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Repair Parts List 1034, 1036, 1040 and 1340 Repair Parts Drawing 1046-1650 Repair Parts Drawing 1050LD-1650LD Repair Parts Drawing Repair Parts Descriptions
Citation preview
02-01-06
Before installing or using this Lift Gate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle Owner's Manual and the Safety Compliance Certification Label located on the drivers door pillar.
PLEASE KEEP IN VEHICLE
CAUTION!
CAUTION!
TOMMY GATEhydraulic lift
The original
Original Series500-1600 LB Capacity
R
• Safety Information• Warranty Information• Operator's Instructions• Maintenance Instructions• Parts List
OWNER'S / OPERATOR'SMANUAL
02-01-06
TABLE OF CONTENTS
IntroductionTo the Owner\Operator
WarrantyStandard WarrantyWarranty Claims Handling Procedure
Safety DecalsLocation and DescriptionsDecal Replacement
Service Records
Operator's InstructionsOriginal Series Terms and Method of OperationOperator's InstructionsLift-N-Dump as a Dump Body Tailgate
Electrical Wiring DiagramsStandard Fixed Control Optional Pendant Control
Maintenance and Service
Trouble Shooting
Repair Parts List1034, 1036, 1040 and 1340 Repair Parts Drawing1046-1650 Repair Parts Drawing1050LD-1650LD Repair Parts DrawingRepair Parts Descriptions
Contact Information
3
13
4 & 55
Page#
76
9
11
12
14
1615
1718
19
20
8
10
3 02-01-06
as outlined in this manual. Be sure you read and understand all operating, safety,maintenance and service information. Should you need repair or service information, contact
This is the safety alert symbol. It is used to alert you to potential personal
avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not
DANGER indicates an imminently hazardous situation which, if not
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator.
Accident prevention and safety are dependent upon the awareness, concern, prudence and proper training of the personnel who operate, transport, maintain and store this equipment. It is your responsibility to use good judgment in the operation of this equipment.
Read this manual completely before using your gate. Operate and maintain your gate safely
injury hazards. Obey all safety messages that follow this symbol to avoid
avoided, will result in death or serious injury.
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
TO THE OWNER\OPERATOR:
It has been said that "the best safety device is an informed, careful operator." We ask youto be that kind of operator.
WARNING
CAUTION
DANGER
Tommy Gate or an authorized distributor for assistance.
possible injury or death.
REPLACE IF MISSING OR NOT READABLE
4
WARNING
Keep one hand on the platform when openingand closing.
Stand clear of all moving parts when opening,will vary if your vehicle is on an incline.Platform opening and closing forces/weights
raising or lowering platform.
Do not add any extension to original platform.
Never leave the platform down to be used as
Located on the outside right-hand
a step.
corner of the platform.
Decal No. 2
* DO CENTER YOUR LOAD ON PLATFORM.
* DO CLOSE AND LOCK LIFT IN CLOSED
* DO READ MAINTENANCE AND SERVICE
* DO READ OPERATOR'S INSTRUCTIONS.
* DO STAND TO THE SIDE OF LIFTGATEWHILE IT IS IN OPERATION.
POSITION WHEN NOT IN USE OR
TOMMY GATE
AS NECESSARY WITH PARTS PROVIDED
CHAINS, AND OTHER COMPONENTSFOR WEAR OR DAMAGE AND REPAIR
* DO FREQUENTLY CHECK CABLES
BY THE ORIGINAL EQUIPMENT
* DO CHECK ALL SAFETY DEVICES FOR
Place in cab in a highly visible area.
ALL REPAIRS OR REINSTALLATIONS OF TOMMY GATE LIFTS SHOULD BE PERFORMEDBY AN AUTHORIZED DISTRIBUTOR THAT IS FAMILIAR WITH ITS OPERATION AND SAFETYFEATURES. ALL REPLACEMENT PARTS MUST BE OF ORIGINAL QUALITY, AND ALLSAFETY AND OPERATIONAL DECALS MUST BE ATTACHED AND LEGIBLE
INFORMATION.
MANUFACTURER.
PROPER OPERATION .
UNATTENDED.
