reason for Limitation and/or Risk

Corrective Actions

Operation of the blower in an explosive environment

Fire and/or explosion can result

DO NOT USEUsing blower to move explosive, toxic or dangerous gases

Fire and/or explosion can result

Pollution of the environment

Health risks to operators

Liquid drawn into blower intake

Blower seizure, damage to blower and ejection of parts

Install a moisture trap or cy-clonic separator on the intake nozzle of the blower.

Operation with the exhaust or ballast blocked off.

Overheating Remove the blockage and minimize restriction in the exhaust or ballast circuits

Rotating blower in wrong direction

Damage to blower Change the direction of rotation of the drive or order correct rotation of blower.

Operating in excess of rec-ommended speed

Seizure of blower, damage to blower and ejection of parts Operate the blower within

recommended speed rangeOperating blower below minimum speed

Seizure of blower, damage to blower and ejection of parts

Exceeding the maximum pressure rise from blower inlet to outlet

Overheat of Blower

Fire

Seizure of blower, damage to blower and ejection of parts

Check inlet and exhaust restrictions and reduce as necessary.

Operating at excessively hot inlet or ballast temperatures

Overheating

Fire

Seizure of Blower, damage to blower and ejection of parts

Monitor the inlet tempera-ture and make corrections to the system to bring tempera-ture within limits.

Operating at excessively cold inlet temperatures.

Seizure of Blower, damage to blower and ejection of parts

Review precautions in cold weather conditions. Use recommended lubrication.

Operating above the exhaust temperature upper limit

Overheating

Fire

Seizure of Blower, damage to blower and ejection of parts

Reduce the vacuum level in high ambient conditions.

Reduce the blower speed.

Remove restrictions in the intake and exhaust circuits.

Operating in excess of the specified temperature rise across the blower

Seizure of Blower, damage to blower and ejection of parts

Reduce the vacuum or pres-sure level to bring within limits.

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STORAGE

Unpacking Blower

When unpacking the blower or blower package from the skid, verify the packing list matches the product supplied and that no visible damage has occurred during shipping. In the event damage has occurred, first file a claim with the carrier and then contact NVE for assistance.

Keep all intake, exhaust and ballast ports covered to prevent accidental ingestion of material into the blower.

Handling

Use an appropriately sized lift strap for lifting the blower. Thread two 3/4” eye bolts into unused mounting feet as shown.

Model Weight (Lbs)5314 572

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Preservation

Keep all intake, exhaust and ballast port coverings in place to prevent debris or liquids from entering blower. Reapply rust preventative oil to all metal parts, including the compression chamber every 6 months or more frequent-ly if the relative humidity is greater than 80%.

While in storage, rotate the shaft three to four revolutions every two weeks to keep gears coated in oil.

Before installing a blower that has been stored for any length of time, remove the intake and exhaust covers and inspect the rotors and cylinders to insure the absence of rust. In addition, remove the oil fill plug on drive oil tank and inspect the gear for absence of rust.

· Use a rust preventative oil with a flash point over 400°F

· Dispose of used rust preventative oil according to local regulations

INSTALLATION Rotation and Airflow

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Preservation

Keep all intake, exhaust and ballast port coverings in place to prevent debris or liquids from entering blower. Reapply rust preventative oil to all metal parts, including the compression chamber every 6 months or more frequent-ly if the relative humidity is greater than 80%.

While in storage, rotate the shaft three to four revolutions every two weeks to keep gears coated in oil.

Before installing a blower that has been stored for any length of time, remove the intake and exhaust covers and inspect the rotors and cylinders to insure the absence of rust. In addition, remove the oil fill plug on drive oil tank and inspect the gear for absence of rust.

· Use a rust preventative oil with a flash point over 400°F

· Dispose of used rust preventative oil according to local regulations

INSTALLATION Rotation and Airflow

Diesel Engine Precautions

· DO NOT OPERATE BLOWER WITH A DIESEL ENGINE RUNNING AT LOW RPM’S AS TORQUE PULSES CAN CAUSE ROTOR LOBE CONTACT AND DAMAGE TO THE BLOWER.