DO'S
WHO HAS NOT HAD PROPER TRAINING IN* DO NOT ALLOW USE OF LIFT BY A PERSON
* DO NOT TRY TO LIFT OR LOWER MORE
DOWN TO BE USED AS A STEP.
* DO NOT ADD TO OR REMOVE PARTS OFLIFT AS IT WILL VOID YOUR WARRANTY.
UNAUTHORIZED PERSONNEL HOW TO
* DO NOT MOVE VEHICLE UNLESS GATE IS
* DO NOT LEAVE PLATFORM OPEN, ORUNLATCHED WHEN LIFT IS NOT IN USE OR UNATTENDED. NEVER LEAVE PLATFORM
* DO NOT SHOW CHILDREN OR
IN LATCHED POSITION.
THAN THE RATED CAPACITY OF THE LIFT.
Decal No. 1
ITS OPERATION.
OPERATE LIFT.
9561
DO NOT'S
LIFT OR ITS SAFETY FEATURES.* DO NOT MAKE ANY MODIFICATIONS TO THE
ON LIFT. THE LIFT IS NOT A PERSONNEL OR* DO NOT RIDE OR PERMIT ANYONE TO RIDE
WHEELCHAIR LIFT.
R
Locate and read all decals prior to operating gate
02-01-06
children or anyNever allow
operate the lift.Do not show children or othershow to operate
unattended, the
When the lift is not
with control closed and latched
Decal No. 4
platform should be
untrained person to
secured.
in use or
the lift.
WARNING
Do not ride the
personnel lift.
designed as awheelchair or
This lift is not
Center load on
side and front to platform side to
LoadCenter
back.
platform.
Decal No. 5
moving partsKeep away from
DANGER
Located on the side of uprights.
9522
9523
9555
Located on the passenger side of upright.Positioned over the top of the pump & motor unit.
Located on the inside of the main frame.Decal No. 3
DECAL LOCATIONS AND DESCRIPTIONS
Located on left-hand upright inside the frame.
on models with torsion assist spring.
Located on the upright next tothe torsion spring and safety holder
Decal No. 6
Spring underhigh tension
CAUTION
9540
WOODBINE MANUFACTURING CO.WOODBINE, IOWA
(800) 543-8428
TOMMY LIFTTOMMY GATE CO.
SERIAL NUMBER
PART NUMBER
R
Rated Lift CapacityXXX lb or XXX kg
Located on the front of the control shield
500 lbs. 9475
Decal No. 7
1300 lbs. 94781000 lbs. 9477
1600 lbs. 9479
If the liftgate is going to be painted, you need to mask the decals before painting. Remove the premask after painting so the decals can be read clearly.
NOTE: When ordering Decals, please have Decal Numbers available.
To replace decal, clear area of grease and dirt with non-flammable solvent and soap and water. Allow to
(The decal has a pressure-sensitive adhesive on the back.)
dry. To apply decal, peel off 1/2 of back. Hold decal squarely and apply to cleaned surface. Peel off
5 05/24/06
capacity-
Located on the front of the control shield.Decal No.11
Do not exceed the rated lift
before operating equipment.Read operator's manual
WARNING
service parts installed by an
Do not modify lift or its safety
Use only Tommy Gate
needed, call Tommy GateIf additional assistance isauthorized distributor.
features.
at 800-543-8428.
Decal No. 12Located on box cover of gate.
DANGERwith the control disarmed.be closed and latched or lowered to the groundBefore removing box cover, the platform must
9556
9524
DECAL LOCATIONS AND DESCRIPTIONS
DECAL REPLACEMENT
Placed on every lift and dump model.Located on the outside bottom left-hand
Decal No. 8
corner of the platform.
UNLATCH
LATCH
9140
pinned.
liftgate, when unfolding the platform.Stand to the side, not behind or under the
dump body to truck frame when a single Hold down clamps must be used to secure
action body hoist is used.
9141
the dump body hoist is raised.
USING LIFT−N−DUMP AS A LIFTGATE:Never use Lift-N-Dump as a liftgate when
CAUTION
pins are fully engaged in unless both insert latch
latch lever is latched andthe platform frame, and the
Never unfold the platform, Latched
Pinned
Do not unpin or unlatch insert with hoist
Close, latch, and pin insert latch lever
Keep hands, feet, and limbs clear of a
insert latch lever. The dump platform will
Stand to the side, not behind or under the liftgate when unpinning or unlatching the
lynch pins to the liftgate frame.
completely lowered position only.when the dump body hoist is in the
USING LIFT−N−DUMP AS A DUMP BODY TAILGATE:
The liftgate must be fully raised with theplatform folded and secured with both
swinging insert.
9142
CAUTION
swing out.
raised.
Located on the outside top right-hand
Decal No. 10
corner of the platform.
Placed on every lift and dump model.
Located on the outside bottom left-hand
Decal No. 9
corner of the platform.
Placed on every lift and dump model.
remaining back and smooth in place. Gently rub decal with a damp rag or sponge to smooth out bubbles.
6
ORIGINAL SERIES TERMS AND METHOD OF OPERATION
02-01-06
vehicle or replacing the battery.improper ground or bad electrical cables. This condition may be corrected by just starting theThe low voltage condition may be caused by - a weak battery, loose or corroded connections,
"POWER ON" hidden switch two times, once to "turn it off" and the second time tocorrect the low voltage condition and reset the control. To reset the control, depress thebe able to use the control to operate the gate. In order to operate the gate, you will need toIf a low voltage condition occurs, the amber "POWER ON" LED will blink and you will not
solenoid contacts.low voltage feature keeps the raise solenoid from chattering which prevents welding of theTommy Gate's electric toggle switch control incorporates a low voltage warning feature. This
platform is lowered by gravity after an electric "release" valve is activated and opened at the
the lift cables that lift the gate platform. A check valve blocks return flow from the cylinder
pump.
to the pump and a pressure relief valve prevents the gate from being overloaded. The gate
coupled to a hydraulic pump. Flow from the pump extends a cylinder to provide tension toYour Tommy Gate operates off your vehicle battery. The vehicle battery powers a motor
(Used on Some Models)(Used on Some Models)Torsion Assist Spring
Lift Cables
Box Cover
Folding Extension
Platform
Chain
Sub Assembly
Drop Lid
Hinge Tube
Cylinder Inside of BoxPump, Motor and
Main FrameAssembly
"turn it on".
Latches
Control
Hinge Arms
switch until the load has reached the desired position. Do not allow the pump and motor to continue to run
7 02-01-06
within one second.
marked with white rings or circles (located between the Tommy Gate logo
Unlock and remove the latch padlock.
hidden switch again.
ORIGINAL SERIES OPERATOR'S INSTRUCTIONS
ACTIVATED" light when the control is activated.
additional 90 seconds. To reactivate the timer, press the "LIFTGATE ACTIVATED" hidden button twiceIf the gate is used during the 90 seconds, the "LIFTGATE ACTIVATED" timer automatically resets for angate is not used for approximately 90 seconds, the "LIFTGATE ACTIVATED" timer deactivates the control.one second(located under the Tommy Gate logo), you have approximately 90 seconds to use the gate. If theAfter you have activated the control by pressing the "LIFTGATE ACTIVATED" hidden switch twice within
To lower the platform, push the toggle switch down. To raise the platform, push the toggle switch up. When
To activate the control, press the "LIFTGATE ACTIVATED" hidden switch
To turn the control power on, press the "POWER ON" hidden switch once,
and the toggle switch). You should see the amber LED "POWER ON" light
twice within one second(located under the Tommy Gate logo). You should see the red "LIFTGATE
you remove pressure from the toggle switch, the operation will stop.
Step 5.
Step 8.
second to activate timer
"POWER ON"
Press once to armHidden Switch-
"POWER ON"
Enabled when "ON"
Enabled when "ON"
Amber LED-
Hidden Switch - "LIFTGATE ACTIVATED"
"LIFTGATE ACTIVATED"
Press twice within one
Red LED-
when the control is armed. To disarm the control press the "POWER ON"
Always install the latch padlock and deactivate the control when not in use.
To load and use the Tommy Gate, center the load on the platform side to side and front to
Step 15.
Step 11.back. Put heavier loads as close to the front of the platform as possible(Near Truck).