When directly driving the blower with Diesel engine, bring the engine up to operating RPM and then engage the blower via the clutch. Be sure to start the blower under no load conditions.

Use caution when using a Diesel engine that is significantly oversized for the operating point of the blower. Doing so can result in an inertial mismatch, excess torsional vibrations at low RPM’s and blower lobe contact.

For more information Diesel torsional vibrations, see the technical report by LoveJoy titled New Twists to Diesel Vibration at www.lovejoy-inc.com .

Direct Coupling Recommended Equipment

Use of a jaw in shear style coupler is recommended.

Description MANUFACTURER NVE P/N MFG P/NBlower Flange

Magnaloy

424-M500-178 M50012816Solid Coupler Insert

424-M500-HTI M570H5

Drive Flange 424-M500-14T M500A1412Blower Jaw

LoveJoy

424-225-187 L225X1 7/8Spider (Urethane) 12417RingDrive Jaw 424-225-<BORE> L225X<BORE>

Installation and Alignment

Slide the couplers onto the blower shaft and prime mover shaft using appropriate tools.

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· DO NOT USE A HAMMER TO SLIDE THE COUPLERS ONTO THE SHAFT AS THIS MAY RESULT IN BLOWER DAMAGE

LoveJoy Coupler - Please see the LoveJoy website www.lovejoy-inc.com for details on the alignment.

· Failure to properly align the couplers can cause premature wear of the blower bearings and coupler sleeve.

· Couplers must be guarded to prevent entanglement.

BELT DRIVE

We do not recommend the use of cogged, synchronous or timing belts.

The driving pulley from the prime mover must be mounted on the intake side of the blower to prevent unloading of the blower bearings.

Use a narrow hub sheave and insure that the inner hub face is not more than 1/4” from the face of the gearbox. Be sure to also use an adjustable belt tensioning system to allow compensation for belt wear.

· Excessive belt tension could damage the blower and prime mover.

· Belts and pulleys must be guarded to prevent entanglement.

Use matched sets of V-belts to insure uniform torque transmission. If a belt goes out, replace the whole set.

DRIVE SHAFT

U-Joint operating angles at each end of the shaft should always be at least 1° to prevent yoke bearing failure, but do not exceed the manufacturers maxi-mum recommended angles for the operating RPM.

U-Joint operating angles on each end of a drive shaft should always be equal within 1° of each other to cancel an angle vibration.

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· DO NOT USE A HAMMER TO SLIDE THE COUPLERS ONTO THE SHAFT AS THIS MAY RESULT IN BLOWER DAMAGE

LoveJoy Coupler - Please see the LoveJoy website www.lovejoy-inc.com for details on the alignment.

· Failure to properly align the couplers can cause premature wear of the blower bearings and coupler sleeve.

· Couplers must be guarded to prevent entanglement.

BELT DRIVE

We do not recommend the use of cogged, synchronous or timing belts.

The driving pulley from the prime mover must be mounted on the intake side of the blower to prevent unloading of the blower bearings.

Use a narrow hub sheave and insure that the inner hub face is not more than 1/4” from the face of the gearbox. Be sure to also use an adjustable belt tensioning system to allow compensation for belt wear.

· Excessive belt tension could damage the blower and prime mover.

· Belts and pulleys must be guarded to prevent entanglement.

Use matched sets of V-belts to insure uniform torque transmission. If a belt goes out, replace the whole set.

DRIVE SHAFT

U-Joint operating angles at each end of the shaft should always be at least 1° to prevent yoke bearing failure, but do not exceed the manufacturers maxi-mum recommended angles for the operating RPM.

U-Joint operating angles on each end of a drive shaft should always be equal within 1° of each other to cancel an angle vibration.

For more driveline installation detail, please see the Dana-Spicer Driveline Installation Document J3311-1-DSSP available free from http://www2.dana.com/pdf/J3311-1-DSSP.pdf.