Center Load
To raise load, stand off to the side, well clear of the platform and all moving parts. Push up on the toggle Step 12.
Step 1. Never show children or unauthorized personnel how to operate the liftgate.
Clear away obstructions that could damage the platform while the load is being raised or lowered.Step 3.Step 4. Do not ride on the Platform. The Tommy Gate is designed for material handling only, it is not a personnel
after the platform has reached it's maximum height or after it has reached an obstruction.
If the gate is on an application with swing out doors, you can open them at
hand. Now pull the platform open and step away from the platform as it opens. and lift the latch off the platform pin with one hand while holding the top of the platform with your otherplatform pin and rotate the latch away from the platform. Now go to the passenger's side of the Tommy GateTo open the platform, go to the driver's side of the Tommy Gate and unsecure by lifting the latch off the
Step 7.
Step 6.
Never leave the truck unattended with the platform on the ground, partially
to replace them with cables furnished by Tommy Gate Company.Inspect the steel lift cables monthly. Anytime they are starting to fray from wear around the pulleys, be sure
itself. Go to the driver's side and lift the latch and hook it onto the pin of the platform. the platform and folding extension (if so equipped) by hand. The latch on the passenger's side will secure When the platform is raised to the level of the vehicle's floor and the load is removed from the platform, close
Step 10.
Step 14.
Step 13.
this time.
lift. Be sure to stand to the side of the lift, not behind it when opening, raising or lowering the platform.
toggle switch until the platform has reached the ground.To lower the platform, stand to the side, well clear of the platform and all moving parts. Push down on theStep 9.
Padlock
Latch
Platform LidEnd
To open the platform, open the hasps and remove both lynch pins.
Latched
PinnedLift-N-Dump Models only
Never unfold the platform, unless both insert latch pins are fully engaged in the platformframe, and the latch lever is latched and pinned.
Never use Lift-N-Dump as a liftgate when the dump body hoist is raised.Hold down clamps must be used to secure dump body to truck frame when a singleaction body hoist is used.
Insert both lynch pins and close the hasps to secure the platform.Lift-N-Dump Models only
To prevent children or unauthorized personnel from operating the lift, be sure the gate is in the stored position Step 2.
raised, or open.
and both the driver's side and passenger's side latches are secured before leaving the truck unattended.
Step 1. Never show children or unauthorized personnel how to operate the liftgate.
The liftgate must be fully raised with the platform folded and secured with both lynch pins to the liftgate Step 2.
ORIGINAL SERIES LIFT-N-DUMP AS A DUMP BODY TAILGATE
8 02-01-06
Stand to the side, not behind or under the liftgateStep 4.
Platform
Both lynch pins must be installed before using the Dump Through Feature
LatchLynch Pin
UNLATCH
LATCH
Pin
Latch
Step 3. Never unpin or unlatch the insert with thehoist raised.
when unpinning or unlatching the insert latch lever.
Step 5. Close, latch, and pin insert latch lever when the dumpbody hoist is in the completely lowered position only.
Latch Handle
Pull Handle ThisWay To Release
Keep hands, feet and limbs clear of a swinging insert.
frame.
The dump platform will swing out.
NOTE !!! IF GATES ARE NOT WIREDIN ACCORDANCE WITH THIS DIAGRAMYOUR WARRANTY WILL BE VOID.
DN
UP
PLEASE READ AND FOLLOW ALLDIRECTIONS BEFORE PROCEEDING
IMPORTANT
9
DN
CONTROL OPERATION
IMPORTANT
UP
WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.ALWAYS DISCONNECT THE GROUND CABLE FIRST. ATTACH THEWELDING GROUND TO THE TRUCK RATHER THAN THE LIFTGATE.IMPORTANT
TOMMY GATEThe original
hydraulic lift
R ELECTRICAL WIRING DIAGRAMStandard Fixed Control - Original Series
05/24/06
CONTROL OPERATION
DN
10
PLEASE READ AND FOLLOW ALLDIRECTIONS BEFORE PROCEEDING
IMPORTANT
UP
IMPORTANT
05-25-06
NOTE !!! IF GATES ARE NOT WIREDIN ACCORDANCE WITH THIS DIAGRAMYOUR WARRANTY WILL BE VOID.