· Use a drive shaft loop to catch shaft in the event of failure.

· It is suggested that overload protection be used on the blower driveline.

HYDRAULIC DRIVE

The blower can be driven with an appropriately sized hydraulic system utiliz-ing a hydraulic motor with an SAE C, 4-bolt or 2-bolt flange by purchasing a hydraulic mount (purchased separately) and appropriate couplers.

PTO Drive

PTO’s must be properly sized to drive the blower. For more information on driving blowers with PTO’s, please see the Chelsea Blower Torque Guide Bul-letin HY25-0075-B1-US available at www.parker.com .

· Improper use of “Hot Shift” (i.e. clutch type, constant mesh) PTO’s can result in severe damage to the blower driveline and blower. Take extra precautions to operate PTO’s within the manufacturer’s recommendations

PLUMBING AND PIPING

Do not hang plumbing from blower flanges. Use isolating flanges or isolat-ing hose to couple blower to piping to prevent dead weight from hanging off blower and to allow for thermal expansion. Failure to do so may result in rotor contact with housing. Use only clean piping insuring it is free of dirt, scale, cuttings, weld spatter, and foreign materials of any kind.

The intake and exhaust system can be plumbed with 6” hose. The ballast system should be plumbed using 6” hose minimum. Be sure to locate the ballast inlet away from heat, debris and fluid sources as exposure to these may result in damage to the blower.

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NVE 607 Challenger Series | Parts List

RECOMMENDED ACCESSORIES

Exhaust Silencer

Positive displacement blowers are inherently noisy due to their design. NVE offers compatible silencers for the exhaust to reduce decibel levels in the operating environment.

If using a non-OEM silencer, it should be tested for effectiveness by blanking off the inlet and monitoring exhaust gas temperature with the blower run-ning for at least one hour. The blower should not exceed specified exhaust gas temperatures.

Inlet Filter

The intake filters are designed to ensure maximum airflow efficiency why keeping out unwanted debris. The filters supplied by NVE use a stainless steel screen and can be cleaned.

Four Way Valve and Hoses

If it is intended to operate the blower in the pressure mode, a four way valve will be required. The 4-way valve size should match the hose size used in the application.

Pressure Relief Valve

If the blower is intended to be used in pressure mode then a pressure relief valve is required. NVE recommends the use of Kunkle pressure relief valves as they have been proven to work well and have sufficient flow capacity. The valves we supply are factory set to 10 PSI and are sealed. We do not recom-mend the blower to be operated over 10 PSI nor do we recommend the use of imported relief valves.

Vacuum Relief Valve

Vacuum relief valves are not typically needed with NVE blowers. If the ap-plication indicates the use of a vacuum relief valve would be called for, we recommend you thoroughly test your blower system to confirm the desired performance is reached (i.e. tank protection or overheat protection). We would recommend the use of a high quality vacuum relief valve such as Kunkle.

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Check Valves

For vacuum only setups, the blower system will need to have an appropri-ately sized check valve on the inlet side of the blower.

If the blower is to be operated in a pressure mode, a check valve will need to be used on both the ballast air system and the intake side of the blower. Note that the ballast circuit normally draws air into the blower.

Use the same size check valve as the hose used to plumb the system.

Primary Shutoff

A primary shutoff is to be used with the blower as a first line of defense to prevent liquid from entering the blower. It is critical that an appropriately sized primary shut off is used. Contact NVE for assistance with selecting the shutoff.

Secondary Shutoff/Moisture Trap

The secondary shutoff or Moisture Trap should also be appropriately sized for the air flow application. Contact NVE for assistance with selecting the shutoff.

Bag House

Bag houses are typically used in systems where dry material is being pumped. Specification of a proper bag house depends on the frequency and type of dry material being pumped. Consult the factory for assistance in selecting a bag house.

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OPERATION

Initial Start Up

Preliminary Checks

Before operating a blower that has been stored for any length of time, remove the intake and exhaust covers and inspect the rotors and cylinders to insure the absence of rust. In addition, remove the oil fill plug on the drive oil tank and inspect the gear for absence of rust.

Verify the blower spins freely by hand.

Verify all connections between the plumbing system and the blower flanges are in place and tight.

Verify oil levels through sight eyes. If additional oil is required, see the maintenance section for details.

Verify the blower is set-up to spin the correct direction, especially when using a gearbox.

Verify all guards are in place.

· Insure personnel wear hearing protection as noise levels can exceed 85 dB.

· Do not rotate the blower in the reverse direction for more than a few revolutions

Starting the blower

HOT Shift PTO’s - Do not engage “Hot Shift PTO’s” outside of manufacturers specifications as damage to the PTO, driveline or blower may occur. Slowly ramp the blower up to speed to prevent shocking the system.

Increase the vacuum level slowly until the rated level is reached. During the first 8 hours of operation, check that there are no vacuum leaks, oil leaks, vibrations or strange noises.

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Operating

Start the blower and check the appropriate parameters as listed in the maintenance schedule under the Maintenance section.

Stopping the Blower

When stopping the blower, if possible, remove all vacuum and pressure from the blower.

Cold Weather Operation

During very cold weather conditions, always warm the blower before operating at full rated vacuum or pressure. Damage to the blower can result from operating for short intervals in very cold weather conditions.

If using a coupler with a rubber jaw or sleeve in shear during extremely cold weather, take note that elastomeric materials become stiffer in cold weather. This results in a reduction of the shear protection in the event of a lock up of the blower because the jaw or sleeve can handle more torque before giving way.

If hydraulically driving the blower, allow the hydraulic fluid to warm up before operating the blower at full load. Use the correct viscosity of hydraulic oil for the operating temperature as recommended by the manufacturer of your system.

Before starting blower, verify the shaft rotates freely by hand. Water can condense and freeze in the blower cylinder without warning causing a stall condition at start up.

Check the intake filter and air intake daily. If snow is present, check the air intake more frequently.

DO NOT thin out the oil in the gear cases with any other fluids such as Kerosene. Use the recommended oil for the operating temperatures.

If temperatures are so cold that the blower cannot warm up, enclose the blower allowing for sufficient clearance from parts to prevent contact with hot or moving components.

Page 24: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

24 | 5314 Blower www.natvac.com | 800.253.5500

Maintenance

· LOCK OUT any equipment before performing maintenance. On vehicles, remove the negative terminal from the batteries.

· Remove all pressure and vacuum from the system, i.e. discharge any stored energy in the system.

· Allow the blower to cool to below 100°F before beginning work to prevent burns.

MAINTENANCE SCHEDULE

CHECK PARAMETERFREQUENCY COM-

MENTSH D W M

VISUAL

Pressure 1

Blower Running

Temperature 1Load-Absorbed Power

1

Noise 1

LUBRICATION

Oil Level 1

Blower Shutdown

Oil Leakage 1Viscosity 500Oil Change-Initial 500Oil Change-Normal 1000 6

FILTERVacuum 1 <1 in HgClogging 2

DRIVETRAINWear 2000

Blower Shutdown

Belt Tension 2000Belt Change 15000 24

RIGHT ANGLE GEARBOX

Oil Change-Initial 50Oil Change-Normal 500 6

MOISTURE TRAP/

SECONDARY

Drain Fluid 1

Page 25: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

5314 Blower | 25www.natvac.com | 800.253.5500

Oil Capacities and Recommendations

The initial oil change on the blower is after 500 hours of operation per the maintenance table.