GD RED
ELECTRICAL WIRING DIAGRAMOptional Pendant Control- Original Series
WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.ALWAYS DISCONNECT THE GROUND CABLE FIRST. ATTACH THEWELDING GROUND TO THE TRUCK RATHER THAN THE LIFTGATE.
The original
hydraulic liftTOMMY GATE
IMPORTANT
R
WIRE INSERTION SIDE
GREENRTNO WIRE
LT
REDGD
A
TMBROWN
BLACKS
TM
A
LT
RT
NO WIRE
BROWN
NO WIRE
GREEN
SOCKET ENDCOLE HERSEE
BLACK
POSITION
S
COLORWIRE
CONNECTOR BACK VIEW
DN
UP
NO WIRE
11 02-01-06
The Tommy Gate Original Series liftgate needs to be serviced every 60 days under normal use
MAINTENANCE AND SERVICE INFORMATION
The lift will not be automatically serviced when the vehicle is serviced.
If there is any noticeable problem with the liftgate between service intervals, the liftgate must be taken out of service and checked immediately.
As is with any mechanical product, a preventive maintenance program needs to be followed in order to keep it in its best operating condition. Please review this information and if you should have any questions please call 1-800-Lift Gate (800)543-8428 or (712)647-2050. Please have your model number and serial number available.
All installations, re-installations, and repairs of Tommy Gate Original Series liftgates should be performed by a qualified authorized distributor that is familiar with its operation and safety features. All replacement parts must be of original quality, and all safety and operational decals must be attached. No modifications are allowed to a Tommy Gate product unless authorized by the Engineering Department at Tommy Gate.
(A) Remove the box cover.
(C) Check for fluid leaks from the cylinder, hoses, and all fittings (replace or repair if found to be
Check the inside of the box for excessive accumulation of dirt. Clean as necessary.(G)
(M) Check the welds on the liftgate, its mounting brackets
(D)
and on the adjacent vehicle structure for cracks or
(N) Check the torque on all mounting bolts and
Check the oil level in the reservoir. With the liftgate platform at the bottom of its travel, the fluid should be two-thirds full. BE SURE THE CYLINDER IS COMPLETELY COLLAPSED. Add Tommy Gate winter grade, ISO grade 32 hydraulic, or Dexron III/ Mercon ATF if needed.
leaking).
MAINTENANCE PROCEDURE
the uprights on the arm collars.grease zerks are located inside to grease the liftgate arms. The
NOTE: Lower the liftgate to the ground
6Places
Grease
Places
Grease5
Passenger'sDriver'sSide Side
(275-325 cycles).
(B) Inspect steel lift cables and platform chains for any wear or fraying. Replace immediately if either is found.
(E) Grease pulley grooves as this will help the cables remain flexible, giving you added service.
(F) Grease all zerk fittings with ample amount of grease (every 30 days).
(H) Replace any worn or missing parts before the liftgate is put back into service.
(I) If needed, adjust platform latches which are designed to hold the liftgate in a properly stored position.
(J) Check for wear at all pivot points.
(K) Check electrical cables for wear or damaged insulation. Check all electrical connections. (clean orrepair if needed).
(L) Replace or clean safety decals so they are legible.
(O) Check for proper operation of the control.
damage. Repair any cracks or damage.
re-tighten as necessary.
12 02-01-06
1.) Lift will not operate -"POWER ON" amber
a.) Control not armed properly.b.) Poor electrical connection.c.) 3 Amp mini - ATO fuse is
b.) Check and repair or replace all cables and connections.
a.) Turn the power on at the control by pressing the "POWER ON"hidden switch, marked with white rings or circles (located between
d.) Switch positive and negative cables.
ACTIVATED" red
2.) Lift will not operate -
blown.d.) Polarity is reversed.
the Tommy Gate logo and the toggle switch).
c.) Correct short and then replace fuse.
a.) "POWER ON" amber LED
b.) Control not activated properly.
a.) Low voltage condition. Check and repair or replace all cables andconnections.
b.) Press the "LIFTGATE ACTIVATED" hidden switch twice withinone second (located under the Tommy Gate logo). The red
come on.
come on.
light is blinking.