Size

Blower Oil Capacity - Do Not OverfillDrive Side

Oz. (Liters)

Non-Drive Side

Oz. (Liters)Total

4310 18 (.53) 8 (.24) 26 (.77)747 18 (.53) 8 (.24) 26 (.77)

5314 13 (.38) 18 (.53) 31 (.92)957 48 (1.42) 24 (.71) 72 (2.13)

1457 44 (1.30) 33 (.98) 77 (2.28)

Oil FillSight Eyes

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26 | 5314 Blower www.natvac.com | 800.253.5500

Recommended Oils for Blower (Synthetic Only)Ambient Temp

°F (°C) Type Viscosity Pour Point Color

Above 90°F (32°C)

Summit Syngear SH-7320

Mobile SHC 632ISO 320

-40 (-40)

-40 (-40)

Clear

Orange

32° to 90° (0° to 32°)

Summit Syngear SH-7220

Mobil SHC 630 ISO 220

-45 (-43)

-41 (-42)

Clear

Orange

0° to 32° (-18° to 0°)

Summit Syngear SH-7150

Mobile SHC 629ISO 150

-60 (-51)

-45 (-43)

Clear

Orange

Below 0° (-18°)Summit Syngear SH-7100

Mobil SHC 627ISO 100

-60 (-51)

-45 (-43)

Clear

Orange*Ambient temp is the temperature of the space where the blower is located or enclosed.

Right Angle Gearbox LubricantSize Capacity (oz) Manufacturer Grade

500 Series 28 Mobil Mobilube SHC 75W-90600 Series 80-90 Mobil Mobilube SHC 75W-90

· Dispose of used oil according to local regulations

Rebuilding

Rebuilding is beyond the scope of this owner’s manual and should be performed only by trained technicians. Consult an authorized distributor or NVE to arrange rebuilding of the blower.

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5314 Blower | 27www.natvac.com | 800.253.5500

Cleanout Procedure if Flooded

1. Remove the inlet filter, exhaust silencer and ballast silencer.

2. With high pressure water, clean intake, exhaust and ballast areas.

3. Have an assistant slowly turn the input shaft as you clean the lobes with water.

4. Run the blower at the lowest speed possible and continue to spray water into the inlet of the machine until the discharge shows only clean water.

5. With the blower running, spray a small amount of penetrating oil into the intake and run until no liquid comes out the exhaust. DO NOT SPRAY OIL INTO THE BLOWER WITH THE SILENCERS IN PLACE.

6. Disassemble and clean the manifold/4-way valve assembly. Allow to dry then reassemble.

7. If the blower was flooded, it is highly probable the exhaust silencer has material in it as well. Clean it out as best you can. Drain all fluids from the silencer and allow it to dry.

8. When everything is clean and dry, reassemble the manifold and silencers. Make sure flange bolts on the blower are tightened evenly.

Page 28: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

28 | 5314 Blower www.natvac.com | 800.253.5500

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Page 29: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

5314 Blower | 29www.natvac.com | 800.253.5500

5314 Blower | Parts List

ITEM QTY PART NUMBER DESCRIPTION1 1 150-001-5314 HOUSING BLOWER 5314 MACHINED2 1 150-003-003 ENDPLATE 5314 DRIVE END MACH3 1 150-003-004 ENDPLATE 5314 GEAR END MACH4 1 150-005-5314-D ROTOR DRIVE 53145 1 150-005-5314-I ROTOR IDLER 53146 1 150-006-002 KEY .5"X.5"X2.5" 1018 BER

7 6 150-043-001 DOWEL HOLLOW 5/16" X 1/2"8 18 150-047-004 PLUG SAE ORB -089 2 150-047-005 DRAIN PLUG SAE ORB -08 MAGNETIC10 4 150-048-002 SIGHT EYE 3/4-16"-08 SAE W/ O-RING11 2 150-612-957 TIMING GEAR, DRIVE 957/145712 2 150-616-003 GASKET ENDPLATE 531413 2 150-616-5314 GASKET BALLAST MANIFOLD 5314

14 16 150-618-957 SEAL RING, 3 OD CAST IRON16 2 150-621-001 BEARING 3310A17 2 150-622-001 BEARING NU 221218 2 150-624-5314 BLOC RETAINING RING FLANGED 531419 1 150-627-5314 END COVER DRIVE END 531420 1 150-628-5314 END COVER GEAR 5314 MACH21 1 150-629-001 SEAL SLEEVE 531422 4 150-629-5314 SEAL SLEEVE ID 531423 4 150-630-5314 OD SEAL SLEEVE 531424 4 150-631-5314 SEAL SLINGER 5314 MACHINED25 1 150-633-001 SHAFT SPACER DRIVE SHORT 531426 1 150-633-002 SHAFT SPACER IDLER LONG 531427 1 150-633-005 SLINGER SPACER 531428 2 150-633-006 BEARING SPACER MACHINED 531429 2 150-635-002 OIL SLINGER DRIVE END 531430 2 150-635-003 OIL SLINGER GEAR END 531431 2 150-636-001 BEARING RETAINER 531432 2 150-645-5314 LOCK NUT 531433 1 150-650-012 BALLAST MANIFOLD LH 5314, MACH34 1 150-650-013 BALLAST MANIFOLD RH 531435 1 150-650-014 BALLAST TEE 5314, MACH36 2 120-064-019 O-RING 2-348 VITON37 .258 150-220-LUBE GEAR LUBE SYNTHETIC ISO 220 EP301 26 FSCS - 1/4-20 UNC X 0.50 FLAT SOCKET CAP SCREW - 1/4-20 UNC X 0.50302 24 SHCS - 5/16-18 UNC X 1.25 SOCKET HEAD CAP SCREW - 5/16-18 UNC X 1.25303 24 SHCS - 5/16-18 UNC X 3.25 SOCKET HEAD CAP SCREW - 5/16-18 UNC X 3.25304 8 SHCS - M8 X 12MM SHCS - M8 X 12MM305 10 PLUG - 1/4 NPT SH SOCKET HEAD PLUG - 1/4 NPT306 48 LW - 5/16 LOCK WASHER, 5/16"

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5314 BALLAST MANIFOLDSCALE: 1 : 2.5

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

O-RING 2-348 VITON120-064-02121GASKET BALLAST MANIFOLD 5314150-616-531422BALLAST MANIFOLD LH 5314150-650-01213BALLAST MANIFOLD RH 5314150-650-01314BALLAST TEE 5314, MACH150-650-01415LOCK WASHER, 5/16"LW - 5_16246SOCKET HEAD CAP SCREW - 5/16-18 UNC X 1.25SHCS - 5_16-18 UNC X 1.25247

1

1

2

2

3

3

4

4

A A

B B

C C

D D

NVE NationalVacuum

Equipment, Inc.2707 Aero Park Drive, Traverse City, MI 49686Phone: (231) 941-0215 Fax: (231) 941-2354

TOLERANCES UNLESS OTHER WISE SPECIFIEDOne place (.X) ±.1Two places (.XX) ±.01Three places (.XXX) ±.005Angles ±1°Fractional (X/X) ±1/16All machined surfaces 125 RMS max.Remove all burrs and sharp edges.CAD drawing - NO manual changes.All dimensions in inches unless specified.

This document may contain confidential tradesecret information which is the exclusive

property of National Vacuum Equipment. Anyinformation on this drawing is not to be

disclosed to anyone not having a "Need toKnow." The information contained herein is to

be used only in accordance with the bestinterests of National Vacuum Equipment.

PART NAME:

MATERIAL:

DRAWN BY:

SCALE:

CHECKED BY:

DATE:ADT

PART NO.SHEET1 Ballast Assembly1 of

APPROX. WT.CAD FILE LOCATION: I:\Engineering\Projects\1197-1457 Redesign\Cad

Data\Ballast Assembly.idw

SHEET SIZE C

5314 BALLAST MANIFOLD

REVISION HISTORYREV DATE DESCRIPTION APPROVED ZONEA 5/31/13 DRAWING CREATED ADT -

2

6

7

3

5

4

1

5314 Ballast Manifold | Parts Diagram

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ITEM QTY PART NUMBER DESCRIPTION