"LIFTGATE ACTIVATED" LED light should come on.
e.) Circuit breaker tripped or disengaged.
e.) Check for short, then manually engage circuit breaker.f.) Faulty control.f.) Replace Control.
c.) Faulty control.
c.) Replace control.
TROUBLE SHOOTING - 500-1600 LB ORIGINAL SERIES
PROBLEM POSSIBLE CAUSE REMEDIES
c.) Normal, press bullseye once to activate solid "POWER ON" red b.) Repair, replace, clean as necessary.
a.) Check and clean or repair all electrical connections. Load test3.) Blinking amber "POWER ON" LED.
since last use.c.) Power connected or reconnectedb.) Poor grounds or connections.a.) Low voltage condition.
battery, then recharge or replace battery, if required. Reset control.
LED.
f.) Oil level low.g.) Vent plug not installed or dirty.
f.) Check oil and add ISO grade 32, Tommy Gate winter grade
g.) Check vent plug on pump tank. A red shipping plug is installed
5.) Lift settles down b.) Check valve stuck or dirty. b.) Raise and lower lift several times
at factory. It must be replaced by the metal vented plug.
to flush out valve.c.) Check valve damaged.c,d,e.) Contact Tommy Gate or distributor for repair or replacement.
a.) Hoses or fittings leaking. a.) Tighten or replace.
d.) Cylinder seals worn or damaged.e.) Down solenoid sticking
partially open.
6.) Pump or motor noisy. a.) Worn pump, motor or coupling. a.) Contact Tommy Gate or distributor.
hydraulic,or Dexron III/Mercon ATF.
h.) Overloaded liftgate.h.) Remove some material or weight.
slowly with load or no
b.) Recharge or replace battery.a.) Check power and ground cables and all connections.
c.) Raise platform completely and continue to run pump for
d,e) Contact Tommy Gate or distributor.
4.) Lift will not raise or raises slowly - controlworking properly.
e.) "Raise" solenoid not working.replacement.
d.) Release valve needs open or dirty.
c.) Release valve stuck partiallyb.) Battery charge is low.a.) Poor electrical connection.
5 seconds.
b.) Oil level low b.) Check oil and add ISO grade 32, Tommy Gate winter gradehydraulic, or Dexron III/Mercon ATF.
b.) Lack of lubrication at hinge arm 7.) Lift lowers very
slowly, especially ina.) Cold, thick, oil.
Dexron III/Mercon ATF.a.) Check oil type. Add winter grade Tommy Gate hydraulic or
b.) Lubricate all zerks.
8.) Lift will not lower. a.) Control not armed and
d.) Lift stuck or sprung, if control
e.) If control working properly, d.) Apply downward load on platform, pry away upright sides.
a.) Press the "POWER ON" hidden switch, marked with white rings orcircles (located between the Tommy Gate logo and the toggle
e.) Contact Tommy Gate or distributor.
activated - No amber "POWER
damaged or non-workingrelease solenoid.
switch). The amber "POWER ON" LED light should come on. ON" LED or red "LIFTGATENow press the hidden "LIFTGATE ACTIVATED" switch twice within one second (located under the Tommy Gate logo). The redb.) Poor electrical connections.
b.) Check and clean or repair all electrical connections.c.) 3 Amp Mini - ATO fuse is
blown.c.) Correct short and then replace fuse.
ACTIVATED" LED light on.
"LIFTGATE ACTIVATED" LED light should come on.
cold weather.
load.
"LIFTGATE
LED light does not
LED light does not
pins.c.) Pins seized due to lack of
lubrication.c.) Replace pins.
d.) Kicker springs broken.d.) Replace kicker springs.
is working properly.
f.) Hinge arm or cylinder pinsseized.
f.) Lubricate or clean and/or replace pins.
d.) Cables improperly adjusted.c.) Poor electrical connections.b.) Vent plug not installed or dirty.a.) Oil level low.9.) Lift will not raise all
c.) Check and repair or replace all cables and connections.
b.) Check vent plug on pump tank. A red shipping plug is installed ator Dexron III/Mercon ATF.
a.) Check oil and ISO grade 32, Tommy Gate winter grade hydraulic,
d.) Adjust cables with cylinder completely collapsed and gate platform
the factory. It must be replaced by the metal vented plug.
at fully lowered position.
the way.
The Tommy Gate Company provides a limited warranty against faulty materials or workmanship.
All affected parts must be returned to the factory prepaid - with full credit issued for those found to be defective. Warranty replacement parts will be shipped from the factory prepaid.
Labor charges to install warranty replacement parts shall be paid in accordance with Tommy Gate's
installed according to Tommy Gate Company's specifications.
Equipment. Tommy Gate Company will not pay labor for time on the road to and from a service call.
due to misuse, abuse, accidents, improper shipping; or parts which have been incorrectly or unnecessarilyreplaced.
STANDARD WARRANTY
DEVIATION FROM THE WARRANTY TIMES LISTED MUST BE AUTHORIZED BY TOMMY GATE COMPANY IN ADVANCE.
The warranty is void if the product has been subject to other than normal use. THERE ARE NOWARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY OR A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE EXTENDING BEYOND THAT SET FORTH ABOVE.
13 02-01-06
against faulty materials or workmanship.Tommy Gate pump and motor unit parts are guaranteed for two (2) full years from date of user purchase
Tommy Gates are guaranteed for (1) year from the date of user purchase against faulty materials orworkmanship.
estimated repair time guide and a flat hourly rate established by Tommy Gate.
The warranty does not include damage resulting from improper installation procedures. Parts must be
Tommy Gate Company will not pay labor for removing other equipment to gain access to Tommy Gate
Tommy Gate Company reserves the right to disallow or reduce claims for parts which have been damaged
TOMMY GATEThe original
hydraulic lift
R
Original Series500-1600 LB Capacity
1-Year Warranty
2-Year Warranty
NOTE: SEE FOLLOWING PAGE FOR THE WARRANTY CLAIMS HANDLING PROCEDURE.
14 02-01-06
5. After the repair or replacement work is completed, the authorized distributor will submit the claim to
b. Tommy Gate model number.c. Tommy Gate serial number.d. Tommy Gate part number involved and a description of the apparent problem or defect.e. Authorized distributor performing warranty work.f. Person responsible for warranty work (contact).g. Distributor from whom lift gate was purchased.h. Lift gate owner's name, address, and phone number.i. Action taken, cost involved, complete with work orders and parts expense invoices.
6. If defective parts are to be returned to Tommy Gate Company they:
a. Must be packaged for each individual warranty return. No multiple warranty claims in the same box.b. Must be returned "freight prepaid" to Tommy Gate Company's location.
Warranty claims must be submitted by the Authorized Distributor on behalf of their customer as part of their
Warranty claim acceptance or rejection is based solely upon defective part inspection and a review of the claim date
after acceptance is governed by those allowances previously agreed upon between Tommy Gate Company andthe Authorized Distributor (as outlined in Steps 1-4 above).
4. If the product or parts are to be replaced, the authorized distributor will be instructed to either hold the partsfor inspection by a representative, in which case the authorized distributor will receive a WARRANTYREQUEST NUMBER, or the authorized distributor will be asked to return the product for inspection toTommy Gate Company, in which case the authorized distributor will receive a RETURN GOODS AUTHORIZATION NUMBER. Under no circumstances are parts to be returned without a RETURNGOODS AUTHORIZATION NUMBER.
a. Tommy Gate Company WARRANTY REQUEST and/or RETURN GOODS AUTHORIZATION NUMBER.
c. Must be clearly marked with the RETURN GOODS AUTHORIZATION NUMBER on the outside of the package.
Any warranty claims submitted without a WARRANTY REQUESTNUMBER or RETURN GOODS AUTHORIZATION NUMBER andthe necessary information will be denied.
The following procedures are required when an authorized distributor submits a warranty claim for a defective
1. Before any expense is incurred, but after the problem has been diagnosed, the authorized distributor should contact Tommy Gate Company's Warranty Department to discuss the problem and its correction.