1 2 120-064-021 O-RING 2-348 VITON

2 2 150-616-5314 GASKET BALLAST MANIFOLD 5314

3 1 150-650-012 BALLAST MANIFOLD LH 5314

4 1 150-650-013 BALLAST MANIFOLD RH 5314

5 1 150-650-014 BALLAST TEE 5314, MACH

6 24 LW - 5/6” LOCK WASHER, 5/16”

7 24 SHCS - 5/16-18 UNC X 1.25 SOCKET HEAD CAP SCREW - 5/16 UNC X 1.25

5314 Ballast Manifold | Parts List

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32 | 5314 Blower www.natvac.com | 800.253.5500

Troubleshooting

Operating Problem Probable Cause (See Next Table)

Blower does not spin freely A, B & C

Inlet vacuum is not what’s expected D , E, X, Y, Z, AA & AB

Outlet pressure is not what’s expected

STOP THE BLOWER TO PREVENT DAMAGE

E, F & H

Outlet temperature is not what’s expected

STOP THE BLOWER TO PREVENT DAMAGE

D, E, F, G, H, J & K

Prime mover (engine or motor) is laboring exces-sively when driving blower.

A, B, C, D, E, F, L, M & N

Oil or liquid leaking from blower M, P, R, S & T

Oil temperature is high D, E, F, H, K, U & V

Blower is creating unusual noises or vibrations

STOP THE BLOWER TO PREVENT DAMAGE

A, B, C, D, F, G,H, K, L, N, W & AC

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Probable Cause Remedy

A Rotors are contacting each other Stop the blower immediately and check the internal clearances of the blower.

B Deposit build up on cylinder wall Clean the cylinder walls and rotors.

C Object was ingested into the blower Remove the object, clean the internal walls of blower and check the internal clearances.

D Inlet plumbing or filter clogged Check and clean the inlet plumbing and filter.

E Blower not at correct RPM Verify blower RPM and adjust accordingly.

F Exhaust plumbing clogged Clean exhaust plumbing and mufflers.

G Rotors are worn Verify internal clearances and replace or rebuild blower as necessary.

H Ballast plumbing is clogged Check and clean the ballast plumbing. If a ballast filter is installed, clean it also.

J Ballast air temperature out of specification

Verify ballast air temperature is within specification and adjust accordingly

K Inlet temperature out of specification Verify inlet temperature is within specification and adjust accordingly

L Bearings worn Have blower rebuilt

M Oil level too high Check required oil level in each tank and remover oil as necessary.

N Coupler or belts not aligned Check the alignment

P Oil tank gaskets worn Replace oil tank gaskets

R Drive shaft seal worn Replace shaft seal for drive oil tank

S Oil tank plugs or sight eyes fault Replace the plugs or sight eyes. Use thread sealer on NPT threads.

T Blower operated at excessive angle Verify blower is level during operation

U Oil too thick Use correct viscosity oil.

V Oil is foaming Use correct type of oil

W Operating Diesel engine at too low of an RPM causing rotor contact.

Increase Engine RPM and adjust drive ratios according. Use a vibration dampened drive shaft.

X Moisture trap or shut off is full and closed off

Empty the moisture trap or shut off of fluid.

Y Plugged or collapsed hose (not always visible from outside of hose)

Unplug or replace hoses

Z Vacuum Leaks in tank or fittings Repair leaks

AA Four way valve not fully seated in proper position

Seat the 4-way valve. Clean if debris built up has occurred.

AB Faulty relief valve Replace relief valve

AC Rotors timing is off Have blower rebuilt

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34 | 5314 Blower www.natvac.com | 800.253.5500

Page 35: Owner’s Manual Operating Instructions · status as a wholesale supplier. To reach the goal of becoming a full service supplier of vacuum system components, the Company began fabricating

5314 Blower | 35www.natvac.com | 800.253.5500

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36 | 5314 Blower www.natvac.com | 800.253.5500

P.O. Box 685Traverse City, MI 49685 USA

231.941.0215 Phone231.941.2354 Fax

National Vacuum Equipment, Inc.