2. If it is determined that the condition is potentially covered by Tommy Gate Company's warranty, theauthorized distributor will receive instructions on how to proceed. A decision will be made to either repair
WARRANTY CLAIMS HANDLING PROCEDURE
3. If the product or parts are to be repaired, the authorized distributor will receive a WARRANTY
hydraulic lift
The original
TOMMY GATER
Tommy Gate part:
or replace the product or part in question.
REQUEST NUMBER.
Tommy Gate Company with the following information.
customer assistance.
(outlined in step 5 above) as they apply to the requirements of the Tommy Gate Warranty. Claim reimbursement
15 02-01-06
1034, 1036, 1040 AND 1340 ORIGINAL SERIES REPAIR PARTS DRAWINGS
FOR MODELS 48, 54, 60, 64, 64P & 72P
9S
5
54
11 2
48
7S
9
6
52
50L
53
1 11
4
403
46
5 41
7D
435
43
432
5
43 51R
39
10
4737
13
18
3844
42
20
2133
19
143517
43
36
25
4534
3031
6261
60
16 02-01-06
412
11
1
3
46
43
432
5
5
7D
43
43
51R
1046-1650 ORIGINAL SERIES REPAIR PARTS DRAWING
FOR MODELS 64SB, 72, 80, 86 & 91
53
9
5
5
7S
486
52
50L 10
34
30
8
40
3713 17
1833
38
4244
20
45
21
36
1435 25
3943
19
9S
47
31
6160
17 02-01-06
1050LD-1650LD ORIGINAL SERIES REPAIR PARTS DRAWING
FOR MODELS 72LD, 80LD, 86LD, 91LD
72
1
70
73
76
74
77
78
75
72
71
74
73
79
76
18 02-01-06
500-1600 LB ORIGINAL SERIESREPAIR PARTS LIST
ITEM# DESCRIPTION1 Platform2 Platform Chain3 Sub Assembly4 Hinge Tube5 Lift Arm 6 Lift Cable7D Double Pulley(Mainframe)
Torsion Spring1314
9S
1110
Copper Lug150 Manual Reset Circuit Breaker
Box CoverSingle Pulley(Upright)Cable Rivet9
17 Raise Solenoid
19 Cylinder20 Vent Plug
25
90° Cylinder Elbow
Tank4ga. 2 Wire Electric Cable
Cylinder Clamp
90° Pump ElbowMonarch Lee Check Valve
34
3738
35
3031
ITEM# DESCRIPTION
77 Short Insert Link Assembly(LD)
7978 LD Insert Handle
Long Insert Link Assembly(LD)
62
73
7576
74
7172
70
546061
53
EA Flipper Rivet
LD Access CoverCotterless Hitch PinLD Insert Latch Pin Assembly
LD Insert Pivot Pin AssemblyLatch Pin and LanyardPlatform Insert(LD)Outer Platform Assembly(LD)
FlipperThreaded Latch Bushing
EA Platform Chain PinEA Latch Rivet
4647
45Kick Away SpringPump Only
Flow Control
Note:The item number is not the part number. Please have the model number and serial number available before calling for repair parts.
Single Pulley(Mainframe)7S
18 Pump & Motor
21 Cylinder Repair KitCylinder Shaft w/Pulley
33 Hydraulic Hose
36 Cylinder Barrel
39 Timed Control40 License Plate Mount Kit
License Plate Light41Motor Only42Arm Pin43
44 Release Solenoid
48 Latch SpringDriver's Side Latch50LPassenger's Side Latch51RLatch Knob w/Stud52
19 02-01-06
Serial Number:
Model Number:
Reminders: Service liftgate every two months according to page 11.
Date of Purchase:
SERVICE RECORD
Date of Service Services Performed
Installed By:
LIFTGATE INFORMATION
02-01-06
TOMMY GATEhydraulic lift
The originalR
America's First Namein Liftgates
Manufacturing Plant:69 Bus Brown Drive
Woodbine, Iowa 51579(800) LIFT-GATE (800) 543-8428
in Iowa Call (712) 647-2050FAX (712) 647-2417
Corporate Offices:11010 N. Tatum Blvd.
Suite 100Phoenix, Arizona 85028
(602) 955-2144FAX (602) 955-3902
www.tommygate.com
TM